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~Q~AN&NTS Report PR028559 RG 1.180Page 1 of 28
NationalTechnicalSystems
1701 East Piano PKWY Suite # 150Piano, Texas 75074Tel: 972- 509- 2566Fax: 972-509-0073
REGULATORY GUIDE 1.180CS114 SUSCEPTIBILITY TESTS
ONUS NRC HFC-6000 Safety Qualification System
Part Number: ERD111/ERD921Drawing Number: 50040201
PREPARED FOR:
Doosan HF Controls Corp.1624 W. Crosby Road, Suite 124
Carrollton, TX 75006 USA
PREPARED BY:
NATIONAL TECHNICAL SYSTEMS (NTS)EMI/EMC TEST GROUP
1701 East Piano Parkway Suite 150Piano, TX 75074
April 28, 2014
This report and the information contained herein represent the results of testing test articles identified and selected by the client performed to specifications and/or proceduresselected by the client. National Technical Systems (NTS) makes no representations, expressed or implied, that such testing is adequate (or inadequate) to demonstrateefficiency, performance. reliability, or any other characteristic of the articles being tested, or similar products. This report should not be relied upon as an endorsement orcertification by NTS of the equipment tested, nor does it renresent any statement whatsoever as to its merchantability or fitness of the test article, or similar products, for aparticular purpose. Thts report shall not be reproduced except in full.
~NTSNTS Report PR028559-RG 1.180Page 2 of 28
DISCLAIMER NOTICE
When Government drawings, specifications, or other data are used for any purpose other than inconnection with a definitely related Government procurement operation, the United StatesGovernment thereby incurs no responsibility nor any obligation whatsoever; and the fact that theGovernment may have formulated, furnished, or in any way supplied the said drawings,specifications, or other data, is not to be regarded by implication or otherwise as any mannerlicensing the holder or any other person or corporation, or conveying any rights or permission tomanufacture, use, or sell patented invention that may in any way be related thereto.
Page 2 of 28
i•"FS• NTS Report PR028559-RG 1.180Page 3 of 28
TABLE OF CONTENTS
1.0 SC O PE .............................................................................................................................. 42.0 TEST RESULTS .......................................................................................................... 5
M OD IFICA TION S ............................................................................................................. 5APPENDIX A METHODOLOGY AND TEST DATA ............................................ 10
CSl14 Conducted Susceptibility 10 kHz - 30MEIz 11SIGNATURE PAGE 27REVISIONS 27
A P P E N D I X B ENGINEERING LOG ...................................................................... 28
Page 3 of 28
J...NTS NTS Report PR028559-RG 1.180Page 4 of 28
1.0 SCOPE
The Doosan HF Controls Corp.'s US NRC BFC-6000 Safety Qualification System, Part Number:
ERD 111 /ERD921 and Drawing Number: 50040201 was tested from 4/25/14 through 4/25/14, in
accordance with the tests and requirements Regulatory Guide 1.180 Revision 1 October 2003, which
shall be referred to as the subject specification for the remainder of this test report.
The applicable test requirements of the subject specification are presented here for convenience.
TEST REQUIREMENTS
TEST METHOD
Susceptibility:
SECTIONS FREQUENCY RANGE TESTPOINTS
Conducted Susceptibility CS114 10 kHz - 30MHz, Power Leads and cables
Page 4 of 28
~NTi NTS Report PR028559-RG 1.180Page 5 of 28
2.0 TEST RESULTS
The test results are tabulated in the Table I and the referenced test data and graphs are presented in
the relevant section.
Name Pass/Fail
Conducted Susceptibility CS 114 Pass
Table I Test Summary Results
MODIFICATIONS
No modifications were made during the test.
Page 5 of 28
~NTS~j~1
NTS Report PR028559-RG 1.180Page 6 of 28
3.0 SUSCEPTIBILITY TESTING
For susceptibility measurements, the entire frequency range for each applicable test shall be scanned.
