siemens.com/sinamics-s120

Frequency converters

SINAMICS S120: The flexible drive system for high-performance motion control applications

SINAMICS – the optimum drive for every taskThe drive family for drive solutions that are fit for the future

The SINAMICS family offers the

optimum drive for each and every

drive application – and all of the drives

can be engineered, parameterized,

commissioned and operated in a

standard way.

SINAMICS – can tackle any drive application

•Widerangeofpowerratingsfrom0.12kWto120MW

• Availableinlow-voltageandmedium-voltageversions

• Standardfunctionalityusingacommonhardwareandsoftwareplatform

• Standardengineeringusingjusttwotoolsforalldrives:SIZERforengineer-ingandSTARTERforparameterizationandcommissioning

• Highdegreeofflexibilityandcombinability

Forbasicapplications Forhigher-performanceapplications Forbasicservoapplications

Foradvancedapplications Forbasicandhighlycomplexapplications

Forapplicationswithhighpowerratings

Low voltage

AC

Medium voltage

AC

DC

STARTER – for fast commissioning, optimization and diagnostics

Common engineering tools

SINAMICSG110

SINAMICSG110D

SINAMICSG120P

SINAMICSG120D

SINAMICSG120C

SINAMICSG120

SINAMICSG130/G150

SINAMICSS110

SINAMICSS120

SINAMICSS150

SINAMICSDCM

SINAMICSGL150/GM150/SM150/SL150

V/fcontrol/Vectorcontrol

0.8–120MW

Speedcontrol/torquecontrol

6kW–30MW

Teststands,crosscutters,centrifuges

V/fcontrol/Vectorcontrol/Servocontrol

0.12–4500kW

Servocontrol

0.12–90kW75–2700kW0.55–18.5kW 0.37–250kW0.75–7.5kW0.37–90kW0.12–3kW

V/fcontrol/FCC/vectorcontrolwithandwithoutencoderV/fcontrol

Pumps,fans,conveyorbelts

Conveyortechnology

Pumps,fans,conveyorbelts,compressors,mixers,crushers,extruders

SIZER – for simple planning and engineering

Pumps,fans,compressors,mixers,extruders,crushers,rollingmilllines,minehoist

drives,excavators,teststands,ship’sdrives,conveyorbelts,blastfurnaceblowers

Rollingmilldrives,wire-drawingmachines,extrudersandkneaders,cablerailwaysandlifts,

teststanddrives

Productionmachines(packagingmachines,textileandprint-ingmachines,papermachines,plasticsmachines),machine

tools,plants,processlinesandrollingmills

75–1200kW

Single-axispositioning

applicationsinmachineryandplantbuilding

Pumps,fans,compressors

0.75–7.5kW

V/fcontrol/FCC/vec-torcontrolwithandwithoutencoder

V/fcontrol/FCC

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High degree of flexibility for successful machine concepts

AsamemberofthenewSINAMICSdrivefamily,theSINAMICSS120®driveispartofthemodulardrivesystemforhigh-performanceapplicationsinmachineryandplantconstruction.SINAMICSS120offershigh-performancesingle-andmulti-axisdrivesforanextremelywiderangeofindustrialapplications.Throughitsscalabilityandflexibility,SINAMICSS120perfectlyfulfillsthegrowingrequirementsrelatingtothenumberofaxesandperformance.SINAMICSS120allowsflexiblemachineconceptstobecreated,whichcanbeusedtoquicklyimplementspecificcustomerrequirements.

The answer to complex requirements

Today,machinesmustbeabletobeman-ufacturedmorecost-effectivelyandatthesametimetheyshouldofferoperat-ingcompaniesincreasinglyhigherlevelsofproductivity.TheSINAMICSS120driveconceptfulfillsbothofthesetasks!Engi-

neeringtimesareshortenedduetothefactthatitcanbeengineeredinauser-friendlyfashion.Itshighdynamicperfor-manceandaccuracypermitshighercyclicmachineratesforamaximumdegreeofproductivity.Notonlythis,itssimplehandlingandmaintenanceincreasesthedegreeofavailabilityandreducesthelifecyclecosts.Whenconsideringeverything:SINAMICSS120increasesthecompetitivenessofbothmachineman-ufacturersandoperatingcompanies.

Modularity for machine construction

SINAMICSS120allowspowerandcon-trolperformancetobefreelycombined.Multi-axisdrivesolutionswithhigher-levelmotioncontrolcanbeimplementedusingthemodularSINAMICSS120drivesystemjustthesameassolutionsinvolv-ingsingle-motordrives.Thismeansthatthemachinescanbedesignedtobefullymodularthereforeaddressingthegrow-ingnumberofdifferentversions.Wheremodulesorindividualcomponentsaretobecombinedorinnovated,SINAMICSS120guaranteestheperfect

compatibilitybetweenallofthesystemcomponentswithoutrequiringanymajorengineeringcosts.

Applications in machine and plant construction

SINAMICSS120meansincreasedma-chineperformanceinmanysectors–whethercontinuousmaterialwebsorcyclicandhigh-dynamicprocesses,forinstancein:• Packagingmachines• Plasticsmachines• Textilemachines• Printingmachines• Papermachines• Hoistinggear• Handlingandassemblysystems•Machinetools• Rollingmills• Teststands

The SINAMICS S120 drive systemThe best perspectives for a productive future

SINAMICS S120 – versions

Modulardrivesystemforsophisticatedsingle-/multi-axisapplications

AC/AC drive units for single-axis applications DC/AC drive units for multi-axis applications

Blocksize Chassis BooksizeCompact Booksize Chassis CabinetModules

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SINAMICS S120 for high-performance single- and multi-axis applications

The modular system for high-performance applications

TheinnovativeSINAMICSS120hardwareandsoftwareconcepttacklessophisticat-eddrivetasksinindustrialapplicationswithapowerrangeextendingfrom0.12throughto4,500kW:SINAMICSS120offershigh-performanceindividualAC/ACdrivesintheBlocksizeandChassisformatsaswellascoordinat-edDC/ACdrivesformulti-axisapplica-tionsintheBooksizeCompactandChassisformatsandCabinetModules.

