ROBOSHOT MIDJET MK4

ROBOSHOT MIDJET MK4

S/N: MJ 645 122J/N: MID 7004 – JANUARY 2008

OPERATION & MAINTENANCEMANUAL

8.0 SPARE PARTS

ROBOSHOT MIDJET MK4



8.1 RECOMMENDED SPARE PARTS

- Give Machine Serial Number When Ordering Parts -

RECOMMENDED SPARE PARTS LIST

CONCRETE PUMP MODULE

(PRIMARY LEVEL)

Description Part NumberQty Per Machine

6” Piston Cup PM-6300-019 26” Piston O-ring JSSE-BS-433-90 2Impulse Valve Spring JSA-Spring 1

(SECONDARY LEVEL)


Unloader Valve JSA-R4U06L00311A1 1Relief Valve JSA-R4V06L00310A1 1For/Rev Solenoid Valve JSA-4D01315101010B1G0Q 2Concrete Cylinder PM-6400-004 2ICB30 Check Valve Assembly JSA-IC-ACV-KIT COMPLETE 1W/Box Impulse Valve JSA-J-IMPV-S 1Rear Impulse Valve Assy. JSA-J-IMPV-CH 124 VDC Solenoid Coil JSA-121-00801-8 3ICB30 Seal kit Complete JSSE-ICB30 16” Piston Plate PM-6300-017 26” Concrete Piston PM-6300-027 2Coupling PM-6300-036 2Gland Retainer Plate PM-6300-030 2Tie Rod Hydraulic Master PM-6400-007 4Tie Rod Hydraulic Slave PM-6400-009 4Tie Rod Concrete Cylinder PM-6400-010 6Gland Housing PM-6300-023 2S64 Master Hydraulic Cylinder PM-6400-005A 1Slave Hydraulic Cylinder PM-6400-006 1



HOPPER ASSEMBLY

(PRIMARY LEVEL)


Wear Ring SH-6000-035 1Wear Plate SH-6000-036 1Outlet Seal SH-6000-038 1Flanged Bearing Seal (Rubber seal)

SH-6000-039 1

Chromed Outlet Casting SH-6000-033 1Outlet O-Ring JSSE-BS-262 1

(SECONDARY LEVEL)


Hopper Grate Weldment SH-6000-047-E 1Hinge Bar Weldment SH-6000-051 1Inner Flange Grate Hinge Assy. SH-6000-048 2Bell Crank Assembly SH-6000-070 11 1/2” Nyloc Nut JSFA-1 1/2” UNF Nyloc Nut 1Hopper Door Weldment SH-6000-147 1Hopper Grate Rubber Stopper GS-0034 1Swinger Tube Complete SH-6000-030 1Swinger Ram Complete SH-6000-004 1Cast Outlet SH-6000-042 1Anti Chip Ring SH-6000-068 2

SUCTION PIPE ASSEMBLY

(PRIMARY LEVEL)


5” Suction O-Ring JSSE-BS-429 13” Suction O-Ring JSSE-BS-234 15” Blanking Plate O-Ring JSSE-1300-40 1



ORBITAL HEAD ASSEMBLY

(PRIMARY LEVEL)


Nozzle Mounting Assembly OH-6300-028N 1Cushion Plate OH-6300-032 1Universal Joint JSG-UNI-JOINT 1Robot Head Bearing JSBP-2206ETN9 1Robot Head Bearing Circlip JSBP-D1300-0620APP 1

(SECONDARY LEVEL)


Rotary Actuator RA80/180 JSA-69617 1Outer Frame OH-6300-010 1Inner Frame RA80 OH-6300-006-A 1Actuator Mounting RA80 OH-6300-019-A 1



CHEMICAL PUMP ASSEMBLY

(PRIMARY LEVEL)


Coupling (Chemical Pump) JSA-UCDC28M22 1Coupling (Motor) JSA-UCDC28B08K 1Splined Coupling Sleeve JSA-UCDC28S 1Chemical Pump Hose (SP15 NR HOSE)

JSP-015020 1

Chemical Pump Lubricant 901143 1/2L

JSP-SP15 LUBE (1/2 ltr) 1

Chemical Pump Cover GS-0106 1

(SECONDARY LEVEL)


Electromagnetic Flow Meter JSE-MFS15-D 1Chemical Pump Motor JSA-MGP50C3A20 1

BOOM ASSEMBLY

(PRIMARY LEVEL)


Seal kit (Primary) JSSE-GZ.9.014 1Seal Kit (1st Extension) JSSE-GZ.9.015 1Seal kit (2nd Extension) JSSE-GZ.9.015 1Seal kit (3rd Extension) JSSE-GZ.9.007 1Seal Kit (Slewing) JSSE-GZ.1.013 1Sliding Block Kit JSB-SLIDE BLOCK-0400 2



SWING RAM ASSEMBLY

(PRIMARY LEVEL)


Swinger Ram Seal Kit SH-6000-Seal kit 1Hardened Bush SH-6000-066 1Swinger Ram Pins SH-6000-065 2

(SECONDARY)


Clevis SH-6000-064 1Clevis End Cap SH-6000-058 1

HYDRAULIC CONSUMABLES

(PRIMARY LEVEL)


Reurn Filter Element (F/TEF952)

JSFS-300300 1

Filter Element (HPF360) JSFS-300231 1

Filter Element (HPV240) JSFS-300187 1

4 ltr Accumulator Bladder JSA-013702 1



ENGINE ASSEMBLY

(PRIMARY LEVEL)


Throttle Cable Complete JSC-UA329@4mtr+B11+31800+ 1

V-Belt (Cooling) 1013 JSD-0118-0849 1

V-Belt Alternator (Deutz) 1013

JSD-0117-9648 2

V Belt (BF4M1013C) JSFS-1179476 1

BF4L1012&13 Filter Kit JSFS-0293-1127 1

Engine oil filter JSFS-01174421 1

Fuel Filter 1013C JSFS-01180597 1

Filter Insert (BF4M1013C)

JSFS-1340130 1

Air Filter Element JSFS-P532966 1

Fuel Filter Separator Element

JSFS-P558020 1

Starter Motor 24V JSE-01180999 1

28V 55AMP Alternator JSD-01182403 1

Fuel Filter Seperator Element

JSFS-159-6102 1



ADDITIONAL RECOMMENDED SPARES

(PRIMARY LEVEL)

Description Part Number Qty Per Machine

Engine Mount JSG-0902-0104 5Seat Cover JSDP-MGHMARINE 1Seat Belt JSDP-2” LAP STATIC 2Gas Strut MK111 41110 JSDP-T600N-505E/S 2Wheel, Tyre, Fill Assembly JSDL-12x16.5 WHEEL 4Wheel Nut JSFA-5/8” UNF Hex Nut 36Air Filter Bowl JSFS-P01-6330 1Solenoid Coil 24VDC JSE-121-00801-8Solenoid Coil 24VDC JSE-321332-CP508/528Solenoid Coil 24V JSE-61815

(SECONDARY)


Outrigger Extension (Driver Side) MJ-6400-036-1 2Outrigger Extension (Pass Side) MJ-6400-036-2 2Stabiliser Cylinder JSA-81029 4Accumulator Safety Dump Valve JSA-B69840C 1Engine Starter Motor Deutz 1013 JSE-RES-38 1Engine Alternator 1013 JSD-0117-8521 1Drivers Seat (Base & Back) JSDP-MIDJET SEAT & BACK 1ICB 30 Complete JSA-ICB30-H-24-A 1Drive Joystick JSA-2-2TH6L70-10/M01 1Chemical Tank Complete MJ-6400-141 1Oil/Fuel Tank Complete MJ-6400-116 1250 Bar Pressure Gauge JSA-SPG063-14BP-SB 2



CONCRETE CONSUMABLES


Outlet Reducing Bend AOS-0075-Shot3 14” x 21/2” x 1200mm Long Reducer (METRIC) AOS-0056A-M 1MJ-6400-101A Midjet Front Outrigger Weldment 12.5” Hose x 10 m. DE + Spring (metric) AOC-0080-10DE-SP-M 15” Snap Clamp AOS-0013 1Gasket 5” – to suit 5” Snap Clamp AOC-0052 14” Snap Clamp AOS-0012 1Gasket 4” – to suit 4” Snap Clamp AOC-0051 12.5” X 3” Discharge Pipe MJ-6400-174-M/1 1Midjet Hopper Pipe Support Weldment SH-6000-149A 165 mm. Coupling AOS-0011-M 465 mm. Gasket AOC-0047A-M 4Concrete Discharge Pipe Elbow MJ-6400-174-M/2 1

