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Research ArticleA Collaborative Scheduling Model for the Supply-Hub withMultiple Suppliers and Multiple Manufacturers
Guo Li,1 Fei Lv,2 and Xu Guan3
1 School of Management and Economics, Beijing Institute of Technology, Beijing 100081, China2 School of Management, Huazhong University of Science and Technology, Wuhan 430074, China3 Economics and Management School, Wuhan University, Wuhan 430072, China
Correspondence should be addressed to Xu Guan; [email protected]
Received 1 October 2013; Accepted 17 November 2013; Published 15 April 2014
Academic Editors: T. Chen, Q. Cheng, and J. Yang
Copyright © 2014 Guo Li et al. This is an open access article distributed under the Creative Commons Attribution License, whichpermits unrestricted use, distribution, and reproduction in any medium, provided the original work is properly cited.
This paper investigates a collaborative scheduling model in the assembly system, wherein multiple suppliers have to deliver theircomponents to the multiple manufacturers under the operation of Supply-Hub.We first develop two different scenarios to examinethe impact of Supply-Hub. One is that suppliers andmanufacturersmake their decisions separately, and the other is that the Supply-Hub makes joint decisions with collaborative scheduling. The results show that our scheduling model with the Supply-Hub is aNP-complete problem, therefore, we propose an auto-adapted differential evolution algorithm to solve this problem. Moreover,we illustrate that the performance of collaborative scheduling by the Supply-Hub is superior to separate decision made by eachmanufacturer and supplier. Furthermore, we also show that the algorithm proposed has good convergence and reliability, whichcan be applicable to more complicated supply chain environment.
1. Introduction
To avoid the supply delay risk caused by any supplier, in prac-tice, manufacturer/assembler normally prefers to outsourceits purchasing business to the third party logistics (TPL) andrequires his suppliers to hold inventory in the warehouseoperated by TPL. Given this trend, a new type of TPL arisesin recent years, which is called Supply-Hub. Investigated bymany scholars [1–3], the Supply-Hub is an integrated logisticsprovider with a series of logistic services (e.g., assemblage,distribution, and warehouse), which is widely applied in theauto and electronic industries to support themanufacturer toimplement the JIT (Just InTime) production, so as to respondto the market changes rapidly. For example, BAX GLOBALand UPS are two typical logistic companies operated underSupply-Hub mode with Chinese auto companies.
For most Supply-Hubs, they are located near the man-ufacturer’s factory, so as to store most of the raw materialsdelivered by the suppliers. According to the agreement, theSupply-Hub will charge the suppliers for the componentsconsumed during a fixed period of time. However, during
this process, it is very hard for the Supply-Hub to coordinatethe production and the delivery among different suppliers,specific to how to precisely determine the supplier’s pro-duction lot, the distribution frequency, and the distributionquantity. In actual business activities, when thematerial flowsare sufficiently large, the coordination and optimization ofproduction and distribution based on the Supply-Hub canbring substantial benefits to themembers in the supply chain.
Our paper is related to the vast literature, which can bedivided into two groups. The first group concerns the orderallocation, vehicle routing, and production planning. Hahmand Yano [4] explore the economic lot and delivery schedul-ing problem. Moreover, Hahm and Yano [5, 6], Khouja [7],and Clausen and Ju [8] consider the problems of determiningthe production scheduling and distribution intervals fordifferent types of components when a supplier providesdifferent kinds of components. Vergara et al. [9] propose thegenetic algorithm to make production scheduling and cycletime arrangements formany kinds of components in a simplemultistage supply chain, where each supplier provides one ora variety of products for the upstream supplier or assembler.
Hindawi Publishing Corporatione Scientific World JournalVolume 2014, Article ID 894573, 12 pageshttp://dx.doi.org/10.1155/2014/894573
2 The Scientific World Journal
Khouja [10] examines production sequencing and distribu-tion scheduling in a single-product andmulti-product supplychain when production intervals equal distribution intervals.However, all of the above literature focus on a simplesupply chain structure, and the problems of productionand distribution in an assembly supply chain with multiplesuppliers andmultiplemanufacturers have not been involved.Pundoor [11] first establishes a cooperative scheduling modelof production and distribution in a multi-suppliers, one-warehouse, and one-customer system.The supplier’s produc-tion and distribution interval and warehouse’s distributioninterval are collaboratively optimized to minimize the unitproduction and logistics cost in the upstream supply chainwherein supplier’s production capability is limited. However,the model does not consider the transportation constraintfrom the warehouse to the manufacturer. Torabi et al. [12]investigate the lot and delivery scheduling problem in asimple supply chainwhere a single supplier producesmultiplecomponents on a flexible flow line (FFL) and delivers themdirectly to an assembly facility (AF). They also develop anew mixed integer nonlinear program (MINLP) and anoptimal enumeration method to solve the problem. Nasoet al. [13] focus on the ready-mixed concrete delivery. Theypropose a novel meta-heuristic approach based on a hybridgenetic algorithm combined with constructive heuristics.Ma and Gong [14] extend the work of Pundoor [11] toa multi-suppliers and one-manufacturer system based onthe Supply-Hub. In their model the production lot anddistribution interval are optimized from either supplier’s ormanufacturer’s perspective.
The second group is about the coordination with theapplication of Supply-Hub. Barnes et al. [1] find that theSupply-Hub is an innovative strategy to reduce cost andimprove responsiveness. They further define the concept ofSupply-Hub and review its development by analyzing thepractical case.They also propose a prerequisite of establishingSupply-Hub and the main way of operating Supply-Hub.Shah and Goh [3] explore the operation strategy of Supply-Hub to achieve the joint operation management betweencustomers and upstream suppliers. Moreover, they analyzehow to manage the supply chain better in a vendor-managedinventory model. Furthermore, they find that the relation-ships between the operation strategies and performanceevaluations of Supply-Hub are complex and nonlinear. Asa result, they propose a hierarchical structure to help theSupply-Hub achieve the balance among different members.Lin and Chen [15] propose a generalized hub-and-spokenetwork in a capacitated and directed network configurationthat integrates the operations of three common hub-and-spoke networks: pure, stopover, and center directs. Theyalso develop an implicit enumeration algorithm with embed-ded integrally constrained multicommodity min-cost flow.Lin [16] studies the integrated hierarchical hub-and-spokenetwork design problem for dual services. They proposea directed network configuration and formulate a link-based integer mathematical model, and also develop a link-based implicit enumeration with an embedded degree andtime constrained spanning tree algorithm. Charles et al.[17] investigate how implement integrated logistics hubs by
considering six independent industrial sectors with refer-ence models and systems. The research results provide afield tested method for deriving integrated logistics hubmodels in different manufacturing economies with notesthat provide sufficient methodological details for repeatingthe construction of logistics hubs in other manufacturingeconomies.