Increased flexibility with central control intelligence

ForSINAMICSS120,thedriveintelligenceiscombinedtogetherwiththecontrolfunctionsinControlUnits(CU),whichhandlebothvectorandservocontrolaswellasV/fcontrol.Foralldriveaxes,theyalsohandlethespeedandtorquecontrolaswellasadditionalintelligentdrivefunctions.

Performance can be freely selected for vector and servo controls

SINAMICSS120vectorcontrolisrecom-mendedfordrivesolutionsinvolvingcontinuousmaterialwebs–forinstance,wiredrawing,foilmakingandpapermachines–aswellasforhoistinggear,centrifugesandmarinedriveswithhar-monious,rotarymotion.ServocontrolwithSINAMICSS120isusedforcyclicprocesseswithpreciseandfastclosed-looppositioncontrolusingservomotors.Forinstance,thisincludesapplicationsinthepackagingandprintingindustriesaswellasmachinetools.

SINAMICS S120 Range of power ratings

• AC/ACsingle-axisandDC/ACmulti-axisdriveunits

• Powerrange:0.12–4,500kW• Linesupplyvoltages230V,380–480Vand660–690V(50/60Hz)

• Servo,vectorcontrol,V/fcontrol• Inductionandsynchronousmotors(incl.torqueandlinearmotors)

SINAMICS S120 – functions for increased efficiency

• Basisfunctions:Speedandtorquecontrol,positioningfunctions

• Intelligentstartingfunctionsforautomaticrestartafterapowerinterruption

• BICOtechnologywithinterconnec-tiontodrive-relatedI/Os

• GraphicconfiguringwithfreeblocksusingDCCtoadaptthedrivesysteminauser-friendlyfashiontothemachineenvironment

• Integratedsafetyfunctionstocost-effectivelyimplementsafetyconcepts

• Controlledinfeed/regenerativefeedbacktoavoidundesirablehar-monicsfedbackintothelinesup-ply,regenerativefeedbackwhenbrakingandforanincreaseddegreeofruggednesswithrespecttolinesupplyfluctuations

Multi-axisapplicationswithcentralDC/ACdriveconcept

DistributeddriveconceptwithindividualAC/ACdrives

Control(e.g.SIMATIC)

Control(e.g.SIMATIC)

PROFINET PROFINET

PROFIBUS

PROFIBUS

SINAMICSS120AC-Drive

withCU310-2

Centralcontrolmodule(ControlUnit)

1-ph230V/3-ph400VAC

3-ph.1-ph230V/3-ph400VAC

Motor Motor Motor

DRIVE-CLiQ DRIVE-CLiQ

DRIVE-CLiQ

DRIVE-CLiQ

SINAMICSS120AC-DrivewithCU310-2

SINAMICSS120DC/AC-DrivewithCU320-2

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ToolSIZERforSiemensDrives ToolSTARTER

Extremely simple engineering and commissioning

Cost-effective with system-based flexibilityTheSINAMICSfamilyofdrives–thatrepresentsacompletelynewdesign–addressesthepotentialtoreducecosts–fromsingle-motordrivesanddrivecon-verterswithlowpowerratingsthroughservoandvectordrivesuptodrivesinthehighestpowerrange.SINAMICScoversthecompleterangeofpowerratingswithaunique,unifiedphilosophyandopera-tornavigation!Thismeanssimpleentryintothesystem.Andonceknow-howhasbeenestablished,itcanbedirectlytransferredtootherapplications–forinstance,usingthetoolsforengineering,configuringandcommissioning,whichareapplicableacrossthecompleterangeofSINAMICSdrives.

The optimum configuration is quickly and reliably found: SIZER engineering toolWithSINAMICS,adrivesystemisengi-neeredasquicklyandreliablyasneverbefore.ThisisbecausetheSIZERengi-neeringtoolincludesallofthecompo-nentsthatcanbeusedwhendesigning

adrivesystemandpermitsuserstoengineerdrivessimplyandinafocusedfashion.SIZERiseasytogettoknowandcanbeintuitivelyhandledthankstoitsgraphicinterfaceandintegratedWizard.

Speeds up commissioning: STARTER toolSTARTERisthestandardcommissioningtoolforalldrivesbelongingtotheSINAMICSfamily.Thecommissioningengineercantransparentlyconfigureandoptimizeevencomplexsystemsinanextremelyshorttime.STARTERisavailableinthreeinstallationversions:Asstand-aloneversion,integratedinDriveESforapplicationswithSIMATICorintegratedinSCOUTforapplicationswithSIMOTION.

Fast and automatic: electronic rating plateTheelectronicratingplatesusedineverycomponentareanimportantcomponentwhenitcomestodigitallyinterlinkingtheSINAMICSS120drivesystem.TheseelectronicratingplatesallowallofthedrivecomponentstobeautomaticallyidentifiedthroughtheDRIVE-CLiQcon-

nection.Thismeansthatdatadoesnothavetobemanuallyenteredwhilecom-missioningthesystem,orwhenreplacingcomponents–commissioningbecomesevenmorereliable!Forinstance,param-etersoftheelectricalequivalentcircuitdiagramandthecharacteristicvaluesoftheintegratedmotorencoderaresavedintheelectronicmotorratingplates.Informationsuchasorderingandidentifi-cationnumbersarealsosaved.

Made easy: engineering and handling

• Allofthedrivecomponentscanbesimplyinterconnectedusingpre-fabricatedDRIVE-CLiQcables

• Thedriveconfigurationisauto-maticallyparameterizedusingtheelectronicratingplates

• Drivesarequicklyandreliablyengi-neeredusingtheSIZERengineeringtool

• Drivesarecommissionedinauser-friendlyfashionusingtheSTARTERcommissioningtool

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SINAMICS S120 – DC/AC Drives for multi-axis applications

SINAMICS S120 DC/AC drive units for multi-axis applications

Themodulardriveconfigurationformulti-axisapplicationsconsistsof:• OneControlUnitwiththecompletedriveintelligence(includinginter-facetothehigher-levelcontrolsorHMIdevices)

• OneLineModuleforthecentralpowerinfeed

• OneorseveralMotorModulestocontrolthepower

• OptionalTerminalModulestocon-nectencodersanddrive-relatedI/Os

• Simple,straightforwardcablingusingDRIVE-CLiQ

• Allinterfacescommunicatethroughpre-fabricatedcables

• Drivecomponentsaredetectedusingelectronicratingplates

•MotorModulesandLineModulesareavailableintheBooksizeCom-pact,BooksizeandChassisformats

Flexibility and scalability through modular design

DC/ACdriveunitsdistinguishthemselvesduetotheirmodulardesign.AllofthedriveintelligenceisprovidedintheControlUnits(CU),whichhandleallofthecontrolfunctionsinthedrivegroup.Further,theyexecutealladditionaldrivefunctions–e.g.logicallyinterlockingdrive-relatedI/Os,positioningfunctions,etc.–andhaveeitherPROFIBUSDPorPROFINETascentralinterfacetocoupletohigher-levelautomationsystems.SIMOTIONDorSINUMERIK840DslcanbeusedasspecialControlUnitsformotioncontrolandNCapplications.