For swept frequency susceptibility testing, frequency scan rates and frequency step sizes of signal
source shall not exceed the value listed in Table m. The rates and step sizes are specified in term of
multiplier of the tuned frequency (f,) of the signal source. Analog scans refer to signal sources which
are continuous tuned. Stepped scans refer to signal sources which are sequentially tuned to discrete
frequencies. Stepped scans shall be dwell at each tuned frequency for greater than 3 seconds or EUT
response time. Scan rates and step sizes shall be decrease when necessary to permit observation of a
response.
Frequency Range Analog Scans Stepped Scans AnalogMaximum Scan Rates Maximum Step Size
30 Hz- 1 MHz 0.0333 fo /Sec 0.05 fo1 MHz - 30 MNHz 0.00667 f. /Sec 0.01 f,30 MHz - I GHz 0.003313 fo /Sec 0.005 f,1 GHz - 8 GHz 0.000667 f /Sec 0.001 fo
8 GHz - 40 GHz 0.000333 fo/Sec 0.0005 f,
Table III Susceptibility scanning
Page 6 of 28
NTS Report PR028559-RG 1.180Page 7 of 28
5.0
5.1
GENERAL INFORMATION OF TESTING
Security Classification
The test sample was Unclassified.
5.2 Test Facility
One of NTS' 20' x20'x 12'Simi-Anechoic enclosures was used for testing covered by this report.
The enclosures are manufactured of zinc plated 20 gauge cold-rolled steel panels. The ambient level
is at least 6 dB below the specification limit.
5.3 Ground Plane
The ground plane used for the tests covered by this report was a 3' x 12' x 0.065" copper sheet (the
top of the bench) bonded to the shielded enclosure in accordance with the specification requirements.
5.4 Test Eauipment
The test instruments used during testing covered by this report are presented in the equipment list in
the relevant section.
5.4.1 Instrumentation Calibration Policy
National Technical Systems adheres to a standard calibration cycle. Each category "A" instrument
undergoes recalibration every 12 months, while other instruments are recalibrated on a periodic
basis. All calibration is traceable to the National Institute of Standards and Technology (NIST).
Page 7 of 28
NTSMo NTS Report PR028559-RG 1.180Page 8 of 28
5.5 Test Setup
The test setups required for the various tests conformed to the test provisions stated in the subject
specification.
Typical test setup photographs showing the test sample and associated equipment used are included
in the relevant section.
5.6 Emissions Setun for TILE Automated Svstem
The values included in the emission setup are actual values of particular transducers used at the time
of testing, and actual value of the pre-amplifier gain. The TILE (Total Integrated Laboratory
Environment) Software was used for CS 114 Testing. The version of the software used is TILE6.
Page 8 of 28
NT NTS Report PR028559-RG 1.180Page 9 of 28
7.0 DISPOSITION OF TEST SAMPLE
Upon conclusion of the testing, the test item was returned to:
Doosan HF Controls Corp.
1624 W. Crosby Road, Suite 124
Carrollton, TX 75006 USA
Page 9 of 28
4 NTS NTS Report PR028559-RG 1.180Page 10 of 28
A P P E N D I X A METHODOLOGY AND TEST DATA
Page 10 of 28
NTS Report PR028559-RG 1.180Page 11 of 28
CS114 Conducted Susceptibility 10 kHz - 30MHz
Requirement
This test determines the ability of the equipment under test to withstand RF signals coupled onto the
power and signal leads through a bulk current injection probe over the frequency range of 10 kHz to
30MHz.
Test System Calibration
This procedure was performed prior to the start of any measurements to assure that the overall
system was operating properly as per MIL-STD-461E paragraph 5.12.3.4 .b. The measurement
system was setup per MIL-STD-461E. The appropriate injection probe was placed in the 50 ohm
calibration jig. One end of the calibration jig was terminated into a 50 ohm load while the other end
is connected (through an attenuator) to the measurement receiver. The injection probe was
connected to the output of a RF amplifier through a directional coupler which in turn is driven by a
signal generator. The output of the directional coupler is connected to a second measurement
receiver to monitor the forward power being driven into the injection probe.