Based on the Supply-Hub, Ma and Gong [14] developcollaborative decision-makingmodels of production and dis-tribution considering the matching of distribution quantitybetween suppliers. The result shows that the total supplychain cost and the production cost of suppliers decreasesignificantly, but the logistics cost of manufacturers andthe operational cost of Supply-Hub increase. In order toexplore the effect of the supply chain design caused by thestructural changes in the assembly system, Li et al. [18]establish several supply chain design models (one withoutsupply center, one with single-stage supply center, and onewith two-stage supply center) according to the character-istics of bill of material (BOM) and the relationships ofmultiple properties among suppliers. With the considerationthat multiple suppliers provide different components to amanufacturer based on the Supply-Hub, Gui and Ma [19]establish an economical order quantity model in such twoways as picking up separately from different suppliers andmilk-run picking up. The result shows that the sensitivity tocarriage quantity of the transportation cost and the demandvariance in different components have an influence on thechoices of two picking up ways. Li et al. [20] give a thoroughreview about collaborative operation and optimization insupply logistics based on the Supply-Hub and point out thathow to coordinate suppliers and share risks is still to beexplored.
Obviously, the above literature does not take the coor-dination issue of Supply-Hub into account. In the actualoperation process of Supply-Hub, the service for multiplesuppliers and multiple manufacturers are often provided bya single Supply-Hub. For example, BAX GLOBAL takes incharge of the logistics services in Southeast Asia for Apple,Dell, and IBM. From the perspective of Supply-Hub, howto integrate resources of multiple suppliers and multiplemanufacturers is the key point of implementing JIT policy inthe supply chain.
2. Problem Definition and Notation
2.1. Problem Description. Let us consider the following oper-ation process: each manufacturer sends its material require-ment plan to the Supply-Hub and corresponding suppliersbased on a rolling plan. After that, the Supply-Hub optimizesand arranges the production and distribution activities foreach supplier based on the information of production costsand inventory status. Finally, the Supply-Hub implements JITdirect-station distribution according to material requirementplan in each week or day provided by eachmanufacturer.Theillustration of the process is shown in Figure 1. It is worthmentioning that the production information is freely sharedamong the suppliers, the Supply-Hub and the manufacturers.
The Scientific World Journal 3
Collaborative scheduling model based on the Supply-Hub
Material requirement plan in each week or day
Supplier 1
Supplier 2
Supplier n
Demandinformation
Delivery
Supply-Hub
Materialrequirement
plan
JITdelivery
Inventory status report
Supplier’s cost information
Manufacturer 1
Manufacturer m
Manufacturer 2
· · ·· · ·
Figure 1: Multi-suppliers and multi-manufacturers operation mode based on the Supply-Hub.
Note that the coordination scheduling is to implementthe JIT distribution of components required by each man-ufacturer with minimal cost. To achieve this goal, themanufacturer’s distribution lot, the supplier’s production lot,and the distribution frequency should be optimized throughintegration of the entire supply chain and logistics operationbased on the Supply-Hub. In Figure 1, the Supply-Hubprovides the service for𝑚manufacturers and 𝑛 suppliers.
For manufacturer 𝑗, where 𝑗 = 1, 2, . . . , 𝑚, the numberof its suppliers is 𝑘𝑗, where 1 ≤ 𝑘𝑗 ≤ 𝑛. It indicates thatthe components required by manufacturer 𝑗 are provided by𝑘𝑗 suppliers. For a certain supplier 𝑖, where 𝑖 = 1, 2, . . . , 𝑛,the number of components required by manufacturer is 𝑙𝑖,where 1 ≤ 𝑙𝑖 ≤ 𝑚. It implies that the components providedby supplier 𝑖 are required by 𝑙𝑖 manufacturer. Therefore, themulti-suppliers and multi-manufacturers system based onthe Supply-Hub considered in our paper is more universaland versatile.
2.2. Assumptions and Notations. The Supply-Hub takescharge in the components purchasing and JIT direct-stationdistribution for 𝑚 manufacturers. Component 𝑖 required bymanufacturer 𝑗 is delivered to manufacturer 𝑗 by the Supply-Hub at suitable interval 𝑅ℎ,𝑗, and component 𝑖 from supplier𝑖 was delivered to the Supply-Hub at regular interval 𝑅𝑖𝑗.According to the distribution lot to the Supply-Hub, thepurchasing lot is determined by supplier 𝑖.
Define
𝑤𝑖𝑗
={
1 if supplier 𝑖 provides component 𝑖 formanufacturer 𝑗0 else.
(1)
2.2.1. Assumptions. The specific assumptions are as follows.
(1) Each supplier provides one kind of the componentfor a manufacturer, and demand for the component isconstant. Note that our results remain unchanged if acertain supplier can provide a variety of components,since it can be actually converted tomultiple suppliersand each provides one component.
(2) The transportation cost of component 𝑖 required bymanufacturer 𝑗 from supplier 𝑖 to the Supply-Hub iscomposed of a fixed cost 𝐹𝑖𝑗 and a variable cost 𝑉𝑖𝑗,and the transportation cost from the Supply-Hub tomanufacturer 𝑗 also contains a fixed cost 𝐹ℎ,𝑖𝑗 and avariable cost 𝑉ℎ,𝑖𝑗.
(3) The lead time for each level of the supply chain isconstant, and it is assumed to be zero without loss ofgenerality.
(4) Shortages are not allowed.(5) Time horizon is infinite.
2.2.2. Notations. The input parameters and decision vari-ables for manufacturers, the Supply-Hub, and suppliers, aredenoted by the subscripts𝑚, ℎ, and 𝑠, respectively.
Manufacturers:
𝑚 is the number of manufacturer; where 𝑗 =
1, 2, . . . , 𝑚
𝑑𝑖𝑗 is the annual demand of manufacturer 𝑗 for thecomponent 𝑖 (units/year);ℎ𝑚,𝑖𝑗 is the manufacturer 𝑗’s holding cost per unit peryear for component 𝑖;
4 The Scientific World Journal
𝐴𝑚,𝑗 is the order cost for manufacturer 𝑗 ($);𝑇𝑗 is the cycle time (year).
The Supply-Hub:
𝐴ℎ is the fixed-order/setup cost per cycle for theSupply-Hub;ℎℎ,𝑖 is the Supply-Hub’s holding cost per unit per yearfor component 𝑖;𝑀ℎ,𝑗 is an integer multiplier to adjust the orderquantity of the Supply-Hub to that of manufacturer𝑗;𝐹ℎ,𝑗 is the fixed transportation cost from the Supply-Hub to manufacturer 𝑗;𝑉ℎ,𝑗 is the variable transportation cost from theSupply-Hub to manufacturer 𝑗.
Suppliers:
𝑛 is the number of suppliers, where 𝑖 = 1, 2, . . . , 𝑛;𝐴 𝑠,𝑖 is the order cost for supplier 𝑖;ℎ𝑠,𝑖 is the supplier’s holding cost per unit per unit peryear for component 𝑖;𝑀𝑠,𝑖𝑗 is an integer multiplier to adjust the order quan-tity of the supplier 𝑖 whose component is required bymanufacturer 𝑗 to that of the Supply-Hub;𝐹𝑠,𝑖𝑗 is the fixed transportation cost for component𝑖 required by manufacturer 𝑗 from supplier 𝑖 to theSupply-Hub;𝑉𝑠,𝑖𝑗 is the variable transportation cost for component𝑖 required by manufacturer 𝑗 from supplier 𝑖 to theSupply-Hub.