LineModulescentrallyfeedtheenergyintotheDClink.LineModuleswithregu-latedinfeed/regenerativefeedbackcanoptionallyensureaconstantDClinkvolt-ageandahighdegreeofcompatibilitywiththelinesupply.MotorModulessupplymotorswithpow-erfromtheDClink.Double-axismodulesallowanespeciallycompactdesigntobeachieved.Drive-relatedinputs/outputscanbeexpandedinascalablefashionusingTerminalModules.AnespeciallycompactdesignallowsdrivesystemstobepackagedintheBooksizeCompactformat.Further,double-axismodulesalsoallowthemountingwidthofBooksizeCompactandBooksizedriveunitstobefurtherreduced.

ModulardesignusingthedigitalDRIVE-CLiQsysteminterface

PROFIBUS

Terminalmodules(digitalandanalogI/O)

Powermodules(MotorModules)Centralcontrolmodule

(ControlUnit)

Motor

Infeed(LineModule)

3-ph.

PROFINET

DRIVE-CLiQ

DRIVE-CLiQ

BooksizeCompactdriveunitsfrom0.9to10.7kW

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Flexible cooling types

SINAMICSS120Chassisdriveunitsareavailablebothinair-cooledaswellasliquid-cooledversions.Theliquid-cooledversionisidealfordusty,salt-ladenoraggressiveambientairandrepresentsacost-savingalternativewithlowoperat-ingcosts.Itallowshermeticallysealedcabinetsolutionstobeimplementedwithafootprintthatisupto60%smaller.TheBooksizeunitsareeitheravailablewithinternal/externalaircoolingorwithliquidcooling.Driveunitswithcoldplatecool-ingallowheattobedissipatedthroughtherearoftheunitstothemountingsurface.

Digital DRIVE-CLiQ interface: For lower wiring costs

Seamlesscomponentcommunicationsareaprerequisiteforamodular,state-of-the-artdrivesystemarchitecture.AsthestandarddigitalinterfacebetweenalloftheSINAMICSS120drivecomponents,thesimple,plug-inDRIVE-CLiQcablereducesthetimerequired.TheDRIVE-CLiQsysteminterface:• Connectsallcomponents–includingmotorsandencoders

• Isusedtoconnectdrive-relatedI/Osandtheencodersystemsintegratedinthemotor

• Issuppliedfroma24Vpowersupplythatisintegratedintheencodercable

• Reducesthevarietyofparts,storagecostsandcommissioningtimeandcostsasaresultofthestandardcableandconnectorsystemsused

All of the different versions can be freely combined

ThedifferentSINAMICSS120versionscanbecombinedasrequiredthroughtheDRIVE-CLiQinterface.Forinstance,LineModulesintheChassisformatcanbecombinedwithMotorModulesintheBooksizeformattoaddressmulti-axisapplicationswithahightotalpowerrating.

Booksizeunitsfrom1.6to107kW

Chassisunitsfrom75to1,200kW

ControlunitCU320-2

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Blocksizedriveunitsfrom0.12to90kW Chassisunitfrom110to250kW

applicationsaControlUnitisused(e.g.CU320-2)coupledthroughDRIVE-CLiQ.Inthelattercase,insteadoftheControlUnit,aCUadapterismountedonthePowerModule.Forinstance,SINAMICSS120ACDrivesdecentrallycoupledtoahigher-levelcontrolviaPROFIBUSDPorPROFINETcanreliablyhandlee.g.positioningtasksinautomatedassemblymachinesandhandlingsystems.

Typical applications

Single-axisdrivesaresuitableforapplica-tionsinallsectors,suchase.g.fortraveldrives,centrifuges,elevatorsandextrud-ersaswellasformixersandkneaders.Single-axisSINAMICSS120ACDrivesarealsotheidealsolutionformulti-axisapplicationswherethedriveaxesarelocatedremotelyfromoneanother.Thesameappliestomodularmachineconceptsthatarebeingincreasinglyimplementedinthepackagingandwood-workingindustries.

Forasingle-axisdrive,thelinesupplyinfeedandthepowersupplyofthemo-torarecombinedinonedevice–theso-calledPowerModule.Forsingle-axisapplications,aspecialControlUnit(e.g.CU310-2)mountedonthePowerModulehandlesthedrivecontrol;formulti-axis

SINAMICS S120 – AC Drives for single-axis applications

AC Drives for single-axis applications

• Anautonomoussingle-axisSINAMICSS120ACDrivecomprisesaControlUnitandPowerModule

• Alternatively,aPowerModulecanbeintegratedintoamulti-axisgroupviaCUadapter

• PowerModulesareavailableintheBlocksizeandChassisformats

Single-axis drive or SINAMICS S120 AC Drive

Control(e.g.SIMATIC)

SINAMICSS120ACDrivewithCU310-2

SINAMICSS120ACDrive

withCU310-2

1-ph.230V/3-ph.400VAC

1-ph.230V/3-ph.400VAC

PROFIBUS

PROFINET

DRIVE-CLiQDRIVE-CLiQ

MotorMotor

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Central control intelligence with interface to the control: Control Unit CU310-2

TheACDriveshaveaCU310-2ControlUnittocouplethemtothehigher-levelcontrol.Theyofferafunctionalscopeextendingfromabasicspeedcontrolleruptoextensivepositioningfunctions.EitheraCU310-2DPwithPROFIBUSDPportorCU310-2PNwithintegratedPROFINETportcanbeselected.Drive-relatedinputs/outputscanbesimplycon-nectedtotheCUusingBICOtechnology.Thispermitsthehighestpossibledecou-plingbetweenthedriveandthehigher-levelcontrol.AlsofortheACdrives,whennecessary,anadditionalencoderanddrive-relatedI/OscanbeconnectedthroughDRIVE-CLiQ.

