Curriculum Vitae Welding Engineer & Welding InspectorSANDEEP
KUMAR Education Qualifications: Diploma in Mechanical
Engineering
Bachelor of Business Administration (BBA)
Certification
: International Welding Technologist (IWT) from SLV Duisburg
Germany
: International Welding Inspectional Personal-Comprehensive
Level (IWIP-C)
: AWS Certified Welding Inspector (AWS-CWI): NDT Level-2
Certificates (UT, RT, MPT, LPT, VT & VT)
: Certificate in Welding Awareness Course
: OHSAS 18001 internal auditor from TUV
: Certified First - Aider.
Technical Skill: ASME Section IX, IIA,IIB,IIC, V, VIII Div I
& II, AWS D1.1, API 1104, API 6A, API 5L, NACE MR0175, TM0177,
ISO 15614, EN 287, ISO 6906, ISO 14731, ISO 3834
: Experience with WPS qualification for HSLA, low carbon &
High carbon steel, Duplex steel, Austenitic steel, Aluminium,
Casting, Nickel alloys, Brazing etc.
: worked for heavy fabrication, pressure vessels, tanks, Railway
boggies fabrication, Oil & gas deep subsea fabrications, Steel
plants, pipelines etc.
Currently Pursuing qualification: MSc in Welding Engineering
from Cranfield University UK
: AMIIW from IIW India (Bachelor in Welding Technology)(Project
work pending)IT skills:
Auto cad, MS-office, SAP, email & internet, Windows XP, win
7 & 8 troubleshooting.
Summary of Working experience:-Presently working with Myanmar
Inspection & Technology Co ltd (www.mit-mm.com) as Manager-
Welding & NDT since May-15.Job Responsibilities:-1.
Qualification of WPS,PQR, WPQ for clients (Alpha ECC, government
steel mills, Total Myanmar, MOGE, Uniteam Training etc) as per ASME
section IX, AWS D1.1, API 1104, ISO 15614-1 & 2 etc) with
meeting requirements of NACE MR 0175, NACE TM0177, API 6A etc in
Myanmar.
2. Preparation of welding sequence, weld map, welding
instructions sheet for clients
3. work as Third party Inspector (TPI) between clients &
manufacturer for welding qualification, welding inspection, witness
for hydro test, vessels inspection as per ASME Section VIII Div I
& II.
4. Preparation of repair procedures as per API 1104, AWS D1.1,
ASME Section IX for oil & gas clients.
5. Visual Inspection of welding joints as per client
specification, AWS D1.1, API 1104, ASME section V, VIII &
IX.
6. NDT Inspection with VT, RT, UT, MT & PT and managing NDT
team for day to day activities as per ASME section V, AWS D1.1 for
TKY joints.
7. Preparation of NDT reports, Interpretation of RT films,
advising clients for NDT applications.
8. Purchasing of welding, NDT consumables, Inventory control,
Negotiation for the price.
9. Training of welders, Welding Inspectors, Engineers,
supervisors, students in Myanmar.Previous Employer:-Worked with
Subsea Structure Pte Ltd Singapore (www.subseastructure.com) as a
Welding Engineer from June-14- May-15.
Job responsibilities:
1. Preparation/ Qualification of WPS, PQR, WPQ as per ASME
Section IX, AWS D1.1, API 6A, NACE MR0175 with materials like AISI
4130, 8630, EH 36, Duplex SS, Austenitic SS, Aluminium, A-36,
SA105, SA516etc for joints qualification, Overlay qualification,
buttering qualification.
2. Preparation of Weld map, welding sequence plan, welding
repair procedure and instruction to welders, welding supervisor for
execution.
3. Welder monitoring for compliance of WPS, welding instructions
& general requirements.
4. Coordinating with TPI (DNV, ABS) for qualification of WPS,
Testing of welding samples at lab (PTS SG)
5. Arranging NDT services (RT, UT, PT, MT) from outsources
testing companies to meet requirements of clients like GE, Cameron,
OSS, Nustar etc for ASNT, PCN qualifications.
6. Review of new orders for WPS requirements, submitting &
proposing suitable WPS to clients for approvals.
7. Inventory control for welding consumables (filler wires,
electrodes, shielding gases), Control of welding consumables.
Purchase by issuance PO of welding accessories (Tools, torches,
spare parts etc) & consumables. Quotations review for new
consumables.
8. Finding out the alternate solutions for productivity
improvements.
9. Troubleshooting of welding issues on shop floor, randomly
supervision of welding activities.
10. Meeting with clients, suppliers for welding & NDT
related issues.
