28
~Q~AN& NTS Report PR028559 RG 1.180 Page 1 of 28 National Technical Systems 1701 East Piano PKWY Suite # 150 Piano, Texas 75074 Tel: 972- 509- 2566 Fax: 972-509-0073 REGULATORY GUIDE 1.180 CS114 SUSCEPTIBILITY TESTS ON US NRC HFC-6000 Safety Qualification System Part Number: ERD111/ERD921 Drawing Number: 50040201 PREPARED FOR: Doosan HF Controls Corp. 1624 W. Crosby Road, Suite 124 Carrollton, TX 75006 USA PREPARED BY: NATIONAL TECHNICAL SYSTEMS (NTS) EMI/EMC TEST GROUP 1701 East Piano Parkway Suite 150 Piano, TX 75074 April 28, 2014 This report and the information contained herein represent the results of testing test articles identified and selected by the client performed to specifications and/or procedures selected by the client. National Technical Systems (NTS) makes no representations, expressed or implied, that such testing is adequate (or inadequate) to demonstrate efficiency, performance. reliability, or any other characteristic of the articles being tested, or similar products. This report should not be relied upon as an endorsement or certification by NTS of the equipment tested, nor does it renresent any statement whatsoever as to its merchantability or fitness of the test article, or similar products, for a particular purpose. Thts report shall not be reproduced except in full.

REGULATORY GUIDE 1.180 CS114 SUSCEPTIBILITY TESTS · NTS Report PR028559 RG 1.180 Page 1 of 28 National Technical Systems 1701 East Piano PKWY Suite # 150 Piano, Texas 75074 Tel:

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Page 1: REGULATORY GUIDE 1.180 CS114 SUSCEPTIBILITY TESTS · NTS Report PR028559 RG 1.180 Page 1 of 28 National Technical Systems 1701 East Piano PKWY Suite # 150 Piano, Texas 75074 Tel:

~Q~AN&NTS Report PR028559 RG 1.180Page 1 of 28

NationalTechnicalSystems

1701 East Piano PKWY Suite # 150Piano, Texas 75074Tel: 972- 509- 2566Fax: 972-509-0073

REGULATORY GUIDE 1.180CS114 SUSCEPTIBILITY TESTS

ONUS NRC HFC-6000 Safety Qualification System

Part Number: ERD111/ERD921Drawing Number: 50040201

PREPARED FOR:

Doosan HF Controls Corp.1624 W. Crosby Road, Suite 124

Carrollton, TX 75006 USA

PREPARED BY:

NATIONAL TECHNICAL SYSTEMS (NTS)EMI/EMC TEST GROUP

1701 East Piano Parkway Suite 150Piano, TX 75074

April 28, 2014

This report and the information contained herein represent the results of testing test articles identified and selected by the client performed to specifications and/or proceduresselected by the client. National Technical Systems (NTS) makes no representations, expressed or implied, that such testing is adequate (or inadequate) to demonstrateefficiency, performance. reliability, or any other characteristic of the articles being tested, or similar products. This report should not be relied upon as an endorsement orcertification by NTS of the equipment tested, nor does it renresent any statement whatsoever as to its merchantability or fitness of the test article, or similar products, for aparticular purpose. Thts report shall not be reproduced except in full.

Page 2: REGULATORY GUIDE 1.180 CS114 SUSCEPTIBILITY TESTS · NTS Report PR028559 RG 1.180 Page 1 of 28 National Technical Systems 1701 East Piano PKWY Suite # 150 Piano, Texas 75074 Tel:

~NTSNTS Report PR028559-RG 1.180Page 2 of 28

DISCLAIMER NOTICE

When Government drawings, specifications, or other data are used for any purpose other than inconnection with a definitely related Government procurement operation, the United StatesGovernment thereby incurs no responsibility nor any obligation whatsoever; and the fact that theGovernment may have formulated, furnished, or in any way supplied the said drawings,specifications, or other data, is not to be regarded by implication or otherwise as any mannerlicensing the holder or any other person or corporation, or conveying any rights or permission tomanufacture, use, or sell patented invention that may in any way be related thereto.