Motion control integrated in the drive: SIMOTION D410 Control Unit

TheSIMOTIOND410ControlUnitistheidealsolutionif,goingbeyondthepurecontrolintelligence,motioncontrolisrequiredforanaxisandPLCfunctionalityinacompactpackage.SIMOTIOND410canbeusedforsingle-axisapplications–suchaswinders,crosscuttersorfeedequipment–butalsoinsynchronousgroupsformodularmachineconcepts.Inthiscase,themachinemodule,auto-matedusingSIMOTIOND410,receivestheleadingvaluefromahigher-levelcontrolandsynchronizesitsaxistothisleadingvalue.EithertheD410DPwithPROFIBUSDPconnectionorD410PNwithintegratedPROFINETportcanbeused.Uptofourfastcamoutputsorthreemea-suringprobeinputscanbeimplementedusingtheonboardinputs/outputs.

CUA31/32 Control Unit Adapter for multi-axis applications with SINAMICS S120 AC Drive

Thedriveiscoupledtoe.g.aCU320-2multi-axisControlUnitthroughtheCUAdapterCUA31viaaDRIVE-CLiQinter-face.Inthiscollection,SINAMICSS120ACDrivescanalsobeusedtogetherwithSINAMICSS120multi-axisdriveunits.ThiscollectionprovidesthehighestdegreeofflexibilitywhenusingSINAMICSS120Drives.WhencomparedtotheCUA31,theCUA32additionallyhasanHTL/TTLencoderinterfacetoconnectupanexternalencoder.

ControlUnitCU310-2

ControlUnitSIMOTIOND410

AdapterCUA31

AdapterCUA32

SINAMICS S120 composite group with DRIVE-CLiQ adapter

Control(e.g.SIMATIC)

SINAMICSwithCUadapter

PROFIBUS PROFINETDRIVE-CLiQ

CU320-2

Motor

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For even more safety – integrated functions for SINAMICS S120

PROFIBUS/PROFIsafe

SINAMICSS120

Fail-safeI/OSIMATICET200Swithsensors

Fail-safecontrolSIMATICS7-300F

Safety-relatedcommunicationviaPROFIBUSwithPROFIsafeprofile

Lightcurtain

Laserscanner

Configurationexample:SINAMICSS120Booksizewithintegratedsafetyfunctionconnectedtoafail-safecontrolSIMATICS7-300

Lower costs and higher availability

ThesafetyfunctionsintegratedinSINAMICSS120offerusersclearadvan-tages:Asaresultoftheirintegration,theyreducetheamountofspacere-quiredandlowerthewiringcosts.Thedegreeofavailabilityincreasesthroughoptimizedprocesssequencesandsimplemachinestructuresaswellasmachineoperatorconceptsinlinewiththoserequiredinpractice.SINAMICSsafetysolutionsarecertifiedaccordingtoEN954-1Cat.3,IEC61508SIL2,aswellasISO13849-1,PLd.

Integrated intelligence

SINAMICSS120candoevenmore–beyondjustclassicdrivecontrol–astheyalsohave:• EPos–integratedfunctionsforpositioningtasks

• SafetyIntegrated–integratedsafetyfunctionstosimplyimple-mentsafetyconcepts

• DriveControlChart(DCC)–freelyprogrammable,drive-relatedopenandclosed-loopcontrolandarithmeticfunctions

Safety Integrated functions to simply implement safety concepts

SINAMICSS120drivesystemshaveex-tensivesafetyfunctions.Theyallowinno-vativesafetyconceptstobesimplyreal-izedinconformancewiththeappropriate

standards.“SafeTorqueOff”,“SafeStop1”and“SafeBrakeControl”areincludedonboardasbasicsafetyfunctions.Whenselected,e.g.inadangeroussituation,allthreefunctionsdisconnecttheenergyfeedtothemotorinasafety-relevantfashion.

The extended safety functions

“SafeOperatingStop”,“SafeStop2”,“Safely-LimitedSpeed”,“SafeDirection”,“Safely-LimitedPosition”and“SafeSpeedMonitor”allowthedrivetobereliablymonitoredinoperationorwhentem-porary,exceptionalsituationsoccur,forinstancewhenequippingmachinesorcarryingoutmaintenancework.Asthepositioncontrollernormallyremainsac-tiveinnormaloperation,oncetheexcep-tionalsituationnolongerexists,thedriveaxiscanimmediatelyresumenormaloperation.Itiseasyandsafetoperformmaintenancework,whichsignificantlyreducesplantormachinedowntimes.

Thesafetyfunctionscaneitherbecon-trolledviasafetyinputterminals,eitheronboardtheControlUnitorattheTM54FTerminalModule.Controlispos-sibleviaPROFIBUSandPROFINETwithPROFIsafewhenthedriveisintegratedinacompleteautomationsolution.

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EPos – positioning functions integrated in the drive

WiththeintegratedEPospositioningfunctions,formanypositioningapplica-tions,anadditional,higher-levelposition-ingcontrolisjustnotrequired.Andnotonlythis,butthisintegratedfunctionalityisalsoextremelyflexible:Itfunctionsforhigh-dynamicservocontrolsjustthesameasformorebasicapplicationswithvector-controlledinductionmotors.Upto64absolutetargetpositionsortraversingdistancesaswellasthetraversingve-locitiescanbepermanentlysavedinthedrivewhenitisbeingcommissioned.Beyondthis,itisalsopossibletotransfertheseparametersasrequiredfromahigher-levelPLC.Itisevenpossibletochangetargetpositionsandvelocitieson-the-flywhilethedriveisactuallypositioning.

Commissioningissimpleandtransparentthankstothepre-configuredparameter-izingformsintheSINAMICSSTARTERcommissioningtool.