ELECTRICAL PARTS CONSUMABLES


Main Box Complete JSE-RES-233 1Gland & Nut JSE-RES-158 1Relay Base JSE-RES-147 16Relay JSE-RES-15-12 16Battery Stud JSE-RES-221 1Filter JSE-RES-190 1Remote Timer JSE-RES-207 140 Pin Plug JSE-RES-120 124 Pin Plug JSE-RES-118 2Circuit Breaker 4 Amp JSE-RES-223 1Circuit Breaker 10 Amp JSE-RES-143 3Circuit Breaker 15 Amp JSE-RES-144 3Circuit Breaker 20 Amp JSE-RES-145 3Diode JSE-RES-122 4Dash Panel Complete JSE-RES-234 1Warning Light Park Brake JSE-RES-218 1Warning Light Alternator JSE-RES-216 1Warning Light Oil JSE-RES-216 1Warning Light Water JSE-RES-216 1Temperature Gauge Engine JSE-RES-91 1Hour Meter JSE-85093 1Park Brake Switch Complete JSE-RES-256 1


ELECTRICAL PARTS CONSUMABLES (CONT)


Ignition Switch Complete JSE-RES-235 1Warning Light Engine Run JSE-RES-217 1Start Switch Complete JSE-RES-140 1Overide Switch Complete JSE-RES-137 1Headlight Switch Complete JSE-RES-138 1Drive Remote Switch Complete JSE-RES-236 1Dash Harness Complete JSE-RES-237 1Rear Harness Complete JSE-RES-238 1Right Hand Stop enclosure Complete JSE-RES-151 1LED Tail Light 12V JSE-RES-208 2Water Temperature Sender JSE-RES-126 1Rear Control Panel Complete JSE-RES-239 1Stop Button Complete JSE-RES-80 1Horn Button Complete JSE-RES-139 2Chemical Switch Complete JSE-RES-240 1Pump On Switch Complete JSE-RES-235 1Pump For/Rev Switch Complete JSE-RES-241 112 Pin Deutsch Flange Plug JSE-RES-242 1Starter Solenoid JSE-RES-219 1Oil Cooler Solenoid JSE-RES-219 1

Main Circuit Breaker 80 Amp JSE-RES-142 1

Alternator Circuit Breaker 80 Amp JSE-RES-142 1

Oil Cooler Circuit Breaker JSE-RES-220 1

Battery Supply Harness Complete JSE-RES-243 1

Battery to Main Box Harness Complete JSE-RES-244 1

Isolation Switch JSE-RES-114 1Lock out Kit (Isolation Switch) JSE-RES-245 1Fuse Holder (Main) JSE-RES-166 1675 Amp CAT Fuse 1Battery Cable (Battery to Fuse Holder) JSE-RES-250 1Battery Cable (Fuse Holder to Battery Stud) JSE-RES-252 1Battery Cable (Battery to Isolation Switch) JSE-RES-251 1Battery Cable (Isolation Switch to Earth Stud) JSE-RES-253 1Battery Cable (Motor Earth to Earth Stud) JSE-RES-254 1Front Harness Complete JSE-RES-249 1Front Drive Light Complete JSE-RES-227 2Remote Harness Complete JSE-RES-246 1Stop Button Complete JSE-RES-80 1Horn Button Complete JSE-RES-139 1


ELECTRICAL PARTS CONSUMABLES (CONT)

Top Light Harness (Complete)JSE-RES-247 1

Xenon gas lamp 24 VDC JSE-RES-49BTop Work Light Gas Discharge JSE-RES-49 4

Cordless Remote 24V (AS4260)JSE-MJ05-Midjet-24V

1

LED Herschmann Plug JSE-RES-24 6Herschmann Plug Pressure Switch JSE-RES-248 3Pressure Switch 3Oil Sender Plug JSE-RES-110 1Fuel Solenoid Plug JSE-RES-110 1Engine Temperature Shutdowm Plug JSE-RES-110 1


ROBOSHOT MIDJET MK4



8.2 BOOM ASSEMBLY


BOOM SPARE PARTSEXTENSION HYDRAULIC

EXTENSIONS HYDRAULIC SYSTEM

SPARE PARTS LIST

Drawing Number

Description Part Number Quantity

1 Pipe Fitting JSB-RA.1.301 102 Pipe JSB-TU.0.053 13 Pipe JSB-TU.0.054 14 Valve JSB-VA.1.010 15 Pipe Fitting JSB-RA.1.255 16 Valve JSB-VA.1.015 17 Pipe Fitting JSB-RA.1.107 38 Pipe JSB-TU.0.080 19 Pipe JSB-TU.0.081 110 Pipe JSB-TU.0.082 114 Clamp JSB-FS.1.006 216 Throttle JSB-VA.2.001 117 Nipple JSB-NI.1.001 118 Pipe JSB-TU.0.058 120 Valve JSB-VA.1.019 121 Pipe JSB-TU.0.078 122 Pipe JSB-TU.0.079 1



BOOM SPARE PARTS

BASE

BASE

SPARE PARTS LIST

Drawing Number


1 Support JSB-09.1.001 12 Bushing JSB-BR.0.017 13 Ring JSB-09.1.009 14 Sliding Block JSB-PA.2.0031 25 Sliding Block Holder JSB-09.1.010 26 Grub Screw JSB-VT.3.006 27 Nut JSB-DA.1.023 48 Adjuster Assembly JSB-09.1.012 29 Grease Nipple JSB-IG.0.003 210 Bushing JSB-BR.0.016 111 Grub Screw JSB-09.1.017 112 Stop JSB-09.1.011 113 Grease Nipple JSB-IG.0.004 1



BOOM SPARE PARTSSLEWING HYDRAULIC

CYLINDER

SLEWING HYDRAULIC CYLINDER

SPARE PARTS LIST

Drawing Number


1 Rack – 596mm JSB-09.1.008 12 Piston JSB-PT.0.014 13 Guide Ring JSB-GZ.6.001 14 Seal JSB-GZ.1.013 15 Liner – 460mm JSB-09.1.007 16 Screw JSB-VT.1.086 47 Spring Washer JSB-RO.3.007 4

Joint Kit JSB-GZ.1.013 1



BOOM SPARE PARTSROTATION HYDRAULIC

SYSTEM

ROTATION HYDRAULIC SYSTEM

SPARE PARTS LIST

Drawing Number


1 Pipe JSB-TU.0.062A 1

2 Pipe JSB-TU.0.063A 13 Pipe JSB-TU.0.064A 14 Pipe JSB-TU.0.065A 15 Pipe JSB-TU.0.066 16 Pipe JSB-TU.0.067 17 Pipe Fitting JSB-RA.1.303 48 Pipe Fitting JSB-RA.1.451 29 Pipe Fitting JSB-RA.1.107 210 Valve JSB-VA.1.017 113 Clamp JSA-MS.0.004 2



BOOM SPARE PARTS3RD EXTENSION CYLINDER

3RD EXTENSION HYDRAULIC CYLINDER

SPARE PARTS LIST

Drawing Number


1 Liner JSB-09.2.016 1

4 O-ring JSB-OR.0.826 15 Cylinder Head JSB-TS.0.009 16 Seal JSB-GZ.4.003 17 Scraper 18 Rod JSB-09.2.017 19 Guide Ring JSB-AA.0.826 110 O-ring JSB-OR.0.115 111 Piston JSB-PT.0.009 112 Seal JSB-GZ.2.002 113 Nut JSB-DA.2.008 114 Joint Kit JSB-GZ.9.007 115 Hydraulic Cylinder JSB-09.2.503 1



BOOM SPARE PARTSBOOM & EXTENSIONS

BOOM AND EXTENSIONS

SPARE PARTS LIST


Drawing Number


1 Arm JSB-09.2.001 12 1st Extension Body JSB-09.2.002 13 2nd Extension Body JSB-09.2.003 14 3rd Extension Body JSB-07.2.006 15 Washer JSB-RO.2.004 26 Screw JSB-VT.0.023 27 Pin JSB-PE.1.013 18 Snap Ring JSB-AE.1.016 19 Sliding Block JSB-PA.1.007 210 Ring Nut JSB-05.2.026 1211 Screw JSB-VT.0.023 1212 Washer JSB-RO.2.005 1213 Screw JSB-VT.2.005 614 Plate JSB-06.2.029 315 Sliding Block JSB-PA.1.005 420 Sliding Block JSB-PA.1.011 221 Plate JSB-07.2.014 222 Hex Bolt ¾” unc x 5” 123 ¾” Flat Washer 124 ¾” unc Nyloc Nut 125 Screw JSB-VT.1.034 126 Pin JSB-PE.3.008 127 Bushing JSB-BR.0.012 128 Sliding Block JSB-PA.1.004 2