3. Model Formulation
3.1. Manufacturer’s Cost Function. Manufacturer 𝑗 orders∑𝑛𝑖=1 𝑑𝑖𝑗𝑇𝑗 units from the Supply-Hub every 𝑇𝑗. The total
annual cost for a manufacturer is the sum of the annual ordercost, 𝐴𝑚,𝑗/𝑇𝑗, and the annual holding cost, ∑𝑛𝑖=1 𝑑𝑖𝑗𝑇𝑗ℎ𝑚,𝑖𝑗/2.The annual cost function for manufacturer 𝑗 is given by
𝐶𝑚,𝑗 =
𝐴𝑚,𝑗
𝑇𝑗
+
∑𝑛𝑖=1 𝑑𝑖𝑗𝑇𝑗ℎ𝑚,𝑖𝑗
2
. (2)
The annual manufacturers’ cost is the sum of 𝐶𝑚,𝑗 for 𝑚manufacturers, and it is given as
𝐶𝑚 =
𝑚
∑
𝑗=1
𝐶𝑚,𝑗 (𝑇𝑗) =
𝑚
∑
𝑗=1
(
𝐴𝑚,𝑗
𝑇𝑗
+
∑𝑛𝑖=1 𝑑𝑖𝑗𝑇𝑗ℎ𝑚,𝑖𝑗
2
) , (3)
where 𝑇𝑗 is a decision variable in (3), and the optimal cycletime for manufacturer 𝑗 is
𝑇∗𝑗 = √
2𝐴𝑚,𝑗
∑𝑛𝑖=1 𝑑𝑖𝑗ℎ𝑚,𝑖𝑗
. (4)
In this paper, an optimal value of decision variable will beindicated by an asterisk (∗).
3.2. Supply-Hub’s Cost Function. The Supply-Hub managesits upstream manufacturers separately; thus, it places anorder for manufacturer 𝑗 every 𝑀ℎ,𝑗𝑇𝑗 and transports thecomponents to manufacturer 𝑗 every 𝑇𝑗. The Supply-Hub’sannual cost to satisfy the demand of manufacturer 𝑗 is
𝐶ℎ,𝑗 (𝑀ℎ,𝑗) =𝐴ℎ
𝑀ℎ,𝑗𝑇𝑗
+
𝑛
∑
𝑖=1
[
ℎℎ,𝑖
2
(𝑀ℎ,𝑗 − 1) 𝑑𝑖𝑗𝑇𝑗]
+
𝐹ℎ,𝑗 + ∑𝑛𝑖=1 𝑑𝑖𝑗𝑇𝑗𝑉ℎ,𝑗
𝑇𝑗
,
(5)
where the terms𝐴ℎ/𝑀ℎ,𝑗𝑇𝑗,∑𝑛𝑖=1[(ℎℎ,𝑖/2)(𝑀ℎ,𝑗−1)𝑑𝑖𝑗𝑇𝑗], and
(𝐹ℎ,𝑗 + ∑𝑛𝑖=1 𝑑𝑖𝑗𝑇𝑗𝑉ℎ,𝑗)/𝑇𝑗 are the Supply-Hub’s annual order
cost, the holding cost, and transportation cost for manu-facturer 𝑚 which requires component 𝑖 from 𝑛 suppliers.Then the Supply-Hub’s total cost is the sum of (5) for 𝑚manufacturers, and it is given as
𝐶ℎ =
𝑚
∑
𝑗=1
𝐶ℎ,𝑗 (𝑀ℎ,𝑗)
=
𝑚
∑
𝑗=1
{
𝐴ℎ
𝑀ℎ,𝑗𝑇𝑗
+
𝑛
∑
𝑖=1
[
ℎℎ,𝑖
2
(𝑀ℎ,𝑗 − 1) 𝑑𝑖𝑗𝑇𝑗]
+
𝐹ℎ,𝑗 + ∑𝑛𝑖=1 𝑑𝑖𝑗𝑇𝑗𝑉ℎ,𝑗
𝑇𝑗
} ,
(6)
where𝑀ℎ,𝑗 is a decision variable in (6), and the Supply-Hub’soptimal cycle time for manufacturer 𝑗 is
𝑀ℎ,𝑗 =1
𝑇𝑗
√
2𝐴ℎ
∑𝑛𝑖=1 ℎℎ,𝑖𝑑𝑖𝑗
. (7)
3.3. Supplier’s Cost Function. The Supply-Hub has 𝑛 suppliersto provide all 𝑛 components. When manufacturer 𝑗 placesan order of size ∑𝑛𝑖=1 𝑑𝑖𝑗𝑇𝑗 with the Supply-Hub every 𝑇𝑗and as discussed above, the Supply-Hub determines its orderquantity 𝑀ℎ,𝑗𝑑𝑖𝑗𝑇𝑗 for the supplier 𝑖. In order to fulfill thedemand of manufacturer 𝑗, the order of size 𝑀ℎ,𝑗𝑑𝑖𝑗𝑇𝑗 willbe placed by the Supply-Hub, and shipment will occur every𝑀ℎ,𝑗𝑇𝑗. The annual cost for supplier 𝑖 is written as
𝐶𝑠,𝑖 (𝑀𝑠,𝑖𝑗) =
𝑚
∑
𝑗=1
[
𝐴 𝑠,𝑖
𝑀𝑠,𝑖𝑗𝑀ℎ,𝑗𝑇𝑗
+
ℎ𝑠,𝑖𝑀ℎ,𝑗
2
(𝑀𝑠,𝑖𝑗 − 1) 𝑑𝑖𝑗𝑇𝑗
+
𝐹𝑠,𝑖𝑗 + 𝑉𝑠,𝑖𝑗𝑀ℎ,𝑗𝑇𝑗𝑑𝑖𝑗
𝑀ℎ,𝑗𝑇𝑗
] ,
(8)
where the terms𝐴 𝑠,𝑖/𝑀𝑠,𝑖𝑗𝑀ℎ,𝑗𝑇𝑗, (ℎ𝑠,𝑖𝑀ℎ,𝑗/2)(𝑀𝑠,𝑖𝑗−1)𝑑𝑖𝑗𝑇𝑖𝑗,and (𝐹𝑠,𝑖𝑗+𝑉𝑠,𝑖𝑗𝑀ℎ,𝑗𝑇𝑗𝑑𝑖𝑗)/𝑀ℎ,𝑗𝑇𝑗 are, respectively, the annual
The Scientific World Journal 5
order cost, holding cost, and transportation cost for supplier𝑖 to meet the annual demand for components required by theSupply-Hub.Then the collective annual cost for 𝑛 suppliers isgiven as
𝐶𝑠 =
𝑛
∑
𝑖=1
𝐶𝑠,𝑖 (𝑀𝑠,𝑖𝑗)
=
𝑛
∑
𝑖=1
𝑚
∑
𝑗=1
[
𝐴 𝑠,𝑖
𝑀𝑠,𝑖𝑗𝑀ℎ,𝑗𝑇𝑗
+
ℎ𝑠,𝑖𝑀ℎ,𝑗
2
(𝑀𝑠,𝑖𝑗 − 1) 𝑑𝑖𝑗𝑇𝑗
+
𝐹𝑠,𝑖𝑗 + 𝑉𝑠,𝑖𝑗𝑀ℎ,𝑗𝑇𝑗𝑑𝑖𝑗
𝑀ℎ,𝑗𝑇𝑗
] ,
(9)
where 𝑀𝑠,𝑖𝑗 is a decision variable in (9), and the supplier 𝑖’soptimal cycle time for manufacturer 𝑗 is
𝑀𝑠,𝑖𝑗 =1
𝑀ℎ,𝑗𝑇𝑗
√
2𝐴 𝑠,𝑖
𝑑𝑖𝑗
. (10)
3.4. Solution Procedures with Decentralized Decision
(1) Each manufacturer 𝑗 determines its optimalcycle time, 𝑇
∗𝑗 = √2𝐴𝑚,𝑗/∑
𝑛𝑖=1 𝑑𝑖𝑗ℎ𝑚,𝑖𝑗,
where 𝑖 = 1, 2, . . . , 𝑛,𝑗 = 1, 2, . . . , 𝑚. Then thecollective annual manufacturers’ cost𝐶𝑚 is computedfrom (3).