DCC – Drive Control Charts: To optimally adapt to the drive task

UsingDriveControlCharts,theSINAMICSS120drivesystemcandomorethanjusthandletheclassicdrivecontrol.DriveControlCharts(DCC)alsopermitdrive-relatedopen-loopandclosed-loopcontroltaskstobeshiftedintothedrive.Thismeansthatthedrivesystemcanbeflexiblyandoptimallyadaptedtoawholeraftofdriveandautomationscenarios.

DCC – an overview of the advantages

• Higher-levelcontrolsarerelieved,machinesequencescanbesimplyimplementedatlowercostsandlo-calprocessinginthedriveincreasestheoverallmachineperformance.Asawhole,theimplementationofmodularmachineconceptsisfurthersimplified.

• Todefinetheopen-loopandclosed-loopcontrolfunctions,auser-friendlyDCCEditorisusedtoselectblocksfromapredefinedlibrary.Thesearethengraphicallyintercon-nectedwithoneanotherbydrag-ginganddroppingthem.Thepro-grambehaviorcanbeverifiedusingtestanddiagnosticfunctions–orinthecaseofanerror,thecausecanbeidentified.

• User-friendlygraphicprogrammingwithDCCEditor

ParameterizingmaskforEPos GraphicconfiguringwithDCC

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Totally Integrated Automation – setting standards in productivity

SIMATICautomationsystem

MotioncontrolsystemSIMOTION

CNCsystemSINUMERIK

SINAMICSS120

CommunicationviaPROFIBUSandPROFINET

SIMOTICSmotors

Asynchronousmotors Synchronousmotors

SINAMICSS120isafullyintegratedcomponentofTotallyIntegratedAutomationfromSiemens

Siemens AG, Industry Sector, A&D GC7, Birgit Leutner, 25.02.2008

SINAMICS S120 Cabinet Modules

607

608 609 610

SINAMICS S150 SINAMICS GM150, SINAMICS SM150, SINAMICS GL150

Totally Integrated Automation with SINAMICS S120

• TIA:Unified,sector-specificauto-mationsolutions

• PROFIBUSandPROFINETareintegralcomponentsofTIA

• MotioncontrolwithSIMOTION• NumericalcontrolwithSINUMERIK

The basis for customized automation solutions

WithitsTotallyIntegratedAutomation(TIA),Siemensistheonlymanufacturerthatoffersaseamlessrangeofproductsandsystemsforallindustrysectors–fromasinglesource.Harmonizedtotheindividualcustomerrequirements,basedonTIA,efficientindustrysector-specificautomationsolutionscanbeimple-mented.Lowerlifecyclecostswhenoperatingmachinesandsystemsandconsiderablyshortertimestomarketresultinsignificantincreasesinproduc-tivityandahigherinvestmentsecurity.

Straightforward: Totally Integrated Automation with SINAMICS S120

InadditiontoSIMATIC,SIMOTIONandSINUMERIK,SINAMICSalsobelongstothecorecomponentsofTotallyIntegratedAutomation.Forinstance,theSTARTERcommissioningtoolisanintegralcompo-nentofTIA.Alloftheautomationsolu-tioncomponentscanbeparameterized,programmedandcommissionedusingaunifiedengineeringplatformwithinthesameenvironment.Theintegrateddatamanagementensuresconsistentdataandsimplearchivingofthecompleteplantormachineproject.

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Communications without limits

PROFIBUS: No. 1 in field buses

SINAMICSS120supports,asstandard,PROFIBUSDP–thestandardfieldbuswithinTotallyIntegratedAutomation.Itensurespowerfulandseamlesscommu-nicationsbetweenallofthecomponentsinvolvedintheautomationsolution:HMI(operatorcontrolandvisualization),control,drivesandI/O.

PROFINET: for increased performance and open IT communications

SINAMICSS120isalsoavailablewithaPROFINETinterface.ThisEthernet-basedbusallowscontroldatatobequicklyex-changedandmeansthatSINAMICSS120drivescanevenbeusedinthehighest-performancemulti-axisapplications.PROFINETsimultaneouslytransmits,forexample,operatinganddiagnosticsdatatohigher-levelsystemsusingstandardITmechanisms(TCP/IP).ThismeansthatitcanbesimplyintegratedintoanITfactoryenvironment.

PROFIdrive – drive interface for PROFINET

ForPROFINETandPROFIBUS,thefunc-tionalinterfacebetweenthecontrolandthedrivesisdefinedbythePROFIdrivedriveprofileV4fromPROFIBUSInterna-tional(PI).PROFIdriveisspecifiedbythePIUserOrganizationandisestablishedthroughStandardIEC61800-7asthestandardthatisfitforthefuture.PROFINETuserswhoarealreadyoperat-ingdrivesconnectedtoPROFIBUSprofitfromthis.AuserprogramdoesnothavetobechangedwhenmakingatransitionfromPROFIBUStoPROFINET.PROFIdrivedefinesthedevicebehaviorandthewayinternaldevicedataisac-cessedforelectricdrivesconnectedtoPROFIBUSandPROFINET–frombasicdriveconvertersuptohigh-performanceservocontrollers.

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Total solutions in machinery construction – SINAMICS S120 as the perfect basis

The drive solution that offers everything

ThebroadrangeoffunctionalityandthedifferentversionsmeanthatSINAMICSS120representsauniversaldrivesolu-tionforthemachineryconstructionsec-tor.Awiderangeofmotorsandcontrolsystemsthatareoptimallytailoredtothevariousapplicationspermitfullyinte-gratedsolutions–simpletodesign,user-friendlywhenitcomestocommissioningandstraightforwardinoperation.

PrefabricatedMotionConnectpoweranddatacablesallowconnectionsbetweenthemotorsandpowerunitstobequicklyestablished.Electronictypeplatesinthemotorsguaranteereliableautoparameterizationofthedrivegroup.Inoperation,encodervaluesareefficientlytransferredtothedrivegroupviatheDRIVE-CLiQinterface.ThecouplingtotheautomationsystemisestablishedthroughPROFIBUSDP,PROFINETorCANopenfieldbuses.