Perform the following procedures using the calibration setup.
(1) Set the signal generator to 10 kHz, unmodulated.
(2) Increase the applied signal until measurement receiver A indicates the current level specified
in the applicable limit is flowing in the center conductor of the calibration fixture.
(3) Record the "forward power" to the injection probe indicated on measurement receiver B.
(4) Scan the frequency band from 10 kHz to 30MHz and record the forward power needed to
maintain the required current amplitude.
Verification
The following procedure is recommended, although not required by MIL-STD-461E, as a quick
check after the calibration and just prior to the testing. The software package (if applicable) and
associated hardware can be verified using a second calibration fixture inserted in the calibration
setup. Defects are likely to result in large deviations from the expected results.
Page 1I of 28
NTS Report PR028559-RG 1.180Page 12 of 28
a) Arrange test components as shown in figure 22 below, Verification Setup. Note that this is
very similar to the actual susceptibility test setup of Figure CS 114-4. The monitor probe can
be inserted into the second calibration fixture. In the event a second calibration fixture is not
available, any sort of makeshift rig is better than nothing. An example would be adapters
allowing two wires to extend from the center conductor and the shield from the first
calibration fixture to the attenuator or load. Thus, the monitor probe can be clamped around
the center conductor.
b) Perform the following step for the frequency range from 10 k-z to as high a frequency as
practicable, preferably at least 30MHz.
c) Run the actual test software or manually inject the desired signals and determine the resultant
current response from the monitor probe at the calibration settings. The present forward
power readings should track the calibration power and the monitor probe current should track
the calibration current reasonably well. The CS 114 test current limit is actually 6 dB
higher than the calibration current limit, so if the test limit current in the software is being
used, the actual current will track 6 dB down from the test current limit. With a second 50
ohm calibration fixture, the full range of test can be verified. However, with a makeshift
fixture, significant accuracy at higher frequencies probably can't be achieved.
Page 12 of 28
NINE , NTS Report PR028559-RG 1.180
Page 13 of 28
Fit-trs- 22. CSI 14 Ve~rificationi Setupi
Page 13 of 28
NT'• NTS Report PR028559-RG 1.180W ' "Page 14 of 28
Test Procedure
Perform the following procedures on each cable bundle interfacing with each electrical connector on
the EUT including complete power cables (high sides and returns). Also perform the procedures on
power cables with the power returns and chassis grounds (green wires) excluded from the cable
bundle. For connectors which include both interconnecting leads and power, perform the procedures
on the entire bundle, on the power leads (including returns and grounds) grouped separately, and on
the power leads grouped with the returns and grounds removed.
(1) Turn on the EUT and allow sufficient time for stabilization.
(2) Susceptibility evaluation.
(a) Set the signal generator to 10 kHz with 1 kHz pulse modulation, 50% duty cycle.
(b) Apply the forward power level determined under step (4) above to the injection probe
while monitoring the induced current.
(c) Scan the required frequency range in accordance with 4.3.10.4.1 of MIL-STD-461E and
Table III while maintaining the forward power level at the calibration level determined under
step (4) above, or the maximum current level for the applicable limit, whichever is less
stringent.
(d) Monitor the EUT for degradation of performance during testing.
(e) Whenever susceptibility is noted, determine the threshold level in accordance with
4.3.10.4.3 of MIL-STD-461E and verify that it is above the applicable requirement.
(f) For EUTs with redundant cabling for safety critical reasons such as multiple data buses,
use simultaneous multi-cable injection techniques.
Page 14 of 28
NTS NTS Report PR028559-RG 1.180Page 15 of 28
CV
CS1l4 DPERATING ENVELOPE
.7..
Jl f-•
Frequency (MI-tz)
CS114 limits curves.
