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SmartLine® Transmitters: Smarter, Better, FasterSo smart they make your life easier
2SmartLine® Transmitters: Smarter, Better, Faster | www.honeywellprocess.com
Your Job Today: Doing More with LessToday’s industrial facilities—and of course that means you—are under pressure to improve reliability, performance, and monitoring, and at the same time, reduce costs and headcounts. You need to reduce maintenance and operating costs and replace the knowledge of seasoned veterans heading out the door to retirement. That means accomplishing more with the operators and technicians you have left.
Here’s one way to do that: use this generation’s smarter devices in the field. The devices in your facility that measure pressure, temperature, flow, and level are vital to safe and efficient production. Large industrial complexes need thousands of transmitters, so small advantages and efficiencies really add up.
Percent of Millennial workforce estimated to join
the industry by 2025
2010 2014 2025
20%
42%
75%
50% retirement in next 5 years
65% held back by
outdated and rigid work styles
78% modern
technology is imporant
12 months on
average to train staff after upgrade
*Source: Hays Oil&Gas Global Salary Guide 2015
3SmartLine® Transmitters: Smarter, Better, Faster | www.honeywellprocess.com
Process Instrumentation: Getting Smarter As a plant operator, you need to optimize your operations; nothing new there. Better functionality in field devices delivers integrated information and robust diagnostics, which translate into lower total cost of ownership. Let’s break that TCO down to its components.
Reduce start-up time
Eliminate unplanned downtime
Lower initial project costs
Minimize operating costs
Reduce field diagnostics time
Reduce spares inventory
Enhance safety
Realize full connectivity between DCS and field instruments
Smarter transmitters help you to:
Achieve 20% lower Total Cost of Ownership
2015 2016 2020+
Oil Production In Thousands Per DayOil and Gas Employees in Thousands
198.4
9,129186.4
9,207
Oil Production vs. Oil and Gas Employees
4SmartLine® Transmitters: Smarter, Better, Faster | www.honeywellprocess.com
Combine SmartLine® with Experion® PKS for Smarter AutomationSmartLine solutions are darn good by themselves. But integrate them with Honeywell Experion Process Knowledge System (PKS), and you go to another level. You overcome the traditional isolation of control systems from instrumentation, improving both data integration and work responsibilities.
Rich user experience
Fastest execution with Honeywell LEAP tools
Reduced implementation cost and effort
Automated implementation, commissioning and auditable project documentation
Embedded automation for safer maintenance
SmartLine and Experion
10% reduction in execution costs with LEAPTM tools
5SmartLine® Transmitters: Smarter, Better, Faster | www.honeywellprocess.com
Experion is Even Better with SmartLine® Instrumentation
Dramatically reduce instrument-related work while helping field
personnel be more effective
Other Instruments+ Experion
SmartLine +Experion 41% Time Savings
675 Hours
185 Hours
175 Hours
125 Hours
1,695Typical Hours
2,855Typical Hours
Hours spent oninstruments in atypical refineryproject with 1,000 devices
TROUBLESHOOTING
INSTALLATION
ENGINEERING
LOOP-TEST
Advanced diagnostics andrich dashboards eliminate
guesswork duringtroubleshooting.
Spend less time finding and fixing range
mismatches.
Universal wiring simplifiesinstallation and Automated
Device Commissioningeliminates rework
from incorrect wiring.
Spend less time correcting mis-wired instruments and
fixing I/O moduleconnections.
Cloud-based engineeringreduces design, selection
and engineering time.
Spend less time specifyinginstrumentation with
SmartLine’s onlineengineering tool.
Automated DeviceCommissioning
reduces loop-test andverifications from hours
to minutes.
Complete loop testingwith a single resource. Archive test results for
each transmitter.
Other Instruments+ Experion
SmartLine +Experion 41% Time Savings
675 Hours
185 Hours
175 Hours
125 Hours
1,690Typical Hours
2,855Typical Hours
Hours spent oninstruments in atypical refineryproject with 1,000 devices
TROUBLESHOOTING
INSTALLATION
ENGINEERING
LOOP-TEST
Advanced diagnostics andrich dashboards eliminate
guesswork duringtroubleshooting.
Spend less time finding and fixing range
mismatches.
Universal wiring simplifiesinstallation and Automated
Device Commissioningeliminates rework
from incorrect wiring.
Spend less time correcting mis-wired instruments and
fixing I/O moduleconnections.
Cloud-based engineeringreduces design, selection
and engineering time.
Spend less time specifyinginstrumentation with
SmartLine’s onlineengineering tool.
Automated DeviceCommissioning
reduces loop-test andverifications from hours
to minutes.
Complete loop testingwith a single resource. Archive test results for
each transmitter.
6SmartLine® Transmitters: Smarter, Better, Faster | www.honeywellprocess.com
2 HOURS 1 MIN.
Get Your Devices on the Job FastCommissioning a control system is a tedious part of any automation project. Our Application and Validation Tool will ensure a transmitter is properly suited for your specific application, and the same data is used to preconfigure the device so it arrives ready to go, out of the box.
