Introduction of CompanyCompany ProfileStatutory DetailsBank DetailsFactory DetailsGalvanizing Plant ProfileProcess Flow ChartDetails of Testing EquipmentList of Plant and MachineryDetails of Technical ManpowerOrganization ChartOur CredentialsPOWER GRID ApprovalO.P.T.C.L, CORE (RAILWAYS Approval)Other ApprovalsList of Orders ExecutedCONTENTSWe are happy to inform you thatM/S Reliable Group of company an established company with customers in all sectors across India with over three decades in Iron and Steel Industry has installed a new plant for FABRICATION and HOT DIP GALVANIZING(Reliable Sponge Pvt. Ltd. (Unit-III ) at Sagjore, Post-Balanda, Rourkela, District Sundargarh, Odisha, PIN -770031.Products Manufactured:TLT Unit is one of the leading companies having rich experience as manufacturer and Fabricator of Galvanized Electrical Transmission Line Tower Sub-Station Structures Solar Structures Railway Electrification Structures As OHE Mast Portals Rural Electrification Structures as RSJ/H Beam/BFB Pole Grating Road Safety items as Crash Barrier Pipe Structures Wind Mill Tower High And Low Mast SPS & Traction Substation V crossarms Clamps etc Earthing Pipe/Strips Fasteners & Foundation Bolts Cable Tray Electrical Panel Box All type of Industrial Structures as Truss Column Che-quire Plate Plane Plates Etc. INTRODUCTIONPRODUCTSL W DDegreasing Tank(MS-FRP) 1400 1200 1400Pickling Tank(PP) 14000 1200 1200Pickling Tank(PP) 14000 1200 1200Pickling Tank(PP) 14000 1200 1200Pickling Tank(PP) 14000 1200 1200RinsingTank(PP) 14000 1200 1200RinsingTank(PP) 14000 1200 1200FluxTank(PP) 14000 1200 1200Hot Plate(MS) 13000 3000 16 ThickGalvanizing Kettle (DSQ Plate) 8500 1000 1400Quenching Tank(MS) 14000 1200 1200Dichromating Tank(MS) 14000 1200 1200Production Facilities-We have twofabrication shops 80mtr long x 22mtr wide for mass productionfully equipped with latest Angle Line CNC (Ficep, Italy Make),Hydraulic Machines, PneumaticMachines in six differentlines of fabrication & material handling equipments to undertake fabrication up to3000 MT per month, Sufficientand developed space for Proto assembly, Raw & Finished materialsyard, (Open space more than10 acre for future Expansion),Hot dip Galvanizing plant is 101mtr long and 22mtr. Wide with a modern Galvanizing furnace,comprised process data recording , Gal. Capacity 3000 mt per month, Automatic EffluentTreatment Plant/Fumes Extraction System having capacity 4kl per hr. Details of process tank areas follow-CORE Approval for Fabrication of Galvanized OHE Structures as Mast, Portals, SPS & TSS is underprocess, Our