11. Arranging & managing welding machine calibration
services.Worked with Siemens Ltd (www.siemens.in) as a Welding
Engineer cum welding coordinator as per ISO 14731 and ISO 3834/
Welding Trainer since Feb-10 to June-14 for Bogie Fabrication.
1. Level A Welding Coordinator as per ISO 14731, ISO 3834, ISO
15085
2. Qualification of WPS, WPQ as per ISO 15614-1, ASME Section
IX, AWS D1.1 for fabrication of railway boggies.
3. Training of welders, fitters for welding in different
positions, tack welding, buttering, CJP etc.
4. Daily welders monitoring for compliance to WPS, WPQ &
Ensure the welding working as per guidelines of ISO 15085-4, EN
1011-1 & 2.
5. Preparation of welding sequence, issuance and ensure
implementation on the shop floor.
6. Preparation & qualification of repair procedures for
welding repairs.
7. working with ISO 15607, 15608, 15609, 15613, 15614-1, 3, EN
297, ISO 9606-1, EN 1011, ISO 3834 series, ISO 15085 series, AWS
D1.1, ASME Section IX etc.
8. Troubleshooting on the shop floor for welding issues.
9. Arranging calibration of welding machines and equipments and
documentations.
10. Arranging & managing audit for ISO 3834, ISO 15085 for
plant certifications.
11. Coordination with Siemens Graz factory for welding
activities.
12. Welding inspection as per ISO 5817.Worked with Dantal
Hydraulic Pvt. Ltd (www.dantal.in) as a welding engineer &
welding Inspector since Jan-09 to Feb-10.1. Qualification of WPS,
PQR, WPQ as per ASME Section IX, AWS D1.1
2. Training of welders
3. Welding inspection as per ASME Sec V, Section VIII.
4. Inventory control for welding consumables, equipments,tools
& accessories & their purchases.
5. Meeting with clients, suppliers, vendors for welding
problems.
6. Programming of welding robot (Closs Germany make)
7. Preparation of NDT reports, documentations & arranging
NDT services.
8. Witness of hydro test of hydraulic cylinders.
9. Preparation of repair work trends, monitoring the repair
work, corrective actions to avoid repair.
10. Implementation of alternative ways to increase
productivity.
Worked with ISGEC YamunaNagar (www.isgec.com a heavy Engineering
Unit) as Fabrication engineer since Aug-05 to Jan-09.
1. Supervising the welding activities, Manpower handling as Shop
in charge.
2. Production planning, fully utilization of available
resources, man power.
3. Visual Inspection (VT) of welding as per company acceptance
specification/ Client specifications.
4. Arranging Hydro test for the tanks, Witness for the hydro
test.
5. Painting inspection
6. Arranging NDT services like PT, MT, UT & RT as per job
requirements.
7. Preparation of welding sequence & implementations
8. Welders monitoring, auditing of welding shop for the
compliance of WPS, welding instructions.9. Witness and managing WQT
and WPS test coupon welding.Project Undertaken:-
1. Successfully implemented Port Welding Machine for welding
port on Hydraulic Cylinders.2. Setup for welding rotator for
welding circular seams job with FCAW.3. Set up of GTAW line for
welding of hydraulic cylinders and pipe lines and training of
Welders (TIG welding) during tenure with Dantal hydraulic Pvt
Ltd.4. Cost saving by effective consumable monitoring (rupees 8
lacs p.a.) during tenure with Dantal hydraulic Pvt Ltd...5. Started
Welder qualification as per ASME Section-IX during tenure with
Dantal hydraulic Pvt Ltd.6. Implementation of SAW for welding of
Air tank during tenure with ISGEC (achieved significant time saving
and cost saving/volume).7. Setting up in house welding training
school and training plan for welders (Siemens). 8. Setting up
complete in house metallographic lab for welding inspection
(Siemens).9. Reduction in rework hours for more than 50% in Bogie
fabrication (Siemens).
10. Replacing the SMAW welding of 4130 steel by using FCAW high
strength wire by qualification of FCAW WPS for 4130 steel welding
(Subsea Structure Pte Ltd).Significant achievements:-
1. Got first position in Mechanical engineering diploma.
2. Got second position in IWE diploma in SLV Duisburg.
3. Established full phase welding school and metallographic lab
in Siemens.
4. Qualifications system setup for welders in Dantal hydraulic
pvt ltd as per ASME sec IX.
5. Trained more than 100 welders on different welding processes
and other subjects.Personnel Details:-
Name
:Sandeep Kumar
Age, Date & place of Birth:27, 8th Aug 1987, Jind
Contact No.
:+917206394423, +959789088790Permanent address
:VPO - Dhatrath, Distt-Jind (Haryana) INDIAE-mail
:[email protected]
:Indian
(SANDEEP KUMAR)