Operating synchronous and induction motors

Synchronousaswellasinductionmo-torscanbeconnectedtoSINAMICSS120.Inadditiontoitsrangeofstandardmotors,Siemenshasawiderangeofdifferentmotortypes–specificallyformotioncontrolapplications:

• Synchronousservomotors–option-allywithvariousgeartypesforpositioningtaskswiththehighestdynamicperformance,cyclicaxesandfeeddrives

• Inductionservomotorsforhigh-speed,precisionrotaryaxes–e.g.forwindingapplicationsandthoserequiringsynchronousoperation–aswellasformainspindlesusedinmachinetools

• Linearmotorsforpositioningandfeedaxeswiththehighestdynamicperformance

• TorqueandChassismotorsforprecise,powerfulrotaryaxes–fromlowuptohighspeeds

SIMOTICS motors for Motion Control

Servo Main Linear Torque

S M L T

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SINUMERIK840DsolutionlineSIMOTIOND410-2PNforsingle-axisdrives

SIMOTIOND445-2formulti-axisapplications

SINAMICS S120 and SIMOTION – the perfect team for production machines

Increasingly,complexmotioncontroltasksmustbehandledinmachinerycon-structionandatthesametime,theymustbeabletorunevenmorepreciselyandfaster.ThisiswheretheSIMOTIONmo-tioncontrolsystemandthehigh-perfor-manceSINAMICSS120drivesystemformaperfectteam.SIMOTIOND,theversionthatisphysicallyintegratedintotheSINAMICSS120drive,istheidealsolu-tionformachineswithahighnumberofaxesandwherehighrequirementsareplacedontheprecision.ThisdistributedautomationstructureallowsthemachinetobesubdividedintovariousaxisgroupsthatarecontrolledfromoneSIMOTIONmotioncontrolsystem.CommunicationsbetweenSIMOTIONsystemsiseitherestablishedviaPROFIBUSDPorPROFINET.Inthiscase,thereisanotherimportantaspect–thecompactmachinedesign,whichisduetothedistributedautomationstructureandtheMotionControlUnitthatisdirectlyintegratedinthedrive.

SINAMICS S120 and SINUMERIK solution line – the innovative solution for processing machines

SINUMERIKsolutionlineandSINAMICSS120formtheidealsystemplatformforthemachinetoolconstructionsector.Thankstothescalablehardwareandsoftware,SINUMERIKsolutionlineopensupalmostlimitlessapplicationopportuni-ties.Whetherforbasicturningormillingapplications,highlycomplextasksandhigh-speedapplications,inwoodworkingandglassprocessingorwhenhandlingtransferlines–SINUMERIKsolutionlineistheperfectsolutionforthewidestrangeofrequirementsinprocessingmachines.

Itsessentialfeaturesincludethedistrib-uted,simplifiedsystemarchitectureandtheexpandeddiagnosticcapabilitiesdowntothecomponentlevel.SINUMERIKsolutionlineiscompletelyintegratedintotheSINAMICScommuni-cationsstructure.

SINAMICS S120 – the ideal basis for sophisticated drive tasks in machinery construction:

• Solutionsforpositioningtasksandsimpledrive-relatedclosed-loopcontrolfunctionswithintegratedEPosandDCCfunctions

• SolutionsformotioncontrolapplicationswithSIMOTIONorSIMATICT-CPU

• SolutionsforprocessingmachinesusingSINUMERIKsolutionline

SIMOTICS motors for Motion Control

Servo Main Linear Torque

S M L T

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Plant construction with SINAMICS S120 – modular and fit for the future

CabinetModulesfrom1.6to4,500kWChassisunitsfrom75to1,200kW

The perfect solution – quickly and reliably

CompletedrivegroupscanbeinterlinkedandassembledusingtheSINAMICSS120CabinetModulesandChassisunits.Thisisbecauseitispossibletocombinemod-uletypeswithfreelyselectablepowerratingsasrequired.Fastandstraight-forward,duetothestandardinterfacesthatareharmonizedwithoneanother.Forpapermachines,rollingmills,teststandsandcranes–thattypicallyrequiremulti-motorapplicationswithhighpowerratings,boththemodularcabinetunitsaswellasalsotheChassisunitsaretheidealsolutionaspartofamodularsystem.Thehighlyflexible,modularsystemfol-lowsthetrendtoshiftintelligenceintothedrive,whichisachievedusingitsharmonized,standardinterfaces.Plan-ningissimplifiedandreliabilityincreasedthankstotheready-to-connectcabinetsolutionwithseveralCabinetModules.ThechassisdesignoftheSINAMICSS120istheidealapproachforcompaniesthatwishtoengineertheirownchassis-typesolutions.

SINAMICS S120 Cabinet Modules: modular cabinet concept for multi-motor drives

AmodularcabinetsystemisavailableintheformoftheSINAMICSS120CabinetModules.Thesecanbeusedtoengineeralmostanydrivesolutionformulti-motordrivesystemsinplantconstruction.Thankstothestandardinterfaces,themodulescanbeinter-linkedandcombinedtoquicklycon-figureready-to-connectdrivesolu-tionsupto4,500kW.• Highdegreeofflexibilitythroughthefinelyscalablepowerandmod-uletypesaswellasanextensiverangeofoptions

• Extremelycompactdrivesolutionthatisreadytobeconnected

• DCcouplingusingprefabricatedbusbarsets

• DataiscoupledthroughDRIVE-CLiQ• Fastandreliableinstallationandcommissioning

• Shortdeliverytimesandlowerorderingtimeandcosts

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Low costs for plant integration, engineering and installation

TheSINAMICSS120conceptmeansthatdrivescanbequicklyandsimplyinte-gratedintooverallplantsandsystems,bothmechanicallyandelectrically.Thisreducestheengineeringcosts–andinturntheassociatedrisks.Thedrivesys-temcanbeflexiblyadaptedtoplant-specificrequirementsthroughanexten-siverangeofoptions.