(2) The value of 𝑇∗𝑗 is input into (7), 𝑀ℎ,𝑗 = (1/𝑇∗𝑗 )
√2𝐴ℎ/∑𝑛𝑖=1 ℎℎ,𝑖𝑑𝑖𝑗. If 𝐶ℎ,𝑗(⌈𝑀ℎ,𝑗⌉) ≥ 𝐶ℎ,𝑗(⌊𝑀ℎ,𝑗⌋),
then 𝑀∗ℎ,𝑗 = ⌊𝑀ℎ,𝑗⌋. Or else 𝑀∗ℎ,𝑗 = ⌈𝑀ℎ,𝑗⌉.This should be repeated for 𝑚 manufacturers, afterwhich the collective Supply-Hub’s annual cost, 𝐶ℎ =∑𝑚𝑗=1 𝐶ℎ,𝑗, is computed from (6).
(3) The values of 𝑇∗𝑗 and 𝑀∗ℎ,𝑗 are input into (8), and(8) is minimized by searching the optimal value of𝑀𝑠,𝑖𝑗. If 𝐶𝑠,𝑖(⌈𝑀𝑠,𝑖𝑗⌉) ≥ 𝐶𝑠,𝑖(⌊𝑀𝑠,𝑖𝑗⌋), then 𝑀
∗𝑠,𝑖𝑗 =
⌊𝑀𝑠,𝑖𝑗⌋, or else𝑀∗𝑠,𝑖𝑗 = ⌈𝑀𝑠,𝑖𝑗⌉. This may be repeated
for 𝑚 ⋅ 𝑛 times because the component 𝑖 providedby supplier 𝑖 may be required by manufacturer 𝑗,where 𝑖 = 1, 2, . . . , 𝑛, 𝑗 = 1, 2, . . . , 𝑚. Then thecollective supplier’s annual cost 𝐶𝑠 is computed from(9).
(4) The value of optimal 𝑇∗𝑗 ,𝑀∗ℎ,𝑗, and𝑀
∗𝑠,𝑖𝑗 for each side
should be recorded and the total supply chain cost forthe case of no coordination is 𝐶𝑛𝑠𝑐 = 𝐶𝑚 + 𝐶ℎ + 𝐶𝑠,which can be obtained after the above three steps.
4. Supply Chain Coordination
The annual supply chain’s cost is determined by summing (3),(6), and (9) to obtain
𝐶csc = 𝐶𝑚 + 𝐶ℎ + 𝐶𝑠
=
𝑚
∑
𝑗=1
(
𝐴𝑚,𝑗
𝑇𝑗
+
∑𝑛𝑖=1 𝑑𝑖𝑗𝑇𝑗ℎ𝑚,𝑖𝑗
2
)
+
𝑚
∑
𝑗=1
{
𝐴ℎ
𝑀ℎ,𝑗𝑇𝑗
+
𝑛
∑
𝑖=1
[
ℎℎ,𝑖
2
(𝑀ℎ,𝑗 − 1) 𝑑𝑖𝑗𝑇𝑗]
+
𝐹ℎ,𝑗 + ∑𝑛𝑖=1 𝑑𝑖𝑗𝑇𝑗𝑉ℎ,𝑗
𝑇𝑗
}
+
𝑛
∑
𝑖=1
𝑚
∑
𝑗=1
[
𝐴 𝑠,𝑖
𝑀𝑠,𝑖𝑗𝑀ℎ,𝑗𝑇𝑗
+
ℎ𝑠,𝑖𝑀ℎ,𝑗
2
(𝑀𝑠,𝑖𝑗 − 1) 𝑑𝑖𝑗𝑇𝑗
+
𝐹𝑠,𝑖𝑗 + 𝑉𝑠,𝑖𝑗𝑀ℎ,𝑗𝑇𝑗𝑑𝑖𝑗
𝑀ℎ,𝑗𝑇𝑗
] .
(11)
This is a centralized decision-making process, in whichthe Supply-Hub tries to schedule and optimize each decisionvariable for the entire supply chain. It is general and practicalthat the Supply-Hub takes charge of distribution frequencyand purchasing frequency for the suppliers and the manufac-turers, respectively.
Note that (11) is convex and differentiable over 𝑇𝑗, where𝜕2𝐶csc/𝜕
2𝑇𝑗 = ∑
𝑚𝑗=1[(2/𝑇
3𝑗 )(𝐴𝑚,𝑗 + (𝐴ℎ/𝑀ℎ,𝑗) + 𝐹ℎ,𝑗 +
∑𝑛𝑖=1(𝐴 𝑠,𝑖/𝑀𝑠,𝑖𝑗𝑀ℎ,𝑗) +∑
𝑛𝑖=1(𝐹𝑠,𝑖𝑗/𝑀ℎ,𝑗))] > 0 for every 𝑇𝑗 > 0,
since 𝐴𝑚,𝑗, 𝐴ℎ, 𝐹ℎ,𝑗, 𝐹𝑠,𝑖𝑗, 𝐴 𝑠,𝑖,𝑀ℎ,𝑗,𝑀𝑠,𝑖𝑗 > 0. Therefore at aparticular set of values for𝑀𝑠,𝑖𝑗 ≥ 1 and𝑀ℎ,𝑗 ≥ 1, where𝑀𝑠,𝑖𝑗and𝑀ℎ,𝑗 are integer, 𝑖 = 1, 2, . . . , 𝑛, 𝑗 = 1, 2, . . . , 𝑚, the firstderivative of (11) should be set to zero and the optimal𝑇∗𝑗 wasobtained. Consider
𝑇∗𝑗 = (2[𝐴𝑚,𝑗 +
𝐴ℎ
𝑀ℎ,𝑗
+ 𝐹ℎ,𝑗 +
𝑛
∑
𝑖=1
𝐴 𝑠,𝑖
(𝑀𝑠,𝑖𝑗𝑀ℎ,𝑗)
+
𝑛
∑
𝑖=1
𝐹𝑠,𝑖𝑗
𝑀ℎ,𝑗
]
× (
𝑛
∑
𝑖=1
𝑑𝑖𝑗ℎ𝑚,𝑖𝑗 + (𝑀ℎ,𝑗 − 1)
𝑛
∑
𝑖=1
ℎℎ,𝑖𝑑𝑖𝑗 +𝑀ℎ,𝑗
×
𝑛
∑
𝑖=1
(𝑀𝑠,𝑖𝑗 − 1) 𝑑𝑖𝑗)
−1
)
1/2
.
