Shiller York manual

MODELS YLAA0070 - YLAA0175DESIGN SERIES A, B & CDEVELOPMENT LEVEL A

Issue Date: January 14, 2014

AIR-COOLED SCROLL CHILLERS

RENEWAL PARTS Supersedes: 150.72-RP1 (810) Form 150.72-RP1 (114)

R-410A70 - 175 TON

60 Hz

GS560418

JOHNSON CONTROLS2

FORM 150.72-RP1 ISSUE DATE: 1/14/2014

This equipment is a relatively complicated apparatus. During installation, operation maintenance or service, individuals may be exposed to certain components or conditions including, but not limited to: refrigerants, materials under pressure, rotating components, and both high and low voltage. Each of these items has the potential, if misused or handled improperly, to cause bodily injury or death. It is the obligation and respon-sibility of operating/service personnel to identify and recognize these inherent hazards, protect themselves, and proceed safely in completing their tasks. Failure to comply with any of these requirements could result in serious damage to the equipment and the property in

IMPORTANT!READ BEFORE PROCEEDING!

GENERAL SAFETY GUIDELINES

which it is situated, as well as severe personal injury or death to themselves and people at the site.

This document is intended for use by owner-authorized operating/service personnel. It is expected that these individuals possess independent training that will en-able them to perform their assigned tasks properly and safely. It is essential that, prior to performing any task on this equipment, this individual shall have read and understood this document and any referenced mate-rials. This individual shall also be familiar with and comply with all applicable governmental standards and regulations pertaining to the task in question.

SAFETY SYMBOLSThe following symbols are used in this document to alert the reader to specific situations:

Indicates a possible hazardous situation which will result in death or serious injury if proper care is not taken.

Indicates a potentially hazardous situa-tion which will result in possible injuries or damage to equipment if proper care is not taken.

Identifies a hazard which could lead to damage to the machine, damage to other equipment and/or environmental pollu-tion if proper care is not taken or instruc-tions and are not followed.

Highlights additional information useful to the technician in completing the work being performed properly.

External wiring, unless specified as an optional connection in the manufacturers product line, is not to be connected inside the control cabinet. Devices such as relays, switches, transducers and controls and any external wiring must not be installed inside the micro panel. All wiring must be in accor-dance with Johnson Controls published specifications and must be performed only by a qualified electrician. Johnson Controls will NOT be responsible for damage/problems resulting from improper connections to the controls or application of improper control signals. Failure to follow this warn-ing will void the manufacturers warranty and cause serious damage to property or personal injury.

JOHNSON CONTROLS 3


CHANGEABILITY OF THIS DOCUMENT

In complying with Johnson Controls policy for contin-uous product improvement, the information contained in this document is subject to change without notice. Johnson Controls makes no commitment to update or provide current information automatically to the man-ual owner. Updated manuals, if applicable, can be ob-tained by contacting the nearest Johnson Controls Ser-vice office or accessing the Johnson Controls QuickLIT website at http://cgproducts.johnsoncontrols.com.

Operating/service personnel maintain responsibility for the applicability of these documents to the equipment. If there is any question regarding the applicability of

these documents, the technician should verify whether the equipment has been modified and if current litera-ture is available from the owner of the equipment prior to performing any work on the chiller.

CHANGE BARSRevisions made to this document are indicated with a line along the left or right hand column in the area the revision was made. These revisions are to technical in-formation and any other changes in spelling, grammar or formatting are not included.

HOW TO USE RENEWAL PARTS MANUALSJohnson Controls offers an assortment of replacements parts for Johnson Controls, YORK and UPG units. Each replacement part is manufactured and fitted for a specific model. This Replacement Parts Manual is for standard Johnson Controls units. Chiller units built with special options, modifications, or conversions are not covered in this manual.

This Replacement Parts Manual provides Johnson Controls chiller replacement parts by part numbers, descriptions, quantities and drawing figures. To deter-mine the correct replacement part, locate the item on drawing figure and refer to the parts list for the part number, description and quantity.

NOTE: Provide a unit model number, unit serial num-ber and part number when requesting a quotation or placing an order. Failure to include this information may delay processing of your request.

Model and Serial Number Locations:

Unit - Namplate on side of Control Panel

Compressor - Namplate on Compressor Housing

VSD - Namplate on VSD Panel

Contact the following sources to order parts.

NORTH AMERICA

Baltimore Parts Center Contrators within USA Telephone: (800)-932-1701 Equipment Owners within USA who maintain their own equipment Telephone: (800)-482-2778

Email: [email protected]

For parts availability and ordering YORK HVAC Parts within the USA please use the following link:http://www.johnsoncontrols.com/content/us/en/prod-ucts/building_efficiency/products-and-systems/inte-grated_hvac_systems/parts_center/baltimorepartscen-ter.html

EUROPE

HVAC Parts Centre (Europe) Telephone: +44 (0) 1268 246 400 Email: [email protected]

JOHNSON CONTROLS4


PART NUMBER LETTER CODES

UNIT NOMENCLATURE NAMEPLATE ENGINEERING DATABASIC PART NUMBER

: Aluminum: Copper: Black Fin: Phenolic: TEAO Fan Motors

EVAP. FIELD CONDENSER FIELD CABINET FIELD

: Wire (Full Unit) Encl. Panels (factory): Wire/Louvered Encl. Panels (factory): Louvered (Cond. Only) Encl. Panels (factory): Louvered (Full Unit) Encl. Panels (factory): End Louver (Hail Guard) Enc. Panels (factory): Acoustic Sound Blanket: Acoustic Enclosure: Ultra Quiet Fans: High Airflow Fans: High Static Fans: Two Speed Fans: 1" Deflection: Seismic: Neoprene Pads

61 PLANT OF MANUFACTURE

R S CUR MEX MTY SAT

: Monterrey: Sabadell: Curitiba, Brazil: Mexico, ES: Monterrey. BE: San Antonio, Texas

NOTES: 1. Q :DENOTES SPECIAL / S.Q. 2. # :DENOTES STANDARD 3. X :w/in OPTIONS FIELD, DENOTES NO OPTION SELECTED 4. Agency Files (i.e. U.L. / ETL; CE; ARI; ETC.) will contain info. based on the first 14 characters only. 5. Plant of manufacture to include PIN 56 upon entering the chiller order.

38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54

X X 1 3 C 3 D B 5 V P 7 S X 9 T B U E D L E G F H A T E 1 R S N

MP = Multiple PointSP = Single PointNF = Non-FusedTB = Terminal BlockCB = Circuit Breaker

: No Ambient Kit: Low Ambient Kit (factory) : High Ambient Kit (factory): High & Low Ambient Kit (factory) : BAS/EMS Temp. Reset / Offset: Spanish LCD & Keypad Display: French LCD & Keypad Display: German LCD & Keypad Display: Italian LCD & Keypad Display: Hungarian LCD & Keypad Display: Polish LCD & Keypad Display: Portuguese LCD & Keypad Display : Both Disc & Suct Transducer Readout: N. American Safety Code (cUL/cETL): European Safety Code (CE): Motor Current Module: OptiView Remote Panel: Sequence Control & Automatic Lead Transfer

:Low Temp. Brine (LBrT)

:Chicago Relief Code:Service Isolation Valve:Both Chicago & Isolat.

:Hot Gas By-Pass (# circuits)

:Heater (Standard)

: MP Terminal Block: SP Terminal Block : SP NF Disconnect Switch: SP Circuit Breaker: SP NF Disc Sw w/ Ind. Sys. CB: MP TB w/ Ind. Sys. CB: MP NF Disconnect Switch: No Transformer Required: Transformer 115/24V (factory): Special Transformer Required: No Power Factor Capacitor: Power Factor Capacitor: Special Power Factor Capacitor

16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37POWER FIELD CONTROLS FIELD COMPRESSOR / PIPING FIELD

X X X # #S X L S D H C B X A S D B T B M X S M D F 1 X G T I Q H H X L C P Q B L C C O S

: YORK: Chiller: Air Cooled: Scroll

YLAA0091SE46XAA 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15BASE PRODUCT TYPE NOMINAL CAPACITY UNIT DESIGNATOR REFRIGERANT VOLTAGE/STARTER DESIGN/DEVELOPMENT LEVEL

Y # # # # S E 1 7 A L H 2 8 B A R 4 0 A A Y 4 6 5 0 Z 5 8 X

Tons0070008000900091010101150120013501500155

Standard EfficiencyHigh EfficiencyHeat PumpStandard Efficiency (Round Tube)High Efficiency (Round Tube)

:R-410A :200/3/60:230/3/60:380/3/60:460/3/60:380-415/3/50:575/3/60:Across the Line