BOOM SPARE PARTSBOOM COLUMN

COLUMN

SPARE PARTS LIST


Drawing Number


1 Column JSB-09.1.004 1

2 Pin JSB-PE.1.018 13 Snap Ring JSB-AE.1.016 44 Pin JSB-PE.1.013 1


BOOM SPARE PARTSBOOM ARM LIFTING CYLINDER

BOOM ARM LIFTING CYLINDER

SPARE PARTS LIST

Drawing Number


1 Cylinder JSB-09.2.009 12 Rod JSB-09.2.010 13 Bushing JSB-BR.0.012 14 O-ring JSB-OR.0.219 45 Piston JSB-PT.0.013 16 Seal JSB-GZ.2.006 17 Stop Nut JSB-DA.2.025 18 Dust Control Ring JSB-GZ.4.005 19 Seal JSB-GZ.1.005 110 Header JSB-TS.0.010 111 Bull Ring JSB-AA.0.338 112 O-ring JSB-OR.0.338 113 Valve JSB-VA.1.001 114 Screw JSB-VT.0.015 415 Grease Nipple JSB-IG.0.004 220 Joint Kit JSB-GZ.9.014 121 Cylinder Assembly JSB-09.2.501 1



BOOM SPARE PARTSEXTENSIONS CYLINDER

EXTENSION CYLINDERS 1 & 2

SPARE PARTS LIST

Drawing Number


1 Cylinder JSB-09.2.011 12 Rod JSB-09.2.012 13 Terminal JSB-09.2.014 14 Seal JSB-GZ.2.002 15 O-ring JSB-OR.0.809 16 O-ring JSB-OR.0.826 17 Bull Ring JSB-AA.0.826 18 Seal JSB-GZ.1.011 19 Dust Control Ring JSB-GZ.4.012 110 Header JSB-TS.0.013 111 Sealing Washer JSB-R0.7.024 112 Joint Kit JSB-GZ.9.015 113 Cylinder Assembly JSB-09.2.502 1


ROBOSHOT MIDJET MK4



8.3 SHOTCRETE BOOM inc:- BOOM COVERS

SPARE PARTS MANUAL MIDJET MK4

JSB-040-NL-A

NON LANCING BOOM ASSEMBLY

SPARE PARTS LIST

ITEM NUMBER PART NUMBER DESCRIPTION QTY NOTES

1 JSB-040-3L BOOM 1 See Section2 JSFA-M10 NYLOC NUT M10 NYLOC NUT 123 JSFA-M10 FLAT WASHER M10 FLAT WASHER 64 GS-0048 BUILKHEAD PLATE 8 HOLES 15 GS-0047 BUILKHEAD PLATE ANGLE BRKT 26 JSFA-M10 X 25 HEX HD BOLT M10 X 25 HEX HD BOLT 87 GS-0093A BULKHEAD PLATE AIR 18 MJ-6400-164 BOOM COVER 4 WELDMENT 19 MJ-6400-162A BOOM COVER 3 WELDMENT 1

10 MJ-6400-161A BOOM COVER 2 WELDMENT 111 MJ-6400-160A BOOM COVER 1 WELDMENT 112 MJ-6400-178-1 MOUNT BRKT BOOM COVER 113 MJ-6400-177-1 MOUNT BRKT BOOM COVER 114 MJ-6400-177-2 MOUNT BRKT BOOM COVER 115 MJ-6400-177-3 MOUNT BRKT BOOM COVER 316 MJ-6400-176-2 BOOM COVER BRKT 117 MJ-6400-176-1 BOOM COVER BRKT 118 JSFA-M20 X 140 HEX HD BOLT M20 X 140 HEX HD BOLT 119 JSG-BEVCHG6 BOOM CHAIN 620 AOS-0011 3” H/DUTY SNAP COUPLING 3

21 MX-0400-010A¼ HOSE HANGER 040 SHOTCRETE BOOM 3

22 JSG-ARCDS14 BOOM CHACKLES 623 MJ-6400-178-2 MOUNT BRKT BOOM COVER 124 MJ-6400-178-3 MOUNT BRKT BOOM COVER 125 JSFA-M20 X 130 HEX HD BOLT M20 X 130 HEX HD BOLT 226 JSFA-M20 NYLOC NUT M20 NYLOC NUT 227 JSB-09.2.514 MANUAL EXTENSION 040 BOOM 128 JSFA-M16 X 60 HEX HD BOLT M16 X 60 HEX HD BOLT 1629 JSFA-M16 FLAT WASHER M16 FLAT WASHER 1630 JSFA-M16 NYLOC NUT M16 NYLOC NUT 16


1826

25

25

2726

14

13

30

29

28

15

19

17

16

20

21

22

JSB-040-NL-ATQNT 13/04/2007 NTS

NOTES:BREAK ALL SHARP CORNERS DO NOT SCALE - IF IN DOUBT ASK.

ITEM 1REQ'D1

JSB-040-NL-A

5

8

REVISION HISTORYREV # DATE DESCRIPTION BY APPROVED

- - - -

1

1

2

2

3

3

4

4

5

5

6

6

A A

B B

C C

D D

24

23

3 6

VIEW A-A


ROBOSHOT MIDJET MK4



8.4 MODULE ASSEMBLY


SPARE PARTS MANUAL MIDJET MK4

SPARE PARTS LIST PM-6400-002-DSTINGER 6000 MODULE SOFT SEAL 24V – NO VENT VALVE

ITEM NUMBER

PART NUMBER DESCRIPTION QTY NOTES

1 PM-6300-021 6’’CONCRETE ADAPTOR 22 PM-6400-004 6’’ X 4’ CONCRETE CYLINDER 23 PM-6400-010 CONCRETE CYLINDER TIE ROD 6

4JSFA-1/2’’UNF X 3’’ S/H C.SCREW

1/2’’UNF X 3’’ S/H CAPSCREW 4

5 PM-6300-035 WATER BOX LID 16 GS-0074 WATER BOX BULK HEAD 17 JSFA-M20 NYLOC NUT M20 NYLOC NUT 88 PM-6300-015 WATER BOX WELDMENT 19 JSFA-M20 HEX NUT M20 HEX NUT 1410 PM-6300-034 SLAVE GLAND HOUSING 111 PM-6400-009 SLAVE HYD CYL.TIE ROD 412 PM-6400-008 SLAVE PISTON ROD 113 JSSE – BS-218 O ‘ RING 214 PM-6300-018-A HYDRAULIC PISTON 3 ¼’’ SOFT 215 JSSE–7262510 PISTON SEAL 3 ¼’’ – TYPE 714 216 PM-6400-006 SLAVE HYDRAULIC CYLINDER 117 JSSE-BS-240 O’ RING HYD. CYL. 418 PM-6300-033 HYDRAULIC END CAP 119 JSA-ICB30-H-24-A H-24 ICB30 NO VENT VALVE 1 See Section20 PM-6400-005A S64 HYD. CYLINDER 121 JSG-0201-4609 3/16” X 2 ½” SELOK PIN 222 PM-6300-016 IMPULSE COLLAR 123 PM-6400-003 STING 6000 MAST. PISTON ROD 124 PM-6400-007 MASTER HYD. CYL TIE ROD 425 PM-6300-032 MASTER GLAND HOUSING 126 JSA-J-IMPV-S WATER BOX IMPULSE VALVE 1 See Section27 JSG-0319-1408 1” BSP HEX PLUG 128 JSSE-BS-038 O’ RING 2’’ GLAND 229 PM-6300-028 2’’ BRONZE BUSH 230 JSSE-0617220 2’’ VEE PACK 231 PM-6300-023 GLAND HOUSING 232 JSSE-6955200 2’’ ROD WIPER 233 PM-6300-030 GLAND RETAINER 234 PM-6300-022 WATER BOX ADAPTOR 235 JSFA-1/2’’UNF HEX NUT 1/2’’UNF HEX NUT 436 PM-6300-036 COUPLING 237 PM-6300-027 6’’ CONCRETE PISTON 238 JSSE-BS-433-90 6’’ PISTON O’RING 239 PM-6300-019 6’’ PISTON CUP 2


40 PM-6300-017 6’’ PISTON PLATE 2

41JSFA-3/8’’ X 1.75’’ UNF HEX HD BOLT

3/8’’ X 1.75’’ UNF HEX HD BOLT 8

PM-6400-002-DTQNT 10/04/2007 NTS

PUMP MODULE PM-6400 ITEM 1REQ'D1

002-D


SPARE PARTS LIST JSA-ICB30-H-24-AH-24-A ICB30 NO VENT VALVE

ITEM NUMBER


1 JSA-ICB30 VALVE BODY ICB30 VALVE BODY 1

2 JSA-ICB30 END CAP END CAP IMPULSE VALVE ASSEMBLY 1

3 JSA-4D01315101010B1G0Q FORWARD/REVERSE SOLENOID VALVE 2

4 JSFA-M6 X 35 S/H CAPSCREW FORWARD/REVERSE VALVE MNT BOLT 8

5 JSE-121-00801-8 24VDC SOLENOID COIL 3

6 JSA-J-IMPV-CH REAR IMPULSE VALVE ASSEMBLY 1

7 JSA- SPRING IMPULSE VALVE SPRING 1

8 JSA-J-IMPV-H-PLUG REAR IMPULSE VALVE PLUG 1

9 JSA-IC-AVC-KIT COMPLETE CHECK VALVE ASSEMBLY 1

10 JSFA-R4V06L00310A1 RELIEF VALVE 1

11JSFA-M10 X 40 S/H CAPSCREW

UNLOADER VALVE MNT BOLT 8

12 JSA-R4U06L00311A1 UNLOADER VALVE 1

13JSFA-3/8” BSPT HEX SOCKET SCREW

3/8” BSPT HEX SOCKET SCREW 1

JSSE-ICB30 ICB30 SEAL KIT COMPLETE 1

* Note: Item 13 is valid when Oil Cooler appear in Hydraulic System.