Reliable and line-friendly

SINAMICSS120alsotakesintoaccountthetrendtoline-friendlyconvertersduetotheincreasingdemandsofpowersup-plyutilities.ItsconstantregulatedDClinkvoltageessentiallydecouplesthemotorvoltagefromtheinfluenceofthelinesupplyvoltage.Ontheotherhand,thelow-frequencyharmonicsfedbackintothelinesupplycanalmostbecompletelyneglectedthroughtheoptional“CleanPowerFilter”.Further,thelossesinthelow-voltagedistribution,line-sidetrans-formerandlinefeedercables,causedbyharmoniccurrents,areeliminated.

SIMOTICS N-compact motors

BycombiningSINAMICSS120withN-compactlow-voltagemotors,systemsolutionscanbeimplementedthatarepreciselytailoredtoindividualrequire-ments.N-compactmotorsdistinguishthemselvesthroughtheirruggeddesignwithgraycast-ironframeandbearingendshieldsaswellastheirlongservicelife.Thecompactdesignmakesiteasytointegratethemintoplantsandreducesthedimensionsofthecompleteunit.The2-to8-polemotorsareconvincingthankstotheirhighefficiencyandavailability.

The right moment – torque motors

InadditiontoN-compact,itisalsopossi-bletouse1FW3torquemotorsand1FW4(HT-direct)motors.State-of-the-artdirectdriveconceptscanbeimplementedusingthesemotors–andnotonlythat,theymakegearboxessuperfluous.

Applications in plant construction

• Papermachines• Rollingmills• Teststands• Foilmachines•Man-madetextilesystems

SINAMICS S120 in plant construction

• Driveversionscanbeflexiblydeveloped

• Scalablepower• Ready-to-connectCabinetModules• Chassisunitsforintegrationintocabinets

• Lowcostsfortraining,engineeringandcommissioning

• Simpletoreplace,sparepartsinventory,logistics

• Lowlifecyclecoststhroughenergysavingandlowmaintenancecosts

• Highestpossiblesecurityofinvest-ment

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SINAMICS S120 – technical data

Modules and expansion options: Components for every application

• Controlmodules(ControlUnits)handledriveandtechnologicalfunctionsspanningaxesandprovidethecentrallinktohigher-levelcontrols

•MotorModulesoperateasinverters–supplyingtheconnectedmotors

• LineModulescentrallyfeedpowerintotheDClink,regenerateintothelinesupplyandcompen-sateanylinefluctuations

• PowerModulesforACDrivescombinepowerin-feedandpowermoduleintheformofaunitthatisreadytobepoweredup

• Electronicoptionsextendthefunctionalityandcovervariousinterfacestoencodersandprocesssignals

• DClinkcomponentsareoptionallyusedtostabi-lizetheDClinkvoltage

• Line-sidepowercomponents–suchasfuses,contactors,reactors,filters–roundoffthesystem

• Highdynamicperformanceandprecise:32-bittechnology

• Fast:Shortcurrentrisetimes• Universal:Forsynchronousandinductionmotors• Rugged:Highoverloadfactor• Safe:SafetyIntegrated• Flexibleandsimple:BICOtechnology• Plug&Play:DRIVE-CLiQmakesitpossible

STO SafeTorqueOffSBC SafeBrakeControlSS1 SafeStopCat.1SOS SafeOperatingStopSS2 SafeStopCat.2SLS Safely-LimitedSpeedSSM SafeSpeedMonitorSDI SafeDirectionSLP Safely-LimitedPosition

S120 – Modular drive system for sophisticated single-/multi-axis applications

Blocksize Chassis Booksize Compact Booksize Chassis Cabinet Modules

Drive type AC/ACunitmodular

AC/ACunitmodular

DC/ACsystemmodular

DC/ACsystemmodular

DC/ACsystemmodular

DC/ACsystemmodular

Degree of protection IP20 IP20 IP20 IP20 IP00/IP20 IP20(IP21/IP23/IP54)

Line voltage Vline /powers1AC200...240V 0.12...0.75kW

(0.16...1HP3)– – – – –

3AC380...480V 0.37...90kW(0.5...120HP3)

110...250kW(150...340HP3)

0.9...9.7kW(1.2...13.2HP3)

1.6...107kW(2...145HP3)

110...800kW(150...1,000HP3)

1.6...3,000kW

3AC500...690V – – – – 75...1,200kW(100...1,600HP3)

75...4,500kW

Power infeed Non-regulated Non-regulated Non-regulated Optional,non-regulatedorregulatedRegenerative feedback No No Yes Yes,forregulatedinfeedLine frequency 47...63Hz 47...63Hz 47...63Hz 47...63Hz 47...63Hz 47...63HzOutput voltage 0...VLine 0...VLine 0...VLine 0...VLine 0...VLine 0...VLine

Output frequencyV/fcontrol 0...400Hz1 0...200Hz1 0...400Hz1 0...400Hz1 0...200Hz1 0...200Hz1

Vectorcontrol 0...300Hz1 0...160Hz1 0...300Hz1 0...300Hz1 0...160Hz1 0...160Hz1

Servocontrol 0...650Hz1 0...650Hz1 0...650Hz1 0...650Hz1 0...650Hz1 0...650Hz1

Control principleV/fcontrol Yes Yes Yes Yes Yes YesVectorcontrolwith/withoutencoder Yes Yes Yes Yes Yes YesServocontrolwith/withoutencoder Yes Yes Yes Yes Yes YesMotorsInductionmotors Yes Yes Yes Yes Yes YesSynchronousmotors Yes Yes Yes Yes Yes YesTorquemotors Yes Yes Yes Yes Yes YesLinearmotors Yes Yes Yes Yes Yes YesControl dynamicsVectorcontrol•risetimespeedcontrol 8...10ms1 11...15ms1 8...10ms1 8...10ms1 11...15ms1 11...15ms1

•risetimeMcontrol 1...2ms1 2...3ms1 1...2ms1 1...2ms1 2...3ms1 2...3ms1

Servocontrol•risetime,speedcontrol 2...3ms1 5...7ms1 2...3ms1 2...3ms1 5...7ms1 5...7ms1

•risetime,torquecontrol 0.5...1ms1 1...2ms¹ 0.5...1ms1 0.5...1ms1 1...2ms1 1...2ms1

Technological functions Flyingrestart,automaticrestart,kineticbuffering,basicpositioning,BICOtechnology,freelyconfigurableblocks(DriveControlChart),technologycontroller,motioncontrol(incombinationwithSIMOTION),numericcontrolwithSINUMERIKsolutionline

