Robotic Tire Handling and Spraying

Material Handling• Robotic Tire Handling

• Pick and Place Gantries

• Heavy Duty Chuck Assembly

• Custom Conveyors

• End of Arm Tooling

PFDS - Precision Fluid Delivery Systems• Inside / Outside spray guns with automatic

positioning using robot or fixed spray post

• Servo Fluid delivery system including: Quick change spray guns with servo controlled fluid pumps in separate enclosure

• Pressure transducers for low/high pressure faults.

• Automatic fan and atomizing air adjustment with proportional valves

• Automatic water purge for flushing lines and gun

• Fluid holding tank with hi/lo levels for tote changeover

• Optional high pressure airless spray

• US Patent No’s 8,646,404 and 9,192,953

PFDS - Precision Fluid Delivery SystemsCalibrated Systems

y = 0.0834x + 2.8962R² = 0.9539

0.000

5.000

10.000

15.000

20.000

25.000

40 60 80 100 120 140 160 180 200 220

WEI

GTH

(g)

PUMP PRM

Weight vs. RPM

0.02.04.06.08.0

10.012.014.016.018.020.022.024.026.028.030.032.034.0

40 60 80 100 120 140 160 180 200 220

PR

ESSU

RE

(PSI

)

PUMP RPM

Pressure vs RPM

y = 0.4036x + 5.2857R² = 0.9553

0.0

5.0

10.0

15.0

20.0

25.0

30.0

0 10 20 30 40 50

FAN

WID

TH (

IN)

PRESSURE (PSI)

Fan Width vs. Pressure

Spray OptimizationTIRE MEASUREMENT

• iRvision for tire profile

• Light arrays for tire measurement

• Bar codes for recipe spray SPRAY PARAMETERS

• Gun Positions

• Fan Width

• Atomizing Air

• Fluid Dispensed

RESULTS

• Uniform coverage

• Minimal overspray

• Spray off bead

First Robotic Tire Spray - 2007

260 tires per hourw/ (2) FANUC M6iB robots

US PATENT No. 7,943,201

http://www.youtube.com/watch?v=yTOkqLWOPQo

Advantages – Pioneer RTSRobotic Tire Handling and Spray:•Precision spray improves quality•Uniform coverage•Material savings•System reacts to specific tire•Adjustable fluid, fan, atomizing air•Adjustable gun position•Calibrated system•Expandable with tire capacity•Optional bar code find, read ,mask•Minimal overspray •Downdraft booth, no stack•Simple minimal maintenance•More uptime with robotics•Increased production•Solve ergonomic issues•Standard infeed / exit conveyors•Place on exit conveyor / rack / AGV•Authorized Fanuc Robotic Integrator•Large support/service/training network

RTS1000i 360 tires per hour FANUC R1000iA/100F inside spray

RTS1000io240 tires per hourAdd Fanuc LRMate for outside spray

US Patent No’s 8,646,404 and 9,192,953

Demo unit available, can be used for:• On site demonstration• In plant training• Machine maintenance• Temporary production• Fluid testing• Trade shows• Purchase or Lease