Page 2 of 28

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i•"FS• NTS Report PR028559-RG 1.180Page 3 of 28

TABLE OF CONTENTS

1.0 SC O PE .............................................................................................................................. 42.0 TEST RESULTS .......................................................................................................... 5

M OD IFICA TION S ............................................................................................................. 5APPENDIX A METHODOLOGY AND TEST DATA ............................................ 10

CSl14 Conducted Susceptibility 10 kHz - 30MEIz 11SIGNATURE PAGE 27REVISIONS 27

A P P E N D I X B ENGINEERING LOG ...................................................................... 28

Page 3 of 28

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J...NTS NTS Report PR028559-RG 1.180Page 4 of 28

1.0 SCOPE

The Doosan HF Controls Corp.'s US NRC BFC-6000 Safety Qualification System, Part Number:

ERD 111 /ERD921 and Drawing Number: 50040201 was tested from 4/25/14 through 4/25/14, in

accordance with the tests and requirements Regulatory Guide 1.180 Revision 1 October 2003, which

shall be referred to as the subject specification for the remainder of this test report.

The applicable test requirements of the subject specification are presented here for convenience.

TEST REQUIREMENTS

TEST METHOD

Susceptibility:

SECTIONS FREQUENCY RANGE TESTPOINTS

Conducted Susceptibility CS114 10 kHz - 30MHz, Power Leads and cables

Page 4 of 28

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~NTi NTS Report PR028559-RG 1.180Page 5 of 28

2.0 TEST RESULTS

The test results are tabulated in the Table I and the referenced test data and graphs are presented in

the relevant section.

Name Pass/Fail

Conducted Susceptibility CS 114 Pass

Table I Test Summary Results

MODIFICATIONS

No modifications were made during the test.

Page 5 of 28

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~NTS~j~1

NTS Report PR028559-RG 1.180Page 6 of 28

3.0 SUSCEPTIBILITY TESTING

For susceptibility measurements, the entire frequency range for each applicable test shall be scanned.

For swept frequency susceptibility testing, frequency scan rates and frequency step sizes of signal

source shall not exceed the value listed in Table m. The rates and step sizes are specified in term of

multiplier of the tuned frequency (f,) of the signal source. Analog scans refer to signal sources which

are continuous tuned. Stepped scans refer to signal sources which are sequentially tuned to discrete

frequencies. Stepped scans shall be dwell at each tuned frequency for greater than 3 seconds or EUT

response time. Scan rates and step sizes shall be decrease when necessary to permit observation of a

response.

Frequency Range Analog Scans Stepped Scans AnalogMaximum Scan Rates Maximum Step Size

30 Hz- 1 MHz 0.0333 fo /Sec 0.05 fo1 MHz - 30 MNHz 0.00667 f. /Sec 0.01 f,30 MHz - I GHz 0.003313 fo /Sec 0.005 f,1 GHz - 8 GHz 0.000667 f /Sec 0.001 fo

8 GHz - 40 GHz 0.000333 fo/Sec 0.0005 f,

Table III Susceptibility scanning

Page 6 of 28

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NTS Report PR028559-RG 1.180Page 7 of 28

5.0

5.1

GENERAL INFORMATION OF TESTING

Security Classification

The test sample was Unclassified.

5.2 Test Facility

One of NTS' 20' x20'x 12'Simi-Anechoic enclosures was used for testing covered by this report.

The enclosures are manufactured of zinc plated 20 gauge cold-rolled steel panels. The ambient level

is at least 6 dB below the specification limit.

5.3 Ground Plane

The ground plane used for the tests covered by this report was a 3' x 12' x 0.065" copper sheet (the

top of the bench) bonded to the shielded enclosure in accordance with the specification requirements.

5.4 Test Eauipment

The test instruments used during testing covered by this report are presented in the equipment list in

the relevant section.

5.4.1 Instrumentation Calibration Policy

National Technical Systems adheres to a standard calibration cycle. Each category "A" instrument

undergoes recalibration every 12 months, while other instruments are recalibrated on a periodic

basis. All calibration is traceable to the National Institute of Standards and Technology (NIST).

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NTSMo NTS Report PR028559-RG 1.180Page 8 of 28

5.5 Test Setup

The test setups required for the various tests conformed to the test provisions stated in the subject

specification.

Typical test setup photographs showing the test sample and associated equipment used are included

in the relevant section.