VIEW A-ACOOLER PLUG

13

REVISION HISTORYREW # DATE DESCRIPTION BY APPROVED

- - - - -

1

1

2

2

3

3

4

4

5

5

6

6

A A

B B

C C

D D

1

JSA-ICB30-H-24-AITEM 1REQ'D

JSA-ICB30-H-24-ATQNT 23/02/2007 NTS

ICB30 COMPLETENOTES:BREAK ALL SHARP CONNERS DO NOT SCALE - IF IN DOUBT ASK.

JSA-J-IMPV-STQNT 24/03/2007 NTS

-

ICB30 COMPLETENOTES:BREAK ALL SHARP CORNERS DO NOT SCALE - IF IN DOUBT ASK.

ITEM 1REQ'D1

JSA-J-IMPV-S

REVISION HISTORYREV# DATE DESCRIPTION BY APPROVED

- - - - -

1

1

2

2

3

3

4

4

5

5

6

6

A A

B B

C C

D D

SPARE PARTS LIST JSA-J-IMPV-SWATERBOX IMPPULSE VALVE

ITEM NUMBER


1 JSSE-BS-115 ORING BS-115 1

2 JSA-J-IMPV-H HEAD IMPULSE VALVE 1

3 JSA-SPRING IMPULSE VALVE SPRING 1

4 JSA-J-IMPV-S-CAP HEAD IMPULSE VALVE CAP 1

5JSFA-5/16” UNF X 2,5” LG SCREW CAP

5/16” UNF X 2,5” LG SCREW CAP 2


ROBOSHOT MIDJET MK4



8.5 HOPPER ASSEMBLY- Give Machine Serial Number When Ordering Parts -

SPARE PARTS LIST SH-6000-003-DHOPPER FOR SHOTCRETE MACHINES WITH VIBRATOR (TYPE ROUND DOOR)

ITEM NUMBER


1 SH-600-047E HOPPER GRATE WELDMENT 1

2 SH-6000-048INNER FLANGE GRATE HINGE ASS’Y

2

3 SH-6000-050 DAMPER GRATE HINGE ASS’Y 2

4 SH-6000-091FLANGE GRATE HINGE WELDMENT

2

5 SH-6000-051 HINGE BAR WELDMENT 1

6 GS-0034 HOPPER GRATE STOPPER 1

7 SH-6000-014CHOPPER FOR SHOTCRETE MACHINES WELDMENT

1

8JSFA-M6 X 60MM LG CAP SCREW

M6 X 60MM LG CAP SCREW 4

9 GS-0051 INTERLOCK HANDLE 1

10 JSA-3KHG ¼” -1125L 3 WAY MULTIWAY BALL VALVE 1

11 JSFA-M6 NYLOC NUT M6 NYLOC NUT 4

12JSFA-5/16” UNF X ¾” LG SCREW BOLT

5/16” UNF X ¾” LG SCREW BOLT 1

13 SH-6000-046 HARDENED SLEEVE 1

14 SH-6000-039 RUBBER SEAL 1

15 SH-6000-040 FLANGED BEARING 1

16JSFA-1/2” UNF X 2 ¾” HEX HD BOLT

1/2” UNF X 2 ¾” HEX HD BOLT 4

17 SH-6000-043 THUST WASHER- PLAIN 1

18 JSFA-3/4’’ UNC NYLOC NUT 3/4’’ UNC NYLOC NUT 2

19 SH-6000-070 BELL CRANK ASSEMBLY 1 See Section

20 SH-6000-065 SWINGER RAM PINS 2

21 JSFA-1 ½’’ UNF NYLOC NUT 1 ½’’ UNF NYLOC NUT 1

22 SH-6000-044 THRUST WASHER 1


23 SH-6000-004 SWINGER RAM ASSEMBLY 1 See Section

24 SH-6000-066 HARDENED BUSH S/R 1

25 JSG-0427-0409 1/8’’ GREASE NIPPLE 3

26 JSSE-ORING 210X190X10MM ORING 210X190X10MM 1

27 SH-6000-147 HOPPER DOOR WELDMENT 1

28 JSFA-M20 X 50 HEX HD BOLT M20 X 50 HEX HD BOLT 1

29 JFSA-3/4’’ UNF NYLOC NUT 3/4’’ UNF NYLOC NUT 2

30 SH-6000-068 ANTI CHIP RING 2

31 SH-6000-036 WEAR PLATE 1

32JFSA-3/4’’ UNF X 3 ½’’ HEX HD BOLT

3/4’’ UNF X 3 ½’’ HEX HD BOLT 2

33 SH-6000-035 WEAR RING 1

34 SH-6000-034 WEARING LOCATOR 1

35 SH-6000-030 SWINGER TUBE COMPLETE 1 See Section

36JFSA-3/8’’ UNF X 1 ¾’’HEX HD BOLT

3/8’’ UNF X 1 ¾’’HEX HD BOLT 6

37 SH-6000-033 CHROME OUTLET CASTING 1

38 JSFA-3/8” UNF HEX HD NUT 3/8” UNF HEX HD NUT 6

39 SH-6000-037 OUTLET SEAL HOUSING 1

40 SH-6000-038 OUTLET SEAL 1

41 JSSE–BS-262 O’ RING 1

42JSFA-1/2’’ UNF X 2 ¾’’ HEX HD BOLT

1/2’’ UNF X 2 ¾’’ HEX HD BOLT 4

43 SH-6000-042 CAST OUTLET 1

44 JSFA-1/2’’ UNF HEX NUT ½’’ UNF HEX NUT 4


SH-6000-003-DTQNT 26/03/2007 NTS

NOTES: BREAK ALL SHARP CORNERS DO NOT SCALE - IF IN DOUBT ASK

REV # DATE DESCRIPTION BY APP'D - - - --

1

003-DITEM 1REQ'D

21

19

20

232224

3231

33

34

3635

37

39

38

40

41

42

44

43


SH-6000-070TQNT 23/04/2007 NTS


REV # DATE DESCRIPTION BY APP'D - - - --

1

070ITEM 1REQ'D

SPARE PARTS LIST SH-6000-070BELL CRANK ASSEMBLY

ITEM NUMBER


1 SH-6000-045 BELL CRANK 12 JSG-0157-8803 45DEG BSP GREASE NIPPLE 13 SH-6000-066 HARDENED BUSH 14 JSFA-3/4” UNF HEX NUT 3/4” UNF HEX NUT 1

5JSFA-3/4” UNF X 5 ½” HEX HD BOLT

3/4” UNF X 5 ½” HEX HD BOLT 1

BELL CRANK ASSEMBLY


ROBOSHOT MIDJET MK4



8.6 SWING RAM ASSEMBLY

SH-6000-004TQNT 11/04/2007 NTS


REV # DATE DESCRIPTION BY APP'D- - - --

ITEM 1REQ'D

SPARE PARTS LIST SH-6000-0043” SWINGER RAM ASSEMBLY

ITEM NUMBER


1 SH-6000-058 CLEVIS END CAP 12 JSSE-BS-235 ORING BS-235 23 SH-6000-062 SWINGER RAM TIE ROD 44 SH-6000-057 SWINGER RAM CYL. BARREL 15 JSSE-2224210 3” DELTA SEAL 16 SH-6000-060 PISTON SWINGER RAM 17 SH-6000-061 GLAND END CAP 18 JSSE-0820120 1” VEE PACK 19 JSFA-1/2” UNF HEX HD NUT 1/2” UNF HEX HD NUT 410 SH-6000-063 SEAL HOUSING 111 JSSE-6955120 1” WIPER SEAL 1