RTS1000i Robotic Tire Handling & Spray

http://www.youtube.com/watch?v=HySoP4lyNM8

https://youtu.be/mrbnaeQlj2w

RTS2000i Robotic Tire Handling & Spray

MRT - Medium Radial Truck150 tires per hour

with FANUC R2000iB/210 and LRmate robot

http://www.youtube.com/watch?v=xUIcXko8ats

MRT - Medium Radial Truck240 tires per hour

with FANUC R2000iB/210

http://youtu.be/O6CXSIT-lfM

DTS1000i - Dial Tire Spray

http://www.youtube.com/watch?v=11Eh8X5W4hk

720 tires per hourPassenger and Light Truck Tires

DTS2000i – Dial Tire Spraying

360 tires per hourMedium Radial Truck Tires

HTS / VTS1000ioB and VTS1000iRNOW AVAILABLE

VTS1000ioB or VTS1000iR240 tires per hour

Bias Tires or Radial TiresManual Load Unload Inside Outside Spray

HTS1000iB180 tires per hour

Bias TiresManual Load Unload

Inside Spray

HTS100i180 tires per hour

Radial TiresManual Load Unload

Inside Spray

LTS1000i - Linear Transfer Spray Systems

http://youtu.be/SwzuGuERuO8

325 tires per hour300 tires per hour

Custom AG / Aero Tire Handling & Robotic Spray

http://www.youtube.com/watch?v=fAhs8XzN8B8

30 tires per hourwith FANUC LRMate 200iC/5L

robot http://www.youtube.com/watch?v=fAhs8XzN8B8

10 tires per hourRTSM900/M10io

30 tires per hourRTSM900/LrMATEio

Custom OTR - Robotic Spray

6 tires per hourwith FANUC M710iB robot

6 tires per hourwith FANUC M710iB robot

Robotic Tire Spray - Retrofits

Replace manual spraywith FANUC LRmate robotRetrofit existing spray machines with

Pioneer’s Precision Fluid Delivery System

WWS1000o - White Wall/Letter Sprayers

Single Station WWS-1000o

240 tires per hourwith FANUC

LRMATE robot

Dual Station WWS2-1000o

360 tires per hourwith FANUC

LRMATE robot

HP1000o – High Point

Single Station HP-1000o

240 tires per hourwith FANUC

LRMATE robot

Dual Station HP-1000o

360 tires per hourwith FANUC

LRMATE robot

HP/WWS-1000o180 tires per hour

with (2) FANUC LRMATE robots

Robotic Tire Handling and Inspection

TIRE HANDLING& INSPECTION

with FANUC M710iC/50

GREEN TIRE PICK AND PLACE

with FANUC R2000iC/165F

FINISHED TIRE PICK AND PLACE

with FANUC R1000iA/100F

Robotic Bead and Creel Handling

BEAD LOADING ROBOTwith FANUC R2000/165F

CREEL LOADING ROBOTwith FANUC R2000/165F

BEAD LOADING ROBOTwith FANUC R1000/80F

“ROBOTIC” SPRAYING HISTORY

115 units, 49 robots, 35 plants

Sold 2004-2010 (20 units)

1 - PLU COP LNR (Findlay, OH)

1 - PLU GDY MRT (Topeka, KS)

2 - PLU GDY PSGR (Fayetteville, NC)

1 - PLU PERL PSGR (Brazil)

1 - PLU COP PSGR (China)

1 - COP RTS (Albany, GA)

1 - BFL RTS (Lavergne, TN)

1 - TIT OTR RTS (Bryan, OH)

2 - PLU GDY PSGR (Gadsden, AL)

1 - PLU GDY PSGR (Fayetteville, NC)

1 - GDY PSGR (China)

1 - CAR RTS (Carlisle, PA)

6 - CAR manual booths (Jackson, TN)

Sold 2011 (20 units)

1 - BFD Ag RTS (Des Moines, IA)

3 - GDY PSGR (China)

1 - GDY MRT (China)

1 - GDY NASCAR (Akron, OH)

2 - GDY PSGR (Fayetteville, NC)

2 - GDY PSGR (Chile)

2 - CON RTS2000 (Mt. Vernon, IL)

1 - DUN Rad/Bi LNR (Buffalo, NY)

7 - ChemTrend Units

Sold 2012 (16 units)

1 - BFA RTS-Ag (Aiken, SC)

1 - BFD Bead Assembly (Des Moines, IA)

2 - BFL RTS2000i (Lavergne, TN)

2 - CHEM VSUnits (Fayetteville, NC)

2 - CON RTS1000i (Mt. Vernon, IL)

1 - CON WWS (Mt. Vernon, IL)

1 - CON Accumulation Conveyors

1 - FAL Polyurea spray line (Dallas, TX)

1 - GDY FSVR (Akron, OH)

2 - GDY DTS1000i (Fayetteville, NC)

1 - TIT (56) tire carts (Bryan, OH)

1 - TIT Spray Post PFDS (Des Moines, IA)

Sold 2013 (21 units)

1 - APL RTS900i0 (Netherlands)

2 - CON RTS2000i 3&4 (Mt. Vernon, IL)

1 - COP RTS1000io Demo (Texark., AR)

1 - CHEM VSUnits (Topeka, KS)

6 – GDY Fluid Panels (Fayetteville, NC)

1 - BFL LRMate Spare (Lavergne, TN)

2 – GDY RTS1000i Loaders (Akron)

3 – TIT PFDS (Des Moines)

1 - GDY RTS900i-Aero (Danville, VA)

2 – GDY Fluid Panels (Nappanee, ON)

Sold 2014 (14 units)1 - BFA RTS-Ag (Aiken, SC)1 – BFL R2000b P&P (Lavergne, TN)1 – BFL R2000c P&P (Lavergne, TN)2 - CON WWS (Sumter, SC)1 - CON WWS (Mexico)4 - CON RTS1000i ph2 (Mt. Vernon, IL)1 - CON R2000 P&P (Mt. Vernon, IL)1 - GDY DTS1000i (Brazil)1 – GDY WWS (Napanee, ON)4 – TIT PFDS (Des Moines)

Sold 2015 (15 units)1 – BFL R2000b P&P (Lavergne, TN)2 - CAR manual booths (Clinton, TN)9 – GDY Fluid Panels (Lawton, OK)1 – RHC PaintMate (Little Rock, AR)1 – GDY WWS1000o (Lawton, OK)1 – MRF DTS1000i (Trichy, India)

Sold 2016 (5 units)1 – BFJ HP/WWS (Joliette, CAN)2 - GDY DTS1000i (SLP, MEX)1 – GDY HTS100i (Chile)1 – GDY HTS100i (Lawton, OK)1 - GDY WWS1000o (SLP, MEX)

2 - GDY DTS1000i (Fayetteville, NC)1 - GDY DTS1000i (Lawton, OK)2 - GDY WWS1000o (Fayetteville, NC)2 – MRF RTS2000i (Trichy, India)

www.pioneerindsys.com

Todd HendricksPresident, Pioneer Industrial Systems, LLC

thendricks@pioneerindsys.com

Cell Phone: 260-445-2131

Office Phone: 419-737-9506