ROAD PLANING, SOIL STABILIZATION, RECLAIMING AND GRADINGmetsatyo.fi/.../uploads/2017/07/2016-Milling-and-Grading-Catalog.pdf · 2 Road Planing, Soil Stabilization, Reclaiming And

ROAD PLANING, SOIL STABILIZATION, RECLAIMING AND GRADINGSANDVIK MINING AND ROCK TECHNOLOGY

Sandvik was founded in 1862 by Göran Fredrik Göransson, who was the first in the world to succeed in using the Bessemer method for steel production on an industrial scale.

TOGETHER WE WILL TAKEYOUR BUSINESS FURTHERFor more than 150 years, we have been committed to providing the highest quality products and solutions to the mining industry. Our spirit and business ethics have remained unchanged, and developments in society and the industry have contributed to our innovative solutions.

”Today, the hallmark of great work is innovation and technology. Being second best in this aspect is not an option for us.”

Today, we continue to conduct business in close cooperation with you and other customers all over the world, with the promise of being a proactive and innovative partner.

We believe that we can make a difference to the successful running of your business. You need to get the best out of your equipment – with no compromise on quality, delivery time or service. As your partners, we will create solutions that make your operations run as effectively as possible.

One thing is certain: our products and solutions will continue to meet the ever-growing needs of the mining industry, and your business.

2 Road Planing, Soil Stabilization, Reclaiming And Grading

ROAD PLANING, SOIL STABILIZATION AND RECLAIMING TOOLS 11

CARBIDE TIPS 14

19 MM TOOLS 16

22 MM TOOLS 27

REPLACEMENT SLEEVE / BLOCK 33

RX CUTTING EDGES 35

GRADING SYSTEMS 36

CARBIDE TIPS 39

22 MM TOOLS AND BOARDS 40



CONTENTS

3Road Planing, Soil Stabilization, Reclaiming And Grading

ROAD PLANING, SOIL STABILIZATION AND RECLAIMING TOOLS

PART NUMBER PRODUCT CODE PAGEB4A19 B4BA-1948-5000 25B4A22 B4BA-2292-4500 32B4J22 B4BJ-2246-4500 32BA19 B3AA-1943-4500 24BH19 B3AH-1943-4500 24BH22 B3AH-2243-4500 31BJ19 B3AJ-1953-4500 25BJ22 B3BJ-2253-4500 32BX22 B1XX-2239-4500 28F03 K6FW-1949-0366 18F201 K6FW-2244-0169 29F203 K6FW-2249-0366 30F227 K6FW-2249-2766 30F229 K6FW-2248-2966 29F26 K6FW-1949-2666 16F268 K6FW-2249-6866 29F26L K6FW-1949-2666L 16F27 K6FW-1949-2766 17F279 K6FW-2252-7966 29F286 K6FW-2249-8666 30F29 K6FW-1949-2966 16F68 K6FW-1949-6866 16F68T K6FT-1949-6866 22F79 K6FW-1949-7966 17F84 K6FW-1949-8466 17

PART NUMBER PRODUCT CODE PAGEF84T K6FT-1949-8466 22F86 K6FW-1949-8666 17H27 K6HW-1949-2766 19H27T K6HT-1949-2766 23H68 K6HW-1949-6866 19H68T K6HT-1949-6866 23H79 K6HW-1949-7966 19H86 K6HW-1949-8666 20H96 K6HW-1949-9666 20KS-10 N/A 33M12 M8T-0012 26/34M13 M8T-0013 26/34M4 M8T-0004 26/34MFW19 M8T-0003-25QA 26MFW22 M8T-0003-25AA 34R26L K6RW-1949-2666L 21R29 K6RW-1949-2966 21R68 K6RW-1949-6866 21R6XJ R6XJ-2251-XX63 27RX150 N/A 35RX78 N/A 35RX86 N/A 35RX98 N/A 35SB-10 N/A 33

TABLE OF CONTENTS


GRADING SYSTEMSPART NUMBER PRODUCT CODE PAGEB36A S1BA-2236-1930 40B36B S1BB-2236-1930 40B48A S1BA-2248-1930 40B48B S1BB-2248-1930 40B48Z S1FC-3548-4435 47BH36 S1CB-2536-2530 45BH48 S1CB-2548-2530 45BU36 PS2036NR 40BU48 PS2048NR 40BW36A S1EA-2236-1930 44BW36B S1EB-2236-1930 44BW48A S1EA-2248-1930 44BW48B S1EB-2248-1930 44EL22 S4PX-2203-1030 40

PART NUMBER PRODUCT CODE PAGEEL25 S4PX-2504-2530 45ER22 S5PX-2203-1030 40ER25 S5PX-2504-2530 45G01 K1LS-2244-0169 43G27 K1LS-2244-2766 43G28 K1LS-2244-2869 43G28X K1AW-2244-2869 41GH13 K1LW-2557-1362 46GH23 K1LW-2557-2362 46GW01 K1LW-2244-0169 42GW28 K1LW-2244-2869 42GW70 K9LW-2244-7062 44GZ20 Q7JZ-3574-2062 47M4 M8T-0004

TABLE OF CONTENTS


PUTTING YOURSAFETY FIRSTThe road construction and maintenance industry continues to demand even higher levels of safety and productivity. In order to meet these requirements, we work continuously to develop safer products, and to produce comprehensive manuals on the safe and effective use of our products.

IT’S ALL ABOUT EVERYONE’S HEALTHHelping you to ensure a safer workplace and healthier workforce is of the utmost importance to us. The wellbeing of any person coming into contact with our equipment is paramount. Therefore, we strive to identify and assess potential risk factors that could threaten the health of you and your employees.

All products in this catalogue are designed to meet safety requirements.

BE AWARE OF ALL SAFETY PROCEDURESSafe work procedures should incorporate inspection – before the machine operates, and also through regular monitoring based upon road planing and grading conditions, safety and hazard management systems. Workers should be provided with safety information, instruction and training on transportation, installation, operational care and disposal of road planing and grading tools.