(12)
4.1. Complexity Analysis for This Problem. The complexitiesof solving this problem are analyzed as follows. The optimal𝑇𝑗,𝑀ℎ,𝑗, and𝑀𝑠,𝑖𝑗 should be obtained tominimize the supplychain’s cost 𝐶csc, where 𝑖 = 1, 2, . . . , 𝑛, 𝑗 = 1, 2, . . . , 𝑚. If
6 The Scientific World Journal
a certain group of solution to this problem was proved NP-complete, then the whole group of solutions to this problemmust be NP-complete.
Taking supplier 1 as the representative case, whose prob-lem is to minimize 𝐶csc(𝑀𝑠,1𝑗,𝑀ℎ,𝑗, 𝑇𝑗 | 𝑗 = 1, 2, . . . , 𝑚). Wedefine this problem as 𝑃. If the problem 𝑃 can be proved toequal partition problem, then the problem 𝑃 is NP-complete.Partition Problem.Given the positive integer 𝑛,𝐵, and a groupof positive integers 𝐺 = {𝑥1, 𝑥2, . . . , 𝑥𝑛}, then ∑
𝑛𝑖=1 𝑥𝑖 = 2𝐵,
can𝐺 be divided into group𝐺1 and𝐺−𝐺1 tomake∑𝑥𝑖∈𝐺𝑖 𝑥𝑖 =∑𝑥𝑖∈𝐺−𝐺𝑖
𝑥𝑖 = 𝐵.
Lemma 1. Partition is NP-complete; see Garey and Johnson[21].
Proposition 2. The problem 𝑃 is NP-complete.
Proof. We should transform the problem 𝑃 to partition. Letthe sets 𝑇, 𝑀ℎ, 𝑀𝑠,1, with |𝑇| = |𝑀ℎ| = |𝑀𝑠,1| = 𝑚,and 𝑊 ⊆ 𝑇 × 𝑀ℎ × 𝑀𝑠,1 be an arbitrary instance ofproblem 𝑃. Let the elements of these sets be denoted by𝑇 = {𝑇1, 𝑇2, . . . , 𝑇𝑚}, 𝑀ℎ = {𝑀ℎ,1,𝑀ℎ,2, . . . ,𝑀ℎ,𝑚}, 𝑀𝑠,1 ={𝑀𝑠,11,𝑀𝑠,12, . . . ,𝑀𝑠,1𝑚}, and 𝑊 = {𝑊1,𝑊2, . . . ,𝑊𝑞}, where|𝑊| = 𝑞. We should construct a set𝐺 and a size 𝑠 (𝑎) ∈ 𝑍+ foreach 𝑎 ∈ 𝐺, such that 𝐺 contains a subset 𝐺1 satisfying
∑
𝑎∈𝐺1
𝑠 (𝑎) = ∑
𝑎∈𝐺−𝐺1
𝑠 (𝑎) . (13)
The set 𝐺 will contain a total of 𝑞+ 2 elements and will beconstructed in two steps.
The first 𝑞 elements of 𝐺 are {𝑎𝑘 : 1 ≤ 𝑘 ≤ 𝑞},where the element 𝑎𝑘 is associated with the group𝑊𝑘 ∈ 𝑊.The size 𝑠 (𝑎𝑘) of 𝑎𝑘 will be specified by giving its binaryrepresentation, in terms of a string of 0’s and 1’s divided into3𝑚 “zones” of 𝑝 = [log2(𝑞 + 1)] bits each.
Then each 𝑠 (𝑎𝑘) can be expressed in binary with no morethan 3𝑝𝑚 bits; it is clear that 𝑠 (𝑎𝑘) can be constructed fromthe given problem 𝑃 instance in polynomial time; see Gareyand Johnson [21].
If we sum up all elements in any zone, the total can neverexceed 𝑞 = 2𝑝 − 1. Therefore, in adding up∑𝑎∈𝐺1 𝑠 (𝑎) for anysubset 𝐺1 ∈ {𝑎𝑘 : 1 ≤ 𝑘 ≤ 𝑞}, there will never be any “carries”from one zone to the next. If we define 𝐵 = ∑3𝑚−1𝑠=0 2
𝑝𝑠, thenany subset 𝐺1 ∈ {𝑎𝑘 : 1 ≤ 𝑘 ≤ 𝑞} will satisfy
∑
𝑎∈𝐺1
𝑠 (𝑎) = 𝐵. (14)
The last two elements are denoted by 𝑏1 and 𝑏2; that is,
𝑠 (𝑏1) = 2
𝑞
∑
𝑘=1
𝑠 (𝑎𝑘) − 𝐵,
𝑠 (𝑏2) =
𝑞
∑
𝑘=1
𝑠 (𝑎𝑘) + 𝐵.
(15)
Now suppose we have a subset 𝐺1 ∈ 𝐺 such that
∑
𝑎∈𝐺1
𝑠 (𝑎) = ∑
𝑎∈𝐺−𝐺1
𝑠 (𝑎) . (16)
Then both of these sums must be equal to 2∑𝑞𝑘=1𝑠 (𝑎𝑘),
and one of the two sets, 𝐺1 or 𝐺 − 𝐺1, contains 𝑏1 but not𝑏2. It follows that the remaining elements of that set form asubset of {𝑎𝑘 : 1 ≤ 𝑘 ≤ 𝑞} whose sizes sum to 𝐵. Therefore theproblem𝑃 can be transformed to partition, and Proposition 2is proved.
4.2. Solution Procedure. Since the coordination schedulingproblem of multiple suppliers and multiple manufacturersbased on the Supply-Hub isNP-complete, the solutionmay bevery complex. Therefore, the auto-adapted differential evalu-ation algorithmwill be proposed to solve this problem by thispaper. The differential evolution algorithm put forward byRainer Storn and Kenneth Price in 1997 is for meta-heuristicglobal optimization based on population evolutionary andthe real coding, which is originally used to solve the Cheby-shev polynomials. As to more complex global optimizationproblems of continuous space, such as non-linear and non-differentiable problems even without function expression,the differential evaluation algorithm has a better globaloptimization ability and higher convergence performancewith simple operation, less controlling parameters, and betterrobustness, compared to genetic algorithms, particle swarmoptimization, simulated annealing, tabu search, and so forth.
The evolution process of differential evaluation algorithmis similar to genetic algorithms, including population initial-ization, variation, hybridization, and selection. But the maindifferences between these two algorithms are that the processof variation is before hybridization for differential evolutionalgorithm, and evaluation of population depends on compar-isons with testing chromosome and target chromosome. Asa result, the solution procedure of coordination schedulingproblem can be proposed as follows.