5.6 Emissions Setun for TILE Automated Svstem

The values included in the emission setup are actual values of particular transducers used at the time

of testing, and actual value of the pre-amplifier gain. The TILE (Total Integrated Laboratory

Environment) Software was used for CS 114 Testing. The version of the software used is TILE6.

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NT NTS Report PR028559-RG 1.180Page 9 of 28

7.0 DISPOSITION OF TEST SAMPLE

Upon conclusion of the testing, the test item was returned to:

Doosan HF Controls Corp.

1624 W. Crosby Road, Suite 124

Carrollton, TX 75006 USA

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4 NTS NTS Report PR028559-RG 1.180Page 10 of 28

A P P E N D I X A METHODOLOGY AND TEST DATA

Page 10 of 28

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NTS Report PR028559-RG 1.180Page 11 of 28

CS114 Conducted Susceptibility 10 kHz - 30MHz

Requirement

This test determines the ability of the equipment under test to withstand RF signals coupled onto the

power and signal leads through a bulk current injection probe over the frequency range of 10 kHz to

30MHz.

Test System Calibration

This procedure was performed prior to the start of any measurements to assure that the overall

system was operating properly as per MIL-STD-461E paragraph 5.12.3.4 .b. The measurement

system was setup per MIL-STD-461E. The appropriate injection probe was placed in the 50 ohm

calibration jig. One end of the calibration jig was terminated into a 50 ohm load while the other end

is connected (through an attenuator) to the measurement receiver. The injection probe was

connected to the output of a RF amplifier through a directional coupler which in turn is driven by a

signal generator. The output of the directional coupler is connected to a second measurement

receiver to monitor the forward power being driven into the injection probe.

Perform the following procedures using the calibration setup.

(1) Set the signal generator to 10 kHz, unmodulated.

(2) Increase the applied signal until measurement receiver A indicates the current level specified

in the applicable limit is flowing in the center conductor of the calibration fixture.

(3) Record the "forward power" to the injection probe indicated on measurement receiver B.

(4) Scan the frequency band from 10 kHz to 30MHz and record the forward power needed to

maintain the required current amplitude.

Verification

The following procedure is recommended, although not required by MIL-STD-461E, as a quick

check after the calibration and just prior to the testing. The software package (if applicable) and

associated hardware can be verified using a second calibration fixture inserted in the calibration

setup. Defects are likely to result in large deviations from the expected results.

Page 1I of 28

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NTS Report PR028559-RG 1.180Page 12 of 28

a) Arrange test components as shown in figure 22 below, Verification Setup. Note that this is

very similar to the actual susceptibility test setup of Figure CS 114-4. The monitor probe can

be inserted into the second calibration fixture. In the event a second calibration fixture is not

available, any sort of makeshift rig is better than nothing. An example would be adapters

allowing two wires to extend from the center conductor and the shield from the first

calibration fixture to the attenuator or load. Thus, the monitor probe can be clamped around

the center conductor.

b) Perform the following step for the frequency range from 10 k-z to as high a frequency as

practicable, preferably at least 30MHz.

c) Run the actual test software or manually inject the desired signals and determine the resultant

current response from the monitor probe at the calibration settings. The present forward

power readings should track the calibration power and the monitor probe current should track

the calibration current reasonably well. The CS 114 test current limit is actually 6 dB

higher than the calibration current limit, so if the test limit current in the software is being

used, the actual current will track 6 dB down from the test current limit. With a second 50

ohm calibration fixture, the full range of test can be verified. However, with a makeshift

fixture, significant accuracy at higher frequencies probably can't be achieved.

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NINE , NTS Report PR028559-RG 1.180

Page 13 of 28

Fit-trs- 22. CSI 14 Ve~rificationi Setupi

Page 13 of 28

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NT'• NTS Report PR028559-RG 1.180W ' "Page 14 of 28

Test Procedure

Perform the following procedures on each cable bundle interfacing with each electrical connector on

the EUT including complete power cables (high sides and returns). Also perform the procedures on

power cables with the power returns and chassis grounds (green wires) excluded from the cable

bundle. For connectors which include both interconnecting leads and power, perform the procedures

on the entire bundle, on the power leads (including returns and grounds) grouped separately, and on

the power leads grouped with the returns and grounds removed.