DRESS RIGHT FROM HEAD TO TOEYou must wear appropriate personal protective equipment (PPE) at all times. This is what we strongly recommend to help avoid injury:

– Safety helmet– Hearing protection– Safety glasses– Protective, high-visibility clothing– Safety boots– Any site-specific PPE as required

BEFORE OPERATING THE MACHINE– Block off or stop operation if bystanders enter work area.– Stop operation if bystanders enter the work area.– Operate only from the operator's station.– Be alert to changes in the work area.– Watch out for bystanders or changes in weather and

soil conditions. MAKE A RISK ANALYSIS BEFORE YOU STARTPay attention to safety when planning all of your work. Before you start, always take the time to go through all operations. Identify any potential risks and take appropriate measures to avoid them. If necessary, seek expert advice on how to help minimize risks. Finally, make sure that you have the right resources to perform all tasks in the safest manner possible.




HOW TO WORKWITH SAFETY IN MINDLIFTINGUse the correct safe lifting practices when working with heavy items. Consider your body position, the awkwardness of the item and its weight. Are two people required for the job, or is a lifting device needed?

INSTALLATION/REMOVAL Cemented tungsten carbide tipped tools have tough wear resistant edges that may fracture or cause hard objects such as steel hammers to chip when struck during the installation or removal process. During installation,spring tensioned clips can become dislodged and a risk of injury exists. Use a brass or copper hammer to reduce this risk. Wear safety glasses and gloves as standard.

USE– Beware that rotating tools can break or

become dislodged during use.– Personal protective equipment (PPE) such as eye

protection and suitable clothing should be worn around machinery that uses carbide tipped tools.

– Machines generate noise; suitable hearing protection is recommended.

– Inspect tools before use and at regular intervals. If they

are loose, dull, bent, cracked, burred or otherwise unsuitable, DO NOT USE THEM! Replace them.

– Inspect tools before use and at regular intervals. If they are loose, dull, bent, cracked, burred, or otherwise unsuitable, DO NOT USE THEM! Replace them.

– Rotating tools can break or be dislodged during use. Personal protective equipment such as eye protection and suitable clothing should be worn around machinery using carbide tipped tools. Sandvik recommends introducing a barrier between the cutting drum or board and personnel.

BLOCKSDo not use blocks if they are cracked, bent or damaged. The use of tools in holders with excessively worn bores can cause loss of the cutting tool while it is in use, thereby creating a dangerous situation.

BOARDSDo not use boards if they are cracked, bent or damaged. The use of tools in boards with excessively worn bores


CEMENTED CARBIDE:UP FOR ANY TASK

Hard rock grade (image magnified)

Soft rock grade (image magnified)

WORLD-LEADING EXPERTISEWe are the world’s leading supplier of machines and tool systems for all rock, surface and mineral excavation applications. We deliver millions of tools annually: for small road planing, ice scraping and projects that require roof drilling bits to be used for all types of coal and soft minerals, up to the biggest tunnelling, trenching and surface mining tools.

We constantly develop new hard material alloys, which function in today’s demanding environments. One of our extensive research projects in this field has resulted in the development of a new generation of carbide grades and larger, stronger and more stable and efficient tools. Demands on tool performance, particularly relating to cemented carbide tip material and its resistance to wear and fracture, become more critical as we progress into harder rock and mineral formations. Larger continuous cutting machines are being used to replace the drill and blast process in many mining projects. This continuous process offers a lower cost per ton of excavated material, ensures worker safety and has a positive effect on the environment.

TOUGHEST IN THE INDUSTRYThis latest generation of patented carbide grades is manufactured using an innovative process technique with completely new raw materials. The process has made it possible to create new, extra-coarse, super-tough alloys with perfectly uniform grain structure. It has also allowed us to better match tip material grade to hard rock and soft rock applications.

The creation of this material, with a significantly stronger carbide matrix and a perfect grain size configuration, has contributed to superior toughness and the high temperature wear resistance required for many operations. Our range of standard grades are cost effective in all general surface and underground applications, and can meet or exceed the performance of competitors’ brands. The XT-Grade has proven to be 1.5 to 3 times more effective than anything else on the market in hard-to-extreme tunnelling, trenching and coal mining applications.


ROAD PLANING, SOIL STABILIZATION AND RECLAIMING TOOLS


K6FW-1949-6866

K6FT-1949-6866

K6HW-1949-6866

HEAVY DUTY BODY – WEAR OVER TIME*

TOOL WEAR

MAXIMIZED USE AND OPTIMIZED SAFETY

TRISPEC® (TIP–RING COMBINATION)TriSpec® tools are equipped with a carbide ring placed slightly below the tip to prevent body wear and maximize carbide tip use. Each tool is available with either an insert or CAP carbide tip. TriSpec® tools reign supreme in high body wash conditions.

TriSpec

*Results may vary. Based on typical medium abrasiveness.

K6FW-1949-6866

K6FT-1949-6866

K6HW-1949-6866

HYBRID BODY – WEAR OVER TIME*

K6FW-1949-6866

K6FT-1949-6866

K6HW-1949-6866

TriSpec

TRISPEC BODY – WEAR OVER TIME*


Depth of cut 6.0" (152 mm)

Peak

5/8" (16 mm)

Continuous Contact - 22.44" (57.0 cm)

Continuous Contact - 13.81" (35.1 cm) Valley

Machine Advance

10.8" (26.7 cm)

Depth of cut 1.5" (38 mm)

TOOL PATHThe longer the continuous contact on the tool, the more heat is drawn into the tool and the more wear on the tip. Advance Rate = 90 fpm (27.4 mpm)

Drum Diameter = 46" (116.8 cm)

Drum Speed = 100 rpm

TOOLS ENGAGED AND SURFACE AREA OF THE TIP IN THE CUTThis chart shows the change in the total surface area of tips engaged as wear occurs. Tip wear relates to the depth of cut and speed at which the machine is operating, as indicated below.