4.2.1. Population Initialization. Let 𝑔 stands for the genera-tion of population 𝑃𝑔, and the scale of population is NP; thatis,𝑃𝑔 = {𝑥𝑔
𝑖∗}, where 𝑖∗ = 1, 2, . . . ,NP.𝑥𝑔
𝑖∗is a feasible solution
of the population 𝑃𝑔, which is composed of a vector of 𝐷variables, that is 𝑥𝑔
𝑖∗= (𝑥𝑔
𝑖∗1, 𝑥𝑔
𝑖∗2, . . . , 𝑥
𝑔
𝑖∗𝐷).
As for our scheduling problem, 𝐷 is the number ofdecision variables. Let 𝑥𝑔
𝑖∗= (𝑥𝑔
𝑖∗1, 𝑥𝑔
𝑖∗2, . . . , 𝑥
𝑔
𝑖∗𝐷) = (𝑀ℎ,1,
𝑀ℎ,2, . . . ,𝑀ℎ,𝑚;𝑀𝑠,11,𝑀𝑠,21, . . . ,𝑀𝑠,𝑛1;𝑀𝑠,12,𝑀𝑠,22, . . . ,𝑀𝑠,𝑛2;. . . ;𝑀𝑠,1𝑚,𝑀𝑠,2𝑚, . . . ,𝑀𝑠,𝑛𝑚).
Initialize the population, set 𝑔 = 0, and 𝑥𝑔=0𝑖∗𝑗∗
= 𝑙𝑗∗ +
rand𝑗∗ ⋅ (ℎ𝑗∗ − 𝑙𝑗∗).Where rand𝑗∗ is a real number generated by uniform
random distribution in [0, 1), ℎ𝑗∗ and 𝑙𝑗∗ are the upper andlower boundaries of individual variables, which are randomlydistrusted real numbers.
4.2.2. Variations. The interim of individuals, V𝑔+1𝑖∗
=
(V𝑔+1𝑖∗1, V𝑔+1𝑖∗2, . . . , V𝑔+1
𝑖∗𝐷), should be generated after any individual
𝑥𝑔
𝑖∗is determined in population 𝑃𝑔, where the number of 𝑥𝑔
𝑖∗
The Scientific World Journal 7
is 𝑟 (3 ≤ 𝑟 ≤ NP). Let individual set Ω = {𝜉1, 𝜉2, . . . , 𝜉𝑟} andafter variation the interim individuals V𝑔+1
𝑖∗are
V𝑔+1𝑖∗= 𝜉1 + 𝐹 ⋅ [(𝜉2 − 𝜉3) + (𝜉3 − 𝜉4) + ⋅ ⋅ ⋅ + (𝜉𝑟−1 − 𝜉𝑟)] ,
(17)
where 𝐹 is a differential scale factor. As for our schedulingproblem, the interim individuals V𝑔+1
𝑖∗should be rounded
to the nearest integer since decision variables 𝑀𝑠,𝑖𝑗 and𝑀ℎ,𝑗 must be positive integers, where 𝑖 = 1, 2, . . . , 𝑛, 𝑗 =
1, 2, . . . , 𝑚.
4.2.3. Hybridization. The interim individuals V𝑔+1𝑖∗
shouldbe crossed with current individuals 𝑥𝑔
𝑖∗in probability CR,
where CR ∈ [0, 1]. The proper individuals can be gener-ated after hybridization. Set 𝑈𝑔+1
𝑖∗= (𝑢𝑔+1
𝑖∗1, 𝑢𝑔+1
𝑖∗2, . . . , 𝑢
𝑔+1
𝑖∗𝐷).
𝑢𝑔+1
𝑖∗1, 𝑢𝑔+1
𝑖∗2, . . . , 𝑢
𝑔+1
𝑖∗𝐷is a feasible solution of decision variables.
Consider
𝑢𝑔+1
𝑖∗𝑗∗= {
V𝑔+1𝑖∗𝑗∗
rand𝑖∗𝑗∗ ≤ CRor 𝑗 = rand (𝑖)𝑥𝑔
𝑖∗𝑗∗else
(𝑖∗= 1, 2, . . . ,NP; 𝑗∗ = 1, 2, , 𝐷) ,
(18)
where CR is the cross rate. The larger the CR is, the more the𝑢𝑔+1
𝑖∗𝑗∗can be influenced by V𝑔+1
𝑖∗𝑗∗, which leads the algorithm
to faster convergence with local optimization. In order toincrease the performance of differential evolution algorithm,the auto-adapted cross rate was proposed. Let CR (𝐺𝑡=0) =CRmax. When the differential evolution algorithm in the fixedloop of evaluation does not improve significantly, CR can beautomatically adapted according to
CR (𝐺𝑡+1) = {0.95CR (𝐺𝑡) if 0.95CR (𝐺𝑡) ≥ CRminCRmin else,
(19)
where CRmax and CRmin are the maximum and minimumcrossover probabilities, respectively. 𝐺 is the total evaluationnumber. 𝐺𝑡+1 stands for evaluation value in cycle 𝑡 + 1.The auto-adapted change of CR can improve performanceof the whole algorithm and enhance the ability of globaloptimization algorithms.
4.2.4. Selection. The fitness of candidate individual 𝑈𝑔+1𝑖∗
should be evaluated after hybridization. The candidate indi-vidual𝑈𝑔+1
𝑖∗can be determinedwhether it replaces the current
individuals 𝑥𝑔𝑖∗or not according to
𝑥𝑔+1
𝑖∗= {
𝑈𝑔+1
𝑖∗if 𝐶csc (𝑇, 𝑈
𝑔+1
𝑖∗) ≤ 𝐶csc (𝑇, 𝑥
𝑔
𝑖∗)
𝑥𝑔
𝑖∗else,
(20)
where 𝐶csc(⋅) is the fitness function, which corresponds tothe total cost of (11), and 𝑇 = {𝑇1, 𝑇2, . . . , 𝑇𝑚}, where 𝑇
∗𝑗
(𝑗 = 1, 2, . . . , 𝑚) can be calculated from (12). The processshould be repeated and the best solution should be outputcorresponding to 𝑥𝑔+1
𝑖∗and 𝑇.
Table 1: Stability analysis of the auto-adapted DE algorithm.
𝑚 𝑛 Best value Worst value Mean Standard deviation9 10 38408 38633 38504 427 10 30160 30382 30304 385 10 21618 21783 21706 373 10 12786 12937 12855 313 8 10524 10666 10597 273 6 8267 8390 8311 263 4 5206 5418 5342 31
5. Numerical Analysis
5.1. Parameters Setting. Numerical experiments are con-ducted to examine the computational effectiveness and effi-ciency of the proposed auto-adapted differential evaluationalgorithm by comparing it with the method of decentralizeddecision. The parameters of the auto-adapted DE algorithmare as follows:𝐷 = 𝑚+𝑚∗𝑛, NP = 𝐷, 𝐹min = 0.2, 𝐹max = 0.6,CRmin = 0.2, CRmax = 0.8, and the maximum number ofiterations GenM is set at 500 when 𝑚 = 10 and 𝑛 = 9, 7, 5;GenM is set at 400 when 𝑛 = 3 and𝑚 = 10, 8; GenM is set at300 when 𝑛 = 3 and 𝑚 = 6, 4. The detailed settings for eachtest problem are as follows.