expertise lies in offering these in different specifications to choose from as per the Specificapplication needs of customers, our rich industry experience and services of team of competentprofessionals in our field of operation also ensures delivering superior quality as well as economicalsolutions that successfully meet Specific demands of our customer.Fumes Extraction System (Pull-Push) For neutralizing acidic fumesETP System For neutralizing effluentMonitor Roof For fresh air in shopTESTING & INSPECTIONNon destructive testingPealing & Flaking(ASTM/IS 2629)Hammering (ASTM123/IS2629)Elcometer & Coating thickness gauge (IS 2633)Quality Assurance FacilitiesThe fabrication and galvanizing production will undergo 100%inspections & will satisfyall Standards ISS BSS AS etc. The plant has Testing Labs for material & zinc coating.Moreover we have a teamof dedicated professionals to ensure: that all products fabricated& Galvanizing will be of highest standards of quality and timely deliveries.COMPANY PROFILECompany Name : M/s Reliable Sponge Pvt. Ltd, ( Unit III )Registered Office : 2nd Floor, Dua Complex, Panposh Road,Rourkela, Dist-Sundargarh (Odisha)Pin-769004Website :www.reliableindia.co.in Factory Office :M/s Reliable Sponge Pvt. Ltd., (Unit-III)At-Sagjore, P.O.-Balanda, Kalunga,Rourkela, Dist-Sundargarh (Odisha)Pin-770031.STATUTORY DETAILSOrganization Type :PRIVATE LIMITED COMPANYPAN No. :AACCR7178PTIN No. :21032004487Excise Registration No. :AACCR7178PEM002CST Registration No. :6443/Date-20-08-2011Service Tax Registration No.:AACCR7178PSD002Fabrication & Galvanizing Capacity :54000.00 MTPABANK DETAILSBank Name :State Bank of IndiaBank Address : SME Branch, Civil TownshipRourkela, Dist-Sundargarh(Odisha)-769004A/c Type :Cash & Credit AccountA/c No. :31042062297MICR Code : 769002003IFSC Code : SBIN0002111FACTORY DETAILSDetails of Area:Total Area : 17.35 Acre (755766 Sqr. Foot.)Covered Area : 124000 Sqr. Foot.UncoveredArea :Balance for rawmaterial,finish yard & For Future Expansion.Details of Activities: Fabrication and galvanizing ofElectrical Transmission Line TowerSub-Station StructuresSolar StructuresRailway Electrification Structures As OHE MastPortalsRural Electrification Structures as RSJ/H Beam/BFB PoleGratingRoad Safety items as Crash Barrier etcPipe StructuresWind Mill TowerHigh And Low MastSPS & Traction SubstationV crossarms Clamps etcEarthing Pipe/StripsFasteners & Foundation BoltsCable TrayElectrical Panel BoxAll type of Industrial Structures as TrussColumnChequer PlatePlane Plates Etc.GalvanizingAs per IS, BIS & ISO Standards.Process/Operation