TOOL WEAR CHARACTERISTICS

NP68 SURFACE AREA OF TIPS IN THE CUT

NEW TOOL STAGE 1 STAGE 2 STAGE 3 STAGE 4

SPEEDTOOLS

ENGAGED

in2 cm2 in2 cm2 in2 cm2 in2 cm2 in2 cm2

DEPTH OF CUT FPM MPM 0.15 1.0 0.15 1.0 0.15 1.0 0.32 2.0 0.43 2.8 *1.5" (3.8 cm) 30 9.1 11 1.62 10.5 1.62 10.5 1.62 10.5 3.47 22.4 4.78 30.91.5" (3.8 cm) 60 18.3 13 1.91 12.4 1.91 12.4 1.91 12.4 4.10 26.5 5.65 36.51.5" (3.8 cm) 120 36.6 17 2.50 16.2 2.50 16.2 2.50 16.2 5.37 34.6 7.39 47.73" (7.6 cm) 30 9.1 15 2.21 14.3 2.21 14.3 2.21 14.3 4.74 30.6 6.52 42.13" (7.6 cm) 60 18.3 16 2.36 15.2 2.36 15.2 2.36 15.2 5.05 32.6 6.96 44.93" (7.6 cm) 120 36.6 20 2.95 19.0 2.95 19.0 2.95 19.0 6.31 40.7 8.69 56.16" (15.2 cm) 30 9.1 20 2.95 19.0 2.95 19.0 2.95 19.0 6.31 40.7 8.69 56.16" (15.2 cm) 60 18.3 22 3.24 20.9 3.24 20.9 3.24 20.9 6.95 44.8 9.56 61.76" (15.2 cm) 120 36.6 26 3.83 24.7 3.83 24.7 3.83 24.7 8.21 53.0 11.30 72.9

12" (30.5 cm) 30 9.1 28 4.12 26.6 4.12 26.6 4.12 26.6 8.84 57.0 12.17 78.512" (30.5 cm) 60 18.3 30 4.42 28.5 4.42 28.5 4.42 28.5 9.47 61.1 13.04 84.1

* SURFACE AREA OF ONE TIP IN THE CUT.Cutting Dia.: 46" (1.2 m) • Drum Speed: 100 rpm • Number of tools: 153

FOR MAXIMUM PRODUCTIVITY, USE TOOLS UNTIL STAGE THREE OF WEAR

STAGE 1 STAGE 2 STAGE 3 STAGE 4NEW TOOL

0.433" (11.0 mm) 0.433" (11.0 mm) 0.433" (11.0 mm) 0.634" (16.0 mm) 0.744" (19.0 mm)

NEW STAGE 1 STAGE 2 STAGE 3 STAGE 4

TriSpec



CARBIDE TIPSCAPS

CAP CARBIDE TIPS Flat bottom cap carbide tips are the preferred general application tip that effectively works in 80% of cutting conditions.

NP29

17.8 mm (0.701")

10.0 mm (0.394")

16.7 mm

(0.657")

NP68

18.9 mm (0.744")

10.5 mm (0.413")

17.7 mm

(0.697")

NP79

20.0 mm (0.787")

11.0 mm (0.433")

20.5 mm

(0.807")

NP26

16.2 mm (0.638")

8.9 mm

(0.350")

16.0 mm

(0.630")

NP84

18.9 mm (0.744")

10.5 mm (0.413")

20.0 mm

(0.787")

NP26L

17.8 mm (0.701")

9.3 mm (0.366")

17.5 mm

(0.689")

CARB

IDE

TIPS

19 M

M22

MM

CARB

IDE

TIPS


VALVE-SEATS / INSERTS

CARBIDE TIPS

16.2 mm (0.638")

14.4 mm

(0.567")

16.9 mm

(0.665")

NP01

11.5 mm (0.453")

20.0 mm (0.787")

19.0 mm

(0.748")

NP86

20.0 mm (0.787")

12.0 mm (0.472")

21.3 mm

(0.839")

NP27

20.0 mm (0.787")

11.5 mm (0.453")

23.3 mm

(0.917")

NP96

VALVE-SEAT CARBIDE TIPSValve-Seat carbide tips have a valve-seat braze joint for increased strength and shear resistance. The tips provide excellent penetration, and the large carbide shoulder gives excellent protection against steel wash. These tips are best suited for use in soft to medium-hard materials or conditions.

NP03

12.1 mm (0.476")

19.5 mm

(0.768")

INSERT CARBIDE TIPSInsert carbide tips are best suited for penetration applications where steel wash is not an issue. These tips are ideal for use in hard, high-impact conditions.


19 MM TOOLSFRICTION RETAINER

CONTINUED

19 mm (0.748")

44 mm (1.732")

G

G A B C Part Number Product Code

Pieces Per Box

Boxes Per Pallet

Pieces Per Pallet

49.0 mm 16.2 mm 16.0 mm 8.9 mmF26 K6FW-1949-2666 50 60 3000

1.929" 0.638" 0.630" 0.350"

49.0 mm 17.8 mm 17.5 mm 9.3 mmF26L K6FW-1949-2666L 50 60 3000

1.929" 0.701" 0.689" 0.366"

49.0 mm 17.8 mm 16.7 mm 10.0 mmF29 K6FW-1949-2966 50 60 3000

1.929" 0.701" 0.657" 0.394"

49.0 mm 18.9 mm 17.7 mm 10.5 mmF68 K6FW-1949-6866 50 60 3000

1.929" 0.744" 0.697" 0.413"

B

C

AFEATURES:– Unique tool design provides

superior rotation

– New lower groove location lasts longer

– Full sleeve retainer and washer maintain maximum block bore and seat protection