𝐴 𝑠,𝑖 is selected from uniform distribution𝑈 [200, 300].ℎ𝑠,𝑖 is selected from uniform distribution 𝑈 [1, 3].𝐹𝑠,𝑖𝑗 = 30 and 𝑉𝑠,𝑖𝑗 is selected from uniform distribu-tion 𝑈 [10, 20].𝐴ℎ = 50, ℎℎ,𝑖 = 𝛼1 ⋅ ℎ𝑠,𝑖, 𝛼1 = 0.8.𝐹ℎ,𝑗 = 5 and𝑉ℎ,𝑗 is selected from uniform distribution𝑈 [1, 6].If 𝑤𝑖𝑗 = 1, 𝑑𝑖𝑗 is selected from uniform distribution𝑈 [10, 20]; otherwise, 𝑑𝑖𝑗 = 0.ℎ𝑚,𝑗 = 𝛼2 ⋅ (max ℎ𝑠,𝑖), 𝛼2 = 3.𝐴𝑚 is selected from uniform distribution 𝑈 [20, 30].
5.2. Comparative Evaluations. Figures 2, 3, and 4 show theevolution of best solution under 3 different cases, respectively,and we run the proposed auto-adapted DE algorithm underevery case for 100 times and calculate its best solutions, worstsolutions,means, and standard deviations; the result is shownin Table 1. The results of the auto-adapted DE algorithm andthose of the method of decentralized decision are shown inTables 2 and 3. In Table 2, we assume 𝑛 = 10 and𝑚 = 9, 7, 5, 3.In Table 3, we assume 𝑚 = 3 and 𝑛 = 10, 8, 6, 4. In both thetwo tables, C𝑠,𝑖 denotes the cost of supplier 𝑖; Cℎ denotes thecost of Supply-Hub; C𝑚,𝑗 denotes the cost of manufacturer 𝑗;and Csc denotes the cost of supply chain. Table 4 shows thedifference of every cost item in the context of joint decisionand decentralized decision when 𝑛 = 10. Table 5 shows thedifference of every cost item in context of joint decision anddecentralized decision when𝑚 = 3.
From Figures 2, 3, and 4, it can be seen that the auto-adapted DE algorithm is convergent under these 3 cases; in
8 The Scientific World Journal
Table2:Th
eresulto
fjoint
decisio
nanddecentralized
decisio
nwhen𝑛=10.
𝑚Jointd
ecision
Decentralized
decisio
n𝑀ℎ,𝑗
𝑀𝑠,𝑖𝑗
𝑇𝑗
𝐶𝑠,𝑖
𝐶ℎ
𝐶𝑚,𝑗
𝐶sc
𝑀ℎ,𝑗
𝑀𝑠,𝑖𝑗
𝑇𝑗
𝐶𝑠,𝑖
𝐶ℎ
𝐶𝑚,𝑗
𝐶sc
9
6 5 7 6 7 6 6 6 6
4442634074
3453335403
2402533453
2034723442
4053333532
4343634540
3333034533
3333524360
3355033444
0.24
0.28
0.23
0.28
0.23
0.24
0.26
0.26
0.25
3021
2405
2921
3858
2803
2670
3273.5
3397
2800
2465
6177
243
254
266
264
221
226
256
241
206
37968
3 3 3 3 4 3 3 3 3
7675655096
8676756805
6705756985
6067755795
5054656774
6776965890
6566056786
7676756810
07776066910
6
0.23 0.21
0.21
0.22 0.2
0.21
0.23 0.21
0.21
3334
2647
3151
4184
2939
3012
3545
3638
3032
2718
5801
243
245
266
258
219
224
253
234
203
40147
7
8 5 7 6 6 6 8
3332323043
3332423403
3302423553
2033533453
3032334453
4343442350
4333024543
0.24
0.33
0.23
0.27
0.28
0.27 0.21
2392
1696.5
2139
2962
2333
2007
2464
2574
2193
2147
5157
243
269
267
262
230
230
255
29820
3 3 3 3 4 3 3
7675655096
8676756805
6705756985
6067755795
5054656774
6776965890
6566056786
0.23 0.21
0.21
0.22 0.2
0.21
0.23
2638
1895
2355
3280
2517
2303
2719
2756
2365
2365
4779
243
245
266
258
219
224
253
31680
5
7 8 8 8 10
3232222043
3232322302
2302322332
3022322332
2022222332
0.29
0.26
0.25
0.27
0.24
1600
995.5
1360.5
2170
1992
1429
1676
1556
1412
1754.5
3973
250
250
270
262
222
21172
3 3 3 3 4
7675655096
8676756805
6705756985
6067755795
5054656774
0.23 0.21
0.21
0.22 0.2
1836 1151
1544
2457
2202
1704
1937
1721
1566
2017
3483
243
245
266
258
219
22848
38 7 9
3232322052
3232322302
2302222542
0.26
0.29
0.22
955
996
617
1370
1294
968.5
1042 761
713
1016
2330
245
256
266
12786
3 3 3
7675655096
8676756805
6705756985
0.23 0.21
0.21
1100.5
1151
702
1552
1377
1144
1204 834
776.5
1181
2039
243
245
266
13814
The Scientific World Journal 9
Table3:Th
eresulto
fjoint
decisio
nanddecentralized
decisio
nwhen𝑚=3.
Jointd
ecision
Decentralized
decisio
n𝑛
𝑀ℎ,𝑗
𝑀𝑠,𝑖𝑗
𝑇𝑗
𝐶𝑠,𝑖
𝐶ℎ
𝐶𝑚,𝑗
𝐶sc
𝑀𝑠,𝑖𝑗
𝑀𝑠,𝑗
𝑇𝑗
𝐶𝑠,𝑖
𝐶ℎ
𝐶𝑚,𝑗
𝐶sc
108 7 9
3232322052
3232322302
230
222254
2
0.26
0.29
0.22
955
996
617
1370
1294
968.5
1042 761
713
1016
2330
245
256
266
12786
3 3 3
7675655096
8676756805
6705756985
0.23 0.21
0.21
1100.5
1151 702
1552
1377
1144
1204 834
776.5
1181
2039
243
245
266
13814
88 8 8
22222220
32223222
22022223
0.3
0.28
0.28
939.5 979
600
1361
1234 963
1031
742
1980.5
223
234
236
10524
3 3 3
65646450
75766468
56046456
0.25
0.23
0.24
1085
1134.5
693
1536
1362
1127
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824
1703.5
220
229
234
11335
67 6 7
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0.3
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948
980
610
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947
1570
204.5
205
205.5
8267
3 3 3
656454
656464
550454
0.28
0.26
0.28
1066 1116 682
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1105
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202
199
200
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0.4
0.4
0.5
892
966
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3 3 3
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0.35
0.34
0.37
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159.5 152
150
5597
10 The Scientific World Journal
0
3.8
3.7550045040030025020015010050 350
3.85
3.9
3.95
4
4.05
Generation
Best
solu
tion
×104
Figure 2: The evolution of best solution when𝑚 = 9, 𝑛 = 10.
0
1.28
1.2640030025020015010050 350
1.3
1.32
1.34
1.36
1.38
Generation
Best
solu
tion
×104
Figure 3: The evolution of best solution when𝑚 = 3, 𝑛 = 10.
