Receiving Materials & Equipment Inspect

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Procedure for how to inspect and receiving material and equipment for oil and gas company.

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  • PT. PHE ONWJ Receiving Materials & Equipment Inspection Procedure

    PHEONWJ-G-PRC-0104 Rev. 3 Page 2

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    Revision Log Register

    The revision has been performed on:

    Page

    Date Revise

    All 08-Apr-2013

    Format document changing.

    1 year revalidation.

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  • PT. PHE ONWJ Receiving Materials & Equipment Inspection Procedure

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    Table of Contents

    Revision Log Register ...................................................................................................................... 2

    Table of Contents ............................................................................................................................. 3

    Abbreviations .................................................................................................................................... 4

    Definitions ......................................................................................................................................... 5

    1. Introduction ............................................................................................................................... 7

    2. Purpose .................................................................................................................................... 7

    3. Scope ........................................................................................................................................ 7

    4. Reference ................................................................................................................................. 7

    5. Organization and Responsibility ............................................................................................... 7

    5.1. Organization .................................................................................................................. 7

    5.2. Responsibility ................................................................................................................ 8

    6. Flow Diagram of Incoming Materials & Equipment ................................................................ 11

    7. General Requirements............................................................................................................ 13

    8. Scope of Inspection and Verification ...................................................................................... 13

    8.1. Review and Verify Documentation .............................................................................. 13

    8.2. Packaging and Marking Inspection ............................................................................. 14

    8.3. Identification Check ..................................................................................................... 14

    8.4. Visual / Optical Testing and Dimensional Check ........................................................ 14

    8.5. Non Destructive Test................................................................................................... 14

    9. Inspection Method .................................................................................................................. 14

    10. MIRC (Material Inspection Release Certificate) ..................................................................... 14

    10.1. Purpose ....................................................................................................................... 14

    10.2. Applicability ................................................................................................................. 14

    10.3. MIRC Register ............................................................................................................. 14

    10.4. Responsibility .............................................................................................................. 15

    10.5. MlRC Number ............................................................................................................. 15

    10.6. Material Marking .......................................................................................................... 15

    10.7. MlRC Log Input ........................................................................................................... 15

    10.8. FiIing of Material Certificates ...................................................................................... 15

    10.9. Reporting ..................................................................................................................... 16

    10.10. Dispatching ................................................................................................................. 16

    11. Attachments ............................................................................................................................ 16

    Attachment 1 Non Conformance Report Form ........................................................................... 17

    Attachment 2 List of Inspection Report ...................................................................................... 20

    Attachment 3 QA/QC Verified Mill Certificate ............................................................................. 22

    Attachment 4 Receiving Team Verified Mill Certificate .............................................................. 23

    Attachment 5 Material Receiving Inspection Report .................................................................. 25

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    Abbreviations

    DT : Delivery Ticket

    MIRC : Material Inspection Release Certificate

    MR : Material Request

    MSDS : Material Safety Data Sheet

    MT : Material Transfer

    NCR : Non Conformance Report

    ONWJ : Offshore North West Java

    PO : Purchase Order

    PSCM : Procurement & Supply Chain Management

    QA : Quality Assurance

    QC : Quality Control

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    Definitions

    Corrective action Action taken to eliminate the root cause of the

    receipt of nonconforming material.

    Disposition The process of formally agreeing and documenting

    the method of disposal of non-conforming material,

    e.g. replace, crap, rework, repair or used as it is.

    Excess Materials Extra brand new or second hand materials come

    from previous or another project.

    Inspection Activities such as reviewing, measuring,

    examining, testing, gauging one or more

    characteristics of a material/equipment and

    comparing these with specified requirements to

    determine conformance.

    Marking Identification from Stamps, stencil, colour code,

    thread which are attached on material or

    equipment including API monogram (if required for

    some equipment). Some marking are contain of

    essential information which describe such as part

    number, manufacturer name or trademark, model

    number, etc.

    Materials & Equipment All engineering items, parts, or components.

    Material Certificate

    Document of the material and equipment which is

    contain the requirement and brief result of the

    examination according to material and equipment

    specification.