Combine this with Experion’s new built-in function, Automated Device Commissioning (ADC), and you get a whole new level of savings. ADC verifies your control system configuration with the connected device, eliminating time-consuming work and improving efficiency. You can’t even mis-wire the devices: they feature universal terminations.
Automated intelligent device testing and documentation
User customizable loop test procedures
Auditable, persistent test documentation
Eliminate manual verification of I/O assignments
Reduce commissioning time from hours to minutes
Reduce Commissioning Time
Only 1 resource needed to verify andcommission SmartLine® instead of 2.
7SmartLine® Transmitters: Smarter, Better, Faster | www.honeywellprocess.com
SmartLine® Transmitters: More Capability and PerformanceAt Honeywell, our investment in smart instrument technology resulted in significantly more capability and performance while delivering lower TCO. We designed a significantly improved user experience.
Proven reliability
Modular construction
Common platform
Rich transmitter interface
10-year linear stability
Local configuration
Fast speed-of-response
Easy selection
Fast installation
Trouble-free commissioning
Simple troubleshooting
Easy maintenance
The SmartLine portfolio of transmitters offer all this:
Over 30 years of industry experience and more than
3 millions devices installed globally
8SmartLine® Transmitters: Smarter, Better, Faster | www.honeywellprocess.com
Pro Tip: Don’t Keep Doing Things the Old WayYou know how conventional ways of selecting a transmitter can be slow and error-prone?
Well, here is another advantage of using SmartLine® devices: the cloud-based Application and Validation Tool (AVT) provides expert guidance in choosing the right SmartLine device for your application:
Tailored interface to meet novice and experienced users’ needs
Enables real-time remote collaboration
Validates instrument for your application
Pre-populates shareable, customizable ISA datasheet
Reduces engineering effort
AVT data flow results in factory preconfigured transmitters
Minimizes critical MOC selection error
Cloud-based, login-free access
Collaborative, cloud-based design tool reduces engineering time and rework at site
9SmartLine® Transmitters: Smarter, Better, Faster | www.honeywellprocess.com
Install Devices on the Job SafelyA key part of improving plant operations is making them safer. Integrated SmartLine® information in Experion eliminates guesswork during commissioning and troubleshooting. That includes potential issues with chemical and material compatibility. SmartLine devices also have auto-maintenance mode as well as Tamper Alerts that inform operators of attempted configuration changes. The improved user experience goes hand-in-hand with improved safety.
Success Rate of Traditional Interface vs.
Advanced Interface
Causes of Process Upsets
20%
40% 40%
Human errorEquipmentfailure
Other
40%reduction in downtime for each
transmitter
TraditionalInterface
Advanced Interface
95.5%
70.0%
A 26% improvement in operators’ ability to successfully handle and correct abnormal
situations using an advanced interface*Source: ASM Consortium
10SmartLine® Transmitters: Smarter, Better, Faster | www.honeywellprocess.com
Connected, Faster, Safer, SmarterHoneywell SmartLine® transmitters deliver real value, making it possible for you to reduce costs, avoid unplanned downtime, cut spare parts inventory, and shorten time to repair.
SmartLine devices and Experion® PKS are part of the Honeywell Connected Plant. Both are designed to turn data into actionable insight so you can optimize your operations and eliminate unplanned downtime. This new level of consistent high performance can make every day your best day of production.
24125 24125 24125 24125 24125 24125 24125 24125 24125
24125 24125 24125 24125 24125 24125 24125 24125 24125
24125 24125 24125 24125 24125 24125 24125 24125 24125
10.00
219.50
117.57
Honeywell Connected Plant
Digital Transformation: 80% fewer people | 50% more throughput | 10x improved safety
Seamless integration of process, assets and people across the enterprise
Process Assets People
11SmartLine® Transmitters: Smarter, Better, Faster | www.honeywellprocess.com
Honeywell: A Capable, Reliable PartnerIndustrial organizations need a proven partner for demanding field instrument applications.
Partner with Honeywell for:
Integrated solutions set
Leading control, safety and security technologies
Expert project management capabilities
Proven know-how in applying operational best practices
Long product life, with easy migration and upgrades
Low total cost of ownership
Single point of accountability
Global support with a local presence
Technical Assistance Center staffed with people who really
know their stuff. You collaborate with experts.
Lower project costs, start-up faster and reduce maintenance costs with SmartLine®
12SmartLine® Transmitters: Smarter, Better, Faster | www.honeywellprocess.com
For More Information
To learn more, visit the Honeywell ProcessSolutions website or contact the Honeywellaccount manager in your region, or write tous at [email protected].
Honeywell Process Solutions
1250 West Sam Houston Parkway SouthHouston, TX 77042
Honeywell House, Skimped Hill LaneBracknell, Berkshire, England RG12 1EB UK
Building #1, 555 Huanke RoadZhangjiang Hi-Tech Industrial ParkPudong New Area, Shanghai 201203
www.honeywellprocess.com
SmartLine® and Experion® are registered trademarks of Honeywell International Inc.