:Design Series A:Design Series B:Engineering Change or PIN Level

:150# PSI DWP:300# PSI DWP:Double Thick Insulation:Victaulic Flange:One Flow Switch:Two Flow Switches:Three Flow Switches:One Diff. Press. Switch:Two Diff. Press. Switches:Three Diff. Press. Switches:ASME Press Vessel Codes:PED Press Vessel Codes:Remote Cooler

JOHNSON CONTROLS 5


LIST OF TABLES

TABLE 1 - Evaporator Components - 150 PSIG ......................................................................................................6TABLE 2 - Microchannel Condenser Coil Components - Design Series "A" ............................................................9TABLE 3 - Condenser Coil Components - Design Series "B" ................................................................................. 11TABLE 4 - Fan Components ..................................................................................................................................13TABLE 5 - Refrigerant Piping Components ............................................................................................................14TABLE 6 - Hot Gas By-Pass Components ..............................................................................................................17TABLE 7 - Compressor Part Numbers - R-410A ....................................................................................................18TABLE 8 - Recommended Compressor Oil Type ...................................................................................................21TABLE 9 - Compressor Heater And Sound Blanket Part Numbers ........................................................................21TABLE 10 - Compressor Components ....................................................................................................................21TABLE 11 - Control Panel And Power Panel Identifiers .........................................................................................23TABLE 12 - Power Panel Components - YLAA0070 ..............................................................................................27TABLE 13 - Power Panel Components - YLAA0080 ..............................................................................................28TABLE 14 - Power Panel Components - YLAA0090 ..............................................................................................29TABLE 15 - Power Panel Components - YLAA0091 ..............................................................................................30TABLE 16 - Power Panel Components - YLAA0100 & YLAA0101 .........................................................................31TABLE 17 - Power Panel Components - YLAA0115 ...............................................................................................32TABLE 18 - Power Panel Components - YLAA0135 & YLAA0141 .........................................................................33TABLE 19 - Power Panel Components - YLAA0120 & YLAA0125 .........................................................................34TABLE 20 - Power Panel Components YLAA0150 .................................................................................................35TABLE 21 - Power Panel Components - YLAA0155 & YLAA0156 .........................................................................36TABLE 22 - Power Panel Components - YLAA0170 & YLAA0175 .........................................................................37TABLE 23 - Lug Kits (Circuit Breaker Or Non-Fused Disconnect Switch) ..............................................................38TABLE 24 - Power Panel Fuse Table ......................................................................................................................38TABLE 25 - Control Panel Components ................................................................................................................40TABLE 26 - Sensor Harness Wiring - YLAA0070, 0080, 0090, 0101, 0135, 0150 & YLAAA0155 ........................41TABLE 27 - Sensor Harness Wiring - YLAA0091, 0115 & YLAAA0120 ..................................................................41TABLE 28 - Transducers, Pressure Cutouts And Temp Sensors ............................................................................44TABLE 29 - Transducer And Thermistor Wire Harness Connectors - Field Replacement Part Numbers ...............45TABLE 30 - Vibration Isolators Part Numbers .........................................................................................................46TABLE 31 - Field Installed Options Part Numbers ..................................................................................................47TABLE 32 - Control Transformer Kit .......................................................................................................................47TABLE 33 - Enclosure Kit Options ..........................................................................................................................48TABLE 34 - Wire Enclosure ....................................................................................................................................49TABLE 35 - Louvered Enclosure .............................................................................................................................50TABLE 36 - Recommended Spare Parts - YLAA0070-YLAA0175 Chillers ...........................................................51

JOHNSON CONTROLS6


LIST OF FIGURES

FIGURE 1 - Evaporator Components ........................................................................................................................9FIGURE 2 - Microchannel Condenser Coil Components - Design Series "A" .........................................................10FIGURE 3 - Microchannel Condenser Coil Components - Design Series "A" ........................................................ 11FIGURE 4 - Condenser Coil Components Design Series "B" -

YLAA0091, YLAA0101, YLAA0115 & YLAA0120 Shown ....................................................................13FIGURE 5 - Fan Components .................................................................................................................................14FIGURE 6 - Refrigerant Piping Components - Models YLAA0070, YLAA0080 & YLAA0090 Shown .....................17FIGURE 7 - Hot Gas By-Pass Components ............................................................................................................18FIGURE 8 - Compressor Layouts............................................................................................................................21FIGURE 9 - Compressor .........................................................................................................................................22FIGURE 10 - Panel Door Lock And Key ..................................................................................................................23FIGURE 11 - Panel Part Number Sticker ................................................................................................................26FIGURE 12 - Power Panel Components .................................................................................................................27FIGURE 13 - Control Panel Components ...............................................................................................................40FIGURE 14 - Control Panel Components................................................................................................................41FIGURE 15 - Harness Layout..................................................................................................................................43FIGURE 16 - Harness Layout..................................................................................................................................44FIGURE 17 - Sensor Housing & Pin Socket Part Numbers ....................................................................................44FIGURE 18 - Transducers, Pressure Cutouts And Temp Sensors ..........................................................................45FIGURE 19 - Transducer And Thermistor Wire Harness Connectors - Field Replacement Part Numbers .............46FIGURE 20 - Wire Enclosure - Models YLAA0070, YLAA0080 & YLAA0090 Shown .............................................50FIGURE 21 - Louvered Enclosure ...........................................................................................................................51

JOHNSON CONTROLS 7


EVAPORATOR COMPONENTS

TABLE 1 - EVAPORATOR COMPONENTS - 150 PSIG

ITEM QUANTITY DESCRIPTION DWP YLAA0070 YLAA0080 FIGURE

1 1Cooler, Fully Insulated with Heater

ALL375-75061-001 375-75064-001 1

Cooler, less Heater & Insulation 375-75062-000 375-75065-000 12 1 Head, Connection End ALL 375-71203-000 375-67289-000 13 1 Head, Back End ALL 075-71205-000 075-65741-003 14 1 Baffle, Connection End ALL 375-71206-000 375-67287-000 15 1 Baffle, Back End ALL 375-71208-000 375-67288-000 16 8 Gasket, Baffle and Head ALL 075-71210-000 075-65741-004 1

71 Heater, Cooler 180 Watt

ALL025-22690-000 025-22690-000 1

1 Heater, Cooler 280 Watt 025-22691-000 025-22691-000 19 2 Well, Thermo ALL 026-32328-000 026-32328-000 1

10- Insulation (3/4"x49"x65")

ALL010-05997-000 010-05997-000 1

- Insulation (1 1/2"x49"x65") 010-05998-000 010-05998-000 111 2 Sensor, Water Temperature ALL 025-29964-000 025-29964-000 112 1 Adhesive (Use with #6) ALL 013-03311-000 031-03311-000 1

ITEM QUANTITY DESCRIPTION DWP YLAA0090

YLAA0091, 0100, 0101, 0115 AND YLAA0125

FIGURE


ALL375-75058-001 375-75055-001 1



ALL025-22690-000 025-22690-000 1



ALL010-05997-000 010-05997-000 1


JOHNSON CONTROLS8


TABLE 1 - EVAPORATOR COMPONENTS - 150 PSIG (CONT'D)

ITEM QUANTITY DESCRIPTION DWP YLAA0120, 0141 AND YLAA0155

YLAA0135, 0150, 0156

AND YLAA0170FIGURE


ALL375-75067-001 375-74998-001 1



ALL025-22690-000 025-22690-000 1



ALL010-05997-000 010-05997-000 1


ITEM QUANTITY DESCRIPTION DWP YLAA0175 FIGURE


ALL375-76135-001 1

Cooler, less Heater & Insulation 375-76136-000 12 1 Head, Connection End ALL 375-67887-000 13 1 Head, Back End ALL 075-67892-002 14 1 Baffle, Connection End ALL 375-67888-000 15 1 Baffle, Back End ALL 375-67891-000 16 8 Gasket, Baffle and Head ALL 075-84276-000 17 2 Heater, Cooler 280 Watt ALL 025-22691-000 19 2 Well, Thermo ALL 026-32328-000 1


ALL010-05997-000 1

- Insulation (1 1/2"x49"x65") 010-05998-000 111 2 Sensor, Water Temperature ALL 025-29964-000 112 1 Adhesive (Use with #6) ALL 013-03311-000 112 1 Adhesive (Use with #6) ALL 013-03311-000 1

EVAPORATOR COMPONENTS (CONT'D)

JOHNSON CONTROLS 9


FIGURE 1 - EVAPORATOR COMPONENTS

30968-000

EVAPORATOR COMPONENTS (CONT'D)

Service Note: Standard 150# DWP Cooler Flow Switch - 024-26116-000 Optional 300# DWP Cooler Flow Switch - 024-12144-000 Differential Pressure Switch - 025-30919-000 (Optional)

Service Note: Pin location 38 in Model Number will be "X" for 150# DWP Cooler . Pin location 38 in Model Number will be "3" for 300# DWP Cooler