    Material inspector

    The PHE ONWJ inspector responsible for

    monitoring / overseeing the inspection and testing

    of materials / equipment which are purchased by

    PHE ONWJ

    Nameplate

    Identification from plate attached on material or

    equipment which contain essential information

    which describe such as item number, description or

    name of equipment, standard or code, etc.

    Non - conformance Any non-compliance to the specified requirement

    (specifications, purchase order, standards, codes).

    Packing and marking inspection The inspection to verify packing materials and

    marking / numbering to inspection ensure

    conformance to specification / purchase order.

    Another is to check condition of packing against

    transportation and unloading.

    Purchase Order Commercial documents issued by procurement

    specialist to request vendor to supply a product in

    return for payment and providing specifications and

    quantities.

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    Stock Materials Spare materials accumulated in Marunda

    Shorebase for future use.

    Vendor Supplier that delivers the materials / equipment.

    User Any group or department in, PHE ONWJ that need

    the materials and equipment such as Operation /

    Production Department, Fabrication Maintenance

    Group, Field Engineer Group, Discipline Engineer

    Group. Their activities are issue the Purchasing

    Requirement (PR) document to be followed up by

    PSCM.

    Visual inspection

    The inspection to verify visual appearance of

    materials and equipment to ensure conformance to

    specification / purchase order. Generally, the

    inspection is performed on accessible parts only

    without disassembling".

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    1. Introduction

    In order to accomplish the needs of its routine operation and projects, PHE ONWJ needs to

    purchase materials and equipment that vary in types and classes, such as valves, flare tips,

    fittings, consumables, spare parts, tubular, chemicals, and tools, which require specific

    inspections and tests to control their integrity and quality.

    2. Purpose

    The intent of this document is to avoid receiving / improper defect materials & equipment,

    assure that the purchased materials & equipment are genuine, original, and also comply with

    international code, company's purchase order and specifications, industrial standards and

    practices as well as government regulations.

    3. Scope

    This procedure covers the inspection of materials and equipment purchased by PHE ONWJ

    and the mechanism of how materials & equipment shall be registered and identified to ensure

    future traceability when entering and being dispatched from the Marunda Shorebase. Scope

    of inspection comprises review of documents (mill certificates, letter of compliance, material

    test report, etc.), internal packing and marking inspection, Non Destructive Examination

    (NDE), dimensional measurement, painting, mechanical and chemical testing (where

    applicable or required), and inspection of accessories. The inspection of receiving materials

    and equipment is performed by Marunda Shorebase QA/QC Team.

    4. Reference

    1. Any relevant company's specifications, standards, and codes determined by the company's

    engineering department and stated on the contract document or purchase order.

    2. IS0 8402: Quality Management and Quality Assurance vocabulary.

    3. IS0 9004: Quality Management and Quality System Elements Guidelines.

    4. Any related PHE ONWJ Material Purchase Specification issued by PSCM Department shall

    be applied.

    5. Organization and Responsibility

    5.1. Organization

    Organization associated with the receiving materials & equipment inspection is shown as below:

    Marunda Receiving Team QA/QC Team

    Materials Management Team Leader

    Marunda Shorebase Supervisor

    Marunda Shorebase Supervisor

    Assistant

    QA/QC Lead

    Material Inspector Coordinator

    Material Inspector

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    It is the responsibility of the following parties to ensure that the purposes of this procedure are

    achieved:

    5.2. Responsibility

    5.2.1. Materials Management Team Leader

    He / she is responsible to:

    Manage the acquisition and distribution of parts and supplies for project's needs, as

    requested.

    Direct a cost effective parts and materials procurement, inventory and distribution program.

    Develop, monitor, and manage Materials Management Information System.

    Handle personnel matters including employee work schedules, staff training, and internal

    operations of the Warehouse's, as well as establishing and monitoring applicable policies and

    procedures.

    Manage the selection of staff; provide or coordinates staff training; and conduct performance

    evaluations.

    Direct purchasing and materials warehouse staff; and monitor inventory levels and processing

    procedures.

    5.2.2. Marunda Shorebase Supervisor

    He / she is responsible to:

    Reports to the Materials Management Team Leader.