– Improved thicker washer for increased protection and longer life

CARB

IDE

TIPS

19 M

M22

MM

19 M

M


Pieces Per Box

Boxes Per Pallet

Pieces Per Pallet

61.9 mm 18.9 mm 20.0 mm 10.5 mmF84 K6FW-1949-8466 50 60 3000

2.437" 0.744" 0.787" 0.413"

58.4 mm 20.0 mm 20.5 mm 11.0 mmF79 K6FW-1949-7966 50 60 3000

2.299" 0.787" 0.807" 0.433"

63.6 mm 20.0 mm 19.0 mm 11.5 mmF86 K6FW-1949-8666 50 60 3000

2.504" 0.787" 0.748" 0.453"

59.3 mm 20.0 mm 21.3 mm 12.0 mmF27 K6FW-1949-2766 50 60 3000

2.335" 0.787" 0.839" 0.472"

CONTINUED

B

C

A

C

A

B


FRICTION RETAINER

19 MM TOOLS

CONTINUED

19 mm (0.749")

44 mm (1.732")

G

FEATURES:– Unique tool design provides

superior rotation




CONTINUED


G A B Part Number Product Code

Pieces Per Box

Boxes Per Pallet

Pieces Per Pallet

49.0 mm 12.1 mm 19.5 mmF03 K6FW-1949-0366 50 60 3000

1.929" 0.476" 0.768"


19 mm (0.765")

44 mm (1.7")

G

A

B


superior rotation




CARB

IDE

TIPS

19 M

M22

MM

19 M

M

19 mm (0.765")

44 mm (1.7")

G


Pieces Per Box

Boxes Per Pallet

Pieces Per Pallet

49.0 mm 18.9 mm 17.7 mm 10.5 mmH68 K6HW-1949-6866 50 60 3000

1.929" 0.744" 0.697" 0.413"

49.0 mm 20.0 mm 20.5 mm 11.0 mmH79 K6HW-1949-7966 50 60 3000

1.929" 0.787" 0.807" 0.433"

49.0 mm 20.0 mm 21.3 mm 12.0 mmH27 K6HW-1949-2766 50 60 3000

1.929" 0.787" 0.839" 0.472"

CONTINUED

B

C

A


FRICTION RETAINER

19 MM TOOLS

C

A

B

FEATURES:– Heavy duty body provides

longer body life in steel wash conditions



CONTINUED

19 mm (0.765")

44 mm (1.7")

G


C

A

B


Boxes Per Pallet

Pieces Per Pallet

46.0 mm 20.0 mm 19.0 mm 11.5 mmH86 K6HW-1949-8666 60 3000

1.811" 0.787" 0.748" 0.453"

50.0 mm 20.0 mm 23.3 mm 11.5 mmH96 K6HW-1949-9666 60 3000

1.969" 0.787" 0.917" 0.453"


B

C

AFEATURES:– Heavy duty body provides

longer body life in steel wash conditions



CARB

IDE

TIPS

19 M

M22

MM

19 M

M

19 mm (0.765")

44 mm (1.7")

G


Pieces Per Box

Boxes Per Pallet

Pieces Per Pallet

49.0 mm 17.8 mm 17.5 mm 9.3 mmR26L K6RW-1949-2666L 50 60 3000

1.929" 0.701" 0.689" 0.366"

49.0 mm 17.8 mm 16.7 mm 10.0 mmR29 K6RW-1949-2966 50 60 3000

1.929" 0.701" 0.657" 0.394"

49.0 mm 18.9 mm 17.7 mm 10.5 mmR68 K6RW-1949-6866 50 60 3000

1.929" 0.744" 0.697" 0.413"

FRICTION RETAINER

19 MM TOOLS


B

C

AFEATURES:– Unique fin body design

improves penetration while enhancing rotation



FRICTION RETAINER

19 MM TOOLS


Pieces Per Box

Boxes Per Pallet

Pieces Per Pallet

49.0 mm 18.9 mm 17.7 mm 10.5 mmF68T K6FT-1949-6866 50 60 3000

1.929" 0.744" 0.697" 0.413"

48.0 mm 18.9 mm 20.0 mm 10.5 mmF84T K6FT-1949-8466 50 60 3000

1.890" 0.744" 0.787" 0.413"

TriSpec

TriSpec

B

C

A


19 mm (0.765")

44 mm (1.7")

G

FEATURES:– Strategically placed carbide

ring prevents body wear, maximizing carbide tip use

– Carbide ring also adds greater block protection if tip is lost



CARB

IDE

TIPS

19 M

M22

MM

19 M

M

19 mm (0.748")

44 mm (1.732")

G


Pieces Per Box

Boxes Per Pallet

Pieces Per Pallet

49.0 mm 18.9 mm 17.7 mm 10.5 mmH68T K6HT-1949-6866 50 60 3000

1.930" 0.744" 0.697" 0.413"

48.1 mm 20.0 mm 21.3 mm 12.0 mmH27T K6HT-1949-2766 50 60 3000

1.893" 0.787" 0.839" 0.472"


TriSpec

TriSpec


C

A

B

B

C

AFEATURES:– Strategically placed carbide

ring prevents body wear, maximizing carbide tip use

– Carbide ring also adds greater block protection if tip is lost



BLOCKS19 MM TOOLS

Part Number Product Code

Pieces Per Box

Boxes Per Pallet

Pieces Per Pallet

BA19 B3AA-1943-4500 35 60 2100


Pieces Per Box

Boxes Per Pallet

Pieces Per Pallet

BH19 B3AH-1943-4500 35 60 2100

45˚44.5 mm(1.752")

19.9 mm

(0.783")

42.5 mm

(1.673")

34.9 mm (1.374")

45˚44.5 mm(1.752")

19.9 mm

(0.783")

42.5 mm

(1.673")

34.9 mm (1.374")

45˚44.5 mm(1.752")

19.9 mm

(0.783")

42.5 mm

(1.673")

34.9 mm (1.374")

45˚

1.750"

(44.5 mm)

0.750"

(19.0 mm)

1.674"

(42.5 mm)

41.3 mm (1.626")