* Service Note: Torque 55 ft. lbs. 5 ft. lbs

*

*

CONDENSER COIL COMPONENTS CHILLER MODEL YLAA DESIGN SERIES "A" OR "C" (MICROCHANNEL)

TABLE 2 - MICROCHANNEL CONDENSER COIL COMPONENTS - DESIGN SERIES "A"

ITEM DESCRIPTION YORK PART NUMBER QUANTITY FIGURE

1 Receiver, 6" Diameter 026-45013-000 1 22 Coil 026-45535-000 2 23 Pipe, Coil To Receiver 075-77930-001 1 34 Pipe, Coil To Receiver 075-77930-002 1 35 Pipe, Coil To Receiver 075-77930-003 1 36 Pipe, Coil To Receiver 075-77930-003 1 37 Clamp, Header 075-74862-007 8 38 Bushing 028-15821-000 2 2

1

375-77926-000 = W/ RECEIVER (RIGHT PIPES)375-77926-001 = W/O RECEIVER375-77926-002 = W/O RECEIVER (SPLIT SYSTEM)375-77926-003 = W/ RECEIVER (LEFT PIPES)

8

2 2

2

2

77926-000-3

FIGURE 2 - MICROCHANNEL CONDENSER COIL COMPONENTS - DESIGN SERIES "A"

JOHNSON CONTROLS 11


CONDENSER COIL COMPONENTS (CONT'D) CHILLER MODEL YLAA DESIGN SERIES "A" OR "C" (MICROCHANNEL)

FIGURE 3 - MICROCHANNEL CONDENSER COIL COMPONENTS - DESIGN SERIES "A"

77926-000-1a

43

-003ONLY

-000ONLY

-000ONLY

-003ONLY

BACK

7 7

6

5

JOHNSON CONTROLS12


TABLE 3 - CONDENSER COIL COMPONENTS - DESIGN SERIES "B"

ITEM DESCRIPTIONYLAA0070,

YLAA0080 AND YLAA0090

YLAA0091, YLAA0115 AND

YLAA0120YLAA0101

YLAA0135, YLAA0150 AND

YLAA0155FIGURE

ALUMINUM FIN COILS - 'PIN 45 = X'

2Coil*

375-75763-101(Qty 2)

375-75763-101(Qty 3)

375-75763-101(Qty 3)

375-75763-101(Qty 4)

4

3375-75763-102

(Qty 2)375-75763-102

(Qty 3)375-75763-102

(Qty 3)375-75763-102

(Qty 4)4

BLACK FIN COILS - 'PIN 45 = B'

2Coil*

375-75763-105(Qty 2)

375-75763-105(Qty 3)

375-75763-105(Qty 3)

375-75763-105(Qty 4)

4

3375-75763-106

(Qty 2)375-75763-106

(Qty 3)375-75763-106

(Qty 3)375-75763-106

(Qty 4)4

PHENOLIC COILS - 'PIN 45 = P'

2Coil*

375-75763-107(Qty 2)

375-75763-107(Qty 3)

375-75763-107(Qty 3)

375-75763-107(Qty 4)

4

3375-75763-108

(Qty 2)375-75763-108

(Qty 3)375-75763-108

(Qty 3)375-75763-108

(Qty 4)4

COPPER COILS - 'PIN 45 = C'

2Coil*

375-75763-103(Qty 2)

375-75763-103(Qty 3)

375-75763-103(Qty 3)

375-75763-103(Qty 4)

4

3375-75763-104

(Qty 2)375-75763-104

(Qty 3)375-75763-104

(Qty 3)375-75763-104

(Qty 4)4

*Note: Coils include coil and headers.

CONDENSER COIL COMPONENTS (CONTD) CHILLER MODEL YLAA DESIGN SERIES "B" (TUBE AND FIN)

JOHNSON CONTROLS 13


FIGURE 4 - CONDENSER COIL COMPONENTS DESIGN SERIES "B" - YLAA0091, YLAA0101, YLAA0115 & YLAA0120 SHOWN

77927-2a

CONDENSER COIL COMPONENTS (CONT'D) CHILLER MODEL YLAA DESIGN SERIES "B" (TUBE AND FIN)

JOHNSON CONTROLS14


FAN COMPONENTS

TABLE 4 - FAN COMPONENTS

ITEM DESCRIPTION VOLTAGE CODE

FAN TYPEFIGURESTANDARD

7/8", 1160 RPMLOW NOISE

7/8", 850 RPM

1sMotor, Fan

2 HP(YLAA0070-YLAA0175)

-17 024-36873-103 024-34980-102

5-28 024-36873-106 024-34980-102-40 024-36873-104 024-34980-105-46 024-36873-107 024-34980-101-58 024-36873-102 024-34980-104

2s Blade All 026-41594-000 026-41942-000 53 Guard All 026-35605-000 54 Orifice All 026-45002-000 55 Support All 026-41937-000 026-45533-000 56 Support, Ring All 026-36367-000 57 Screw, Cap (M8x125) All 021-18494-000 58 Spacer All 075-40484-000 59 Hub, Square All 026-41939-002 026-41939-005 5

S = Recommended Spare Parts

71386-000

Service Note: Fan Hub to Shaft Joint should be sealed with protective coating - use RUST VETO 344 - a solvent type, rust preventative coating.

FIGURE 5 - FAN COMPONENTS

Service Note: Pin Location 52 in Model Number will be X for Stan-dard Fan, or L for Low Noise Fan. See page 4.

9

7

8

3

2

4

1

65

JOHNSON CONTROLS 15


REFRIGERANT PIPING COMPONENTS CHILLER MODEL YLAA DESIGN SERIES "A", "B" & "C"

TABLE 5 - REFRIGERANT PIPING COMPONENTS

ITEM SYS. DESCRIPTION YLAA0070 YLAA0080 YLAA00090 FIGURE105 Both Valve, Ball (Discharge) 022-08883-000 022-08883-000 022-08883-000 6112S 1 Valve, Thermal Expansion 025-40666-000 025-40666-000 025-40681-000 6113S 2 Valve, Thermal Expansion 025-40666-000 025-40681-000 025-40681-000 6114 Both Moisture Indicator 026-14125-000 026-14125-000 026-14125-000 6115 Both Valve, Liquid Stop 022-10022-000 022-10022-000 022-10022-000 6116 Both Valve, Solenoid 025-41743-000 025-41743-000 025-41743-000 6118 Both Dehydrator, Body 026-43984-002 026-43984-002 026-43984-002 6119S Both Core, Dehydrator 026-37540-000 026-37540-000 026-37540-000 6122 Both Valve, Angle Stop 022-03836-000 022-03836-000 022-03836-000 6123 Both Valve, Charging 022-09754-000 022-09754-000 022-09754-000 6141 Both Valve, Ball (Suction) 022-09753-000 022-09753-000 022-09753-000 6148 Both Valve, Transducer 022-11735-000 022-11735-000 022-11735-000 6200 Both Valve, Relief (400 psi) 022-11704-000 022-11704-000 022-11704-000 6201 Both Tube, Relief 375-37978-000 375-37978-000 375-37978-000 6202 All Valve, Relief (650 psi) 022-10682-001 022-10682-001 022-10682-001 6203 All Tube, Relief 375-37975-000 375-37975-000 375-37975-000 6

ITEM SYS. DESCRIPTION YLAA0091 YLAA0100 AND YLAA0101YLAA0115, 0120 AND YLAA0125 FIGURE

105 Both Valve, Ball (Discharge) 022-08883-000 022-08883-000 022-08883-000 6112S 1 Valve, Thermal Expansion 025-40681-000 025-40681-000 025-40900-008 6113S 2 Valve, Thermal Expansion 025-40681-000 025-40900-008 025-40900-008 6114 Both Moisture Indicator 026-14125-000 026-14125-000 026-14125-000 6115 Both Valve, Liquid Stop 022-10022-000 022-10022-000 022-10022-000 6116 Both Valve, Solenoid 025-41743-000 025-41743-000 025-41743-000 6118 Both Dehydrator, Body 026-43984-002 026-43984-002 026-43984-002 6119S Both Core, Dehydrator 026-37540-000 026-37540-000 026-37540-000 6122 Both Valve, Angle Stop 022-03836-000 022-03836-000 022-03836-000 6123 Both Valve, Charging 022-09754-000 022-09754-000 022-09754-000 6141 Both Valve, Ball (Suction) 022-09753-000 022-09753-000 022-09753-000 6148 Both Valve, Transducer 022-11735-000 022-11735-000 022-11735-000 6200 Both Valve, Relief (400 psi) 022-11704-000 022-11704-000 022-11704-000 6201 Both Tube, Relief 375-37978-000 375-37978-000 375-37978-000 6202 All Valve, Relief (650 psi) 022-10682-001 022-10682-001 022-10682-001 6203 All Tube, Relief 375-37975-000 375-37975-000 375-37975-000 6