(1) Turn on the EUT and allow sufficient time for stabilization.

(2) Susceptibility evaluation.

(a) Set the signal generator to 10 kHz with 1 kHz pulse modulation, 50% duty cycle.

(b) Apply the forward power level determined under step (4) above to the injection probe

while monitoring the induced current.

(c) Scan the required frequency range in accordance with 4.3.10.4.1 of MIL-STD-461E and

Table III while maintaining the forward power level at the calibration level determined under

step (4) above, or the maximum current level for the applicable limit, whichever is less

stringent.

(d) Monitor the EUT for degradation of performance during testing.

(e) Whenever susceptibility is noted, determine the threshold level in accordance with

4.3.10.4.3 of MIL-STD-461E and verify that it is above the applicable requirement.

(f) For EUTs with redundant cabling for safety critical reasons such as multiple data buses,

use simultaneous multi-cable injection techniques.

Page 14 of 28

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NTS NTS Report PR028559-RG 1.180Page 15 of 28

CV

CS1l4 DPERATING ENVELOPE

.7..

Jl f-•

Frequency (MI-tz)

CS114 limits curves.

I EDY:

40

30

crl0

__J 20

15

10

• " I I I1"

Maximum Insertion Loss

- 1t... . ' ''

Recommended Minimum 7-

Insertion Los I5

0

0.01 0.1 1 10 100 1000

Frequency (MHz)

Figure CS1L4-2. Maximum insertion loss for injection probes

Page 15 of 28

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2~NTS,mw~

NTS Report PR028559-RG 1.180Page 16 of 28

Coaxial Load

Injection.. Probe

CalibrationFixture

Figure CS114-3. Calibration setup

Page 16 of 28

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."i

-.j tWA NTS NTS Report PR028559-RG 1.180

Page 17 of 28

Powerinput

5 cm1

5 cm1* 'I

* I

* I* I* I

I I

* I

EUT

5

InterconnectingCables

Actual or SimulatedLoads and Signals

Figure CSl14-4. Bulk cable injection evaluation

Page 17 of 28

Page 18: REGULATORY GUIDE 1.180 CS114 SUSCEPTIBILITY TESTS · NTS Report PR028559 RG 1.180 Page 1 of 28 National Technical Systems 1701 East Piano PKWY Suite # 150 Piano, Texas 75074 Tel:

Test Data

NTS Report PR028559-RG 1.180Page 18 of 28

EUT Power Input 120V 60Hz

__ _CS1 14 Conducted Susceptibility, Bulk Cable Injection

Frequency UrmltLevel ActuiA Test Test on Cable Results F Results(mA) J mA) I_________I___

10 kHz-2O0 kHz 200mA <200MA AC Bundle ERD I I IPass [Fail j200 k~qz - 30Mliz

11 kHz-200 kHz200kHz-30M-z 200mA <200mA AC Line ERD111 Pass EFail

12 kHz-200 kHz 200mA <200rnA AC Bundle ERD921 Pass Fail200 kHz - 30MHz

13 kHz-200 kHz OA <013 klz - 200mA <200mA AC Line ERD921 - T Pass rnFail200 kHz - 30MHz ____ ______________ _________

Iwional Tochnucal Syabma. ~uio TX

I-a anL.. I ~ab~aInhjtyu,.mm

. .. ~ ~

- a ----------.-.---.----------.---.-----.---

* a ------------- *-.-------------------------------------------------------------------

J!

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Ow. LRMl60u V

'tl

U NE

WM R-1 -

wId; o.~

"1

Calibration Forward Power required maintaining the Required Current Amplitude

Page 18 of 28

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HTS NTS Report PR028559-RG 1.180Page 19 of 28

100nal TechnicalISystems, Piano'r 10 TXI M ~r.

.... .i .. ...