Size in(mts) RemarksL w DDegreasing Tank 1400 1200 1400PicklingTank(PP) 14000 1200 1200PicklingTank(PP) 14000 1200 1200PicklingTank(PP) 14000 1200 1200PicklingTank(PP) 14000 1200 1200RinsingTank(PP) 14000 1200 1200RinsingTank(PP) 14000 1200 1200FluxTank(PP) 14000 1200 1200Hot Plate (MS) 13000 3000 16 ThickGalvanizing Kettle (DSQ Plate)8500 1000 1400Quenching Tank 14000 1200 1200Dichromating Tank (MS) 14000 1200 1200Furnes Extraction System (Pull-Push) For neutralizing acidic fumesETPSystem For neutralizing effluentMonitor roofs For fresh air in shopTESTING&INSPECTIONAdhesion Test by Pivoted Hammer StrippingMass of Zinc Coating by Elcometer/Coating thickness guageand by Stripping TestUniformity of Zinc coating by PreeseTest Visual Inspection etc.Ref:QAP of ReliableGALVANIZING PLANT PROFILEFabrication & Galvanizing Process FlowChartR.M. YARDSTAMPINGPUNCHINGNOTCHINGCUTTINGBENDINGHEEL GRINDINGFABRICATION QUALITYHAND OVER TO GALVGREC.MAT FABBUNDLINGBUNDLINGCHANINGDEGREASINGPICKLINGRINSINGFLUXINGHOT PLATEHOTDIP GALVANIZINGQUENCHINGDICHROMATINGGALVANIZING QUALITYFINISHED MATERIAL YARDDescription Make Specification QtyHydrometer German Make 1-1.3 sprg-0-60 deg TW 2Elcometer ImportedInspaction III or Dial Type1Hydrogen Evolution Meter Silicoware - 3Mercury in thermometer German0-625 deg C 2Measuring Cylinders (Grauated) Zeal English0-110 deg C,500ml,250ml,25ml2Burret Tarson 25ml,50ml 2Burret Stang Propylene - 1Conical Flask Tarson 250ml,500ml 2Pepette Borosil 25cc,50cc 2Funnel Borosil 3,4 2Empty Bottles --- 500,750,1000ml 6Filter Papers No-1 Watman 11cm 10Copper Sulphate Crystals (Pemta Hydrate)-- GR Lore 1 KgMethyl Orange Indicator --- 100ml 100Calcium Carbonate PowderElectric Hot Plate----- 2 KW 1KgWeighing Machine 5kg (1gm) 1KgU.T.M60 T 1NoDETAILS OF TESTING EQUIPMENTDescription CAPACITY HP SPEED Location & Machine .I.D MakeAngle Cropping Machine220 T 15 5-10 Str./Min. FAB-1,HAC2220TM-01HydroElectricMachineryAngle Cropping Machine 55 T 5 46 Str./Min. FAB-1,NAC55TM-03Nav BharatEngineeringAngle Cropping Machine 55 T 5 46 Str./Min. FAB-1,NAC55TM-04Nav BharatEngineeringHydraulic Stamping Machine 110 T 15 25-30 Str./Min. FAB-1,HST110TM-05HydroElectricMachineryAngle Stamping Machine 110 T 15 25-30 Str./Min. FAB-1,HAST110TM-06HydroElectricMachineryAngle Stamping Machine 110 T 15 25-30 Str./Min. FAB-1,HAST110TM-07HydroElectricElectricMachineryHydraulic Stamping Machine110T 110 T 15 25-30 Str./Min. FAB-1,HST110TM-08HydroElectricMachineryHydraulic Punching Machine100 T 100 T 15 25-30 Str./Min. FAB-1,HAP100TM-09HydroElectricMachineryPunchingMachine(P10) 40 T 