A standard block

A heavy-duty block


CARB

IDE

TIPS

19 M

M22

MM

19 M

M


Pieces Per Box

Boxes Per Pallet

Pieces Per Pallet

BJ19 B3AJ-1953-4500 15 60 900


Pieces Per Box

Boxes Per Pallet

Pieces Per Pallet

B4A19 B4BA-1948-5000 15 60 900

BLOCKS19 MM TOOLS

53.1 mm

(2.091")

45˚

41.9 mm (1.650")

44.5 mm

(1.752")

19.9 mm

(0.783")

53.1 mm

(2.091")

45˚

41.9 mm (1.650")

44.5 mm

(1.752")

19.9 mm

(0.783")

19.9 mm

(0.783")

25.4 mm (1.000")

50˚

50.8 mm (2.000")

46.9 mm

(1.846")

19.9 mm

(0.783")

25.4 mm (1.000")

50˚

50.8 mm (2.000")

46.9 mm

(1.846")


Block features locator pins for easy alignment. The “V”-shaped front reduces wear by channeling material away from the face. For use with Sandvik standard series tools. Use M8D-0003 base with B4A19 block.

Block is .393 inches (10 mm) taller than standard

ACCESSORIES19 MM TOOLS

M12

M13


M12 M8T-0012M13 M8T-0013

AIR-HAMMER PUNCHESFor removal of conical tools from blocks. Hardened tip provides long life. Fits light-duty air-hammer guns with 3/8 or 1/2-inch chucks.

Part Number Product CodeMFW19 M8T-0003-25QA

PULLERFor removal of tools with 19 mm shank.

Part Number Product CodeM4 M8T-0004

CURVED KNOCK-OUT PUNCHTool remover with carbide tip for extended life.


CARB

IDE

TIPS

19 M

M22

MM

19 M

M


38.1 mm (1.500")

G

G A B Part Number Product Code

Pieces Per Box

Boxes Per Pallet

Pieces Per Pallet

50.8 mm 38.1 mm N/AR6XJ R6XJ-2251-XX63 40 60 2400

2.000" 1.500" N/A


AFEATURES:– Non-rotating tool with flat

carbide edge for soft to medium hard conditions

– Used to create combination chains

– Used for soil stabilization

– K85 internal retainer


Pieces Per Box

Boxes Per Pallet

Pieces Per Pallet

BX22 B1XX-2239-4500 35 60 2100

BLOCKS22 MM TOOLS

45˚

38.1 mm

(1.500")

43.7 mm

(1.720")

42.6 mm

(1.677")

22.5 mm

(0.886")

45˚

38.1 mm

(1.500")

43.7 mm

(1.720")

42.6 mm

(1.677")

22.5 mm

(0.886")

A unique block design used to create a combination chain for rotating and non-rotating tools


CARB

IDE

TIPS

19 M

M22

MM

22 M

M


Pieces Per Box

Boxes Per Pallet

Pieces Per Pallet

44.3 mm 16.2 mm 16.9 mm 14.4 mmF201 K6FW-2244-0169 50 60 3000

1.744" 0.638" 0.665" 0.567"

49.0 mm 17.8 mm 16.7 mm 10.0 mmF229 K6FW-2248-2966 50 60 3000

1.929" 0.701" 0.657" 0.394"

49.0 mm 18.9 mm 17.7 mm 10.5 mmF268 K6FW-2249-6866 50 60 3000

1.929" 0.744" 0.697" 0.413"

49.0 mm 20.0 mm 20.5 mm 11.0 mmF279 K6FW-2252-7966 50 60 3000

1.929" 0.787" 0.807" 0.433"

CONTINUED

FRICTION RETAINER

22 MM TOOLS

22 mm (0.866")

44 mm (1.732")

G


C

A

B

B

C

AFEATURES:– Unique tool design provides

superior rotation





Pieces Per Box

Boxes Per Pallet

Pieces Per Pallet

46.0 mm 20.0 mm 16.5 mm 11.5 mmF286 K6FW-2249-8666 50 60 3000

1.811" 0.787" 0.650" 0.453"

49.0 mm 20.0 mm 21.3 mm 12.0 mmF227 K6FW-2249-2766 50 60 3000

1.929" 0.787" 0.839" 0.472"

49.0 mm 12.1 mm 19.5 mm N/AF203 K6FW-2249-0366 50 60 3000

1.929" 0.476" 0.768" N/A


CONTINUED

22 mm (0.866")

44 mm (1.732")

G

C

A

B


A

B


superior rotation




CARB

IDE

TIPS

19 M

M22

MM

22 M

M

BLOCKS22 MM TOOLS


Pieces Per Box

Boxes Per Pallet

Pieces Per Pallet

BH22 B3AH-2243-4500 35 60 2100


Pieces Per Box

Boxes Per Pallet

Pieces Per Pallet

BJ22 B3BJ-2253-4500 15 60 900

44.5 mm

(1.752")

22.5 mm

(0.886") 41.3 mm (1.626")

42.5 mm

(1.673")

45°

44.5 mm

(1.752")

22.5 mm

(0.886") 41.3 mm (1.626")

42.5 mm

(1.673")

45°

45˚44.5 mm

(1.752")

22.5 mm

(0.886")

41.9 mm (1.650")

53.0 mm

(2.087")

45˚44.5 mm

(1.752")

22.5 mm

(0.886")

41.9 mm (1.650")

53.0 mm

(2.087")

A heavy-duty block

Block is .393 inches (10 mm) taller than standard


BLOCKS22 MM TOOLS


Pieces Per Box

Boxes Per Pallet

Pieces Per Pallet

B4A22 B4BA-2292-4500 12 60 720


Pieces Per Box

Boxes Per Pallet

Pieces Per Pallet

B4J22 B4BJ-2246-4500 6 60 360

45˚

92.1 mm

(3.626")

91.3 mm (3.594")

41.3 mm (1.626")22.5 mm

(0.886")