    Establish and/or implement procedure regarding the handling, storage, packing and delivery

    of purchased materials / equipment, to prevent from loss, damage, defect, deterioration and

    misused.

    Liaise with vendors / suppliers and end-user.

    Inform the end user regarding the Non Conformance Report.

    Issue written application for inspection to Marunda Shorebase QA/QC Team on planned

    incoming materials basis.

    Provide the supporting documents (purchase order, material certificates, etc.) required for

    inspection and verification.

    Recommend and assist in the implementation of unit goals and objectives; establish

    schedules and methods for assigned parts operations; and implement policies and

    procedures.

    Plan, prioritize, assign, supervise, and review the work of staff involved in the receiving

    activities.

    Evaluate activities of assigned responsibilities; recommend improvements and modifications;

    and prepare various reports on activities.

    Supervise the incoming, storing, and dispatching materials / equipment.

    Implement procedures for the receipt, storage, and shipment of materials / equipment.

    5.2.3. Marunda Shorebase Supervisor Assistant

    He / she is responsible to:

    Report to the Marunda Shorebase Supervisor.

    Check the documents completeness and suitability, i.e. PO, MT, Material Certificate, Test

    Report, etc.

    If there are no Materials / Equipment or documentation discrepancies, signs the delivery ticket

    and MR.

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    Keep and manages all original supporting documents, including QAJQC verified MR

    Certificate.

    Store and maintain properly the incoming materials & equipment.

    Initialize, stamp in red "Verified Copy", and sign the copies of QA/QC verified mill certificates,

    if materials / equipment are being dispatched from Marunda Shorebase.

    Ensure all stock and non stock items which are sent from other warehouse or location are

    located in transit area and should be accompanied by Material Certificate, DT, manifest and

    SMT.

    5.2.4. QA / QC Lead

    He / she is responsible to:

    Provide monthly reports to QA/QC Manager and ensuring key quality metrics for quality

    systems are tracked and meet necessary standards.

    Provide PHE ONWJ specifications required for inspection and verification

    Issues acceptance notice based on engineering judgment for non-conforming. materials &

    equipment

    Support the Marunda Shorebase QA/QC Team in troubleshooting/problem solving of issues

    and investigation which are out of specification / out of trend results.

    Participate in continuous training and development of team members.

    Liaise with the other materials / equipment functions and departments within the company in

    order to efficiently deal with any issues arising from material receiving inspection.

    Conduct periodic audit or review to maintain and improve the performance of Marunda

    Shorebase QA/QC Team.

    Optimize the efficiency within the QA/QC Team by means of regular review of processes and

    procedures.

    5.2.5. Material Inspector Coordinator

    He / she is responsible to:

    Report to QA/QC Lead.

    Prepare and issue inspection assignment for the material inspectors.

    Receive and review application for inspection from Marunda Shorebase Supervisor for

    expedient and efficient assignment of material inspectors.

    Ensure that adequate instructions, procedures, specifications, drawings, and all applicable

    documents related to the order are issued or made available to the material inspection

    personnel.

    Check, monitor, and verify that all inspection activities are carried out in accordance to the

    established Company specifications and procedures.

    Prepare summary of inspection report in spread sheet form.

    Ensure the inspection file is complete and ready for consolidating and up-dating of the vendor

    data base.

    Assist in workshops if required.

    Perform complete data entry.

    Provide weekly report to the QA/QC Lead, cc to QA/QC Manager.

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    5.2.6. Material Inspector

    He / she is responsible to:

    Report to Material Inspector Coordinator.

    Review instructions, procedures, specifications, and other inspection related data issued to

    them for adequacy, accuracy, etc. and report discrepancies or ambiguities to Material

    Inspector Leader.

    Review and verify documentation for conformance with specification / purchase order.

    In case of deviation and if the materials / equipment do not correspond to PO or MR, hold the

    materials / equipment, raise NCR.

    Determine and conduct appropriate inspection of materials / equipment, such as visual,

    dimensional, calibration, and etc.

    Verify specification of the materials / equipment against technical documents and ensure any

    traceability requirements are complied with.

