SiemensEnergy & Automation, Inc.

SiemensEnergy & Automation, Inc. sinamicsSINAMICS S120

Automation and Drives

SINAMICS S120

Overview

Stand Alone Drives

Multi-Axis Drives

Controllers

Safety Integrated

SINAMICS S120

Applied Drive of the Future

The new drive system

for demandingdrive applications

in machine building

and plant construction

2

Automation and Drives

SINAMICS S120

Overview

Stand Alone Drives

Multi-Axis Drives

Controllers

Safety Integrated

The SINAMICS-Family

A Truly Complete Family

3

Automation and Drives

SINAMICS S120

Overview

Stand Alone Drives

Multi-Axis Drives

Controllers

Safety Integrated

Pre

-Sal

esP

ost

-Sal

esSIZER

Workbench (uniform look&feel)

OrderParts list

Pro

ject

SINAMICS Engineering Workbench

In SCOUT, STEP7, or Drive ES

STARTERintegrated

STARTERstand-alone

or

Automation and Drives

SINAMICS S120

Overview

Stand Alone Drives

Multi-Axis Drives

Controllers

Safety Integrated

SINAMICS S120 System overview

Multi Axis Drive

Line ModulesControl Unit

SINAMICS S120

Motor Modules

Motors Motors

Single Axis Drive

D/C components Electronicoptions

AC supply

Control Units

Automation and Drives

SINAMICS S120

Overview

Stand Alone Drives

Multi-Axis Drives

Controllers

Safety Integrated

2 – 125 HPin Booksize-Format

AC/AC drives

for single axis applications

DC/AC drives(Common DC bus)

for multiple axis applications

0.25 – 125 HPin Blocksize-Format

125 – 400HPin Chassis-Format

SINAMICS S120: product variants / power range

125 – 1600 HPin Chassis-Format

Automation and Drives

SINAMICS S120

Overview

Stand Alone Drives

Multi-Axis Drives

Controllers

Safety Integrated

Single-axis drives consist of two components

Control Unit + Power Module

PM 340

CU310 DP (Profibus)CU310 PN (PROFINET)

CUA31

Compatibility of CUs and PM -> reduction in versions

SINAMICS S120 AC/ACComponents

Automation and Drives

SINAMICS S120

Overview

Stand Alone Drives

Multi-Axis Drives

Controllers

Safety Integrated

AC/AC Framesize Overview

F55-90kW

D18,5-30kW E

37-45kW

FX110-132kW

GX160-250kW

A230:

0,12-0,75kW460V:

0,37-1,5kW

B2,2-4kW

C7,5-

15kW

Starting with a complete Power Range

Automation and Drives

SINAMICS S120

Overview

Stand Alone Drives

Multi-Axis Drives

Controllers

Safety Integrated

Multi-axis Drives

Multi-axis drives consist of at least three components Line module (supply) Motor module (power unit) Control unit for the control of several drives

Communication for all components is performed via a uniform interface:

DRIVE-CLIQ

Only one field bus connection to a higher-level control is required for the whole axis line-up

Automation and Drives

SINAMICS S120

Overview

Stand Alone Drives

Multi-Axis Drives

Controllers

Safety Integrated

SMC20 SMC30

Motor withDRIVE-CLiQinterface

Motor withoutDRIVE-CLiQinterface

DRIVE-CLiQencoder

Conventionalencoder

Digital/analogperiphery

DRIVE-CLiQ Flexible Backplane

All drive-related components are connected to SINAMICS S120 via DRIVE-CLiQ

| 12

Siemens Energy & Automation, Inc.