8300
8200
9000
8400
8700
8800
8900
8500
8600
0 30025020015010050Generation
Best
solu
tion
Figure 4: The evolution of best solution when𝑚 = 3, 𝑛 = 6.
Table 4: The difference of every cost item when 𝑛 = 10.
𝑚 9 7 5 3Δ𝐶𝑠1 −9.4% −9.3% −12.9% −13.2%Δ𝐶𝑠2 −9.1% −10.4% −13.5% −13.5%Δ𝐶𝑠3 −7.3% −9.2% −11.9% −12.1%Δ𝐶𝑠4 −7.8% −9.7% −11.7% −11.7%Δ𝐶𝑠5 −4.6% −7.3% −9.5% −6%Δ𝐶𝑠6 −11.4% −12.9% −16.1% −15.3%Δ𝐶𝑠7 −7.6% −9.4% −13.5% −13.5%Δ𝐶𝑠8 −6.6% −6.6% −9.6% −8.8%Δ𝐶𝑠9 −7.7% −7.3% −9.8% −8.1%Δ𝐶𝑠10 −9.3% −9.2% −13% −14%Δ𝐶𝑚1 0% 0% 2.9% 0.8%Δ𝐶𝑚2 3.7% 9.8% 2% 4.5%Δ𝐶𝑚3 0% 0.4% 1.5% 0%Δ𝐶𝑚4 2.3% 1.6% 1.6%Δ𝐶𝑚5 0.9% 5% 1.4%Δ𝐶𝑚6 0.9% 2.7%Δ𝐶𝑚7 1.2% 0.8%Δ𝐶𝑚8 3%Δ𝐶𝑚9 1.5%Δ𝐶ℎ 6.5% 7.9% 14.1% 14.3%Δ𝐶𝑠𝑐 −5.4% −5.9% −7.3% −7.4%
Table 5: The change of every cost item when𝑚 = 3.
𝑛 10 8 6 4Δ𝐶𝑚1 0.8% 1.4% 1.2% 1.3%Δ𝐶𝑚2 4.5% 2.2% 3% 2%Δ𝐶𝑚3 0% 0.9% 2.8% 2.7%Δ𝐶𝑠1 −13.2% −13.4% −11.1% −13.4%Δ𝐶𝑠2 −13.5% −13.7% −12.2% −10.5%Δ𝐶𝑠3 −12.1% −13.4% −10.6% −10.3%Δ𝐶𝑠4 −11.7% −11.4% −9.7% −11.3%Δ𝐶𝑠5 −6% −9.4% −8.3%Δ𝐶𝑠6 −15.3% −14.6% −14.3%Δ𝐶𝑠7 −13.5% −13.1%Δ𝐶𝑠8 −8.8% −10%Δ𝐶𝑠9 −8.1%Δ𝐶𝑠10 −14%Δ𝐶ℎ 14.3% 16.3% 13.8% 18.1%Δ𝐶𝑠𝑐 −7.4% −7.2% −6.1% −5.6%
fact, the algorithm is convergent under all these 7 cases inour numerical experiment; we only show the 3 figures dueto the limited space. From Table 1 we can see that even underthe case𝑚 = 9 and 𝑛 = 10, the standard deviation is relativelysmall, sowe can conclude that the auto-adaptedDE algorithmis stable.
FromTables 2, 3, 4, and 5, we can obtain some conclusionsas follows.
(1) When suppliers, the Supply-Hub, and manufacturersmake decisions as a whole, the total cost of supply
The Scientific World Journal 11
chain can be reduced compared to the correspondingcost when they make decisions decentralized. Tables4 and 5 reveal that the total cost of supply chain canbe reduced by 5.4% at least, 7.4% at most.
(2) When suppliers, the Supply-Hub, and manufactur-ers make decisions centralized, every supplier’s costdecreases, but the Supply-Hub’s cost and every man-ufacturer’s cost increases, and the decreased cost ismore than the increased one, so the total cost of sup-ply chain can be reduced. We can see that the Supply-Hub’s cost increases greatly in context of centralizeddecision-making from Tables 4 and 5, so the operatorof the Supply-Hub may be not willing to make deci-sions centralized. In fact, suppliers always sell theirproducts to the manufacturer on consignment underSupply-Hubmode.The inventory holding cost is paidby suppliers when their products are stored in theSupply-Hub, as every supplier’s cost decreases greatlyon the condition of centralized decision-making,so they are willing to pay the increased inventoryholding cost.
(3) The Supply-Hub’s distribution interval and every sup-plier’s distribution interval increase under centralizeddecision-making compared to the results obtained inthe case of decentralized decision-making, but forsupplier’s order interval, some increase and othersdecrease. FromTables 2 and 3, it can be seen that everysupplier’s distribution interval and 𝑀ℎ,𝑗 increase inthe context of centralized decision-making, so theSupply-Hub’s distribution interval for everymanufac-turer also increases under this case.
(4) From Table 2, it can be seen that in case of decentral-ized decision-making, all the suppliers’ and Supply-Hub’s decisions remain the same as the numberof manufacturer increases, but under centralizeddecision-making, their decisions change as the num-ber of manufacturer increases. This is because inthe context of centralized decision-making, everydecisionmaker considers the influence of his decisionon others, and they optimize the whole supply chaincollaboratively.Therefore, as the number of manufac-turer increases, all the suppliers and the Supply-Hubchange their optimal decisions.
6. Conclusions
This paper examines the collaborative scheduling model forthe Supply-Hub consists of multiple suppliers and multiplemanufacturers. We describe the basic operational process ofthe Supply-Hub and formulate the basic decision models.Given two different scenarios of decentralized system andcollaborative system, we first consider the case that theSupply-Hub, the suppliers, and the manufacturers operateseparately in their delivery quantities, production quantities,and order quantities. We next consider the collaborativemechanism, in which the Supply-Hub makes the entiredecisions for all the suppliers and manufacturers. Further-more, we offer the complexity analysis for the collaborative
scheduling model and it turns to be proved NP-complete.Consequently, we propose an auto-adapted differential evo-lution algorithm. The numerical analysis illustrates that theperformance of collaborative decision is superior to thedecentralized decision. All these results demonstrate that theimplementation of Supply-Hub can significantly reduce theoperation cost in the assembly system, and thus improve thesupply chain’s overall performance.
Conflict of Interests
The authors declare no conflict of interests. We declare thatwe have no financial and personal relationships with otherpeople or organizations that can inappropriately influenceour work, there is no professional or other personal interestof any nature or kind in any product, service and/or companythat could be construed as influencing the position presentedin, or the review of, the manuscript entitled, “A CollaborativeScheduling Model for the Supply-Hub with Multiple Suppli-ers and Multiple Manufacturers”.
Acknowledgments
This work was supported by the National Natural ScienceFoundation of China (nos. 71102174, 71372019, and 71231007),Specialized Research Fund for Doctoral Program of HigherEducation of China (no. 20111101120019), Beijing Philosophyand Social Science Foundation of China (no. 11JGC106),Beijing Higher Education Young Elite Teacher Project (no.YETP1173) and China Postdoctoral Science Foundation (no.2013M542066).
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