SCHM 2301 Case Analysis

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    Sonnies Gourmet Sand

    CafeAllison Davis and Taylor Aguilar

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    Popular new casual restaurant

    Located in an outdoor shopping center

    Prime lunchtime hours are 11:30 AM - 1:30 PM

    Menu:

    o 9 standard sandwiches

    o Build your own sandwich option

    o Side of chips or 4 types of salads

    Background Info

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    Service Process Matrix

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    Part 1: Order Placement Proces

    1. Customer enters cafe

    2. Employee greets customer and fills out two part paper

    order form

    3. Employee gives top part of order form to customer and

    gives bottom part to the next employee

    4. Greeter employee fills beverage order

    5. Customer walks to cashier and pays

    6. Customer waits for order

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    Blueprint 1 - Order Placement

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    Part 2: Order Fulfillment Proces

    1. First employee puts side on the plate

    2. First employee assembles bread, meat and cheese

    3. Second employee adds topping and sauces

    4. Second employee slices the sandwich

    5. Third employee checks for accuracy

    6. Third employee moves sandwich to pick-up area, calls custom

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    Blueprint 2 - Order Fulfillment

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    Current Rate of ServiceStart Order Time

    Custom Sandwich = 80 seconds

    Standard Sandwich = 60

    seconds

    Average Start Order Time

    80 seconds + 60 seconds =70 seconds

    2

    Entire Service TimeCustom Sandwich = 415 seconds

    Standard Sandwich = 395 seconds

    Average Entire Service Time

    415 seconds + 395 seconds = 405 seconds

    2

    Customer Orders St

    3600 seconds per hour = 51 c

    70 seconds

    However, there are a number of cu

    orders will be started, but not be fi

    there is not enough time within the

    order to be completed. There are 4

    the hour that orders will be place b

    Orders Started, But Not C

    405 seconds unavailable

    70 seconds (start order)

    Completed Customer

    51 customer - 6 orders starte

    customers

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    Line Balancing 1 - Order Placem

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    Line Balancing 2 - Order Fulfillm

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    Line Balancing Equations

    Takt time = available production per day/output needed per da

    Takt time = 120 minutes/40 customers = 3 minutes per wo

    (max)

    Theoretical number of stations (N) = total number of task times

    Theoretical number of stations (N) = 6.75/3 = 2.25 = 2 sta

    Efficiency = Sum of all task times/(actual work stations x takt ti

    Efficiency = 6.75/(5 x 3) = .45 x 100 = 45%

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    Recommendation 1

    Eliminate workstation 2

    Move cashier behind the counter near the

    greeter employee

    Benefits:

    o Decrease process 1 minute and 30

    seconds

    o Takes away cashiers idle time of 0.33

    minutes

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    Blueprint 1 - Order Placement

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    Line Balancing 1 - Order Placem

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    Recommendation 2

    Eliminate Workstation 3

    Workstation 2 now will complete

    tasks C-F

    Benefits

    o Decreased idle time from

    workstation 2 and 3

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    Blueprint 2 - Order Fulfillment

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    Line Balancing 2 - Order Fulfillm

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    Results

    Increase efficiency by 2%

    Decrease sandwich making time on average from 6.75 to 5.25

    o Decrease waiting time

    o Yield more working professionals

    Will be able to serve 1 more customer per hour

    Save on labor costs because one less employee needed

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    Any Questions?