JOHNSON CONTROLS16


REFRIGERANT PIPING COMPONENTS (CONTD) CHILLER MODEL YLAA DESIGN SERIES "A", "B" & "C"

ITEM SYS. DESCRIPTION YLAA0135YLAA0141,

0150, 0155 AND YLAA0156

YLAA0170 AND YLAA0175 FIGURE

1051

Valve, Ball (Discharge)022-08883-000 022-08883-000

022-09752-000 62 022-09752-000 022-09752-000

112s 1Valve, Thermal Expansion

025-40900-004 025-40900-004025-40900-004 6

113s 2 025-40681-000 025-40900-008

1141

Moisture Indicator026-14125-000 026-14125-000

026-20574-000 62 026-20574-000 026-20574-000

1151

Valve, Liquid Stop022-10022-000 022-10022-000

022-09778-000 62 022-09778-000 022-09778-000

1161

Valve, Solenoid025-41743-000 025-41743-000

025-42090-000 62 025-42090-000 025-42090-000

1181

Dehydrator, Body026-43984-002 026-43984-002

026-43984-003 62 026-43984-003 026-43984-003

119s Both Core, Dehydrator 026-37540-000 026-37540-000 026-37540-000 6122 Both Valve, Angle Stop 022-03836-000 022-03836-000 022-03836-000 6123 Both Valve, Charging 022-09754-000 022-09754-000 022-09754-000 6

1411

Valve, Ball (Suction)022-09753-000 022-09753-000

022-11325-000 62 022-11325-000 022-11325-000

148 Both Valve, Transducer 022-11735-000 022-11735-000 022-11735-000 6200 Both Valve, Relief (400 psi) 022-11704-000 022-11704-000 022-11704-000 6201 Both Tube, Relief 375-37978-000 375-37978-000 375-37978-000 6202 All Valve, Relief (650 psi) 022-10682-001 022-10682-001 022-10682-001 6203 All Tube, Relief 375-37975-000 375-37975-000 375-37975-000 6


TABLE 5 - REFRIGERANT PIPING COMPONENTS (CONT'D)

JOHNSON CONTROLS 17


FIGURE 6 - REFRIGERANT PIPING COMPONENTS - MODELS YLAA0070, YLAA0080 & YLAA0090 SHOWN

118119

115116

148

123123

141200201

202203

141

122112

113 114

123

105

UNITS YLAA0070, YLAA0080 AND YLAA0090

148


JOHNSON CONTROLS18



TABLE 6 - HOT GAS BY-PASS COMPONENTS

ITEM MODEL DESCRIPTION PART NUMBER QUANTITY FIGURE7

All

Valve, Stop 022-03836-000 1 79 Valve, Hot Gas 025-40962-000 1 711 Valve, Solenoid 025-41558-000 1 718 Valve, Ball 022-11742-000 1 7

FIGURE 7 - HOT GAS BY-PASS COMPONENTS

9 7

11

18

SYSTEM PIPING YLAAHOT GAS BY-PASS 76061-000-2

JOHNSON CONTROLS 19


COMPRESSORTA

BLE

7 -

CO

MP

RE

SS

OR

PA

RT

NU

MB

ER

S -

R-4

10A

MO

DEL

VOLT

AG

E C

OD

ESY

STEM

#1

CO

MPR

ESSO

RSY

STEM

#2

CO

MPR

ESSO

RPA

RT

#M

OD

EL #

QTY

PAR

T #

MO

DEL

#Q

TYPA

RT

#M

OD

EL #

QTY

YLA

A00

70

-17

015-

0405

5-10

1

ZP15

4KC

E

301

5-04

055-

101

ZP15

4KC

E

3

N/A

N/A

N/A

-28

015-

0405

5-10

13

015-

0405

5-10

13

-40

015-

0405

5-10

23

015-

0405

5-10

23

-46

015-

0405

5-10

43

015-

0405

5-10

43

-58

015-

0405

5-10

53

015-

0405

5-10

53

YLA

A00

80

-17

015-

0404

5-10

1

ZP18

0KC

E

301

5-04

055-

101

ZP15

4KC

E

3

N/A

N/A

N/A

-28

015-

0404

5-10

13

015-

0405

5-10

13

-40

015-

0404

5-10

23

015-

0405

5-10

23

-46

015-

0404

5-10

43

015-

0405

5-10

43

-58

015-

0404

5-10

53

015-

0405

5-10

53

YLA

A00

90

-17

015-

0404

5-10

1

ZP18

0KC

E

301

5-04

052-

101

ZP38

5KC

E

101

5-04

045-

101

ZP18

0KC

E

1-2

801

5-04

045-

101

301

5-04

052-

101

101

5-04

045-

101

1-4

001

5-04

045-

102

301

5-04

052-

102

101

5-04

045-

102

1-4

601

5-04

045-

104

301

5-04

052-

104

101

5-04

045-

104

1-5

801

5-04

045-

105

301

5-04

052-

105

101

5-04

045-

105

1

YLA

A00

91

-17

015-

0405

2-10

1

ZP38

5KC

E

201

5-04

045-

101

ZP18

0KC

E

2

N/A

N/A

N/A

-28

015-

0405

2-10

12

015-

0404

5-10

12

-40

015-

0405

2-10

22

015-

0404

5-10

22

-46

015-

0405

2-10

42

015-

0404

5-10

42

-58

015-

0405

2-10

52

015-

0404

5-10

52

YLA

A01

00

AN

D

YLA

A01

01

-17

015-

0404

5-10

1

ZP18

0KC

E

301

5-04

052-

101

ZP38

5KC

E

2

N/A

N/A

N/A

-28

015-

0404

5-10

13

015-

0405

2-10

12

-40

015-

0404

5-10

23

015-

0405

2-10

22

-46

015-

0404

5-10

43

015-

0405

2-10

42

-58

015-

0404

5-10

53

015-

0405

2-10

52

JOHNSON CONTROLS20


MO

DEL

VOLT

AG

E C

OD

ESY

STEM

#1

CO

MPR

ESSO

RSY

STEM

#2

CO

MPR

ESSO

RPA

RT

#M

OD

EL #

QTY

PAR

T #

MO

DEL

#Q

TYPA

RT

#M

OD

EL #

QTY

YLA

A01

15

-17

015-

0405

2-10

1

ZP38

5KC

E

201

5-04

052-

101

ZP38

5KC

E

2

N/A

N/A

N/A

-28

015-

0405

2-10

12

015-

0405

2-10

12

-40

015-

0405

2-10

22

015-

0405

2-10

22

-46

015-

0405

2-10

42

015-

0405

2-10

42

-58

015-

0405

2-10

52

015-

0405

2-10

52

YLA

A01

20

AN

D

YLA

A01

25

-17

015-

0405

2-10

1

ZP38

5KC

E

201

5-04

052-

101

ZP38

5KC

E

2

N/A

N/A

N/A

-28

015-

0405

2-10

12

015-

0405

2-10

12

-40

015-

0405

2-10

22

015-

0405

2-10

22

-46

015-

0405

2-10

42

015-

0405

2-10

42

-58

015-

0405

2-10

52

015-

0405

2-10

52

YLA

A01

35

AN

D

YLA

A01

41

-17

015-

0405

2-10

1

ZP38

5KC

E

301

5-04

052-

101

ZP38

5KC

E

101

5-04

045-

101

ZP18

0KC

E

1-2

801

5-04

052-

101

301

5-04

052-

101

101

5-04

045-

101

1-4

001

5-04

052-

102

301

5-04

052-

102

101

5-04

045-

102

1-4

601

5-04

052-

104

301

5-04

052-

104

101

5-04

045-

104

1-5

801

5-04

052-

105

301

5-04

052-

105

101

5-04

045-

105

1

YLA

A01

50,

YLA

A01

55

AN

D

YLA

A01

56

-17

015-

0405

2-10

1

ZP38

5KC

E

301

5-04

052-

101

ZP38

5KC

E

2

N/A

N/A

N/A

-28

015-

0405

2-10

13

015-

0405

2-10

12

-40

015-

0405

2-10

23

015-

0405

2-10

22

-46

015-

0405

2-10

43

015-

0405

2-10

42

-58

015-

0405

2-10

53

015-

0405

2-10

52

YLA

A01

70

AN

D

YLA

A01

75

-17

015-

0405

2-10

1

ZP38

5KC

E

301

5-04

052-

101

ZP38

5KC

E

3

N/A

N/A

N/A

-28

015-

0405

2-10

13

015-

0405

2-10

13

-40

015-

0405

2-10

23

015-

0405

2-10

23

-46

015-

0405

2-10

43

015-

0405

2-10

43

-58

015-

0405

2-10

53

015-

0405

2-10

53

TAB

LE 7

- C

OM

PR

ES

SO

R P

AR

T N

UM

BE

RS

- R

-410

A (C

ON

T'D

)