12JSFA-5/16” UNF X ¾” HEX HD BOLT

5/16” UNF X ¾” HEX HD BOLT 1

13 SH-6000-059 SWINGER RAM SHAFT 114 SH-6000-071 1” – 14 UNF LOCK NUT 115 SH-6000-064 CLEVIS 1


ROBOSHOT MIDJET MK4



8.7 SWING TUBE ASSEMBLY

SH-6000-030

SPARE PARTS LIST SWINGER TUBE COMPLETE

ITEM NUMBER

PART NUMBER DESCRIPTION QUANTITY

1 SH-6000-030 2 JSS-0566-7215 50mm x 10mm FLAT BAR 500mm3 JSFA-M816SHCS M8 x 16 S/H CAPSCREW 14 SH-6000-046 HARDEN SLEEVE 15 SH-6000-034A WEAR RING LOCATOR 16 SH-6000-027 6" DROP ARM 17 SH-6000-028 SWING TUBE SQUARE SHAFT 18 SH-6000-005 6" SWINGTUBE 1


ROBOSHOT MIDJET MK4



8.8 ORBITAL HEAD ASSEMBLY

SPARE PARTS LIST OH-6300-002-N

2 ½” 2006 C/W H.SCALE NO TILT

ITEM NUMBER


1 OH-6300-002 OSCILLATING ASSEMBLY 1 See Section



4 AOC-0051 4” GASKET 1

5 AOS-0012 4” H/DUTY SNAP COUPLING 1

6 OH-6300-040C 2 ½” NOZZLE ASSY 2006 1 See Section

7 OH-6300-028K NOZZLE MOUNTING ASSEMBLY 1 See Section

8 OH-6300-019-A ACTUATOR MOUNTING RA80 1


10 JSA-69617 ROTARY ACTUATOR RA80/180 1 See Section

11 JSA-69621 ROTARY ACTUATOR 80/360 1 See Section

12 OH-6300-045 RA80/360 MOUNTING HEAD 1


14 JSFA-M10 FLAT WASHER M10 FLAT WASHER 4

15 GS-0093A BULK HEAD PLATE AIR 1

16 JSFA-M10X25 HEX HD BOLT M10 X 25 HEX HD BOLT 4

17 GS-0048 BULKHEAD PLATES 8 HOLES 1

18 JSB-09.2.514 MANUAL EXTENSION 040 BOOM 1

19 JSFA-¾”X5 ¼”UNF HEX HD BOLT ¾” X 5 ¼” UNF HEX HD BOLT 2

20 JSFA-¾” UNF NYLOC NUT ¾” UNF NYLOC NUT 2

OH-6300-002-NTQNT 15/03/2007 NTS



ITEM 1REQ'D1

002-N

SPARE PARTS LIST OH-6300-002OSILLATING ASSEMBLY

ITEM NUMBER


1 OH-6300-006A INNER FRAME RA80 1

2 JSFA-M12x45 HEX HD BOLT M12 X 45 HEX HD BOLT 2

3 OH-6300-012 CAM BLOCK WELDMENT 1


5 JSA-67140MOTOR ORBITAL – 25.4MM SHAFT

1


7 JSFA- M8 SOCKET SET SCREW M8 SOCKET SET SCREW 1


9 JSG-UNI-JOINT UNIVERSAL JOINT 1



12 OH-6300-014 BEARING PLATE 1

13 JSBP-D1300-0620APP ROBOT HEAD BEARING CIRCLIP 1

14 JSPP-2206ETN9 ROBOT HEAD BEARING 1

15 OH-6300-013 BEARING HOUSING 1

16 OH-6300-032 CUSHION PLATE 1

17 OH-6300-033 SEAL RETAINER 1

18 OH-6300-010 OUTER FRAME 1

OSCILLATING ASSEMBLY

OH-6300-002TQNT 12/03/2007 NTS

ITEM 1REQ'D

NOTES : BREAK ALL SHARP CORNERS DO NOT SCALE - IF IN DOUBT ASK

87 9


- - - -

1

1

2

2

3

3

4

4

5

5

6

6

A A

B B

C C

D D

OH-6300-040CTQNT 19/02/2007 NTS



ITEM 1REQ'D1

040C

SPARE PARTS LISTOH-6300-040C

NEW 2 ½” 2006 NOZZLE ASSY

ITEM NUMBER


1 OH-6300-025 2.5” JACON NOZZLE TIP (RED) 1

2 JSG-SHC-130 112MM-130MM SUPA CLAMP 1

3 OH-6300-026E 2.5” NOZZLE BODY 2006 1

4 OH-6300-027F 2.5” NOZZLE INSERT 2006 1

SPARE PARTS LIST OH-6300-028K

NOZZLE MOUNT ASSY WITH TILTITEM

NUMBERPART NUMBER DESCRIPTION QTY NOTES

1 OH-6300-028K-1 NOZZLE MOUNT WELDMENT 1

2 GS-0060 SPRAY NOZZLE ASSY 1

3 GS-0189/1 50MM DEPT GAUGE 1



4 OH-6300-063 “T” AIR HOSE SUPPORT 1

5 JSFA-M10 HEX HD NUT M10 HEX HD NUT 2


7 JSF-1/4”MEG0004 HYDROSCALER NOZZLE TIP 0004 1



OH-6300-028KTQNT 15/03/2007 NTS -

NOTES:BREAK ALL SHARP CORNERS DO NOT SCALE - IF IN DOUBT ASK.

ITEM 1REQ'D1

028K

REVISION HISTORYREV # DATE DESCRIPTION BY APPROVED

- - - -

1

1

2

2

3

3

4

4

5

5

6

6

A A

B B

C C

D D

7

JSA-69617

SPARE PARTS LIST ROTARY ACTUATOR RA80/180

ITEM NUMBER


JSSE-RA80 Seal Kit ROTARY ACTUATOR RA80/180 1

Note: If the repair needed is any part other than the seals you will need to replace the whole unit.

E PARTS LIST JSA-69621ROTARY ACTUATOR RA80/360

ITEM NUMBER


JSSE-RA80 Seal KitSEAL KIT (RA80/180 AND RA80/360)

1

Note: If the repair needed is any part other than the seals you will need to replace the whole unit.

ROBOSHOT MIDJET MK4



8.9 NOZZLE ASSEMBLY

OH-6300-040CTQNT 19/02/2007 NTS



ITEM 1REQ'D1

040C

SPARE PARTS LIST OH-6300-040CNEW 2 ½” 2006 NOZZLE ASSY

ITEM NUMBER


1 OH-6300-025 2.5” JACON NOZZLE TIP (RED) 1

2 JSG-SHC-130 112MM-130MM SUPA CLAMP 1

3 OH-6300-026E 2.5” NOZZLE BODY 2006 1

4 OH-6300-027F 2.5” NOZZLE INSERT 2006 1

ROBOSHOT MIDJET MK4S/N: MJ 645 122

J/N: MID 7004 – JANUARY 2008


8.10 GFT7 WHEEL DRIVE GEARBOX

DRAWING NUMBER

DESCRIPTION PART NUMBER QTY

1 Planet Gear JSDL-16937507 42 Planet Gear JSDL-16937658 33 Sun Gear JSDL-16937506 14 Shaft Nut JSDL-16937508 15 Planet Bolt JSDL-16930942 36 Supporting Ring JSDL-16937729 17 Planet Carrier JSDL-16937510 18 Cover JSDL-16937511 110 Cylindrical Roller Bearing JSDL-16411721 311 Cylindrical Roller Bearing JSDL-16411726 412 Tapered Roller Bearing JSDL-16413714 214 Snap Ring JSDL-16452021 315 Snap Ring JSDL-16452026 4

16 Snap Ring JSDL-16452031 1

DRAWING NUMBER


17 Support Disk JSDL-16452454 319 O-Ring JSDL-16463267 120 Face Seal JSDL-16463529 121 Screw Plug JSDL-16444172 322 Seal Ring JSDL-16462052 323 Hex Hd Bolt JSDL-16442180 324 Ball JSDL-16410146 225 Expander JSDL-16426022 230 Ring Gear JSDL-16937659 133 O-Ring JSDL-16463358 134 Snap Ring JSDL-16452405 143 Sun Gear Shaft JSDL-16937660 144 Input Shaft JSDL-16937515 149 Thrust Washer JSDL-16462517 1

DRAWING NUMBER


51 Cover JSDL-16937516 152 IR JSDL-16462538 153 Hex Hd Bolt JSDL-16441107 254 O-Ring JSDL-16463056 155 Pressure Spring JSDL-16423022 156 Shift Rod JSDL-16937517 159 Rotor Disk JSDL-16462038 160 Spindle JSDL-16937645 161 Piston JSDL-16937647 1

62 Coupler JSDL-16937643 164 Disk JSDL-16938823 165 Disk JSDL-16937646 166 Snap Ring JSDL-16452212 167 Snap Ring JSDL-16452296 1

DRAWING NUMBER

DESCRIPTION PART NUMBER QTYPrice Aus $

71 Plug JSDL-16469097 1 $72 Inner Disk JSDL-16103147 673 Outer Disk JSDL-16103022 774 Pressure Spring JSDL-16423112 1075 Supporting Ring JSDL-16461468 276 Piston Seal JSDL-16461506 177 Supporting ring JSDL-16461469 278 Piston Seal JSDL-16461506 181 Ball Bearing JSDL-16410270 182 Snap Ring JSDL-16452031 1