Safety functions STO,SBC,SS1,SOS,SS2,SLS,SDI,SLP,SSMInterfaces Digital,analog,serial(RS232/RS485),PROFIBUSDP,PROFINET,CANopen(inconjunctionwithCU320-2)Tools SIZERforengineering,STARTERforcommissioningTypical applications / application technologies High-performancesingle-motordrives High-performancemulti-motordrives

Continuousmotioncontrolandpositioningtasksinproductionmachines,e.g.packaging,textile,printing,paper,plasticsmachines,plantsandprocessinglines,metalforming;convertingapplications;numericalcontrolapplicationsinmachinetools

Catalog PM21,D31 PM21 PM21 PM21 PM21 D21.3

¹ Blocksizeunits,Booksizeunits:with4kHzpulsefrequency;Chassisunits,CabinetModules:with2kHzpulsefrequency

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S120 – Modular drive system for sophisticated single-/multi-axis applications

Blocksize Chassis Booksize Compact Booksize Chassis Cabinet Modules

Drive type AC/ACunitmodular

AC/ACunitmodular

DC/ACsystemmodular

DC/ACsystemmodular

DC/ACsystemmodular

DC/ACsystemmodular

Degree of protection IP20 IP20 IP20 IP20 IP00/IP20 IP20(IP21/IP23/IP54)

Line voltage Vline /powers1AC200...240V 0.12...0.75kW

(0.16...1HP3)– – – – –

3AC380...480V 0.37...90kW(0.5...120HP3)

110...250kW(150...340HP3)

0.9...9.7kW(1.2...13.2HP3)

1.6...107kW(2...145HP3)

110...800kW(150...1,000HP3)

1.6...3,000kW

3AC500...690V – – – – 75...1,200kW(100...1,600HP3)

75...4,500kW

Power infeed Non-regulated Non-regulated Non-regulated Optional,non-regulatedorregulatedRegenerative feedback No No Yes Yes,forregulatedinfeedLine frequency 47...63Hz 47...63Hz 47...63Hz 47...63Hz 47...63Hz 47...63HzOutput voltage 0...VLine 0...VLine 0...VLine 0...VLine 0...VLine 0...VLine

Output frequencyV/fcontrol 0...400Hz1 0...200Hz1 0...400Hz1 0...400Hz1 0...200Hz1 0...200Hz1

Vectorcontrol 0...300Hz1 0...160Hz1 0...300Hz1 0...300Hz1 0...160Hz1 0...160Hz1

Servocontrol 0...650Hz1 0...650Hz1 0...650Hz1 0...650Hz1 0...650Hz1 0...650Hz1

Control principleV/fcontrol Yes Yes Yes Yes Yes YesVectorcontrolwith/withoutencoder Yes Yes Yes Yes Yes YesServocontrolwith/withoutencoder Yes Yes Yes Yes Yes YesMotorsInductionmotors Yes Yes Yes Yes Yes YesSynchronousmotors Yes Yes Yes Yes Yes YesTorquemotors Yes Yes Yes Yes Yes YesLinearmotors Yes Yes Yes Yes Yes YesControl dynamicsVectorcontrol•risetimespeedcontrol 8...10ms1 11...15ms1 8...10ms1 8...10ms1 11...15ms1 11...15ms1

•risetimeMcontrol 1...2ms1 2...3ms1 1...2ms1 1...2ms1 2...3ms1 2...3ms1

Servocontrol•risetime,speedcontrol 2...3ms1 5...7ms1 2...3ms1 2...3ms1 5...7ms1 5...7ms1

•risetime,torquecontrol 0.5...1ms1 1...2ms¹ 0.5...1ms1 0.5...1ms1 1...2ms1 1...2ms1

Technological functions Flyingrestart,automaticrestart,kineticbuffering,basicpositioning,BICOtechnology,freelyconfigurableblocks(DriveControlChart),technologycontroller,motioncontrol(incombinationwithSIMOTION),numericcontrolwithSINUMERIKsolutionline

Safety functions STO,SBC,SS1,SOS,SS2,SLS,SDI,SLP,SSMInterfaces Digital,analog,serial(RS232/RS485),PROFIBUSDP,PROFINET,CANopen(inconjunctionwithCU320-2)Tools SIZERforengineering,STARTERforcommissioningTypical applications / application technologies High-performancesingle-motordrives High-performancemulti-motordrives

Continuousmotioncontrolandpositioningtasksinproductionmachines,e.g.packaging,textile,printing,paper,plasticsmachines,plantsandprocessinglines,metalforming;convertingapplications;numericalcontrolapplicationsinmachinetools

Catalog PM21,D31 PM21 PM21 PM21 PM21 D21.3

¹ Blocksizeunits,Booksizeunits:with4kHzpulsefrequency;Chassisunits,CabinetModules:with2kHzpulsefrequency

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AdditionalinformationonSINAMICSisprovidedunder:www.siemens.com/simotics www.siemens.com/sinumerik www.siemens.com/simotion

Theaddressesandcontactpartnersareprovidedunder:www.siemens.com/automation/partner

VisitourA&DMalltoplaceyourelectronicorderdirectlyviaInternet:www.siemens.com/automation/mall

www.siemens.com/sinamics-s120

SiemensAGIndustrySectorMotionControlSystemsP.O.Box318091050ERLANGENGERMANY

Theinformationprovidedinthisbrochurecontainsmerelygeneraldescriptionsorcharacteristicsofperformancewhichincaseofactualusedonotalwaysapplyasdescribedorwhichmaychangeasaresultoffurtherdevelopmentoftheprod-ucts.Anobligationtoprovidetherespectivecharacteristicsshallonlyexistifexpresslyagreedinthetermsofcontract.AllproductdesignationsmaybetrademarksorproductnamesofSiemensAGorsuppliercompanieswhoseusebythirdpartiesfortheirownpurposescouldviolatetherightsoftheowners.

Subjecttochangewithoutpriornotice04/12OrderNo.:E20001-A30-P670-V4-7600DISPO21500WÜ/40847GD.MC.GM.SIPR.52.2.10WS04124.0PrintedinGermany©SiemensAG2012