COMPRESSOR (CONT'D)

JOHNSON CONTROLS 21


FIGURE 8 - COMPRESSOR LAYOUTS

72257-001c

72257-002c

YLAA0091, YLAA0115 and YLAA0120

YLAA0090, YLAA0101, YLAA0135, YLAA0150 and YLAA0155

72257-003c

2-M22-M1

1-M2

1-M1

SYSTEM #2

SYSTEM #1

-

2-M2 2-M11-M3 1-M2 1-M1

SYSTEM #2SYSTEM #1

YLAA0070 and YLAA0080

2-M3 2-M2 2-M1 1-M3 1-M2 1-M1

SYSTEM #2 SYSTEM #1

COMPRESSOR (CONT'D)

JOHNSON CONTROLS22


COMPRESSOR (CONT'D)

FIGURE 9 - COMPRESSOR

50459-1

DischargeConnection

Oil Line

PressureEqualization

SuctionConnection

TABLE 8 - RECOMMENDED COMPRESSOR OIL TYPE

ITEM REF. DESCRIPTION (6) 1 GALLON 5 GALLONOILs R-410A Oil, Compressor (Type 'V') 011-00948-000 011-00949-000


TABLE 9 - COMPRESSOR HEATER AND SOUND BLANKET PART NUMBERS

COMPRESSOR PART NUMBER

HEATER PART NUMBER

QUANTITY PER COMPRESSOR

SOUND BLANKET PART NUMBER

QUANTITY PER COMPRESSOR

015-04045-xxx 025-37888-000 1 010-06507-002 1015-04055-xxx 025-40351-000 1 010-06507-007 1015-04052-xxx 025-37853-000 1 010-06507-000 1

TABLE 10 - COMPRESSOR COMPONENTS

ITEM REF. NO. DESCRIPTION YORK NO.A 071-0520-05 Module Protector 025-38995-000B 005-0892-00 Cover, T-Box 025-38996-000

JOHNSON CONTROLS 23


CONTROL PANEL AND POWER PANEL CONFIGURATIONS

Power panels and option panels are offered in several different configurations using three (3) major components:

1. TERMINAL BLOCKS

2. CIRCUIT BREAKERS

3. NON-FUSED DISCONNECT SWITCHES

The most basic chiller power wiring configuration uses TERMINAL BLOCKS in the power panels, and an options panel with no power wire termi-nation hardware. The model pin number locations 16 and 17 would be X and X to reflect this basic combination. Identify model pin number locations 16 and 17 to identify the chiller power wiring con-nections and hardware listed below.

PIN 16 & 17LETTER CODEIDENTIFIERS

OPTION PANEL AND POWER PANEL CONFIGURATIONS

S X Single Point Supply Terminal BlockS D Single Point Supply Non-Fused Disconnect SwitchB X Single Point Supply Circuit Breaker

ITEM # DESCRIPTION YORK NO.1 Door Lock 021-32078-0002 Key 021-32231-000

FIGURE 10 - PANEL DOOR LOCK AND KEY

121

2

JOHNSON CONTROLS24


CONTROL PANEL AND POWER PANEL COMPONENTS

TABLE 11 - CONTROL PANEL AND POWER PANEL IDENTIFIERS

MODEL VOLTAGE CODE

SINGLE POINT TER-MINAL BLOCK

(SX)

SINGLE POINT NON-FUSED

DISCONNECT SWITCH

(SD)

SINGLE POINT CIRCUIT

BREAKER(BX)


DISCONNECT SWITCH W/ IND. SYS. CIRCUIT BREAKERS

(DB)

YLAA0070

17 371-05245-101 371-05245-201 371-05245-301 371-05245-40128 371-05245-102 371-05245-202 371-05245-302 371-05245-40240 371-05245-103 371-05245-203 371-05245-303 371-05245-40346 371-05245-104 371-05245-204 371-05245-304 371-05245-40458 371-05245-105 371-05245-205 371-05245-305 371-05245-405

YLAA0080

17 371-05245-107 371-05245-207 371-05245-307 371-05245-40728 371-05245-108 371-05245-208 371-05245-308 371-05245-40840 371-05245-109 371-05245-209 371-05245-309 371-05245-40946 371-05245-110 371-05245-210 371-05245-310 371-05245-41058 371-05245-111 371-05245-211 371-05245-311 371-05245-411

YLAA0090

17 371-05246-101 371-05246-201 371-05246-301 371-05246-40128 371-05246-102 371-05246-202 371-05246-302 371-05246-40240 371-05246-103 371-05246-203 371-05246-303 371-05246-40346 371-05246-104 371-05246-204 371-05246-304 371-05246-40458 371-05246-105 371-05246-205 371-05246-305 371-05246-405

YLAA0091

17 371-05244-101 371-05244-201 371-05244-301 371-05244-40128 371-05244-102 371-05244-202 371-05244-302 371-05244-40240 371-05244-103 371-05244-203 371-05244-303 371-05244-40346 371-05244-104 371-05244-204 371-05244-304 371-05244-40458 371-05244-105 371-05244-205 371-05244-305 371-05244-405

YLAA0100 AND

YLAA0101

17 371-05246-107 371-05246-207 371-05246-307 371-05246-40728 371-05246-108 371-05246-208 371-05246-308 371-05246-40840 371-05246-109 371-05246-209 371-05246-309 371-05246-40946 371-05246-110 371-05246-210 371-05246-310 371-05246-41058 371-05246-111 371-05246-211 371-05246-311 371-05246-411

To Identify Replacement Part Numbers, Select Panel Identifier Number From The Table 11 on page 24 Or From The Panel Identifier Label Shown in Figure 11 on page 26, Then Refer To The 'Control And Power Panel Components' Tables 12 through 22 starting on page 28.

JOHNSON CONTROLS 25


CONTROL PANEL AND POWER PANEL COMPONENTS (CONT'D)

MODEL VOLTAGE CODE

SINGLE POINT TER-MINAL BLOCK

(SX)


DISCONNECT SWITCH

(SD)

SINGLE POINT CIRCUIT

BREAKER(BX)


DISCONNECT SWITCH W/ IND. SYS. CIRCUIT BREAKERS

(DB)

YLAA0115

17 371-05244-107 371-05244-207 371-05244-307 371-05244-40728 371-05244-108 371-05244-208 371-05244-308 371-05244-40840 371-05244-109 371-05244-209 371-05244-309 371-05244-40946 371-05244-110 371-05244-210 371-05244-310 371-05244-41058 371-05244-111 371-05244-211 371-05244-311 371-05244-411

YLAA0120 AND

YLAA0125

17 371-05244-107 371-05244-207 371-05244-307 371-05244-40728 371-05244-108 371-05244-208 371-05244-308 371-05244-40840 371-05244-109 371-05244-209 371-05244-309 371-05244-40946 371-05244-110 371-05244-210 371-05244-310 371-05244-41058 371-05244-111 371-05244-211 371-05244-311 371-05244-411

YLAA0135 AND

YLAA0141

17 371-05246-113 371-05246-213 371-05246-313 371-05246-41328 371-05246-114 371-05246-214 371-05246-314 371-05246-41440 371-05246-115 371-05246-215 371-05246-315 371-05246-41546 371-05246-116 371-05246-216 371-05246-316 371-05246-41658 371-05246-117 371-05246-217 371-05246-317 371-05246-417

YLAA0150

17 371-05246-119 371-05246-219 371-05246-319 371-05246-41928 371-05246-120 371-05246-220 371-05246-320 371-05246-42040 371-05246-121 371-05246-221 371-05246-321 371-05246-42146 371-05246-122 371-05246-222 371-05246-322 371-05246-42258 371-05246-123 371-05246-223 371-05246-323 371-05246-423

YLAA0155 AND

YLAA0156

17 371-05246-119 371-05246-219 371-05246-319 371-05246-41928 371-05246-120 371-05246-220 371-05246-320 371-05246-42040 371-05246-121 371-05246-221 371-05246-321 371-05246-42146 371-05246-122 371-05246-222 371-05246-322 371-05246-42258 371-05246-123 371-05246-223 371-05246-323 371-05246-423

YLAA0170 AND

YLAA0175

17 371-05247-101 371-05247-201 371-05247-301 371-05247-40128 371-05247-102 371-05247-202 371-05247-302 371-05247-40240 371-05247-103 371-05247-203 371-05247-303 371-05247-40346 371-05247-104 371-05247-204 371-05247-304 371-05247-40458 371-05247-105 371-05247-205 371-05247-305 371-05247-405

To Identify Replacement Part Numbers, Select Panel Identifier Number From The Table 11 on page 24 Or From The Panel Identifier Label Shown in Figure 11 on page 26, Then Refer To The 'Control And Power Panel Components' Tables 12 through 22 starting on page 28.