2.5 46 str./min. FAB-1,NAP40TM-12Nav BharatEngineeringPunchingMachine(P10) 75 T 7.5 55 str./min. FAB-1,AAP-75TM-13 A.M.IPunchingMachine(P10) 75 T 7.5 55 str./min.FAB-1,AAP-75TM-1375TM-14A.M.IPunchingMachine(P10) 75 T 7.5 55 str./min. FAB-1,AAP-75TM-16 A.M.INotching Machine 100 T 25-30 str./Min FAB-1,HAN100TM-17 HydroElectric MachiHydraulic Bending Machin 100 T 15 10-15 Str./Min. FAB-1,HAVB100TM-18 HydroElectric MachiNotchingMachine100 T 15 25-30Strs./Min FAB-1,HAN100TM-19 HydroElectric Machi Hydraulic NotchingMachine100 T 15 2530Strs/Min FAB-1,HAN100TM-20 HydroElectricM/cHydraulic Plate Shearing16x2000 mm 25 13/7 Strs/Min FAB-2,JPSM-22 Jection Machenery Plate Punching Machine40 T 25 46 Strs/Min FAB-2,NPP40TM-23Nav BharatEngineeringPlate Punching Machine75 T 7.5 55Strs / MinFAB-2,APP-75TM-24AMI Plate Stamping Machine110T 15 25-30.Str/Min FAB-1,HPS110TM-25 Hydro Electric M/cRadial Drill Machine50 mm 3 Gear Controll SpeedFAB-2,AMIRD50M-26AMIMaterial Handling FacilityE.O.T.CRANE 5 T -LT=35M./Min.CT=20m/Min.Hoist=8m/MinFAB-1,E.O.T-1Sun Engg.&fab.WorkE.O.T.CRANE 5 T -LT=35M./Min.CT=20m/Min.Hoist=8m/MinFAB-1,E.O.T-2Sun Engg.&fab.WorkE.O.T.Double Trolly Crane 6 T -LT=35M./Min.CT=20m/Min.Hoist=8m/MinG.P.,E.O.T-3Sun Engg.&fab.WorkE.O.T.Double Trolly Crane6 TLT=35M./Min.CT=20m/Min.Hoist=8m/MinG.P.,E.O.T-4Sun Engg.&fab.WorkD.G. 250 KVA - - FAB-1,D.G-1 -D.G. 125 KVA - G.P,D.G-2-Magmet Drill Machin 23 mm - K.T.P - M.D.M-1Magmet Drill Machin 23 mm K.T.P - M.D.M-2Magmet Drill Machin 23 mm K.T.P M.D.M-3Angle Grinder AG-7(6 nos) - BOSCH - A.G.1TonCutting /Punching StampingAngle 40x40x4 to 150x150x16CNC FICEP (ITALY)Angle Grinder AG-4(4 no) -- -- A.G.-7 TO 10 BOSCHWELDINGMachine (ARC) 60 W(8no) - - WMA-1 TO 8 ADORWELDINGMachine (CO2) 40 W(4no) - - WMC-9to12 ADORDegreasing Tank 14mmx1.2x1.4 - - - G.P- D.T-1 NSPLPickling Tank 14mx1.2x1.44-nos- - G.P-P.T.-2 to 5 USHA Engg.Rinsing Tank-14mx1.2mx1.42 nos- - - G.P-R.T.-6 to 7 USHA Engg. Fluxing Tank 14mx1.2mx1.4 - - - G.P-F.T.-8 USHA Engg Acid Pump (3 nos) - 5E.T.P & Acid Storage tank,A.P-1to 3ActicoAcid Pump (2 nos)- 3G.P, A.P-4ActicoZinc Kettle-8mx1x1.6- - -G.P,Z.T-9 BISPCOFurnace - - -Fab-1,F-1RSPLHot Dip Galvanizing Furnace - - - G.P,F-2 -Blower - 3 -Fab-1,FB-1WesmanBlower (2Nos) - 5 - GP,FB-2to3 WesmanF.O.Pump (2nos) Fab-1,FP-1to2 WesmanF.O.Pump (2nos) GP,FP-3to4 WesmanOil Emertion Heater (3nos) 3 KL Fab-1,FP-1to3 WesmanOil Emertion Heater (3nos) 3 KL GP,FOH-4 to 6 WesmanLime Mixure Machine (2nos) 5ETP,LMM-1to 2WesmanAir Compressor (2Nos) 5 ETP,AC-1to 2 WesmanSub Pump(4nos) 5 ETP,SP-1to 4PFCN Machine 70 ton 7.5 46 