I EDY:
40
30
crl0
__J 20
15
10
• " I I I1"
Maximum Insertion Loss
- 1t... . ' ''
Recommended Minimum 7-
Insertion Los I5
0
0.01 0.1 1 10 100 1000
Frequency (MHz)
Figure CS1L4-2. Maximum insertion loss for injection probes
Page 15 of 28
2~NTS,mw~
NTS Report PR028559-RG 1.180Page 16 of 28
Coaxial Load
Injection.. Probe
CalibrationFixture
Figure CS114-3. Calibration setup
Page 16 of 28
."i
-.j tWA NTS NTS Report PR028559-RG 1.180
Page 17 of 28
Powerinput
5 cm1
5 cm1* 'I
* I
* I* I* I
I I
* I
EUT
5
InterconnectingCables
Actual or SimulatedLoads and Signals
Figure CSl14-4. Bulk cable injection evaluation
Page 17 of 28
Test Data
NTS Report PR028559-RG 1.180Page 18 of 28
EUT Power Input 120V 60Hz
__ _CS1 14 Conducted Susceptibility, Bulk Cable Injection
Frequency UrmltLevel ActuiA Test Test on Cable Results F Results(mA) J mA) I_________I___
10 kHz-2O0 kHz 200mA <200MA AC Bundle ERD I I IPass [Fail j200 k~qz - 30Mliz
11 kHz-200 kHz200kHz-30M-z 200mA <200mA AC Line ERD111 Pass EFail
12 kHz-200 kHz 200mA <200rnA AC Bundle ERD921 Pass Fail200 kHz - 30MHz
13 kHz-200 kHz OA <013 klz - 200mA <200mA AC Line ERD921 - T Pass rnFail200 kHz - 30MHz ____ ______________ _________
Iwional Tochnucal Syabma. ~uio TX
I-a anL.. I ~ab~aInhjtyu,.mm
. .. ~ ~
- a ----------.-.---.----------.---.-----.---
* a ------------- *-.-------------------------------------------------------------------
J!
I
Ow. LRMl60u V
'tl
U NE
WM R-1 -
wId; o.~
"1
Calibration Forward Power required maintaining the Required Current Amplitude
Page 18 of 28
HTS NTS Report PR028559-RG 1.180Page 19 of 28
100nal TechnicalISystems, Piano'r 10 TXI M ~r.
.... .i .. ...
I r~
! I
Fowwk.b AMW
GIOSftL R~ im Am 1
Ba MNI
am" EI Ram
OW: [.a
its as I
Actual test forward Power on AC Bundle ERD921
Moaha Technizil Syutems, Riana TX
ftWadFa&*I1J1lY**M~u
111 Imam. ,'maOi.Lt. M
ýjj
pr AmdW kv
RMR ift MAf X W
It Know
ban k1 n
mW: I~
Actual test Induced Current on AC Bundle ERD921
Page 19 of 28
71~NTS NTS Report PR028559-RG 1.180Page 20 of 28
thbonaI Tochnrici Symlms, Rana TX
11MOE MON. I~h
IlL I1• IN l
ku"WO~
onea, kotdA
UREi Et flits Mfit 21 M
U1ifill
WWU.1 ;xse-
eta n Q
Actual test forward Power on AC High ERD921
F
Notional lachnicAl Systemsa, Piano TX
h) 11141111 IftodwTL GA
Nlwit
oarar: k.60 ha
*tIMPURLSeMiIZaI
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an :IQ
Actual test Induced Current on AC High ERD921
Page 20 of 28
HTS NTS Report PR028559-RG 1.180Page 21 of 28
Ibban2I Technical SY3tamv, Piano TX
01 am= rWk
Ill,
4.. ItE SW I
C0ttH. HIIW*W NO
UlHamFILA fAM a~l Em
U su
HIU* IRM
Actual test forward Power on AC Bundle ERD 111
Nabonwal Tachrimal Systams, Flono TX
III MOMII Iidwona HIA
I
U
ON= Aff.&O Ap
El Onar
bm Irni DI
WtHI: ho.