TABLE 11 CONTROL PANEL AND POWER PANEL IDENTIFIERS (CONT'D)

JOHNSON CONTROLS26


POWER PANEL COMPONENTS

FIGURE 11 - PANEL PART NUMBER STICKER

*Service Note: Locate the PANEL NUMBER sticker on the upper right hand corner of the power panel, see Figure 11, then refer to the appropriate parts list for that number.

DSCN0003

JOHNSON CONTROLS 27


POWER PANEL COMPONENTS (CONTD)

FIGURE 12 - POWER PANEL COMPONENTS

2A 2C 5A 3A

4A 4B 4C 4D

2B

5A

3B9A

3A 3B9A2A 2C2BA

B

AB

2110

28-3

JOHNSON CONTROLS28


POWER PANEL COMPONENTS (CONTD)TA

BLE

12

- PO

WE

R P

AN

EL

CO

MP

ON

EN

TS -

YLA

A00

70

ITEM

QTY

.D

ESC

RIP

TIO

NSI

NG

LE P

OIN

T TE

RM

INA

L B

LOC

K (S

X)

SIN

GLE

PO

INT

NO

N-

FUSE

D D

ISC

ON

NEC

T SW

ITC

H (S

D)

SIN

GLE

PO

INT

CIR

CU

IT

BR

EAK

ER (B

X)

SIN

GLE

PO

INT

NO

N-

FUSE

D D

ISC

ON

NEC

T SW

ITC

H W

/ IN

D. S

YS-

TEM

CIR

CU

IT B

REA

K-

ERS

(DB

)37

1-05

245-

10x

371-

0524

5-20

x37

1-05

245-

30x

371-

0524

5-40

x2A

s3

Fan

Con

trol R

elay

024-

3552

6-00

002

4-35

526-

000

024-

3552

6-00

002

4-35

526-

000

2Bs

4Fa

n C

onta

ctor

(-17

, -28

& -4

0)02

4-35

444-

000

(12A

)**

024-

3544

4-00

0 (1

2A)*

*02

4-35

444-

000

(12A

)**

024-

3544

4-00

0 (1

2A)*

*Fa

n C

onta

ctor

(-46

& -5

8)02

4-35

441-

000

(9A

)**

024-

3544

1-00

0 (9

A)*

*02

4-35

441-

000

(9A

)**

024-

3544

1-00

0 (9

A)*

*2C

13S

urge

Sup

ress

or03

1-00

808-

000

031-

0080

8-00

003

1-00

808-

000

031-

0080

8-00

0

3A

6C

ompr

esso

r Con

tact

or (-

17)

024-

3547

0-00

0 (8

0A)*

*02

4-35

470-

000

(80A

)**

024-

3547

0-00

0 (8

0A)*

*02

4-35

470-

000

(80A

)**

2C

ompr

esso

r Con

tact

or (-

28)

024-

3547

0-00

0 (8

0A)*

*02

4-35

470-

000

(80A

)**

024-

3547

0-00

0 (8

0A)*

*02

4-35

470-

000

(80A

)**

402

4-35

467-

000

(65A

)**

024-

3546

7-00

0 (6

5A)*

*02

4-35

467-

000

(65A

)**

024-

3546

7-00

0 (6

5A)*

*6

Com

pres

sor C

onta

ctor

(-40

, -46

&

-58)

024-

3546

2-00

0 (5

0A)*

*02

4-35

462-

000

(50A

)**

024-

3546

2-00

0 (5

0A)*

*02

4-35

462-

000

(50A

)**

3B6

Gro

und

Lug

025-

3408

8-00

002

5-34

088-

000

025-

3408

8-00

002

5-34

088-

000

4A

1Te

rmin

al B

lock

025-

3941

0-00

0N

/AN

/AN

/A

1C

ircui

t Bre

aker

(-17

& -2

8)N

/AN

/A02

5-34

424-

000

N/A

Circ

uit B

reak

er (-

40, -

46 &

-58)

N/A

N/A

025-

3441

9-00

0N

/A

1N

on-F

used

Dis

c. S

w. (

-17

& -2

8)N

/A02

4-30

965-

000

N/A

024-

3096

5-00

0N

on-F

used

Dis

c. S

w. (

-40,

-46

& -5

8)N

/A02

4-30

963-

000

N/A

024-

3096

3-00

04B

3S

afet

y C

over

(use

w/ T

B)

025-

3939

3-00

0N

/AN

/AN

/A4C

1O

per.

Mec

h. (u

se w

/ CB

or N

FDS

)N

/A02

4-31

878-

000

024-

3187

8-00

002

4-31

878-

000

4D1

Gro

und

Lug

025-

3408

9-00

002

5-34

089-

000

025-

3408

9-00

002

5-34

089-

000

5A1

Ind.

Sys

. Circ

uit B

reak

er (S

ys. 1

)N

/AN

/AN

/A02

5-34

419-

000

1In

d. S

ys. C

ircui

t Bre

aker

(Sys

. 2)

N/A

N/A

N/A

024-

3184

2-00

08A

2Fu

se H

olde

r02

5-37

863-

000

025-

3786

3-00

002

5-37

863-

000

025-

3786

3-00

08B

6Fu

seS

ee F

use

Tabl

e on

Pag

e 36

9A4

Gro

und

Bar

025-

3568

5-00

002

5-35

685-

000

025-

3568

5-00

002

5-35

685-

000

s Rec

omm

ende

d S

pare

Par

t S

ee F

igur

e 12

on

page

27.

Not

e: L

ug K

its fo

r Circ

uit B

reak

ers

or N

on-F

used

Dis

conn

ect S

witc

hes

- See

LU

G K

IT T

AB

LE o

n P

age

38.

*Ser

vice

Not

e: L

ocat

e th

e PA

NE

L PA

RT

NU

MB

ER

stic

ker o

n th

e up

per r

ight

han

d co

rner

of t

he p

ower

pa

nel,

see

Figu

re 1

1 on

pag

e 26

, the

n re

fer t

o th

e ap

prop

riate

par

ts li

st fo

r tha

t num

ber.

**S

ervi

ce N

ote:

Mak

e a

visu

al in

spec

tion

of th

e co

ntac

tors

in o

rder

to

sel

ect t

he c

orre

ct re

plac

emen

t par

t. 02

4-35

441-

000

(9A

)

RI1

-D09

10-G

7 02

4-35

444-

000

(12A

)

RI1

-D12

10-G

7 02

4-35

447-

000

(18A

)

RI1

-D18

10-G

7 02

4-35

451-

000

(25A

)

RI1

-D25

10-G

7 02

4-35

462-

000

(50A

)

RI1

-D50

11-G

7 02

4-35

467-

000

(65A

)

RI1

-D65

11-G

7 02

4-35

470-

000

(80A

)

RI1

-D80

11-G

7 02

4-35

473-

000

(95A

)

RI1

-D95

11-G

7 02

4-34

294-

000

(150

A)

TE

-LC

1D15

0-F7

JOHNSON CONTROLS 29


TAB

LE 1

3 - P

OW

ER

PA

NE

L C

OM

PO

NE

NTS

- Y

LAA

0080

ITEM

QTY

.D

ESC

RIP

TIO

NSI

NG

LE P

OIN

T TE

RM

I-N

AL

BLO

CK

(SX)

SIN

GLE

PO

INT

NO

N-

FUSE

D D

ISC

ON

NEC

T SW

ITC

H (S

D)

SIN

GLE

PO

INT

CIR

CU

IT

BR

EAK

ER (B

X)

SIN

GLE

PO

INT

NO

N-

FUSE

D D

ISC

ON

NEC

T SW

ITC

H W

/ IN

D. S

YS-

TEM

CIR

CU

IT B

REA

K-

ERS

(DB

)37

1-05

245-

10x

371-

0524

5-20

x37

1-05

245-

30x

371-

0524

5-40

x2A

s3

Fan

Con

trol R

elay

024-

3552

6-00

002

4-35

526-

000

024-

3552

6-00

002

4-35

526-

000

2Bs

4Fa

n C

onta

ctor

(-17

, -28

& -4

0)02

4-35

444-

000

(12A

)**

024-

3544

4-00

0 (1

2A)*

*02

4-35

444-

000

(12A

)**

024-

3544

4-00

0 (1

2A)*

*Fa

n C

onta

ctor

(-46

& -5

8)02

4-35

441-

000

(9A

)**

024-

3544

1-00

0 (9

A)*

*02

4-35

441-

000

(9A

)**

024-

3544

1-00

0 (9

A)*

*2C

13S

urge

Sup

ress

or03

1-00

808-

000

031-

0080

8-00

003

1-00

808-

000

031-

0080

8-00

0

3A

6C

ompr

esso

r Con

tact

or (-

17)

024-

3547

0-00

0 (8

0A)*

*02

4-35

470-

000

(80A

)**

024-

3547

0-00

0 (8

0A)*

*02

4-35

470-

000

(80A

)**

4C

ompr

esso

r Con

tact

or (-

28)