I r~

! I

Fowwk.b AMW

GIOSftL R~ im Am 1

Ba MNI

am" EI Ram

OW: [.a

its as I

Actual test forward Power on AC Bundle ERD921

Moaha Technizil Syutems, Riana TX

ftWadFa&*I1J1lY**M~u

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pr AmdW kv

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Actual test Induced Current on AC Bundle ERD921

Page 19 of 28

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71~NTS NTS Report PR028559-RG 1.180Page 20 of 28

thbonaI Tochnrici Symlms, Rana TX

11MOE MON. I~h

IlL I1• IN l

ku"WO~

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Actual test forward Power on AC High ERD921

F

Notional lachnicAl Systemsa, Piano TX

h) 11141111 IftodwTL GA

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Actual test Induced Current on AC High ERD921

Page 20 of 28

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HTS NTS Report PR028559-RG 1.180Page 21 of 28

Ibban2I Technical SY3tamv, Piano TX

01 am= rWk

Ill,

4.. ItE SW I

C0ttH. HIIW*W NO

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Actual test forward Power on AC Bundle ERD 111

Nabonwal Tachrimal Systams, Flono TX

III MOMII Iidwona HIA

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Actual test Induced Current on AC Bundle ERD 111

Page 21 of 28

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.1 %r

NTS. NTS Report PR028559-RG 1.180Page 22 of 28

_ zz.Ni~an Techn¶ical Sysmma, Pianio TX

1 MIA 1E1&ft

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Actual test Induced Current on AC High ERD 111

Page 22 of 28

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Equipment List

NTS Report PR028559-RG 1.180Page 23 of 28

NI.sD#. Manufactureif-escript.on -Durtio WaU ueE1428P Signal Generator Rohde & Schwarz SMYO1 12 months 02/25/2015

E1457P HP Portable Spectrum Analyzer 8591E 12 months 02/01/2015

E1547P HP Portable Spectrum Analyzer 8591E 12 months 01/31/2015

E1036P AR Power Amplifier 25A250A IOk-25OMiHz NCR NCR

El 028P Solar Injection Probe 9144-IN NCR NCR

El OOOP Solar Iniection Probe 9142-IN NCR NCR

E1221P FCC Current Monitor F-55 12 months 07/29/2014

E1479P HP 8116A Pulse/Function Generator 12 months 08/22/2014

E1536P Werlatone 50dB Directional Coupler C6145-10 NCR NCRNCR: No Calibration Required

Page 23 of 28

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Picture Setup

NTS Report PR028559-RG 1.180Page 24 of 28

A

Gener Test Setup for r - 200MHz

Page 24 of 28

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4:1NTS Report PR028559-RG 1.180Page 25 of 28

Itienerai iest betup iorbM Li uUklkZ- 2UUMI-I On AU IfUnaieh"I±iii

kienerai -lest setup tor US114 lUIUz - 2UUMIdz on AU Line EKDIII

Page 25 of 28

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NTS NTS Report PR028559-RG 1.180Page 26 of 28

General Test Setup for CS114 10KHz - 200MHz on AC Bun

txenerai x est netup ior %-ai 4

Test Results

The test results derived from this testing demonstrates that the US NRC HFC-6000 Safety

Qualification System conforms to CS 114 of Regulatory Guide 1.180 requirements.

Page 26 of 28

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ANT NTS Report PR028559-RG 1.180Page 27 of 28

SIGNATURE PAGE

Sen,ice For: Doosan HF Controls Corp.

1624 W. Crosby Road, Suite 124

Carrollton, TX 75006 USA

Purchase Order No: 14904-00

This is to certify that the preceding report is true and correct to the best of my knowledge.

Dieu Vo,

EMI Manager

------------------------ .- -.--."•"-- , .-..

Kimberly Zavala,

Quality Assurance Manager

REVISIONS

Revision Reason for Revision Date

0 Original April 28, 2014

____________________________________________ j___________________________________

Page 27 of 28

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~NTS~4~4

NTS Report PR028559-RG 1.180Page 28 of 28

A PPGENEDRIX B ENGINEERING LOG

GENERAL LOG SHEET

Date Time [ LOG Entries [ initial4/25/14 08:00 Gathering equipment AD

09:30 Driving to customer location. _ _AD

10:00 Arrived at customer location. Setting up for CS 114 _ _AD

10:45 Started the AC Bundle test on ERDI11 AD

11:30 Lunch AD

12:3 5 Resumed testing. AD

12:55 Started the AC Line test on ERD111 _IAD

16:00 Done with all tests. Packing up. AD

17:00 EOD AD

Page 28 of 28