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siemens.com/sinamics-s120-cabinet-modules
SINAMICS S120 Cabinet ModulesThe drive system for multi-motor applications, modular and powerful
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SINAMICS – the optimum drive for every task The drive family for leading-edge drive solutions
SINAMICS offers the optimum drive for
each and every drive application – and
all of the drives can be engineered,
parameterized, commissioned and
operated in the same standard way.
SINAMICS – to tackle any drive application
•Widerangeofpowerratingsfrom0.12kWto120MW
• Bothinlow-voltageaswellasmedium-voltageversions
• Standardfunctionalityusingcommonhardwareandsoftwareplatforms
• Onestandardengineeringprocessusingjusttwotoolsforalldrives:SIZERforengineeringandSTARTERforparameterizingandcommissioning
• Highdegreeofflexibilityandcombinability
Low voltage Direct current Medium voltage
DC ACAC
Common Engineering Tools
SIZER – for simple planning and engineering STARTER – for fast commissioning, optimization and diagnostics
Forbasicapplications Forhigher-valueapplications Forbasicservoapplications
Fordemandingapplications Forbasicapplicationsanddemandingapplications
Forapplicationswithhighpowerratings
V/f open-loopcontrol
V/fopen-loopcontrol/FCC
ServocontrolV/f open-loop/vectorcontrol V/f open-loop/vectorcontrol/servocontrol Closed-loopspeed/
control/torquecontrol V/f open-loop/vectorcontrol
0.12–3kW 0.75–7.5kW 0.37–250kW 0.75–7.5kW 75–1500kW 0.12–90kW 0.12–4500kW 75–1200kW 6kW–30MW 0.8–120MW
Pumps,fans,conveyorbelts
Conveyortechnology
Pumps,fans,conveyorbelts,compressors,mixers,crushers,extruders
Single-axispositioning
applicationsinmachineryandplantbuilding
Productionmachines(packagingmachines,textileandprintingmachines,papermachines,
plasticsmachines),machinetools,plants,processlinesandrollingmills
Teststands,crosscutters,centrifuges
Rollingmilldrives,wiredrawingmachines,
extruders,kneaders,cablerailwaysandlifts,
teststanddrives
Pumps,fans,compressors,mixers,extruders,crushers,rollingmills,
minewinders,excavators,teststands
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Individuality through modularity
SINAMICSS120CabinetModulesaredriveconvertersthatcanbeengineeredfortheparticulardriveapplicationusingamodularprinciple–sothatalmostanydrivesolutioncanbeoptimallyimple-mented.Thismodularsystemisespe-ciallysuitedformulti-motorswithcentrallinesupplyinfeedandcommonDClinkbusbars.Forinstance,thesearetypicallyfoundinpapermachines,rollingmills,teststands,cranesandliftingequipment.
Simple planning, simple service
SINAMICSS120CabinetModulesareacompletelynewdevelopment.Theyareconvincingineveryphaseoftheproductlifecycleasaresultoftheircost-effec-tivenessandsimplicity–fromplanningandprocurementthroughinstallationandcommissioninguptoday-to-dayoperationandservice.SINAMICSS120CabinetModulesofferanoutstandingprice-performanceratioandtheycanbeintegratedintoanyautomationsolution.
Fast and reliably to the perfect drive SINAMICS S120 Cabinet Modules – a finely scalable modular system
SINAMICS S120 Cabinet Modules at a glance
•Modularsystemofcabinetmodulesforeverydrivetask
• Highdegreeofflexibilitythroughfinelyscalablepowerratingandperformance
• Standardizedinterfaces• Readytopower-upcabinetsystems• Extremelyreliable• Energy-efficient•Maximumoperatingsafetyandreliability
• Veryservice-friendly• Extremelycompactandquiet• Extensiverangeofoptions
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The ideal module combination is easily configured
Simple configuration using standardized interfaces
Thetype-testedcabinetmodulescanbequicklyandsimplylinkedtogethertoaddressalmostanyplantorsystemconfiguration.Standardizedinterfacesforthepowerandcontrolconnectionssimplifyengineeringandinstallation.Prefabricatedbusbarsetsareusedtoestablishthepowerconnectionsbetweenthevariousmodules.Communicationsbetweenthepowermodulesandthecentralcontrolunit–fromwherealloftheaxesarecontrolled–arerealizedviaDRIVE-CLiQ.DRIVE-CLiQisaserialinterfaceinsidethedrive.Alsousingprefabricatedcableswithdifferentlengths,itallowsthecompletedrivegrouptobequicklyandeasilycon-figured.
The optimum configuration – quickly and reliably: SIZER engineering tool
UsingSINAMICS,adrivesystemisengineeredquicklyandreliablyasneverbefore.ThisisbecausetheSIZERengi-neeringtoolincludesallofthecompo-nentsrequiredtoengineeradrivesystemandpermitstheusertosimplydimensionthedrivetospecificallyaddresstheappli-cation.SIZERiseasytolearnandcanbeintuitivelyhandledthankstoitsgraphicoperatorinterfaceandtheintegratedWizards.
