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SANY CONCRETE BATCHING PLANT SANY CONCRETE BATCHING PLANT www.sany.com.cn SANY Industry Town, Changsha Economic and Technological Development Zone, Hunan Province, China Service Line +86 4006 098 318 E-mail [email protected] Distributor Info. Materials and specifications are subject to change without further notice in accordance with our continuous innovation. Photos and illustrations may include additional equipment. © Printed in China File No.: 59009869 Date: Jan 2014

SANY CONCRETE BATCHING PLANT

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Page 1: SANY CONCRETE BATCHING PLANT

SANY CONCRETE BATCHING PLANT

SANY CONCRETE BATCHING PLANT

www.sany.com.cn

SANY Industry Town, Changsha Economic and Technological Development Zone, Hunan Province, China Service Line +86 4006 098 318E-mail [email protected]

Distributor Info.

Materials and specifications are subject to change without further notice in accordance with our continuous innovation. Photos and illustrations may include additional equipment.

© Printed in China File No.: 59009869 Date: Jan 2014

Page 2: SANY CONCRETE BATCHING PLANT

SANY CONCRETE BATCHING PLANT

/ 21 QUALITY CHANGES THE WORLD.

HZS SERIES CONCRETE BATCHING PLANT

SANY CONCRETE BATCHING PLANT

Modular Structure and Individual DesignFacilitate Transportation, Installation and Commissioning.

Mixer with Excellent Performance Lower Energy Consumption and Higher efficiency.

Self-Diagnosis Technology.

Environment-FriendlyBrilliant Appearance Obvious Sound and Heat Insulation.

Intelligent SystemSimplified Operation ModeUser-Friendly Interface.

/ 21 QUALITY CHANGES THE WORLD.

Page 3: SANY CONCRETE BATCHING PLANT

SANY CONCRETE BATCHING PLANT

/ 43 QUALITY CHANGES THE WORLD.

SANY batching plants have been successfully applied in such regions of extreme temperature and high

elevation as Russian, South Africa and Tibet.

SANY main mixer

lubricating oil pump Inner liner blade of mixing cavity

Inner liner blade of mixing cavitysafety lock of the main computer

SANY MIXER WITH EXCELLENT PERFORMANCEHigh EfficiencyIt takes only 20 seconds to produce the even-quality concrete and the practical efficiency of SANY mixer is increased by more than 20% in comparison with other mixers.

Wear-resistingThe liner plates and blades of the main mixer which are treated with the new process can be used more than 70,000 tank-times.

Lower Energy ConsumptionAccording to the measure from the authority organization, the total energy consumption of the HZS180 plant is 0.67 kW.h/m3 and the highest energy-saving is greater than 15%

SafetyThe safety device locks machine and electricity, and potential hazard will be shown on the computer system.

A full series of the mixer with a capacity of 1-6m3 each are available.

Excellent performance cover C10-C65.

With the application of the omnibearing solid ejecting system, the mixer is cleaned more thoroughly and the system is high-efficiency and low energy-consumption.

The latest design of the widened discharge gate adopts hydraulic driving, which makes it possible to discharge rapidly.

SANY batching plants share successful experience of thousands customers and our products lead the concrete batching industry innovation.

Page 4: SANY CONCRETE BATCHING PLANT

SANY CONCRETE BATCHING PLANT

/ 65 QUALITY CHANGES THE WORLD.

HIGHLY PRECISE METERING SYSTEMEquipped with weighing sensor produced by world-top manufacturers and pneumatic elements to ensure precise metering and rapid response.

Pioneering aggregate metering system provided to realize automatic amendment and compensation.

With the application of digital CAN network to the mixing sector, the reliability of SANY batchingplant is enhanced significantly.

centralized control system

CAN distributed control system The metering system certified by MC satisfies various high-performance concrete types.

Page 5: SANY CONCRETE BATCHING PLANT

SANY CONCRETE BATCHING PLANT

/ 87 QUALITY CHANGES THE WORLD.

More SafeThere are emergency switches on several positions to avoid accidents.The electrical layout and the assembly of pipelines take security into account to decrease the electrocution risk by the greatest extent.

SAFE AND RELIABLE ELECTRICAL CONTROL SYSTEM

FunctionsThe multitask management and the line-up sequential production mode ensure the higher efficiency.

The system can record the manual production data.

It is unrestricted for users to expand or embed network management system because of abundant junctions and seamless connection.

The original remote intelligent malfunction diagnosis can diagnose the equipment thousands miles away.

The work condition information of the batching plant can be transmitted to the SANY Data Center timely by virtue of the advanced GPS satellite orientation technology and the GPRS information communication technology. The expert repository in the SANY Data Center, who estimates whether the device is running improperly or not according to the condition information, provides users with functions such as the malfunction warning, malfunction judgement and previous data inquiry.

Running more reliablyThere is no interference during switching between manual and automatic productions.

It is possible to produce automatically without the industrial control computer if necessary.

There is a black box to record the whole operation process.

The system will be recovered automatically after restarting the industrial control computer, which ensure the system running without interference

The automatic backup technology of the database can avoid data missing because of the hardware or other malfunctions.

Main monitoring interface

Main interface of management softwareConsole

Logical control Material calculation

Mornitoring management

Page 6: SANY CONCRETE BATCHING PLANT

SANY CONCRETE BATCHING PLANT

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Name of Parameter HZS60 HZS90 HZS120 HZS180

Theoretic Productivity m/h3 60 90 120 180

Model of Mixer JS1000 JS1500 JS2000CK JS3000A

Feeding mode Lift Inclined belt conveyor Inclined belt conveyor Inclined belt conveyor

Mixer Motor Power kw 2x18.5 2x30 2x37 2x55

Cycling Period s 60 60 60 60

Nominal Capacity of Mixer L 1000 1500 2000 3000

Maximum Aggregate Size mm ¢ 80 ¢ 80 ¢ 80 ¢ 80

Powder Lot Bin Capacity t 2x50 3x100 3x100 3x100

Capacity of Aggregate Silo m3 3x10 3x17 4x17 4x25

Species of Aggregate 3 3 4 4

Loading Material Height m 3.8 3.8 3.8 3.8

Installed Capacity kW 100 180 210 250

Precision of Aggregate kg ±2% ±2% ±2% ±2%

Precision of Cement kg ±1% ±1% ±1% ±1%

Precision of F ly Ash kg ±1% ±1% ±1% ±1%

Precision of Water kg ±1% ±1% ±1% ±1%

Precision of Additive kg ±1% ±1% ±1% ±1%

Referenced Total Weight for Standard Configure kg 51x103 94x103 107x103 146x103

TECHNICAL PARAMETER