83 Snap Ring JSDL-16452246 284 Seal Ring JSDL-16937590 185 O-Ring JSDL-16463195 188 Wheel Stud JSDL-16447103 999 Plug JSDL-16469042 1119 O-Ring JSDL-16463255 1137 Seal Ring JSDL-16937648 1

ROBOSHOT MIDJET MK4



8.11 CHEMICAL TANK & OIL TANK

MJ-6400-141TQNT 11/04/2007 NTS

MIDJET MJ-6400NOTES: BREAK ALL SHARP CORNERS DO NOT SCALE - IF IN DOUBT ASK

ITEM 1 REQ'D1

141

REVISION HISTORYREV DATE DESCRIPTION BY APP'D

- - - - -

1

1

2

2

3

3

4

4

5

5

6

6

A A

B B

C C

D D

SPARE PARTS LIST MJ-6400-141MIDJET CHEMICAL TANK

ITEM NUMBER


1 MJ-6400-140 CHEMICAL TANK WELDMENT 1 2 JSSE-BS-443-90 8” ORING BS-443-90 23 MJ-6400-138 REMOVABLE LID ASSEMBLY 14 JSFA-M8 FLAT WASHER M8 FLAT WASHER 85 JSFA-M8 X 20MM HEX HD BOLT M8 X 20MM HEX HD BOLT 86 MJ-6400-136 REMOVABLE LID 17 AOS-0011 3” H/DUTY SNAP COUPLING 28 AOC-0119SS 3” S/S CHEMICAL TANK CAP 29 MJ-6400-139 BEARING SHAFT BOLT 210 JSBP-6205 BEARING 6205 211 JSFA-M20 HEX HD NUT M20 HEX HD NUT 212 JSFA-M16 X 90MM HEX HD

BOLTM16 X 90MM HEX HD BOLT 1

SPARE PARTS LIST MJ-6400-116

MIDJET OIL TANK ASSEMBLYITEM

NUMBERPART NUMBER DESCRIPTION QTY NOTES

1 JSSE-BS-238 O-RING BS238-90 1

2 MJ-6400-300CONNECTIVE BEND PUMP SECTION

1 See Section


4 JSFA-M16 X 45 HEX HD BOLT M16 X 45MM LG HEX HD BOLT 4

5 JSF-0889-5110 3” SUCTION HOSE @914MM 0.5

6JSFA-3/8” UNF X 1” HEX HEAD BOLT

3/8” UNF X 1” LG HEX HD BOLT 3

7 JSFA-3/8” UNF SPRING WASHER 3/8” UNF SPRING WASHER 3

8 JSFA-3/8” UNF FLAT WASHER 3/8” UNF FLAT WASHER 3

9 JSG-SHC-091 86-91 MM SUPA CLAMP 2

10 MJ-6400-301 CONNECTIVE BEND OIL TANK 1 See Section

11 JSSE-BS-234 3” SUCTION PIPE O-RING 1

12 JSD-AUS-25A-A/1 HALF COUPLING 1

13 MJ-6400-115 OIL TANK WELDMENT 1

14 JSSE-BS-450 LARGE OIL TANK LID O-RING 1

15 JSA-9T-0818 CAT FILLER BREATHER 1

16 GS-0098 HYDRAULIC TANK LID 1

17 JSFA-5/16” FLAT WASHER 5/16” FLAT WASHER 14

18JSFA-5/16”UNF X 7/8” HEX HD BOLT

5/16”UNF X 7/8” LG HEX HEAD BOLT

14

19 MX-5000-057/1 CAT OIL TANK FILLER WASHER 1

20 JSA-3D-6678 CAT FILLER TRAINER 1

21 JSBP-N1300-0350APP FUEL CAP STRAINER CIRCLIP 2

22 JSA-4J-3815 CAT FILLER GASKET 1

23 JSA-4J-3754 CAT FILLER CAP 1

24 JSD-7 X 7700 CATERPILLAR FUEL CAP 1

25 JSA-FSA 127 – 1.1/T12 127MM LEVEL GAUGE 1

26 JSD-9X-2207CATERPILLAR FUEL CAP ADAPT KIT

1

27 JSD-9P-7121CATERPILLAR FUEL CAP STRAINER

1

28 JSA-SNA-254B-S-0-12 254MM DIESEL LEVEL GAUGE 1

29 JSFA-M10 X 30 HEX HEAD NUT M10 X 30MM LG HEX HEAD BOLT 4

30 JSFA-M10 SPRING WASHER M10 SPRING WASHER 4


32 JSFS-B798879B RERURN LINE FILTER (F/TEF952) 1

33 JSSE-BS-443-90 8” PISTON O-RING 1

34 JSF-A-16 1” BSPT PLUG 1

35 GS-0094 SMALL LID – BOTTOM OIL TANK 1

OIL TANK ASSEMBLY

MJ-6400-116HKNT 12/07/2007 NTS -

MIDJET MJ-6400


ITEM 1REQ'D1116

NOTES:BREAK ALL SHARP CONNERS DO NOT SCALE - IF IN DOUBT ASK.


