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Rainer Wolf | Düsseldorf, May 30, 2016
Smart Print Shop – Packaging
drupa Press Conference
© Heidelberger Druckmaschinen AG
Operational excellence. The industry average OEE today is at about 25%.
| drupa press conference 2
100%
32.000
25%
40%
50%
60%
85%
90%
15%
Average run length
OEE
0%
500 1.000 2.000 4.000 8.000 16.000
Reduced average production speed
Maintenance and technical availability
Minimum 2 min. makeready per job
© Heidelberger Druckmaschinen AG
Operational excellence. The industry average OEE will double within the next 10 years.
3
100%
32.000
25%
40%
50%
60%
85%
90%
15%
Average run length
OEE
0%
500 1.000 2.000 4.000 8.000 16.000
Minimum 2 min. makeready per job
Reduced average production speed
Maintenance and technical availability
| drupa press conference
© Heidelberger Druckmaschinen AG
The industry average OEE will double within the next 10 years. Integration is key.
| drupa press conference 4
© Heidelberger Druckmaschinen AG
Operational excellence. New Speedmaster XL 106 – Peak Performance redefined.
| drupa press conference 5 5
Industrial print production at revolutionary performance level
Cyber physical system fully integrated in digital workflow
Outstanding automation with new simultaneous make ready functions
Unique Intellistart 2 enables navigated and even autonomous print production
5
Focus Commercial: Autonomous printing on Speedmaster XL 106-8-P
Focus Packaging: Navigated printing on Speedmaster XL 106-6-LYYL
© Heidelberger Druckmaschinen AG
New Hycolor Multidrive. Boosts productivity in short run packaging.
| drupa press conference 6
© Heidelberger Druckmaschinen AG
New AutoPlate Coating Pro. Fully automatic exchange of coating plates.
| drupa press conference 7
© Heidelberger Druckmaschinen AG
Minutes
Operator
Operator
Press B+I/wash Roller wash Plates out Pre-ink
Minutes
Operator
Operator
Press B+I/wash Coating Plate Change
Pre-ink
Pile Change
Plate Change
Roller wash
Pile Ch Ink change
11 12 13 14 156 7 8 9 101 2 3 4 5
Coating Plate ChangeInk changePile Ch
Pile Change
Plates in
121 2 3 4 5 6 7 8 9 10 11 13 14 15
New Speedmaster XL 106. Industrial packaging production at revolutionary performance level.
8
Job change 6 color Primer-UV to 5 color Primer-UV
Over 60% time saving
Makeready process with standard automation
Makeready process on Speedmaster XL 106 with AutoPlate XL and Hycolor Multidrive
| drupa press conference
© Heidelberger Druckmaschinen AG
Operational Excellence. New Speedmaster XL 106 – Peak Performance redefined.
| drupa press conference 9 9
How can we ensure that the potential
of this technology is utilized day by day?
© Heidelberger Druckmaschinen AG
Operational excellence in Packaging. Unique navigation functionality – Intellistart 2 makes the difference.
| drupa press conference 10
New Intellistart 2 with Intelliguide
Calculates the fastest make ready strategy
Guides the operator through the individual steps on the
press
© Heidelberger Druckmaschinen AG | drupa press conference 11
Intellistart 2 makes the difference. Intelligent navigation through complex make ready processes.
Job Queue Process View
Intelliguide
© Heidelberger Druckmaschinen AG
Operational excellence. Smart Print Shop.
| drupa press conference 12
The industry average OEE will double within the next 10 years. Heidelberg is the only supplier with a holistic approach to make this happen. 50% OEE