    Check type of packing / inside shielding.

    Check nameplates / tags/part number to ensure the information thereon is complete and

    correct.

    As the acceptable of inspection result, mark each and every item with MIRC number. Raise

    QA/QC verified mill certificate conforming the acceptable of the materials / equipment.

    Accurately report the results of inspection within the specified time-frame.

    Assist Material Inspector Leader in performing complete data entry.

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    6. Flow Diagram of Incoming Materials & Equipment

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    Description of Activities:

    1. Marunda receiving team receives the purchased materials and equipment that are delivered

    by vendors/suppliers to the PHE ONWJ warehouses (receiving point).

    2. Upon materials I equipment arrival, Marunda receiving team performs initial documents

    verification (delivery order, technical documents, etc.) against the purchase order (PO).

    3. Based on Critical Material List (CML) issued by the Engineering Department, Marunda

    receiving team shall select the materials & equipment that need to be verified and

    inspected.

    4. In case the inspection by QA/QC team is not required, the material equipment will be

    handled by Marunda receiving team as "normal procedure".

    5. Marunda receiving QA/QC team shall check the completeness of the certification

    documents as specified in the PO.

    6. Any materials and equipment which are delivered without proper certification or do not fulfil

    the standard requirement as specified in PO, shall be rejected and returned to vendor.

    7. Inspector shall verify the certification documents and or calibration test report (as part of

    certification) provided by vendors/suppliers against the PO and applicable standard/code.

    8. Inspector shall carry out inspection and test (where necessary) in accordance to the

    applicable QA/QC procedure, standards / codes, and check list. Material Receiving

    Inspection report (see attachment 5) shall be issued within 24 hours after the inspection

    completed.

    9. If the documents provided are not correct or materials / equipment are not acceptable,

    inspector shall issue the material receiving inspection report. The material receiving

    inspection report shall be distributed to Marunda Receiving team within 24 hours after the

    inspection, with copy to either Discipline Engineer or Technical Authority. Material inspector

    lead will record it into the list of inspection report (see attachment 2). In case of materials /

    equipment with incomplete and improper certificate, no inspection will be preceded.

    10. Marunda Receiving Team shall store (temporary) and tag-out the incorrect documentation

    and non-conformance materials / equipment while waiting for Discipline Engineer

    mechanical Authority disposition. Materials / equipment held in temporary store pending

    disposition shall be segregated and clearly identified using labels, tape or authorized

    stamps as appropriate.

    11. If materials / equipment are acceptable, raise MIRC number. Stamp the acceptable

    materials / equipment, the procedure of stamping/marking can be found on chapter J Para

    J6.

    12. Material inspector shall issue a material receiving inspection report for the acceptable

    materials / equipment. The report and inspection records shall be distributed to Marunda

    Receiving Team with copy to Material inspector Leader who will record it into the list of

    inspection report (see attachment 2).

    13. Based on engineering / technical judgment, the Discipline Engineer/technical Authority as

    the authorized person shall issue a disposition concerning corrective action needed to be

    taken against the non-conformance materials / equipment. In case a repair work is required

    as a corrective action, inspector shall re-inspect the repaired materials / equipment (back to

    step no. FI).

    14. If the materials / equipment are rejected or shall be replaced, Marunda receiving team shall

    issue Non Conformance Report (NCR).

    15. Marunda Receiving Team contacts the End-User and vendor informing the non-

    conformance materials / equipment and explains the nature of non conformance.

    16. The non-conformance materials / equipment shall be returned to the vendor/supplier by

    Marunda Receiving Team.

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    17. If the end user has agreed to accept material with a different specification from the PO or if

    the non-conformance issue has been resolved, the Discipline Engineer/technical Authority

    shall issue an "acceptance notice".

    18. Marunda Receiving Team shall store or deliver the acceptable materials / equipment

    properly.

    19. Marunda Receiving Team shall maintain and compile all documents including non-

    conformance issues to enable evaluation of vendor's performance.

    7. General Requirements

    1. All materials and equipment used in maintenance shall have passed inspection following

    receipt at warehouse. The material inspector shall check all relevant certification for

    conformance with material specification.