Thismeansthatusersareoptimallysup-portedwhenengineeringandselectingSINAMICSS120CabinetModules.
Speeds up commissioning: STARTER tool
STARTERisthestandardcommissioningtoolforalldrivesbelongingtotheSINAMICSfamily.Thecommissioningengineercantransparentlyconfigureandoptimizeevencomplexsystemsinanextremelyshorttime.STARTERisavailableinthreeinstallationversions:Asstand-aloneversion,integratedinDriveESforapplicationswithSIMATICorintegratedinSCOUTforapplicationswithSIMOTION.
SIZERtool STARTERtool
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Prepared and shipped ready to be connected up
SINAMICSS120CabinetModuleshavealloftheconnectionsandconnectingele-mentsrequired.Standardizedinterfacesforalloftheversionsofthedriveunitshelpwhenitcomestoconnectingupandanalyzing.Withawell-conceivedconfigu-ration,theyarereadytobeconnectedupwhensupplied.Theindividualmodulescanalreadybecombinedinthefactorytoformprefabricatedtransportunitswithatotallengthofupto2400mm.Preparedinthisway,theycanbesimplyandeasilycombinedintheplanttocreateatotalsystem.
SINAMICS S120 Cabinet Modules – freely combinable modules
Line Connection Modulestoconnecttothelinesupply:Theseincludetheline-sidecomponentssuchascontactors,fusesandcircuitbreakersaswellaslinereactorsforapplicationswithoutregenerativefeedbackintothelinesupply
Line Modules fortheinfeed
BasicLineModules for2-quadrantoperationifregenerativefeedbackintothelinesupplyisnotrequired
SmartLineModules for4-quadrantoperationifitmakessensetoregeneratebrakingenergybackintothelinesupply
ActiveLineModules for4-quadrantoperationif,inadditiontotheregenerativefeedbackintothelinesupply,thelineharmonicsaretobereducedtoaminimumandvoltagefluctuationsaretobecompensated
Central Braking Modules toelectricallybrakethemotor
Motor Modules tocontrolthespeedoftheconnectedmotor
Booksizeversion foraxeswithlowpowerratings
Chassisversion foraxeswithhighpowerratings
Auxiliary Power Supply Modules fortheauxiliaryvoltage
Installationisassimpleasitgetsasevenlargecablecrosssectionscanbeeasilyconnected.Ifthecomprehensivestan-dardversionisn'tsufficient,thenawholeraftofoptionsisavailablethathavebeenspecificallydevelopedtoaddresstherequirementsofamulti-motorsystem.WhetherwithauniqueDClinkcouplingorextendedsafetyinterfaces,SINAMICSS120CabinetModulescanbeadaptedtoeachandeveryrequire-ment.InstallationisalsosimplifiedasSINAMICSS120CabinetModulesaresuppliedinstandardcabinetsina200mmgriddimension.
SINAMICSS120CabinetModulescanbeeasilyintegratedintohigher-levelautomationsystems.PROFIBUSandPROFINETinterfacesprovidedasstandardaswellasvariousotheranaloganddigitalinterfacesensurethishighdegreeofconnectivity.
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Reliable and service-friendly Operational reliability over the long term
Rugged and straightforward for the highest degree of reliability
SINAMICSS120CabinetModulesareextremelyreliableasaresultoftheirrugged,straightforwarddesign.Aspecialmechanicaldesignofthecabinetguaran-teesmechanicalenduranceandstrength.Thisissupplemented,amongotherthings,bythefactthatallofthestandardbusbarsaswellastheelectronicboardsandmodulesareprotectedagainstenvi-ronmentaleffects.Thisisachievedbyconsequentiallyusingnickel-platedcop-perbusbarsaswellascoatedboardsandmodules.Itgoeswithoutsayingthatallofthecomponents–fromtheproductionofindividualpartsuptoready-to-connectcabinets–aresubjecttoexhaustivechecksduringthecompleteproductionprocess.Thisguaranteeshighfunctionalsafetyduringinstallation,commissioningandinoperation.
Service-friendly design
Theeasilyaccessibleindividualmodulesandpowercomponentscanbeeasilyandquicklyreplaced;thisfurtherincreasestheplantandsystemavailability.SINAMICSS120CabinetModuleshavethehighestlevelofservice-friendlinessandacompactdesign–especiallyduetothefactthatfunctionsarecombinedtoformfunctionblocksandmodules.Infact,whenoriginallydesigningtheunits,topprioritywasgiventoensuringgoodaccessibilityandtheabilitytoquicklyreplaceallofthemodulesinthedriveunit.Individualmodulessuchasthefanassembly,closed-loopcontrolelectronics,customerinterfacesandpowercompo-nentscanbeeasilyreplacedwhenserviceisrequired.Thisinturnsecuresthehighdegreeofavailability.Thesparepartsthatareavailablecanbeeasilyandindi-viduallyviewedatanytimeusingthe“SparesOnWeb”Internettool.