Production Machines

DRIVE-CLiQ and the unified software architecture enable combined operation of the various SINAMICS S120 designs

Booksize and chassis units may be combined within a single line-up

Control Unit

Motor Modules Booksize

MotorModulesChassis

Line ModuleChassis

Combining booksize and chassis units

Single axis

w/ CUA31

Automation and Drives

SINAMICS S120

Overview

Stand Alone Drives

Multi-Axis Drives

Controllers

Safety Integrated

Innovative Machine Designs

P350

CU320 + LM + MM Frame Size A w/ CUA31

Multi-axis system combined with single axis power modulesto form a modular machine

Modular M

achine

Automation and Drives

SINAMICS S120

Overview

Stand Alone Drives

Multi-Axis Drives

Controllers

Safety Integrated

Line Modules supply the energy for the DC-link

Line Modules

Line current

Basic Line Modules Non-regulated rectifier

Smart Line Modules Non-regulated rectifier/regenerative unit

Active Line Modules Regulated DC link rectifier/regenerative unit

Line current• Reduced harmonics

• Line fault tolerant

• Higher performance

• Better motor utilization

• Rectification of 1.6 vs. 1.35

Automation and Drives

SINAMICS S120

Overview

Stand Alone Drives

Multi-Axis Drives

Controllers

Safety Integrated

Motor Modules supply the motors with energy from the DC-link

Supply VoltageRated Output Current (A) 3 5 9 18 30 45 60 85 132 200 3 5 9 18Maximum Output Current (A) 6 10 18 36 56 85 113 141 212 282 6 10 18 36Width (mm) 50 50 50 50 100 150 150 200 300 300 50 50 50 100Height (mm)Depth (mm)Degree of ProtectionCooling MethodAmbient Temperature

Internal and External Air Cooling, Cold Plate Cooling0-40°C without derating, up to 55°C with derating

Motor ModulesSingle Double

DC 510-720V

380270IP20

Motor Modules – Booksize Design

Single Motor Modules for rated output currents up to 200 A

Double Motor Modules Space saving version for two motors for rated output currents up to 18 A

Automation and Drives

SINAMICS S120

Overview

Stand Alone Drives

Multi-Axis Drives

Controllers

Safety Integrated

CU320 control unit Fastening lug

4 2-colorstatus LEDs

3 measuring sockets which help you in commissioning

Example of CU320 Control Module

Integrated side receptacles

PROFIBUS interface

8 parameterizable digital inputs8 parameterizable bi-directional

digital inputs/outputs (of which 6 are high-speed inputs)

Option slot for expanding the interfaces, e.g. TB30, CBC10

Parameterized as either a Servo or Vector Controller

CompactFlash Card- Stores parameters- Defines performance option

Automation and Drives

SINAMICS S120

Overview

Stand Alone Drives

Multi-Axis Drives

Controllers

Safety Integrated

Central control unitThe control unit is the ONLY difference between the various control systems.

Commonality between Control Systems

Control Units

SINAMICSCU320

SIMOTIOND445D435D425

SINUMERIKNCU730NCU720NCU710

Automation and Drives

SINAMICS S120

Overview

Stand Alone Drives

Multi-Axis Drives

Controllers

Safety Integrated

Protection against unexpected start-up of the drive Impulses of the drive are safely “deleted” Torque-generating energy supply is safely disconnected Two-channel control

Safe standstillon power module

Safe standstillon CU320

P24

P24

Later also via PROFIsafe

No torque-generating energy

(one terminal for one ormore drives)

Advantages: No switching devices for “electric OFF“ or no problematic contactors

between converter and motors. The DC-link “can stay alive“.

Checkback signalfrom CU320

Safe standstill (SH)

Automation and Drives

SINAMICS S120

Overview

Stand Alone Drives

Multi-Axis Drives

Controllers

Safety Integrated

Brake control directly at the motor module –two-channel, monitored (for Booksize devices) Both switched between 24 V and ground Brake cable integrated in motor cable -

no PLC output required

Power plug

Motor withintegrated brake

Power module

+24 V

M

B+

B-

Monitoring and Control

Channel 1

Channel 2

Monito-ring

24 V supply

Motormodule

U2 V2 W2

Diagnostics

24 V

M

Power cable Load

If there is a control fault, the brake will remain fully

functionable!

If there is a control fault, the brake will remain fully

functionable!

Safe brake control (SBC)