    2. Any materials or equipment which is delivered without the specified certification or failing

    inspection shall be rejected or held in temporary storage with clearly identified using labels,

    tape or authorized stamps as appropriate.

    3. Items held in temporary storage required urgently for production purpose may be released by

    agreement with the Discipline/Project Engineer and user. The discipline engineer shall issue

    "acceptance notice".

    4. Original Materials & Equipment related documents shall be maintained by PSCM department

    and distributed to personnel and locations where operations essential to the effective

    functioning of the quality system are performed.

    5. Immediately upon their arrival on site or warehouse, all materials and parts shall be located in

    storage within their original packing, suitably protected from the weather and/or under

    controlled ambient conditions as may be required by the nature of the materials. They shall be

    inspected visually and tested whereas considerably required, and record shall be made for

    any damage identified during transit storage.

    6. If damage or defect is found due to transportation process, material inspector shall raise NCR

    and distribute to assurance engineer and warehouse supervisor. Warehouse supervisor,

    based on the severity of defect, will decide whether to reject the defect item or ask vendor to

    perform insitu-repair process.

    7. After inspection, equipment shall be returned to weather protected storage with protection

    against damage whilst in storage.

    8. Marunda QA/QC Team shall ensure that excess materials with incomplete documentation are

    not acceptable.

    9. Marunda Receiving Team shall not release excess materials with incomplete documentation

    to be dispatched to fabrication workshop, unless there is official notification from user to do

    conversely. In this situation, all consequences related to those materials are the responsibility

    of user.

    8. Scope of Inspection and Verification

    8.1. Review and Verify Documentation

    Action by the material inspector.

    Review all technical documentations (material certificate, calibration certificate, inspection &

    test records, brochure/catalogue, manual, manufacturer data record, drawing, etc.) for

    conformance with specification/purchase order.

    Verify specification of the material or equipment against the above technical documents and

    ensure any traceability requirements are complied with.

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    8.2. Packaging and Marking Inspection

    Action by the material inspector.

    Verify marking/shipping mark of the consignee for conformance with specification/purchase

    order.

    Check the type of packing/inside shielding (plastic, cartoon, Styrofoam, etc.) to protect

    material (spare parts) from impact, humidity and another may appear destructive sources.

    8.3. Identification Check

    Action by the material inspector.

    Check material's conformance to specification and ensure any traceability requirements are

    complied with.

    The inspector shall also check nameplates/tags, part number to ensure the information

    thereon is complete and correct.

    8.4. Visual / Optical Testing and Dimensional Check

    The Materials Inspector shall ensure conformance with the particular specifications. Key

    checkpoints are:

    Materials/parts are free from surface damage/defects.

    Check dimensional correctness of parts/materials, as far as practicable.

    8.5. Non Destructive Test

    Other NDT techniques might be performed to enhance the confident level about materials

    condition and compliance, such as Dye Penetrant (DP), Magnetic Particle inspection (MPI),

    Radiography Testing (RT), Ultrasonic Testing (UT), X-ray, Eddy-Current, Acoustic Emission

    Testing, Positive Material inspection (PMI), etc.

    9. Inspection Method

    When appropriate, material inspectors will check the condition of every single item. If it is

    considered not practical to perform 100% inspection, due to the amount of materials, Marunda

    QA/QC Team will use random sampling method.

    10. MIRC (Material Inspection Release Certificate)

    10.1. Purpose

    The purpose of this procedure is to specify how materials & equipment shall be registered and

    identified to ensure future traceability when entering and being dispatched from the Marunda

    Shorebase.

    10.2. Applicability

    This procedure is applicable to all materials and equipment that requires certification as specified

    in PHE ONWJ Receiving Materials and Equipment inspection Procedure.

    10.3. MIRC Register

    MIRC Numbers are registered in the List of inspection Report in the form of MS Excel located

    within shared folder T:\Guidence on Certification QA/QC, Assurance & Documentation /

    QAQC Activities Marunda Receiving QA/QC Inspection Report List. It can be viewed by

    anyone (who has access to PHE ONWJ share folder) and edited PHE ONWJ QA/QC at Arkadia

    Office and Marunda Shorebase QA/QC Team. An MlRC number covers all items within a single

    Purchase Order (PO).