CONNECTIVE BEND PUMP SECTION

ITEM NUMBER


1 GS-0017 3” SEA PUMP FLANGE 1

2 JSD-EXHAUST BEND 3” MANDRILL BEND 2

MJ-6400-301HKNT 04/07/2007 NTS

MIDJET MJ-6400NOTES: BREAK ALL SHARP CORNERS DO NOT SCALE - IF IN DOUBT ASK

ITEM 1REQ'D1

301

295

.0

200

.0

350.0

148° Ø130,0

3 HOLES Ø10,7 THRU ON 108PCD

165

.0

2045,00°

200.0

155

.0

138.0 12,0

REVISION HISTORYREV DATE DESCRIPTION BY APP'D


CONNECTIVE BEND OIL TANK

ITEM NUMBER


1 GS-0008 3” FLEXI FLANGE OUTER 1

2 JSD-EXHAUST BEND 3” MANDRILL BEND 2

ROBOSHOT MIDJET MK4



8.12 CHEMICAL PUMP SPARE PARTS

ITEM NUMBER PART NUMBER DESCRIPTION QTY

1 JSP-SP15 CHEMICAL PUMP 1

2 JSA-MGP50C3A20 CHEMICAL PUMP MOTOR 1

3 JSA-UCDC28M22 COUPLING (CHEMICAL PUMP) 1

4 JSA-UCDC28S SPLINED SLEEVE 1

5 JSA-UCDC28B08K COUPLING (MOTOR) 1

6 JSE-MFS15-D ELECTROMAGNETIC FLOWMETER 1

7 JSA-DV12-1.1/0-V 1/2" NEEDLE VALVE - DV12V 1

8 JSG-0415-8000 22 mm. WORM CLAMPS 2

9 GS-0106 COVER - CHEMICAL PUMP 1

10 JSFA-M8x20 Hex Hd Bolt M8x20 HEX HEAD BOLT 8

11 JSFA-M8 Flat Washer M8 Flat Washer 8

12 JSFA-M8 Nyloc Nut M8 Nyloc Nut 4





2 2

1 6 6

7 7

8 8

9

10,11

13,14

10,11,12

15,16

3,4,5

ROBOSHOT MIDJET MK4



8.13 ENGINE ASSEMBLY

SPARE PART LIST

No ITEM No ITEM NAME QT

Y

JSD-MJ-6400-001-J MIDJET MK4 DRIVE ASSY

1 JSD-BF4M1013C-24V 4 CYL DEUTZ ENGINE 24V

2 JSDL-92-P0408 DRIVE PLATE MK111 1

3 JSP-B2035FOPUMP PISTON VARIABLE RA994

1

4 JSA-B2150I VARIABLE PISTON PUMP RA964 1

5 JSA-B2150C VARIABLE PISTON PUMP RA964 1

6 JSP-79517 PUMP GEAR FIXED RA964 1

7 JSG-0902-0104 ENGINE MOUNT 5

8 JSFA-M12X25 HEX HD BOLT M12x25 HEX HEAD BOLT 10


10 JSFA-1/2" UNF X 4" HEX HD BOLT 1/2" UNF X 4" HEX HD BOLT 5

11 JSFA-1/2" UNF NYLOC NUT 1/2" UNF NYLOC NUT 5

12 JSG-0873-2406HOPPER GRATE RUBBER STOPPER

1

1

6

7

88, 9

3

2

4

510, 11

12

ROBOSHOT MIDJET MK4



8.14 SUCTION PIPE ASSEMBLY

ITEM NUMBER PART NUMBER DESCRIPTION QTY

1 JSD-3" Mandrill 3" Exhaust Bend 1

2 JSSE-BS234 3" Suction Pipe O'ring 2

3 MJ-6400-120 Midjet Suction Welded Flange 1

4 GS-0017 3” Pump Flange 1

5 Rubber Joiner 1

6 JSG-SHC-091 86 – 91 mm. Supa Clamp 2

7 JSFA-M16x35 Hex Head Bold JSFA-M16x35 Hex Head Bold 4

8 JSFA-M16 Spring Washer JSFA-M16 Spring Washer 4

9 JSFA- 3/8"x1" UNF Hex Head Bold JSFA- 3/8"x1" UNF Hex Head Bold 3

10 JSFA-M10 Flat Washer JSFA-M10 Flat Washer 3

11 JSFA-M10 Spring Washer SFA-M10 Spring Washer 3

2, 3

9,10,11

1

56

2, 4

7, 8

ROBOSHOT MIDJET MK4



8.15 ICB30 COMPLETE

SPARE PARTS LIST JSA-ICB30-H-24-AH-24-A ICB30 NO VENT VALVE

ITEM NUMBER


1 JSA-ICB30 VALVE BODY ICB30 VALVE BODY 1

2 JSA-ICB30 END CAP END CAP IMPULSE VALVE ASSEMBLY 1

3 JSA-4D01315101010B1G0Q FORWARD/REVERSE SOLENOID VALVE 2

4 JSFA-M6 X 35 S/H CAPSCREW FORWARD/REVERSE VALVE MNT BOLT 8

5 JSE-121-00801-8 24VDC SOLENOID COIL 3

6 JSA-J-IMPV-CH REAR IMPULSE VALVE ASSEMBLY 1

7 JSA- SPRING IMPULSE VALVE SPRING 1

8 JSA-J-IMPV-H-PLUG REAR IMPULSE VALVE PLUG 1

9 JSA-IC-AVC-KIT COMPLETE CHECK VALVE ASSEMBLY 1

10 JSFA-R4V06L00310A1 RELIEF VALVE 1

11JSFA-M10 X 40 S/H CAPSCREW

UNLOADER VALVE MNT BOLT 8

12 JSA-R4U06L00311A1 UNLOADER VALVE 1

13JSFA-3/8” BSPT HEX SOCKET SCREW

3/8” BSPT HEX SOCKET SCREW 1

JSSE-ICB30 ICB30 SEAL KIT COMPLETE 1

* Note: Item 13 is valid when Oil Cooler appear in Hydraulic System.

VIEW A-ACOOLER PLUG

13


- - - - -

1

1

2

2

3

3

4

4

5

5

6

6

A A

B B

C C

D D

1

JSA-ICB30-H-24-AITEM 1REQ'D

JSA-ICB30-H-24-ATQNT 23/02/2007 NTS

ICB30 COMPLETENOTES:BREAK ALL SHARP CONNERS DO NOT SCALE - IF IN DOUBT ASK.

ROBOSHOT MIDJET MK4



8.16 SUNDRY PARTS LIST

MJ-6400-Items N/Slew-A

SPARE PARTS LIST

ITEM NUMBER

PART NUMBER DESCRIPTION QUANTITY

1 MJ-6400-Items N/Slew-A 1 JSDP-MIDJET SEAT & BACK Drivers Seat (Base&Back) 1 JSO-RM-400 ROADMASTER ENGINE OIL 20 JSO-HYD-68 HYDRAULIC OIL 300 JSO-LS90 T20000 GEAR OIL 202 JSFS-P532966 Filter Element (For G110206) 13 JSC-UA329@4mtr THROTTLE CABLE ASSY 14 JSC-B11 THROTTLE HAND CONTROL 15 JSC-31800 CLEVIS 16 JSC-31804 CLAMP 27 JSDP-T600N-505E/S GAS STRUT MK111 41110 48 JSDP-FU902SS FLUSH LOCK 29 JSDL-9.75x16.5 WHEEL MIDJET WHEEL 410 JSDL-FOAM FILL MIDJET TYRE FOAM FILL 411 JSDL-12x16.5 TYRE MIDJET TYRE 412 JSDP-2"LAP STAT SEAT BELT 213 MJ-6400-102 TEST POINT PANEL 114 JSA-1-2TH6L70-10/M01 Pilot Valve 215 JSA-GFT7T2/6049 (43:1) Planetary Drive Midjet 416 JSA-A10FM45/52W-VWC60N000 Hyd.motor (wheel drive non flu 217 JSA-A10FM45/52W-VWC60N007 Hyd. motor (wheel drive flushi 218 JSA-SK19A1=0.5BAR Check valve (wheel drive loop 219 JSA-SK25A2_=_2.0_Bar 1" 2 BAR CHECK VALVE 120 JSA-0531013702AB-4.0/330-B114 4ltr Accumulator 121 JSA—ABC07-130/12VOLT Oil Cooler 122 JSA-RTP16-20 COUPLING 823 JSA-2MDCV45/E/E-CC VALVE 45L.2 SPOOL 224 JSA-RAG-3.0"X18" Stabiliser Cylinder 425 JSA-13663 LEVEL GAUGE 126 JSA-SNA-254B-S-0-12 254 mm. Diesel Level Gauge 127 JSA-KK8-3/EMDV8N-L-A6S-12D-

GK412 VDC Park Brake Solenoid 1

2829 JSA-CP450-2L-B-8S-030-0-3.0 Accumulator Safety dump valve 1

30 JSA-12407 8 Station Manifold Side Entry 131 JSA-8M4/15-12-24/1 Solenoid Valve 24V 432 JSA-M5x50 Rexroth “C” top 3 bolt kit 433 JSA-9M4 -12-12-3 (JSA-RB0015) 9 Bank Boom Control Manifold 134 JSA-DV12-1.1/0-V 1/2" NEEDLE VALVE 235 JSA-013702 Tank Top Filter 136 JSFS-MDFBN/HC240OE10A1.0/B6 PRESSURE FILTER 23738 JSSE-BS-450 Large Oil Tank Lid O-Ring 139 JSA-SPG063-14BP-RB Pressure Gauge 240 JSBP-N1300-0350APP Fuel Cap Strainer Circlip 141 JSG-0308-0267 1/2" BALL VALVE 14243 JSE-10-91078 BATTERY TIE DOWN BRACKET 144 JSG-0415-8903 105mm - 130mm Wormdrive Clamp 645 JSD-P105533 4" 90' RUBBER ELBOW 147 JSD-7X-7700 Caterpillar Fuel Cap 148 JSD-9X-8600 Caterpillar Fuel Cap O-Ring 149 JSD-9X-2207 Caterpillar Fuel Cap Adapt Kit 150 JSD-9P-7121 Caterpillar Fuel Cap Strainer 151 JSA-4J-3816 CAT Filler Plate 152 JSA-4J-3815 CAT Filler Gasket 153 JSA-8T-2275 CAT Filler Ball 154 JSA-4J-3754 CAT Filler Cap 155 JSA-3D-6678 Cat Filler Strainer 156 JSA-9T-0818 CAT Filler Breather 157 MX-5000-057/1 Cat Oil Tank Filler Washer 158 JSFS-3836095 FILTER HEAD 159 JSFS-FS-1242B FUEL FILTER/SEPERATOR 160 JSE-HED80A12/50K14KW Pressure Switch 361 MX-6400-057-C Air Cleaner Assembly 162 JSFS-H000350 S75 AIR CLEANER STRAP 2

MJ-6400-Items N/Slew-A

SPARE PARTS LIST

4

6

3

1

6

5

7

8

9,10,11

155

22

1314

17

16

19

20

18

21

2

61

23

24

45

44

25

26

27

33 31

3230

62

28

3435

56

38 51,52,53,54,55,57

36

40,47,48,49,50 60

39

58

59

43

ROBOSHOT MIDJET MK4



8.17 EXHAUST ASSEMBLY

SPARE PARTS LISTMJ-6400-600

MIDJET EXHAUST ASSEMBLY

ITEM NUMBER


1 JSD-3”MANDRILL 3” X 900 EXHAUST BENDS 1

2 JSD-3” RAINHAT 3” RAINHAT 1

3 JSD-49150A-3” 3” SPARK ARRESTOR 1

4 JSD-3”EXHCLAMP 3” EXHAUST CLAMP – U BOLT 4

5 JSD-3”EXH PIPE 3” EXHAUST PIPE – 3MTR LONG 0.15M

6 JSD-7DVC-3” CATALYTIC CONVERTOR 1

7 MJ-6400-602 3” ELBOLW EXHAUST WELDMENT 1

8 JSD-3”BANDFLEX FLEXY EXHAUST TUBE CLAMP 2

9 JSD-3”FLEX PIPE 3” FLEXY PIPE 0.2M

10 JSFA-M8 X 30 HEX HEAD BOLT M8 X 30MM LG HEX HEAD BOLT 4

11 JSFA-M8 SPRING WASHER M8 SPRING WASHER 4

12 MJ-6400-601 3” EXHAUST FLANGE WELDMENT 1



15JSFA-M10 X 30 HEX HEAD BOLT

M10 X 30MM LG HEX HEAD BOLT 4

MJ-6400-600HKNT 07/08/2007 NTS

MIDJET MJ-6400NOTES:BREAK ALL SHARP CONNERS DO NOT SCALE - IF IN DOUBT ASK.