45˚

92.1 mm

(3.626")

91.3 mm (3.594")

41.3 mm (1.626")22.5 mm

(0.886")

146.0 mm(5.748")

101.6 mm (4.000")

22.5 mm (0.886")

45˚

41.3 mm (1.626")

146.0 mm(5.748")

101.6 mm (4.000")

22.5 mm (0.886")

45˚

41.3 mm (1.626")

High-rise block for use on reclaimers

Block is 2 inches (51 mm) taller than B4A22 and is ideal for use on 34-inch-diameter (864 mm) drums on reclaimers


CARB

IDE

TIPS

19 M

M22

MM

22 M

M

REPLACEMENT SLEEVE/BLOCK

FEATURES AND BENEFITS

• Can be used with SB-10 block or Kennametal KPF 300 series block• Hex head allows for easy tool removal using a flat chisel• Carbide imbedded weld provides superior wear in the shoulder area• Short rear cone-shaped bore allows for easy access for tool removal• Broken shanks can be drove thru the bore due to the short cone• Non-corrosive compression band allows for easier sleeve removal

Part Number Pieces Per Box

Boxes Per Pallet

Pieces Per Pallet

SB-10 5 40 200

Part Number Pieces Per Box

Boxes Per Pallet

Pieces Per Pallet

KS-10 15 40 600

92.1 mm(3.626")

69.9 mm (2.752")

19.8 mm (0.780")

69.9 mm (2.752")

19.8 mm (0.780")

37.6mm (1.480")

104.1 mm(4.098")

41.3 mm (1.626")

95.3 mm (3.752")

30.5 mm

(1.201")

71.6 mm

(2.819")

19.0 mm

(0.748")

45°

Rear Cone Shaped Bore

Allows For Easy Tool Removal

Carbide Imbedded Weld For Superior Wear

Non-Corrosive Band


M12

M13


M12 M8T-0012M13 M8T-0013

AIR-HAMMER PUNCHESFor removal of conical tools from blocks. Hardened tip provides long life. Fits light-duty air-hammer guns with 3/8 or 1/2-inch chucks.

Part Number Product CodeMFW22 M8T-0003-25AA

PULLERFor removal of tools with 22 mm shank.


CURVED KNOCK-OUT PUNCHTool remover with carbide tip for extended life.

ACCESSORIES22 MM TOOLS


CARB

IDE

TIPS

19 M

M22

MM

SUPERIOR CARBIDE IMBEDDED WELDMENT ON RIGHT, LEFT AND BOTTOM EDGES PROVIDES LONG LASTING WEAR WITHOUT FRACTURING

FEATURES AND BENEFITS

• Replacement block for milling machines and reclaimers

• Alignment pins ensure accurate location• Scalloped rear allows for easy sleeve

and tool removal• Slight V on the nose reduces drag and

deflects material• Can easily replace Kennametal, Sollami

and Roadtec systems

Part Number Pieces

RX78 3

622.3 mm (24.500") 622.3 mm (24.500")914.4 mm (36.000")

622.3 mm (24.500") 622.3 mm (24.500")1219.2 mm (48.000")

825.5 mm (32.500") 825.5 mm (32.500")920.8 mm (36.250") 1225.6 mm (48.250")

520.7 mm (20.500") 520.7 mm (20.500")914.4 mm (36.000")

152.4 mm (6.000")

152.4 mm (6.000")

152.4 mm (6.000")

152.4 mm (6.000")

Part Number Pieces

RX86 3

622.3 mm (24.500") 622.3 mm (24.500")914.4 mm (36.000")

622.3 mm (24.500") 622.3 mm (24.500")1219.2 mm (48.000")

825.5 mm (32.500") 825.5 mm (32.500")920.8 mm (36.250") 1225.6 mm (48.250")

520.7 mm (20.500") 520.7 mm (20.500")914.4 mm (36.000")

152.4 mm (6.000")

152.4 mm (6.000")

152.4 mm (6.000")

152.4 mm (6.000")

Part Number Pieces

RX98 3

622.3 mm (24.500") 622.3 mm (24.500")914.4 mm (36.000")

622.3 mm (24.500") 622.3 mm (24.500")1219.2 mm (48.000")

825.5 mm (32.500") 825.5 mm (32.500")920.8 mm (36.250") 1225.6 mm (48.250")

520.7 mm (20.500") 520.7 mm (20.500")914.4 mm (36.000")

152.4 mm (6.000")

152.4 mm (6.000")

152.4 mm (6.000")

152.4 mm (6.000")

Part Number Pieces

RX150 4

622.3 mm (24.500") 622.3 mm (24.500")914.4 mm (36.000")

622.3 mm (24.500") 622.3 mm (24.500")1219.2 mm (48.000")

825.5 mm (32.500") 825.5 mm (32.500")920.8 mm (36.250") 1225.6 mm (48.250")

520.7 mm (20.500") 520.7 mm (20.500")914.4 mm (36.000")

152.4 mm (6.000")

152.4 mm (6.000")

152.4 mm (6.000")

152.4 mm (6.000")

22 M

M


RX CUTTING EDGES

GRADING SYSTEMS


INSTALLATION1. Remove old blades from your moldboard and clean

off all dirt on bolting surface.

2. Install new System 2000 boards and tools.

3. Move to flat, level surface. Apply forward and downward pressure. Using a magnetic protractor, set the board at 90° from the level surface. Tilt the moldboard back until the protractor reads 70°. Measure both ends of the moldboard. If different, split the difference. Mark the tilt quadrant and circle frame for future reference.

4. If the angle is not correct, chattering or vibration will occur. If this happens, adjust adapter back to 70°.

GENERAL OPERATION1. Ensure all tools are rotating freely and System 2000 is at the

correct operating angle. (see INSTALLATION)

2. Check rotation of tools periodically. A tool not rotating will leave a “drag mark,” and should be freed as soon as possible. Failure to do this will cause premature wear of the carbide tip.

