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State of the Art in Rice Husk Cook Stoves Marc Paré Mechanical Engineering // Georgia Tech Jan 2011 // ETHOS Conference Saturday, January 29, 2011

Rice Husk Cook Stoves

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Page 1: Rice Husk Cook Stoves

State of the Art in Rice Husk Cook Stoves

Marc ParéMechanical Engineering // Georgia Tech

Jan 2011 // ETHOS Conference

Saturday, January 29, 2011

Page 2: Rice Husk Cook Stoves

Saturday, January 29, 2011

Page 3: Rice Husk Cook Stoves

[Resource Opportunity]

[Properties of Rice Husk]

100 kW($4000)

0.8 kW($30) 0.3 kW

($20)0.3 kW($10)

[Resulting Notable Designs]

Saturday, January 29, 2011

Page 4: Rice Husk Cook Stoves

World Rice Consumption 2008 (USDA)Saturday, January 29, 2011

Page 5: Rice Husk Cook Stoves

Saturday, January 29, 2011

Page 6: Rice Husk Cook Stoves

432,039 metric tons of rice consumed / year

x 12 GJ / metric ton

/ 1.3 MJ to cook a meal

2 billion meals / year

x 0.6 milling rate

How much energy is out there?

Saturday, January 29, 2011

Page 7: Rice Husk Cook Stoves

Properties of Rice Husk

• Energy Content

• Chemical Composition

• Angle of Repose

• Thermal Conductivity

• Air Flow Resistance

Saturday, January 29, 2011

Page 8: Rice Husk Cook Stoves

Properties of Rice Husk

• Energy Content

• Chemical Composition

• Angle of Repose

• Thermal Conductivity

• Air Flow Resistance

or Understanding a Really Strange Fuel

Low

High in Silicates

Causes Bridging

Can Put Out Fires

Darn High

Saturday, January 29, 2011

Page 9: Rice Husk Cook Stoves

Energy Content

Hull

Char

Ash

3000 kcal / kg

Saturday, January 29, 2011

Page 10: Rice Husk Cook Stoves

Saturday, January 29, 2011

Page 11: Rice Husk Cook Stoves

Losses9%

MgO2%

Al2O36%

CaO2%

Fe2O31%

SiO280%

Ash Chemical Composition

Saturday, January 29, 2011

Page 12: Rice Husk Cook Stoves

Angle of Repose

θ

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Page 13: Rice Husk Cook Stoves

Thermal Conductivity

Test Results from ASTM testing by R&D Services of Cookville, Tennessee (Courtesy Dr. Paul Olivier)

Saturday, January 29, 2011

Page 14: Rice Husk Cook Stoves

Dr. Paul Olivier http://www.esrla.com/Saturday, January 29, 2011

Page 15: Rice Husk Cook Stoves

Resistance to Air Flow

• Pressure drop higher than that generated by stack effect in a natural draft cook stove

Saturday, January 29, 2011

Page 16: Rice Husk Cook Stoves

“The high percentage of silica in rice hulls and the peculiar silica-cellulose structure impede uniform and thorough burning of the hulls in a combustion process.”

“Eldon Beagle set a pile of rice hulls 300’x500’x50’ on fire and they burned for six months.”

“However, husk cannot be burnt easily or cleanly with excess air, and energy recovery is very low as the heat produced cannot be utilized in a beneficial manner.”

Beagle (1978), p. 8. , Velupillai (1996), p. 18., Ibid., p. 24. , Ibid., p. 25.

Summary, courtesy of Eldon Beagle

Saturday, January 29, 2011

Page 17: Rice Husk Cook Stoves

It can’t be done?

Saturday, January 29, 2011

Page 18: Rice Husk Cook Stoves

Gasification

• Two-stage

• Cleaner burn

• More fuels

• Air-controlled

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Page 19: Rice Husk Cook Stoves

Power Generation

$34 / kW30-300 kW

• Fluidised bed

• Projects around the world

Dr. Alexis Belonio

Saturday, January 29, 2011

Page 20: Rice Husk Cook Stoves

Forced Air Batch Gasification

$1130.8 kW• Requires a fan and

electricity

• Blue flame

• Easy to control

• Batch operation

Dr. Alexis Belonio

Saturday, January 29, 2011

Page 21: Rice Husk Cook Stoves

Dr. Paul OliverSaturday, January 29, 2011

Page 22: Rice Husk Cook Stoves

Saturday, January 29, 2011

Page 23: Rice Husk Cook Stoves

Continuous Quasi-Gasification

$300.3 kW• Requires tapping every

few minutes

• Continuous operation

• Easy to start

• Emissions?

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Page 24: Rice Husk Cook Stoves

Saturday, January 29, 2011

Page 25: Rice Husk Cook Stoves

Natural Draft Batch Gasification

$200.3 kW

• Chimney provides necessary draft

• Very little material

• Batch operation

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Page 26: Rice Husk Cook Stoves

Saturday, January 29, 2011

Page 27: Rice Husk Cook Stoves

Saturday, January 29, 2011

Page 28: Rice Husk Cook Stoves

• TEG (or thermopile) to power fan

• More autonomous continuous stove

• Blue flame on natural draft stove

• More options for cooking surface construction

Future?

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Page 29: Rice Husk Cook Stoves

smallredtile.com

Saturday, January 29, 2011

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Sources• IRRI World Rice Statistics http://beta.irri.org/solutions/index.php?

option=com_content&task=view&id=250

• Chemical Analysis of Rice Husk Ash: http://www.scribd.com/doc/3085035/Chemical-Analysis-of-Rice-Husk-Ash

• Rice and Straw Properties (Rice Knowledge Bank) http://www.knowledgebank.irri.org/rkb/index.php/rice-milling/contributions-and-references-milling/further-information-byproducts/husk-and-straw-properties

• “No other plant offal even approaches the amount of silica found in rice husks.” Beagle, E.C. 1978. FOA Agricultural Services Bulletin 31, p. 8.

• Kaupp, A. (1984). Gasification of Rice Hull: Theory and Praxix. Federal Republic of Germany: GATE/GTZ. 303pp.

• http://gasifiers.bioenergylists.org/content/continuous-flow-rice-husk-gasifier-thermal-application

• Sawdust stove image: http://www.motherearthnews.com/Do-It-Yourself/1974-11-01/How-To-Sawdust-Stove.aspx

Saturday, January 29, 2011