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    10.4. Responsibility

    It is the responsibility of PHE ONWJ QA/QC at Arkadia Office and Marunda Shorebase to update

    and maintain the MlRC Register. It is the responsibility of Assurance Engineer to ensure this log is

    maintained correctly.

    10.5. MlRC Number

    MlRC Numbers are unique numbers that are to be issued to all incoming materials and equipment

    that require certification in accordance with this procedure. MlRC Number will be marked on all

    applicable materials / equipment by the Marunda Shorebase QA/QC Team using the appropriate

    marking procedure.

    10.6. Material Marking

    On satisfactory completion of inspection, the Material Inspector shall mark the MlRC Number

    on all-applicable materials and equipment. This number shall be marked adjacent to the

    heat/cast/serial number by paint marker, hard stamp, and either low stress or engraved

    depending on the material type and size.

    Loose small fittings and fasteners shall not be marked by using hard stamp, low stress or

    engraved.

    Hard stamping is permitted to tag all carbon and stainless steel parts except zirconium (due to

    its notch sensitivity). For zirconium vibro-etching techniques should be used for identification

    marking and transfer.

    For heavy part, when it is improper to be handled or lifted by using bare hand, the lifting

    process shall use forklift or crane. Refer to MSB-El-GEN-07, lnstruksi Forklift untuk Bongkar

    Muat, for lifting using forklift, and MSB-El-GEN-08, lnstruksi Operasi Crane untuk Bongkar

    Muat, for lifting using crane.

    Prior to stamping, ensure the surface of part to be stamped is free from dirt, corrosion

    product, etc.

    The surface of part can be cleaned or swept by using bristle brush or steel brush when

    needed.

    Marking is performed by pressing the stamp onto the surface of part by using hammer with

    sensible pressure so as the mechanical properties of part is reasonably not affected.

    10.7. MlRC Log Input

    Attachment 2 is the MS Excel MlRC Register input form. The Material inspector shall input all

    necessary data for each MIRC. This register will provide the link between the unique

    heat/cast/serial number on the materials / equipment and the original Purchase Order Number.

    10.8. FiIing of Material Certificates

    All material certificates shall be recorded in accordance with MlRC number. Stamp on the material

    certificate shall be the following data:

    MlRC Number

    PONumber

    inspector & Date

    The Marunda Receiving Team shall hold all original material certificates at Marunda Shorebase.

    Material certificates copies will be issued to other parties as necessary. Marunda OAIQC Team

    will copy material certificates to be kept in their material receiving document.

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    10.9. Reporting

    Starting 1' February 2007, the Material inspector Leader shall report the status of all incoming

    materials inspected to Assurance Engineer on daily basis and to PSCM Leader on satisfactory

    completion of inspection. Unsatisfactory materials shall be reported to Warehouse Superintendent

    or Warehouse Supervisor who will jointly agree the remedial actions necessary in conjunction with

    the material user.

    10.10. Dispatching

    All certified materials and equipment being dispatched from the Marunda Shorebase will be

    accompanied with copies of their original material certificates. These copies will be stamped in

    red "Verified Copy" and signed by the Material Receiving Team at Marunda Shorebase. The

    original mill certificate shall be returned to the file.

    It is the Material Receiving Team responsibility to manage the receipt and storage of this

    certification.

    11. Attachments

    1. Attachment 1 Non Conformance Report Form

    2. Attachment 2 List of inspection Report

    3. Attachment 3 QA/QC Verified Mill Certificate

    4. Attachment 4 Receiving Team verified Mill Certificate

    5. Attachment 5 Material Receiving inspection Report

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    Attachment 1

    Non Conformance Report Form

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    NON CONFORMANCE REPORT

    Project :

    User :

    Contractor :

    Non Conformance Product /material :

    NCR No. :

    Project No. :

    PO No. :

    Location :