3. In oil road reclamation and asphalt planing, take up only 1/2 of the material on the first pass. This will break the crust and make it possible to plane the desired depth.

4. When mixing calcium chloride, the tools should be pressure washed to prevent the mix from setting up between the tool shank and the spring retainer. Punch the tool out 3/4 of the way, and rotate by hand to free the tool. Then knock the tool back into place.

5. For ice and snow removal, put the blade in “float” position with no down pressure. Recommended travel speed is third gear (low range). Higher speeds could cause premature tool wear.

6. The one-piece board design has the ability to back-drag material from unwanted surfaces, such as manhole covers, driveways and curbs.

7. The unique design requires that the board be positioned at a 70° angle. This allows material to roll up the blade, providing superior mixing characteristics.

SYSTEM 2000 BOARD AT 0° ANGLE SYSTEM 2000 BOARD AT 20° ANGLE

20°

30°

90°

60°

20°

30°

40°

90°

ROAD SURFACEROAD SURFACE

90°

70° 90°

70°

MAGNETIC

PROTRACTORMAGNETIC

PROTRACTOR

S2-ANG

SYSTEM 2000 BOARD AT 0° ANGLE SYSTEM 2000 BOARD AT 20° ANGLE

20°

30°

90°

60°

20°

30°

40°

90°

ROAD SURFACEROAD SURFACE

90°

70° 90°

70°

MAGNETIC

PROTRACTORMAGNETIC

PROTRACTOR

S2-ANG

XSYSTEM 2000Grading Tools Guidelines

MAINTENANCE1. If tools are not rotating freely, pressure wash all sides

of the tools. After washing, rotate the tools by hand. For those not rotating, punch out and clean the bore hole and sleeve, then punch back into the adapter. Lubricate with any lightweight oil. A pneumatic impact wrench, or a socket wrench, can be used to spin tools that have an extended tail with hex geometry.

2. When center tools are worn down to 1/2 to 2/3 of their original size, rotate them with less worn outside tools.

3. Replace the tool if carbide wears to a flat spot, breaks or wears off.

4. If the end of the adapter on the outside of the grader moldboard shows wear, rotate with the center section adapter.

Contact your Grading Tools representative for more detailed instructions for your applications.


22 M

M25

MM

35 M

MCA

RBID

E TI

PS

Patent-Pending Square Washer

New System 2000 Square Washers With Interlocking Feature (For 22 mm And 25 mm Tools)

System 2000 Tools With Square Washers

Sandvik System 2000® is a high-tech road rehabilitation cutting system, ideal for maintaining rural roads (e.g., ice, dirt, gravel, hauling roads). System 2000 increases productivity, essentially eliminating downtime. It works by utilizing a replaceable conical tool installed in a heat-treated adaptor board that allows better wear resistance and improved cutting capability over conventional steel blades.

In addition to the integral end protector – which always leaves cutting edges straight – the latest innovation to the System 2000 is a unique patent-pending square washer that further increases productivity.

NEW

SANDVIK

S25

SANDVIK

S25

SANDVIK

S25

SAND

VIK

S25

S25

SANDVIK SANDVIK

S25

Turn new style washer 90° to fit against old style washer

Interference if new style washer is not turned 90°

NEW NEW NEW NEW OLD

BENEFITS OF SANDVIK GRADING TOOLS WITH NEW SQUARE WASHER:• New “gear tooth” arrangement prevents washers

from sliding and opening a gap between the tools.

• Compatible with old-style square washer and end protectors.

• Pre-compressed retainer for easy installation.

• Enhances tool rotation.

• Eliminates washer rotation, preventing wear between washer and mating surface.

• Provides support and stability to the tool with an extruded cone that fits neatly into the bore of the adaptor board.

• Serves as a replaceable “armor plate” wear surface.

PRODUCTIVITY SQUARED


CARBIDE TIPSVALVE-SEATS / INSERTS

INSERT CARBIDE TIPSInsert carbide tips are best suited for penetration applications where steel wash is not an issue. These tips are ideal for use in hard, high-impact conditions. Available on 25mm tools only

23.3 mm (0.917")

15.3 mm (0.602")

NP13

VALVE-SEAT CARBIDE TIPSValve-seat carbide tips have a valve-seat braze joint for increased strength and shear resistance. The tips provide excellent penetration, and the large carbide shoulder gives excellent protection against steel wash. These tips are best suited for use in medium to hard conditions.

16.2 mm (0.638")

14.8 mm (0.583")

NP28

20.0 mm (0.787")

12.0 mm (0.472")

21.3 mm

(0.839")

NP27

22.9 mm(0.902")

24.0 mm (0.945")

NP70

NP01

16.2 mm (0.638")

14.4 mm

(0.567")

16.9 mm

(0.665")

NP20

33.0 mm (1.300")

28.2 mm (1.110")

35.9 mm(1.413")

NP23

24.0 mm (0.945")

17.0 mm (0.669")

23.3 mm(0.917")


22 M

M25

MM

35 M

MCA

RBID

E TI

PSCA

RBID

E TI

PS

22 MM TOOL SYSTEM38.1 mm (1.500”) TOOL SPACING

STANDARD BOARDS — 38.1 MM (1.50") TOOL SPACING

Length Bolt Size Tool Capacity

Part Number

ProductCode

.914 m (3 ft) 5/8” 24 B36A S1BA-2236-1930

.914 m (3 ft) 3/4” 24 B36B S1BB-2236-19301.219 m (4 ft) 5/8” 32 B48A S1BA-2248-19301.219 m (4 ft) 3/4” 32 B48B S1BB-2248-1930

UNDERBODY BOARDS* — 38.1 MM (1.50") TOOL SPACING


Part Number

ProductCode

.914 m (3 ft) 5/8” 24 BU36 PS2036NR1.219 m (4 ft) 5/8” 32 BU48 PS2048NR* BEVEL CUT ON BACK OF BOARD FOR TRUCK UNDERBODY BLADES

