SaniForceآ®Drum Unloader (SDU) 3A5402F EN Operation SaniForceآ®Drum Unloader (SDU) 3A5402F EN

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Text of SaniForceآ®Drum Unloader (SDU) 3A5402F EN Operation SaniForceآ®Drum Unloader (SDU) 3A5402F EN

  • Operation

    SaniForce® Drum Unloader (SDU) 3A5402FEN ForForFor useuseuse withwithwith hygienichygienichygienic bulkbulkbulk supplysupplysupply ofofof mediummediummedium tototo highhighhigh viscosityviscosityviscosity product.product.product. ForForFor professionalprofessionalprofessional useuseuse only.only.only. OnlyOnlyOnly selectselectselect modelsmodelsmodels areareare approvedapprovedapproved forforfor useuseuse ininin explosiveexplosiveexplosive atmospheresatmospheresatmospheres ororor hazardoushazardoushazardous locations.locations.locations. SeeSeeSee ConfigurationConfigurationConfiguration MatrixMatrixMatrix ononon pagepagepage 666 forforfor moremoremore information.information.information.

    ImportantImportantImportant SafetySafetySafety InstructionsInstructionsInstructions Read all warnings and instructions in this and other system manuals. SaveSaveSave allallall instructions.instructions.instructions.

    Maximum Working Air Pressure: 100 psi (0.69 MPa, 6.9 bar) Maximum Working Fluid Pressure: See Technical Data table.

    PROVEN QUALITY. LEADING TECHNOLOGY.

  • ContentsContentsContents Related Manuals ................................................ 2 Warnings ........................................................... 3 Configuration Matrix............................................ 6 Installation.......................................................... 8

    General Information ..................................... 8 Choosing a Location for the SDU .................. 8 Unpacking the SDU...................................... 8 Control Panel (Exposed)............................... 10 Control Panel (Enclosed Pneumatic) ............. 11 Control Panel (Electro-Pneumatic) ................ 12 Air Line Accessories..................................... 13 Grounding ................................................... 13 AC Power.................................................... 14 Fluid Outlet Line........................................... 14 Manual Ram Lock ........................................ 15 Install a Ram Plate Inflatable Seal................. 15 Remove a Ram Plate Inflatable Seal ............. 16 Adjust Drum Stops ....................................... 17 System Setup (Pneumatic Control)................ 17 System Setup (Electro-pneumatic

    Control).......................................... 17 Operation........................................................... 18

    Pressure Relief Procedure............................ 18 Clean the Pump Before First Use .................. 18 Start and Adjust the Ram.............................. 19 Start and Adjust the Pump............................ 20 Change the Drum......................................... 22 Emergency Stop .......................................... 22 Pump Shutdown .......................................... 22

    Maintenance ...................................................... 23 Lubrication................................................... 23 Cleaning the Ram Plate................................ 23 Cleaning the Pump Lower ............................ 24 Flushing and Storage ................................... 24

    Electro-pneumatic Control Panel Display Screens ................................................ 25

    Startup Screen............................................. 27 Automatic Screen......................................... 28 Manual Screen ............................................ 30 Recipe Screens ........................................... 32 Event Log.................................................... 40 Job Log ....................................................... 44 System Configuration Screen ....................... 46 Feedback Control Screen ............................. 48 Network....................................................... 51 About .......................................................... 52 I/O Status Screen......................................... 53

    Import and Export with USB ................................ 54 Settings Parameters..................................... 54

    Dimensions ........................................................ 58 Schematic (exposed control) ............................... 59 Schematic (enclosed control)............................... 60 Schematic (electo-pneumatic control) .................. 61 Kits and Accessories........................................... 66 Technical Data ................................................... 67

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    2 3A5402F

  • Warnings

    WarningsWarningsWarnings The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclamation point symbol alerts you to a general warning and the hazard symbols refer to procedure-specific risks. When these symbols appear in the body of this manual or on warning labels, refer back to these Warnings. Product-specific hazard symbols and warnings not covered in this section may appear throughout the body of this manual where applicable.