    DESCRIPTION OF CONFORMANCE

    Name Signature Title Date

    ROOT CAUSE/S Documentation

    Workforce errors

    Vendors

    Design

    Supervision

    Survey

    Material

    Training

    Other

    Plant

    Subcontractor

    PROPOSED DISPOSITION Accept as it is Repair / rework Reject

    Proposed Completion Date :

    Originator :

    Name Signature Title Date

    COORECTIVE ACTION

    Contractor Rep. :

    Name Signature Title Date

    END DISPOSAL ACTION

    Comments

    Name Signature Title Date

    ACKNOWLEDGED BY

    QC/QA Coordinator :

    Project Leader :

    Name Signature Title Date

    Name Signature Title Date

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    QA/QC Manager /

    Lead:

    Tier 1:

    CORRECTIVE / PREVENTIVE ACTIONS

    DISPOSITION

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    Instruction for NCR Form Fulfilment

    The following instructions will assist the originator. contractor, and company in filling out the form

    as completely and accurately as possible in the effort of informing and resolving the Non

    Conformances.

    Project

    The project title or identification. Filled by originator.

    Contractor

    The organization which provides goods or services to the Company under terms specified in a

    contract. Filled by originator.

    Non Conforming Product/Material

    The product or material which subject to non-conformance against the requirements stated in PO

    (Purchased Order).

    NCR No.

    The originator shall fill this blank prior to the submission of NCR Form.

    Project No.

    This blank shall be filled by originator with the number of project and/or the number of contract.

    PO No.

    The blank shall be filled with PO (Purchased Order) Number.

    Location

    The specific location where the non-conforming product/material is indicated.

    Originator

    The personnel who first identifies the non-conformance and raise the NCR form.

    Description of Non Conformance

    A detailed description of the non-conformance, the originator name, signature, department or

    group or team, and the date of submission, shall be entered by the originator.

    Root Cause/s

    The root cause/s of non-conformance shall be indicated by checking the appropriate box.

    Proposed Disposition

    Originator shall propose the disposition toward end user to accept as it is, repair/rework, or reject

    the non-conformance.

    Corrective Action

    To prevent recurrence, the Non-conforming organization shall propose the corrective action.

    Company

    PHE ONWJ as the end user.

    End User Disposition

    End user shall fill this blank with recommendation and requirement headed for contractor to

    resolve the non conformance.

    Acknowledged By

    QA/QC Manager / Lead and Tier 1 shall show their awareness regarding the on conformance by

    putting their signature on the form.

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    Attachment 2

    List of Inspection Report

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    Attachment 3

    QA/QC Verified Mill Certificate

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    Attachment 4

    Receiving Team Verified Mill Certificate

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    Attachment 5

    Material Receiving Inspection Report

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    Material Receiving Inspection Report

    Project Title :

    Project Location : OMWJ

    P.O. / Contracty No.:

    Project Title :

    Inspection Location : Marunda Warehouse

    Vendor :

    Date of Inspection :

    Reference : receiving Materials & Equipments Inspection Procedure Rev.0

    DESCRIPTION

    Brand :

    MFR :

    Type :

    Model :

    Item No. :

    Quantity :

    Inspection Checklist

    Inspection Items

    Material / Mill Certificate

    Monogram Certificate

    Calibration Certificate

    Manufacture Certificate

    Guarantee / Warranty letter

    Cert. of Compliance / Conform

    Manufacture Data Records

    Inspection & Test Records

    Catalog & Manual

    Drawings

    Calculation Sheets

    Spec. Data Sheet

    M.S.D.S.

    AV. N/A

    Inspection Items

    Packaging & Marking

    Visual Inspection

    Identification Check

    Dimensional Check

    Non Destructive Test

    Performance / Function Test

    Painting / Coating Inspection

    MIRC

    Conclusion

    Acceptable

    Not Acceptable

    AV. N/A

    Non Conformance (if any)

    NCR No. :

    Submission Date :

    Closing Date :

    Note

    Inspection By : Material Inspection

    Neme :

    Date :

    Signature :

    Acknowledged by : Material Inspector Ledaer

    Neme :

    Date :

    Signature :

    ONWJ Marunda Shorebase

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