END PROTECTORS*


Part Number

ProductCode

Left – – EL22 S4PX-2203-1030Right – – ER22 S5PX-2203-1030* FOR 22 MM STANDARD & UNDERBODY BOARDS ONLY


CURVED KNOCK-OUT PUNCH TOOL REMOVER WITH CARBIDE TIP FOR EXTENDED LIFE



37 mm (1.4")

G

G A B Part NumberProduct Code

Pieces Per Box

Boxes Per Pallet

Pieces Per Pallet

43.0 mm 16.2 mm 14.8 mmG28XK1AW-2244-2869 50 60 3000

1.693" 0.638" 0.583"

16 mm (.63")

A

B


22 M

M25

MM

35 M

MCA

RBID

E TI

PS

FEATURES:– "Gear Tooth" washer protects

board mating face

– Hex tail allows tool to be spun to clean out fines giving better tool rotation

– Retainer compressed for easy installation

22 M

M

22 mm (0.850")

G

G A B C Part NumberProduct Code

Pieces Per Box

Boxes Per Pallet

Pieces Per Pallet

45.0 mm 16.2 mm 16.9 mm 14.4 mmGW01K1LW-2244-0169 50 60 3000

1.772" 0.638" 0.665" 0.567"

43.0 mm 16.2 mm 14.8 mm N/AGW28K1LW-2244-2869 50 60 3000

1.693" 0.638" 0.583" N/A

22 MM TOOL SYSTEM

37 mm (1.4”) A

B

C

A

B

38.1 mm (1.500”) TOOL SPACING



board mating face


22 MM TOOL SYSTEM

37 mm (1.4")


Pieces Per Box

Boxes Per Pallet

Pieces Per Pallet

44.0 mm 16.2 mm 14.8 mm N/AG28K1LS-2244-2869 65 60 3900

1.732" 0.638" 0.583" N/A

44.0 mm 16.2 mm 16.9 mm 14.4 mmG01K1LS-2244-0169 65 60 3900

1.732" 0.638" 0.665" 0.567"

39.4 mm 20.0 mm 21.3 mm 12.0 mmG27K1LS-2244-2766 65 60 3900

1.551" 0.787" 0.839" 0.472"

22 mm(0.850")

G

A

B

C

A

B



22 M

M25

MM

35 M

MCA

RBID

E TI

PS

FEATURES:– Multiple tip options for

different applications

22 M

M


2100 BOARDS* — 43.7 MM (1.72”) TOOL SPACING


Part Number

ProductCode

.914 m (3 ft) 5/8” 21 BW36A S1EA-2236-1930

.914 m (3 ft) 3/4” 21 BW36B S1EB-2236-19301.219 m (4 ft) 5/8” 28 BW48A S1EA-2248-19301.219 m (4 ft) 3/4” 28 BW48B S1EB-2248-1930* TOOL BORES FEATURE INTERNAL CLIP GROOVE FOR USE WITH ANY STYLE RETAINER




G A B Part NumberProduct Code

Pieces Per Box

Boxes Per Pallet

Pieces Per Pallet

43.6 mm 24.0 mm 22.9 mmGW70K9LW-2244-7062 40 60 2400

1.717" 0.945" 0.902"

43 mm (1.7")

22 mm (0.850")

G

A

B

FEATURES:– Bumped sleeve retainer for

improved retention

– Retainer compressed for easier installation

?




END PROTECTORS* — 43.7 MM (1.72”) TOOL SPACING

Length Bolt Size Tool Capacity Part Number

ProductCode

Left N/A N/A EL25 S4PX-2504-2530Right N/A N/A ER25 S5PX-2504-2530* FOR 25 MM BOARDS ONLY

HEAVY-DUTY BOARDS — 43.7 MM (1.72”) TOOL SPACING


Part Number

ProductCode

.914 m (3 ft) 3/4” 21 BH36 S1CB-2536-25301.219 m (4 ft) 3/4” 28 BH48 S1CB-2548-2530


22 M

M25

MM

35 M

MCA

RBID

E TI

PS25

MM

22 M

M

A

B

C

25 MM TOOL SYSTEM


Pieces Per Box

Boxes Per Pallet

Pieces Per Pallet

56.7 mm 24.0 mm 23.3 mm 17.0 mmGH23K1LW-2557-2362 30 60 1800

2.232" 0.945" 0.917" 0.669”

56.7 mm 15.3 mm 23.3 mm N/AGH13K1LW-2557-1362 30 60 1800

2.232" 0.602" 0.917” N/A

42 mm (1.7")

25 mm (1.000")

G

A

B




board mating face


– Multiple tip options for different applications



Pieces Per Box

Boxes Per Pallet

Pieces Per Pallet

74.0 mm 33.0 mm 35.9 mm 28.2 mmGZ20Q7JZ-3574-2062 8 60 480

2.913" 1.300" 1.413" 1.110"

55 mm (2.2")

35 mm (1.370")

G

SUPER-DUTY BOARDS* — 63.5 MM (2.50”) TOOL SPACING


Part Number

ProductCode

1.219 m (4 ft) 1” 19 B48Z S1FC-3548-4435* FOR USE ON EXTRA-LARGE MOTOR GRADERS ONLY




22 M

M25

MM

35 M

MCA

RBID

E TI

PS

A

B

C


board mating face


25 M

M35

MM

WWW.CONSTRUCTION.SANDVIK.COM

© S

andv

ik M

inin

g an

d Ro

ck Te

chno

logy

201

7 –

SAND

VIK

is re

gist

ered

trad

emar

k ow

ned

by S

andv

ik In

telle

ctua

l Pro

perty

AB

in S

wede

n an

d ot

her c

ount

ries.

Documents

ROAD PLANING, SOIL STABILIZATION, RECLAIMING AND GRADINGmetsatyo.fi/.../uploads/2017/07/2016-Milling-and-Grading-Catalog.pdf · 2 Road Planing, Soil Stabilization, Reclaiming And