024-

3547

0-00

0 (8

0A)*

*02

4-35

470-

000

(80A

)**

024-

3547

0-00

0 (8

0A)*

*02

4-35

470-

000

(80A

)**

202

4-35

467-

000

(65A

)**

024-

3546

7-00

0 (6

5A)*

*02

4-35

467-

000

(65A

)**

024-

3546

7-00

0 (6

5A)*

*3

Com

pres

sor C

onta

ctor

(-40

)02

4-35

467-

000

(65A

)**

024-

3546

7-00

0 (6

5A)*

*02

4-35

467-

000

(65A

)**

024-

3546

7-00

0 (6

5A)*

*3

024-

3546

2-00

0 (5

0A)*

*02

4-35

462-

000

(50A

)**

024-

3546

2-00

0 (5

0A)*

*02

4-35

462-

000

(50A

)**

6C

ompr

esso

r Con

tact

or (-

46 &

-58)

024-

3546

2-00

0 (5

0A)*

*02

4-35

462-

000

(50A

)**

024-

3546

2-00

0 (5

0A)*

*02

4-35

462-

000

(50A

)**

3B6

Gro

und

Lug

025-

3408

8-00

002

5-34

088-

000

025-

3408

8-00

002

5-34

088-

000

4A

1Te

rmin

al B

lock

025-

3941

0-00

0N

/AN

/AN

/A

1C

ircui

t Bre

aker

(-17

& -2

8)N

/AN

/A02

5-34

424-

000

N/A

Circ

uit B

reak

er (-

40, -

46 &

-58)

N/A

N/A

025-

3441

9-00

0N

/A

1N

on-F

used

Dis

c. S

w. (

-17

& -2

8)N

/A02

4-30

965-

000

N/A

024-

3096

5-00

0N

on-F

used

Dis

c. S

w. (

-40)

N/A

024-

3096

4-00

0N

/A02

4-30

964-

000

Non

-Fus

ed D

isc.

Sw

. (-4

6 &

-58)

N/A

024-

3096

3-00

0N

/A02

4-30

963-

000

4B3

Saf

ety

Cov

er (u

se w

/ TB

)02

5-39

393-

000

N /A

N/A

N /A

4C1

Ope

r. M

ech.

(use

w/ C

B o

r NFD

S)

N/A

024-

3187

8-00

002

4-31

878-

000

024-

3187

8-00

04D

1G

roun

d Lu

g02

5-34

089-

000

025-

3408

9-00

002

5-34

089-

000

025-

3408

9-00

0

5A1

Ind.

Sys

. Circ

uit B

reak

er (S

ys. 1

)N

/AN

/AN

/A02

5-34

419-

000

1In

d. S

ys. C

ircui

t Bre

aker

(Sys

. 2)

N/A

N/A

N/A

024-

3184

2-00

08A

2Fu

se H

olde

r02

5-37

863-

000

025-

3786

3-00

002

5-37

863-

000

025-

3786

3-00

08B

6Fu

seS

ee F

use

Tabl

e on

Pag

e 36

9A4

Gro

und

Bar

025-

3568

5-00

002

5-35

685-

000

025-

3568

5-00

002

5-35

685-

000

SR

ecom

men

ded

Spa

re P

art

See

Fig

ure

12 o

n pa

ge 2

7.

Not

e: L

ug K

its fo

r Circ

uit B

reak

ers

or N

on-F

used

Dis

conn

ect S

witc

hes

- See

LU

G K

IT T

AB

LE o

n P

age

38.

*Ser

vice

Not

e: L

ocat

e th

e PA

NE

L PA

RT

NU

MB

ER

stic

ker o

n th

e up

per r

ight

han

d co

rner

of t

he p

ower

pa

nel,

see

Figu

re 1

1 on

pag

e 26

, the

n re

fer t

o th

e ap

prop

riate

par

ts li

st fo

r tha

t num

ber.

**S

ervi

ce N

ote:

Mak

e a

visu

al in

spec

tion

of th

e co

ntac

tors

in o

rder

to s

elec

t the

co

rrec

t rep

lace

men

t par

t. 02

4-35

441-

000

(9A

)

RI1

-D09

10-G

7 02

4-35

444-

000

(12A

)

RI1

-D12

10-G

7 02

4-35

447-

000

(18A

)

RI1

-D18

10-G

7 02

4-35

451-

000

(25A

)

RI1

-D25

10-G

7 02

4-35

462-

000

(50A

)

RI1

-D50

11-G

7 02

4-35

467-

000

(65A

)

RI1

-D65

11-G

7 02

4-35

470-

000

(80A

)

RI1

-D80

11-G

7 02

4-35

473-

000

(95A

)

RI1

-D95

11-G

7 02

4-34

294-

000

(150

A)

TE

-LC

1D15

0-F7


JOHNSON CONTROLS30


POWER PANEL COMPONENTS (CONTD)TA

BLE

14

- PO

WE

R P

AN

EL

CO

MP

ON

EN

TS -

YLA

A00

90

ITEM

QTY

.D

ESC

RIP

TIO

N

SIN

GLE

PO

INT

TER

MIN

AL

BLO

CK

(S

X)

SIN

GLE

PO

INT

NO

N-

FUSE

D D

ISC

ON

NEC

T SW

ITC

H (S

D)

SIN

GLE

PO

INT

CIR

CU

IT B

REA

KER

(B

X)

SIN

GLE

PO

INT

NO

N-

FUSE

D D

ISC

ON

NEC

T SW

ITC

H W

/ IN

D. S

YSTE

M

CIR

CU

IT B

REA

KER

S (D

B)

371-

0524

6-10

x37

1-05

246-

20x

371-

0524

6-30

x37

1-05

246-

40x

2As

3Fa

n C

ontro

l Rel

ay02

4-35

526-

000

024-

3552

6-00

002

4-35

526-

000

024-

3552

6-00

0

2Bs

4Fa

n C

onta

ctor

(-17

, -28

& -4

0)02

4-35

444-

000

(12A

)**

024-

3544

4-00

0 (1

2A)*

*02

4-35

444-

000

(12A

)**

024-

3544

4-00

0 (1

2A)*

*Fa

n C

onta

ctor

(-46

& -5

8)02

4-35

441-

000

(9A

)**

024-

3544

1-00

0 (9

A)*

*02

4-35

441-

000

(9A

)**

024-

3544

1-00

0 (9

A)*

*2C

14S

urge

Sup

ress

or03

1-00

808-

000

031-

0080

8-00

003

1-00

808-

000

031-

0080

8-00

0

3A

4C

ompr

esso

r Con

tact

or (-

17)

024-

3547

0-00

0 (8

0A)*

*02

4-35

470-

000

(80A

)**

024-

3547

0-00

0 (8

0A)*

*02

4-35

470-

000

(80A

)**

102

4-34

294-

000

(150

A)*

*02

4-34

294-

000

(150

A)*

*02

4-34

294-

000

(150

A)*

*02

4-34

294-

000

(150

A)*

*4

Com

pres

sor C

onta

ctor

(-28

)02

4-35

470-

000

(80A

)**

024-

3547

0-00

0 (8

0A)*

*02

4-35

470-

000

(80A

)**

024-

3547

0-00

0 (8

0A)*

*1

024-

3547

3-00

0 (9

5A)*

*02

4-35

473-

000

(95A

)**

024-

3546

7-00

0 (6

5A)*

*02

4-35

467-

000

(65A

)**

4C

ompr

esso

r Con

tact

or (-

40)

024-

3546

7-00

0 (6

5A)*

*02

4-35

467-

000

(65A

)**

024-

3546

7-00

0 (6

5A)*

*02

4-35

467-

000

(65A

)**

102

4-35

473-

000

(95A

)**

024-

3547

3-00

0 (9

5A)*

*02

4-35

462-

000

(50A

)**

024-

3546

2-00

0 (5

0A)*

*4

Com

pres

sor C

onta

ctor

(-46

& -5

8)02

4-35

462-

000

(50A

)**

024-

3546

2-00

0 (5

0A)*

*02

4-35

462-

000

(50A

)**

024-

3546

2-00

0 (5

0A)*

*1

024-

3547

0-00

0 (8

0A)*

*02

4-35

470-

000

(80A

)**

024-

3547

0-00

0 (8

0A)*

*02

4-35

470-

000

(80A

)**

3B5

Gro

und

Lug

025-

3408

8-00

002

5-34

088-

000

025-

3408

8-00

002

5-34

088-

000

4A

1Te

rmin

al B

lock

(-17

& -2

8)02

5-32

536-

000

N/A

N/A

N/A

Term

inal

Blo

ck (-

40, -

46 &

-58)

025-

3491

0-00

0N

/AN

/A

1C

ircui

t Bre

aker

(-17

& -2

8)N

/AN

/A02

5-34

424-

000

N/A

Circ

uit B

reak

er (-

40, -

46 &

-58)

N/A

N/A

025-

3441

9-00

0N

/A

1N

on-F

used

Dis

c. S

w. (

-17

& -2

8)N

/A02

4-30

965-

000

N/A

024-

3096

5-00

0N

on-F

used

Dis

c. S

w. (

-40)

N/A

024-

3096

4-00

0N

/A02

4-30

964-

000

Non

-Fus

ed D

isc.