Str/MinFab-1,NAPFCN70TM02Navbharat EngiHydrolic Stamping Machine 110 T 15 25-30 Str/minFab-1,HST110TM-06Hydro Electric M/cHydrolic Stamping Machine 110 T 15 25-30 Str/minFab-1,HST110TM-07Hydro Electric M/cPunching Machine(P13) 55 T 5 46 Str/MinFab-1,NAP55TM-10Navbharat EngiPunching Machine(P13) 55 T 5.46 Str/MinFab-1,NAP55TM-11Navbharat EngiPunching Machine(P13) 75 T 7.5 55 Str/MinFab-1,AAP75TM-15A.M.IPunching Machine(P13 HAB) 55 T 5 46 Str/MinFab-1,NAP55TM-17Navbharat EngiHydraulic NotchingMachine 100 T 152530Strs/MinFAB-1,HAN100TM-21Hydro Electric M/cHydraulic NotchingMachine 100 T 152530Strs/MinFAB-1,HAN100TM-19Hydro Electric M/cRadial Drill Machine 50 mm 3Gear ControllSpeedFab-2,AMIRD50M-27A.M.IHydrolic Stamping Machine 110 T 15 25-30 Str/minFab-2,HST110TM-25Hydro Electric M/cChannel Cutting Machine 100 T 10 55 Str/MinFab-2,KCC75TM-28K.EChannel Cutting / Punching Machine75 T 7.5 55 Str/MinFab-2,ACCP75TM-29A.M.IChannel Cutting / Punching Machine75 T 7.5 55 Str/MinFab-2,ACCP75TM-30A.M.IDETAILS OF TECHNICAL MANPOWER (TLTDIVISION)S.N. NAME DESIGNATION QUALIFICATION EXPERIENCE RESPONSIBILITY1MR. RAMESH CHANDRA DWIVEDIGENERALMANAGERAMIE(MECH.ENGG.)29 YRSCONTROLE OF FAB/GAL.PROD(ALL ACTIVITY)2MR. SUNIL KU.GHOTAREFACTORY MANAGER B.COM (HONS) 8 YRSCOORDINATIONWITHALL DEPTT.3MR. BHUPENDRA PARGHANIAPRODUCTIONINCHARGEDIPLOMA INMECHANICALENGINEERING25YRSPRODUCTION/PROTOCONTROL4MR. SATYA RANJAN MOHANTYSUPERVISOR I.T.I 12YRS FABRICATIONSUPERVISION5MR. MANOJ KU.PARIDASUPERVISOR B.A 7YRS FABRICATIONSUPERVISION6 MR.RUKMAGADA SAHU Q.C.IBSC 9 YRSGP/FAB QUALITYCONTROL, RAWMATERIALTESTING,ETP CONTROL7MR.PRANAB KUMAR MOHANYASTT. Q.C.IDIPLOMAINQUALITY CONTROL5 YRSSPECTRUM/CHEMICAL TESTINGOFSTEEL8 MR. SUKANT KU.PARIDAMAINTENANCEINCHARGEDIPLOMA INMECHANICALENGINEERING10YRSMAINT.OF HYDRAULIC MACHINES/ POWERPRESS MACHINES, E.O.T.CRANES,ETP EQUIPMENTS, JIGS&FIXTURES9 MR.PRAKASHPAL SR. FITTER I.T.I. (FITTER) 5 YRSMAINT. OF MACHINES &ETP EQUIPMENTS10MR. NARSINGHA MAHARANASR. FITTER I.T.I 5 YRSMAINT. OFMACHINES,DIE, PUNCH, CUTTER11MR. KUNDAN KUMAR SINGHGAS CUTTER& ASTT. FITTER I.T.I 5 YRSMAINT. OFMACHINES12 MR. DIPTI RANJAN PRADHAN SR.ELECTRICIANI.T.I. (ELECTRICAL)5 YRSCONTROLOFELECTRICSUPPLY OFPLANT13 MR. GUDDU PANDITASTT. ELECTRICIANI.T.I. (ELECTRICAL)5 YRSCONTROLOFELECTRICSUPPLY OFPLANT14 MR.DHAN JI KUMARPLANNINGINCHARGEM.C.A 7 YRSPLANNING OF WORKAND CONTROLOF RAWMATERIAL15 MR. MAHENDRAKR. SAHUDRAWINGINCHARGEB.A./AUTOCAD2D3D5 YRSTODEVELOPSHOPDRAWINGS FROMSTRUCTURAL DRAWINGS OF TLT/SUB STATIONSTRUCTURESETC16MR. BHIBHUTI BHUSHAN GOCHHAYATDATA OPERATOR B.COM 3 YRSDATAENTRYINCOMPUTER(PLANNING