    WARNING ELECTRICELECTRICELECTRIC SHOCKSHOCKSHOCK HAZARDHAZARDHAZARD

    This equipment must be grounded. Improper grounding, setup, or usage of the system can cause electric shock.

    • Turn off and disconnect power at main switch before disconnecting any cables and before servicing or installing equipment.

    • Connect only to grounded power source. • All electrical wiring must be done by a qualified electrician and comply with all local codes and regulations.

    FIREFIREFIRE ANDANDAND EXPLOSIONEXPLOSIONEXPLOSION HAZARDHAZARDHAZARD

    Flammable fumes, such as solvent and paint fumes, in workworkwork areaareaarea can ignite or explode. Paint or solvent flowing through the equipment can cause static sparking. To help prevent fire and explosion:

    • Use equipment only in well ventilated area. • Eliminate all ignition sources; such as pilot lights, cigarettes, portable electric lamps, and plastic drop cloths (potential static sparking).

    • Ground all equipment in the work area. See GroundingGroundingGrounding instructions. • Keep work area free of debris, including solvent, rags and gasoline. • Do not plug or unplug power cords, or turn power or light switches on or off when flammable fumes are present.

    • Use only grounded hoses. • StopStopStop operationoperationoperation immediatelyimmediatelyimmediately if static sparking occurs or you feel a shock. Do not use equipment until you identify and correct the problem.

    • Keep a working fire extinguisher in the work area.

    Static charge may build up on plastic parts during cleaning and could discharge and ignite flammable vapors. To help prevent fire and explosion:

    • Clean plastic parts only in well ventilated area. • Do not clean with a dry cloth.

    3A5402F 3

  • Warnings

    WARNING MOVINGMOVINGMOVING PARTSPARTSPARTS HAZARDHAZARDHAZARD

    Moving parts can pinch or amputate fingers and other body parts.

    • Keep clear of moving parts. • Do not operate equipment with protective guards or covers removed. • Pressurized equipment can start without warning. Before checking, moving, or servicing equipment, follow the PressurePressurePressure ReliefReliefRelief ProcedureProcedureProcedure and disconnect all power sources.

    SKINSKINSKIN INJECTIONINJECTIONINJECTION HAZARDHAZARDHAZARD

    High-pressure fluid from dispensing device, hose leaks, or ruptured components will pierce skin. This may look like just a cut, but it is a serious injury that can result in amputation. GetGetGet immediateimmediateimmediate surgicalsurgicalsurgical treatment.treatment.treatment.

    • Do not point dispensing device at anyone or at any part of the body. • Do not put your hand over the fluid outlet. • Do not stop or deflect leaks with your hand, body, glove, or rag. • Follow the PressurePressurePressure ReliefReliefRelief ProcedureProcedureProcedure when you stop dispensing and before cleaning, checking, or servicing equipment.

    • Tighten all fluid connections before operating the equipment. • Check hoses and couplings daily. Replace worn or damaged parts immediately.

    4 3A5402F

  • Warnings

    WARNING EQUIPMENTEQUIPMENTEQUIPMENT MISUSEMISUSEMISUSE HAZARDHAZARDHAZARD

    Misuse can cause death or serious injury.

    • Do not operate the unit when fatigued or under the influence of drugs or alcohol. • Do not exceed the maximum working pressure or temperature rating of the lowest rated system component. See TechnicalTechnicalTechnical DataDataData in all equipment manuals.

    • Use fluids and solvents that are compatible with equipment wetted parts. See TechnicalTechnicalTechnical DataDataData in all equipment manuals. Read fluid and solvent manufacturer’s warnings. For complete information about your material, request Safety Data Sheet (SDS) from distributor or retailer.

    • Turn off all equipment and follow the PressurePressurePressure ReliefReliefRelief ProcedureProcedureProcedure when equipment is not in use. • Check equipm