Actual test Induced Current on AC Bundle ERD 111
Page 21 of 28
.1 %r
NTS. NTS Report PR028559-RG 1.180Page 22 of 28
_ zz.Ni~an Techn¶ical Sysmma, Pianio TX
1 MIA 1E1&ft
-r ...
- 4~~
* kg-
,.e............
Vt
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and: I.omRUM1Oll, lRW9 10110
Actual test forward Power on AC High ERD1 11
L~JItt
N~atioa Tsonc~ai* Syinmms, Piano TX
01 MF UlHIIyU5 fta
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hWmPgRX Inoi
OtAtma iv/pit i a
Actual test Induced Current on AC High ERD 111
Page 22 of 28
Equipment List
NTS Report PR028559-RG 1.180Page 23 of 28
NI.sD#. Manufactureif-escript.on -Durtio WaU ueE1428P Signal Generator Rohde & Schwarz SMYO1 12 months 02/25/2015
E1457P HP Portable Spectrum Analyzer 8591E 12 months 02/01/2015
E1547P HP Portable Spectrum Analyzer 8591E 12 months 01/31/2015
E1036P AR Power Amplifier 25A250A IOk-25OMiHz NCR NCR
El 028P Solar Injection Probe 9144-IN NCR NCR
El OOOP Solar Iniection Probe 9142-IN NCR NCR
E1221P FCC Current Monitor F-55 12 months 07/29/2014
E1479P HP 8116A Pulse/Function Generator 12 months 08/22/2014
E1536P Werlatone 50dB Directional Coupler C6145-10 NCR NCRNCR: No Calibration Required
Page 23 of 28
Picture Setup
NTS Report PR028559-RG 1.180Page 24 of 28
A
Gener Test Setup for r - 200MHz
Page 24 of 28
4:1NTS Report PR028559-RG 1.180Page 25 of 28
Itienerai iest betup iorbM Li uUklkZ- 2UUMI-I On AU IfUnaieh"I±iii
kienerai -lest setup tor US114 lUIUz - 2UUMIdz on AU Line EKDIII
Page 25 of 28
NTS NTS Report PR028559-RG 1.180Page 26 of 28
General Test Setup for CS114 10KHz - 200MHz on AC Bun
txenerai x est netup ior %-ai 4
Test Results
The test results derived from this testing demonstrates that the US NRC HFC-6000 Safety
Qualification System conforms to CS 114 of Regulatory Guide 1.180 requirements.
Page 26 of 28
ANT NTS Report PR028559-RG 1.180Page 27 of 28
SIGNATURE PAGE
Sen,ice For: Doosan HF Controls Corp.
1624 W. Crosby Road, Suite 124
Carrollton, TX 75006 USA
Purchase Order No: 14904-00
This is to certify that the preceding report is true and correct to the best of my knowledge.
Dieu Vo,
EMI Manager
------------------------ .- -.--."•"-- , .-..
Kimberly Zavala,
Quality Assurance Manager
REVISIONS
Revision Reason for Revision Date
0 Original April 28, 2014
____________________________________________ j___________________________________
Page 27 of 28
~NTS~4~4
NTS Report PR028559-RG 1.180Page 28 of 28
A PPGENEDRIX B ENGINEERING LOG
GENERAL LOG SHEET
Date Time [ LOG Entries [ initial4/25/14 08:00 Gathering equipment AD
09:30 Driving to customer location. _ _AD
10:00 Arrived at customer location. Setting up for CS 114 _ _AD
10:45 Started the AC Bundle test on ERDI11 AD
11:30 Lunch AD
12:3 5 Resumed testing. AD
12:55 Started the AC Line test on ERD111 _IAD
16:00 Done with all tests. Packing up. AD
17:00 EOD AD
Page 28 of 28