DEPPT.)17MR. S.NAYAK DESPATCH B.COM 5 YRSDISPATCHOF FINISHGOODS & LOGISTICSARRANGEMENT18MR.RIKKI SINGH PURCHASE B.COM 5 YRSPURCHASEOFRAWMATERIAL & SPAREPARTS19MR.SHARWAN KR. SINHAASTT. STORE KEEPERI.T.I 3 YRS ISSUE/INDENT STOREITEMS20MR.SMRUTI RANJAN JENATIME OFFICE INCHARGEB.A 3 YRS MAINTAIN TIME OFFICE-: DETAILS OF PRODUCTS:-Sl. No.Description Size &RangeMfg. STD /IS / DIN / BS, ETC.1 MS CHANNELMC 75X40MC 100 x 50,MC 125 x 65, 66, MC 175X75MC 150 x 75, 76 ,MC 200 x 75, 76 ,MC 250 x 80IS:2062:20112 MS BEAMMB 150 x 75,MB 200 x 100,MB 250 x 125,MB 250 x 140,MB 300 x 140,MB 400 x 140,SC 100 x 100,SC 150 (152 x 152)HB 152X152IS:2062:20113 MS ANGLE30x30x3, 30x30x4 , 30x30x5,35x35x3 , 35x35x4 , 35x35x5,40x40x3 , 40x40x4 , 40x40x5,45x45x3 , 45x45x4 , 45x45x5,50x50x6,50x50x8,65x65x6,65x65x8,75x75x6,75x75x8,75x75x10,90x90x6, 90x90x8, 90x90x10, 90x90x12,100x100x8, 100x100x10, 100x100x12,110x110x8, 110x110x10, 110x110x12, 110x110x16,IS:2062:20114 MS ROUND6mm, 8mm, 10mm, 12mm, 16mm, 20mm, 22mm, 25mm, 28mm, 30mm, 32mm, 36mm, 40mm, 45mm, 50 mm, 60mm, 70mm, 80mm, 90mm, 100mm, 110mm, 120mmIS:2062:20115 MS FLAT19 x 3, 19 x 5, 20x3, 20x5, 20x6, 25 x 3, 25 x 5, 25x6, 25x8, 25x10, 25x12,32x3 , 32 x 5, 32x6, 32x8, 32x10, 32x12, 32x16, 40x3, 40x5, 40x6, 40x8,40x10, 40x12, 40x16, 40x20, 40x25, 40x32, 50x3, 50 x 5, 50x6, 50x8,50x10, 50x12, 50x16, 50x20, 50x25, 50x40,63x6, 63x8,63x10, 63x12,63x16, 63x20,63x25, 63x32, 63x40, 65 x 5, 75x5, 75x6, 75x8, 75x10, 75x12,75x16, 75x20, 75x25, 75x32, 75x40, 90 x 5, 100 x 5, 100x6, 100 x 8, 100 x10, 100 x 12, 100x16, 100 x 20,100 x 25, 100x32, 100x40, 125x6, 125x8,125x10, 125x12, 125x16, 125x20, 125x25, 125x32, 150x6, 150 x 8, 150 x10, 150 x 12, 150x16, 150 x 20, 150 x 25, 150x32, 150x40, 180 x 8, 180 x10, 180 x 12, 180 x 20, 180 x 25, 200 x8, 200x10, 200 x 12, 200x16, 200 x20, 200x 25, 220x6, 220x8, 220x10, 220x12, 220x15, 220x20, 220x25,220x30,250x10,250 x 12,250 x 20, 250 x 25, 250x30.IS:2062:2011Monitor Roof For fresh air in shopMaterial Handling Facilities EOT Cranes : Double Trolly = 6MTDouble Trolly = 6MTSingle Trolly = 5MTSingle Trolly = 5MTEOT Trollys on rail two nos. each ==EOT Hoist on monorail==Head Office:2 nd floor, Dua Complex,Panposh Road, Rourkela769 004Sundargarh (Odisha)Tel: 0661 2400234Fax: 0661 2402400Mob: 09439905456 (commercial)Email: sales@reliableispat.comWeb: www.reliableindia.co.inWorks:At-Sagjore, P.O Balanda, KalungaRourkela 770031 (Odisha)Tel: 09437498971(Technical)Email: tlt@reliableispat.com: sales@reliableispat.comM/S RELIABLE SPONGE PVT. LTD (UNIT-III)M/S RELIABLE SPONGE PVT. LTD (UNIT III)