ITEM 1REQ'D1

600


- - - - -

ROBOSHOT MIDJET MK4



8.18 AIR CLEANER ASSEMBLY

SPARE PARTS LISTMJ-6400-500

MIDJET AIR CLEANER ASSEMBLY

ITEM NUMBER


1 MJ-6400-501 4” ELBOW WELDMENT 1

2 JSD-3945400S 4 1/2"-4” RUBBER ADAPTOR 1

3 JSG-0415-8903105MM-130MM WORMDRIVE CLAMP

3

4 JSD-P114317 4 1/2" HUMP HOSE 1

5 JSFS-G110206FRG RADIAL SEAL AIRCLEANER ASS

1

6 JSFS-H002043 PRE-CLEANER 5” – FRANNA SUIT 1



9JSFA-M10 X 30 HEX HEAD BOLT

M10 X 30MM LG HEX HEAD BOLT 4

MJ-6400-500HKNT 08/08/2007 NTS -

MIDJET MJ-6400

ITEM 1REQ'D1

500

NOTES:BREAK ALL SHARP CONNERS DO NOT SCALE - IF IN DOUBT ASK.

ROBOSHOT MIDJET MK4



8.19 REMOTE CONTROLS

ROBOSHOT MIDJET MK4


OPERATION & MAINTENANCE

MANUAL

8.19.1 RADIO REMOTE CONTROL

RADIO REMOTE CONTROL(3 JOYSTICK)

PART NUMBER: JSE-MJ05-(A54260)/24 VOLT

Important Note: * Transmitter shown but, please note transmitter and receiver sold as a Matched set.

Also give radio remote control serial number when ordering parts.

RADIO REMOTE CONTROLSPARE PARTS LIST

ITEM NUMBER

DESCRIPTION PART NUMBER

1 Boot to Suit Toggle Switch JSE-ROPULS80P00112 3 Pos. Momentary Toggle Switch JSE-ROPULS00E00043 3 Pos. Latching Toggle Switch JSE-ROPULS00E00054 2 Pos. Latching Toggle Switch JSE-ROPULS00E00105 EAO 0-1 Key Switch with Contact JSE-ROSELE00E00046 Joystick 1-Speed 2 Axis Ungated JSE-A0MAN100E00477 Joystick 1-Speed 2 Axis Gated JSE-A0MAN100E00488 CIN-190P Collar Strap JSE-A0CING00P00029 Case Upper Empty JSE-ROSCAT00P14A010 Panel Jacon JSE-A0PANN00PJACON111 CIN-C26M Waist Strap JSE-A0CING00P000312 Joystick Interface Card JSE-FOSCIN00E51A013 E16TXEU1 Transmitting Module JSE-ROTXCO06E01A014 Empty Lower Casing JSE-ROSCAT00P12A015 EAO Stop Pushbutton with Contact JSE-ROPULS00E001216 MA-CHEAO Key Knob X EAO Switch JSE-A0CH1A00P000517 E16RXEU1 Receiving Module JSE-R0RXDE06E01A018 E16B22DC DC12 Receiver Mainboard JSE-F0BASE00E51A019 E16B22DC DC24 Receiver Mainboard JSE-F0BASE00E50A020 24VDC Green LED JSE-F0SPIE00E01A021 12VDC Green LED JSE-F0SPIE00E02A022 E16 Receiver Casing with 24 Pin Plug JSE-R0CASS00P15A0

23FW261R Battery Charger NICD 24V + Cable CAV-FW2PM

JSE-F0CABA01E03A0

24CH261R Battery Charger NIMH 24V + Cable CAV-FW2PM

JSE-F0CABA01E03N0

25FW262R Battery Charger NICD 12V + Cable CAV-FW2PM

JSE-F0CABA01E04A0

26CH262R Battery Charger NIMH 12V + Cable CAV-FW2PM

JSE-F0CABA01E04N0

27 NC0707L Battery NICD 0,7AH 7V JSE-F0BATT00E02A028 MH0707L Battery NIMH 1,3AH 7V JSE-F0BATT00E07A029 CAV-FW2PM Cable For Battery Charger JSE-F0CAV100E20A030 2 Pos. Momentary Toggle Switch JSE-ROPULS00E0006

313 Pos. Latching/1 Pos. Momentary Toggle Switch

JSE-ROPULS00E0007

32 Fire Toggle Switch JSE-RS198809633 Boot to Suit Fire Switch JSE-F146845

34 Cover to Suit Fire Switch JSE-MSCOVER

ROBOSHOT MIDJET MK4



8.19.2 CORDED REMOTE CONTROL

CORDED REMOTE CONTROL (3 JOYSTICK)PART NUMBER: JSE-ELCA-TLMASP-11

CORDED REMOTE CONTROL CABLEPART NUMBER: JSE-D220325

ROBOSHOT MIDJET MK4



8.20 CONCRETE DISCHARGE ASSEMBLYSPARE PARTS LIST

AOS-1021

DISCHARGE ASSEMBLY MIDJET MK3

ITEM NUMBER




3 AOS-0075-SHOT3 OUTLET BEND MIDJET MK3 1



6 AOS-0056A-3” VIC4” X 2 1/2” X 1200MM LG REDUCER

1



9 MJ-6400-174-ASSY2,5” X 3” VIC ENDS DISCHARGE PIPE

1 See Section

10 AOC-0080-10-DE-SP 2.5” HOSE X 10M DE + SPRING 1

11 MJ-6400-101AMIDJET FRONT OUTRIGGER WELDMENT

1

12 SH-6000-149AMIDJET HOPPER PIPE SUPPORT WELDMENT

1




16 MJ-6400-055 REAR PIPE SUPPORT 1




AOS-1021HKNT 25/07/2007 NTS

-

AOC-AOSNOTES:BREAK ALL SHARP CORNERS DO NOT SCALE - IF IN DOUBT ASK.

ITEM 1REQ'D1

1021


- - - - -

1

1

2

2

3

3

4

4

5

5

6

6

A A

B B

C C

D D

A

C

D

DETAIL A

DETAIL D

DETAIL C

12

3

6

5

4

9

10

16

17

1918

13

1215

14

11

B

DETAIL B

20

7

8

20 AOS-0001-A 2 1/2" BLOWOUT CAP 3” VIC 1

1

174-ASSY

HKNT 05/06/2007 NTS

MIDJET MK.3

MJ-6400-174-ASSY

ITEM 1REQ'D


REV # DATE DESCRIPTION BY APP'D

SPARE PARTS LIST MJ-6400-174-ASSY2,5” X 3” VIC ENDS DISCHARGE PIPE

ITEM NUMBER


1 MJ-6400-174/2 MIDJET DISCH. PIPE (BEND) 12 AOS-0011 3” H/DUTY SNAP COUPLING 13 AOC-0048 3” GASKET 14 MJ-6400-174/1 MIDJET DISGH. PIPE (STRAIGHT) 1

ROBOSHOT MIDJET MK4



8.21 DIESEL PRE-SPRAY ASSEMBLY

JSP-PG2AS/11RDFP-50-A

SPARE PARTS LISTDiesel Pre-Spray Pump Assembly

ITEM NUMBER

PART NHUMBER DESCRIPTION QUANTITY

1 JSP-PG2AS/11RDFP-50-A 1 JSP-PG2AS/11RDFP Diesel Pre-Spray Pump 12 JSA-GMP50(610-C205.1)25.4mm Hydraulic motor (oscillator) 13 JSA-UCDC28B08K COUPLING (MOTOR) 14 JSA-UCDC28S SPLINED SLEEVE 15 GS-0037 Diesel pre-Spray Pump Coupling 16 JSA-MAO240 Water Pump Relief Valve MAO300 17 JSF-PMP10 3/8” Clear Braided Hose 108 GS-0036 Diesel Pre-Spray Pump Frame 19 JSG-0308-0267 ½” BALL VALVE 110 JSG-0318-7001 ½” BLACK NIPPLE 1

1

7

2

5 4

36

89

10

ROBOSHOT MIDJET MK4



8.22 FIRE SUPPRESSION SYSTEM (N/A)

ROBOSHOT MIDJET MK4



8.23 ENGINE SPARE PARTS

(REFER DEUTZ ENGINE BOOK)

0,47,48,49,50 8 7 6 5

Documents

ROBOSHOT MIDJET MK4