Integrated operational safety and reliability
AlloftheSINAMICSS120CabinetModulesweredevelopedaccordingtothespecificationsofthezoneconcept.Thisisthereasonthattheyprovidethehighestpossibledegreeofoperationalreliabilityandsafety.EMCmeasureshavebeenconsequentiallyimplemented.Partitionstoguideandroutetheairflowandtomaintaintemperaturelevelsweredesignedwiththehelpofcomputer-aidedsimulation.
SINAMICS S120 Cabinet Modules
Line supply voltage Vline supply /power ranges
3-ph.380...480VAC
1.6...3,000kW(2...4,000HP)
3-ph.500...690VAC
75...4,500kW(100...6,000HP)
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Low space requirement – simplified planning and mounting
ThefootprintofSINAMICSS120CabinetModulesisupto50%lessthanthatofaconventionaldriveunit.Thecabinetwidthsdecreaseina200mmgriddimen-sion.ThedegreeofprotectioncanbesubsequentlyincreaseduptoIP54thankstothenew,specificallydevelopedfilterelementsthatcanbeaddedatanytimewithouthavingtochangethemountingfootprint.
Cost-saving through high energy efficiency
Variable-speedoperationoftheCabinetModulesfrequentlyreducestheenergydemandinthedouble-digitpercentagerange.Inaddition,frequencyconvertermodulesarealsoavailableinaversionthatiscapableofenergyrecovery.Thismeansthattheenergythatisgeneratedwhenbrakingcanbeusedbyotherelec-tricloads.Thiseliminatestheusualwastewhenconvertingtheregenerativepowerintoheatinpulsedresistors.Ifthedrivesystemincludesmotorsthatoperatebothinthemotorandgenera-tormodes,thenthesecanbecoupledthroughacommonDClinksothattheycanexchangeenergybetweenoneano-ther.Thisallowsadditionalenergytobesavedandharmonicsfedbackintothelinesupplyreduced.Incertaincases,thelinesupplyinfeedofthedrivegroupcanevenbedimensionedsmallerthanwouldberequiredforthetotalpoweroftheindividualmodulesconnectedtothecommonDClink.
Quiet and compact using the new technology concept
Amodularmechanicaldesign,IGBTsemiconductorswiththelowestpowerlossandinnovativecoolingmakeSINAMICSS120CabinetModulesthequietestandmostcompactdriveconvertersinastandardcabinet.
Inordertoreducethenoiselevel,thecoolingairroutingthroughtheunitwasoptimizedusingstate-of-the-artthermosimulationtechniques.Alowercoolingrequirementhasalsobeenabletobeachievedbyconsequentiallyusingnew,low-losscomponents.Thetangentialfanslocatedinthelowerareaofthecabinetareveryquietandblowthecoolingairupwardsthroughthedriveconverter.Asaconsequence,allofthepowerele-mentshavethesameintaketempera-ture.Result:Whencomparedtocon-ventionalcabinetunits,thenoiselevelissignificantlylower.
SINAMICS S120 Cabinet Modules
Line supply voltage Vline supply /power ranges
3-ph.380...480VAC
1.6...3,000kW(2...4,000HP)
3-ph.500...690VAC
75...4,500kW(100...6,000HP)
Subjecttochange08/12OrderNo.:E20001-A170-P570-V1-7600Dispo21503GD.LD.XX.SISX.52.2.06WS08122.0PrintedinGermany©SiemensAG2012
www.siemens.com/sinamics-s120-cabinet-modules
SiemensAGIndustrySectorLargeDrivesP.O.Box484890026NÜRNBERGGERMANY
You will find additional information on SINAMICS underwww.siemens.com/sinamics
Youwillfindtheaddressofyourcontactpartnersunderwww.siemens.com/automation/partner
WiththeA&DMall,youcanorderproductselectronicallythroughtheInternetatanytimewww.siemens.com/automation/mall
Theinformationprovidedinthisbrochurecontainsmerelygeneraldescriptionsorcharacteristicsofperfor-mancewhichinactualcaseofusedonotalwaysapplyasdescribedorwhichmaychangeasaresultoffurtherdevelopmentoftheproducts.Anobligationtoprovidetherespectivecharacteristicsshallonlyexistifexpresslyagreedinthetermsofcontract.
AllproductdesignationsmaybetrademarksorproductnamesofSiemensAGorsuppliercompanieswhoseusebythirdpartiesfortheirownpurposescouldviolatetherightsoftheowners.