Sw

. (-4

6 &

-58)

N/A

024-

3096

3-00

0N

/A02

4-30

963-

000

4B3

Saf

ety

Cov

er (u

se w

/ TB

-17

& -2

8)02

5-39

397-

000

N /A

N/A

N /A

Saf

ety

Cov

er (u

se w

/ TB

-40,

-46

& -5

8)02

5-39

393-

000

4C1

Ope

r. M

ech.

(use

w/ C

B o

r NFD

S)

N/A

024-

3187

8-00

002

4-31

878-

000

024-

3187

8-00

04D

1G

roun

d Lu

g02

5-34

089-

000

025-

3408

9-00

002

5-34

089-

000

025-

3408

9-00

0

5A1

Ind.

Sys

. Circ

uit B

reak

er (S

ys. 1

)N

/AN

/AN

/A02

5-34

419-

000

1In

d. S

ys. C

ircui

t Bre

aker

(Sys

. 2)

N/A

N/A

N/A

024-

3184

2-00

08A

2Fu

se H

olde

r02

5-37

863-

000

025-

3786

3-00

002

5-37

863-

000

025-

3786

3-00

08B

6Fu

seS

ee F

use

Tabl

e on

Pag

e 36

9A4

Gro

und

Bar

025-

3568

5-00

002

5-35

685-

000

025-

3568

5-00

002

5-35

685-

000

s Rec

omm

ende

d S

pare

Par

t. S

ee F

igur

e 12

on

page

27.

N

ote:

Lug

Kits

for C

ircui

t Bre

aker

s or

Non

-Fus

ed D

isco

nnec

t Sw

itche

s - S

ee L

UG

KIT

TA

BLE

on

Pag

e 38

.

*Ser

vice

Not

e: L

ocat

e th

e PA

NE

L PA

RT

NU

MB

ER

stic

ker o

n th

e up

per r

ight

han

d co

rner

of t

he p

ower

pa

nel,

see

Figu

re 1

1 on

pag

e 26

, the

n re

fer t

o th

e ap

prop

riate

par

ts li

st fo

r tha

t num

ber.

**S

ervi

ce N

ote:

M

ake

a vi

sual

insp

ectio

n of

the

cont

acto

rs in

ord

er to

sel

ect

the

corr

ect r

epla

cem

ent p

art.

024-

3544

1-00

0 (

9A)

R

I1-D

0910

-G7

| 024

-354

44-0

00 (

12A

)

RI1

-D12

10-G

7 02

4-35

447-

000

(18A

)

RI1

-D18

10-G

7 | 0

24-3

5451

-000

(25

A)

R

I1-D

2510

-G7

024-

3546

2-00

0 (5

0A)

R

I1-D

5011

-G7

| 024

-354

67-0

00 (

65A

)

RI1

-D65

11-G

7 02

4-35

470-

000

(80A

)

RI1

-D80

11-G

7 | 0

24-3

5473

-000

(95

A)

R

I1-D

9511

-G7

024-

3429

4-00

0 (1

50A

) T

E-L

C1D

150-

F7

JOHNSON CONTROLS 31


TAB

LE 1

5 - P

OW

ER

PA

NE

L C

OM

PO

NE

NTS

- Y

LAA

0091

ITEM

QTY

.D

ESC

RIP

TIO

N

SIN

GLE

PO

INT

TER

MIN

AL

BLO

CK

(S

X)

SIN

GLE

PO

INT

NO

N-

FUSE

D D

ISC

ON

NEC

T SW

ITC

H (S

D)

SIN

GLE

PO

INT

CIR

CU

IT B

REA

KER

(B

X)

SIN

GLE

PO

INT

NO

N-

FUSE

D D

ISC

ON

NEC

T SW

ITC

H W

/ IN

D. S

YS-

TEM

CIR

CU

IT B

REA

K-

ERS

(DB

)37

1-05

244-

10x

371-

0524

4-20

x37

1-05

244-

30x

371-

0524

4-40

x2A

s3

Fan

Con

trol R

elay

024-

3552

6-00

002

4-35

526-

000

024-

3552

6-00

002

4-35

526-

000

2Bs

6Fa

n C

onta

ctor

(-17

, -28

& -4

0)02

4-35

444-

000

(12A

)**

024-

3544

4-00

0 (1

2A)*

*02

4-35

444-

000

(12A

)**

024-

3544

4-00

0 (1

2A)*

*Fa

n C

onta

ctor

(-46

& -5

8)02

4-35

441-

000

(9A

)**

024-

3544

1-00

0 (9

A)*

*02

4-35

441-

000

(9A

)**

024-

3544

1-00

0 (9

A)*

*2C

13S

urge

Sup

ress

or03

1-00

808-

000

031-

0080

8-00

003

1-00

808-

000

031-

0080

8-00

0

3A

2C

ompr

esso

r Con

tact

or (-

17 &

-28)

024-

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12 o

n pa

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7.

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e: L

ug K

its fo

r Circ

uit B

reak

ers

or N

on-F

used

Dis

conn

ect S

witc

hes

- S

ee L

UG

KIT

TA

BLE

on

Pag

e 38

.

*Ser

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Not

e: L

ocat

e th

e PA

NE

L PA

RT

NU

MB

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stic

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n th

e up

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ight

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d co

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pa

nel,

see

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re 1

1 on

pag

e 26

, the

n re

fer t

o th

e ap

prop

riate

par

ts li

st fo

r tha

t num

ber.

**S

ervi

ce N

ote:

M

ake

a vi

sual

insp

ectio

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the

cont

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sel

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JOHNSON CONTROLS32


TAB

LE 1

6 - P

OW

ER

PA

NE

L C

OM

PO

NE

NTS

- Y

LAA

0100

& Y

LAA

0101

ITEM

QTY

.D

ESC

RIP

TIO

N

SIN

GLE

PO

INT

TER

MIN

AL

BLO

CK

(S

X)

SIN

GLE

PO

INT

NO

N-F

USE

D D

ISC

ON

-N

ECT

SWIT

CH

(SD

)

SIN

GLE

PO

INT

CIR

CU

IT B

REA

KER

(B

X)

SIN

GLE

PO

INT

NO

N-

FUSE

D D

ISC

ON

NEC

T SW

ITC

H W

/ IN

D. S

YSTE

M

CIR

CU

IT B

REA

KER

S (D

B)

371-

0524

6-10

X37

1-05

246-

20X

371-

0524

6-30

X37

1-05

246-

40X

2As

3Fa

n C

ontro

l Rel

ay02

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526-

000

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3552

6-00

002

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000

024-

3552

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n C

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024-

3544

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)**

3Fa

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3544

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024-

3544

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A)*

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024-

3544

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2C14

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ssor

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1-00

808-

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031-

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003

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3C

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r Con

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3546

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5A)*

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024-

3547

3-00

0 (9

5A)*

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4-35

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000

(95A

)**

024-

3547

3-00

0 (9

5A)*

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4-35

473-

000

(95A

)**

3C

ompr

esso

r Con

tact

or (-

46 &

-58)

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3546

2-00

0 (5

0A)*

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462-

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3546

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3408

8-00

002

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088-

000

025-

3408

8-00

0

4A

1Te

rmin

al B

lock

(-17

& -2

8)02

5-32

536-

000

N/A

N/A

N/A

Term

inal

Blo

ck (-

40, -

46 &

-58)

025-

3491

0-00

0N

/AN

/AN

/A

1C

ircui

t Bre

aker

(-17

& -2

8)N

/AN

/A02

5-34

425-

000

N/A

Circ

uit B

reak

er (-

40 &

-46)

N/A

N/A

025-

3442

4-00

0N

/AC

ircui

t Bre

aker

(-58

)N

/AN

/A02

5-34

419-

000

N/A

1N

on-F

used

Dis

c. S

w. (

-17

& -2

8)N

/A02

4-30

965-

000

N/A

024-

3096

5-00

0N

on-F

used

Dis

c. S

w. (

-40

& -4

6)N

/A02

4-30

964-

000

N/A

024-

3096

4-00

0N

on-F

used

Dis

c. S

w. (

-58)

N/A

024-

3096

3-00

0N

/A02

4-30

963-

000

4B3

Saf

ety

Cov

er (u

se w

/ TB

-17

& -2

8)02

5-39

397-

000

N /A

N/A

N /A

Saf

ety

Cov

Documents

Shiller York manual