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Flare Stack Smokeless Burner www.summitenergyequipment.com Building Better Products Through Technology 41 HC Pioneer Parkway | Sulphur Springs, TX 75482 | Phone 903.951.1217 | Fax 903.951.1436 SUMMIT ENERGY EQUIPMENT

Smokeless Flare Stack

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Catalogo de flare

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Page 1: Smokeless Flare Stack

Flare StackSmokeless Burnerwww.summitenergyequipment.com

Building Better Products Through Technology

41 HC Pioneer Parkway | Sulphur Springs, TX 75482 | Phone 903.951.1217 | Fax 903.951.1436

SUMMITE N E R G Y E Q U I P M E N T

Page 2: Smokeless Flare Stack

Flare StackSmokeless Burner AdvantagesSummit offers Flare-Tip Burners capable of combustion completion when operated within design parametersset forth by Summit. Summit Smokeless Flare Burners include necessary internal components for efficiency,stability, and will meet or exceed current regulation requirements.

Design parameters have been developed by Summit in order to operate the Smokeless Flare Burners.The burners have been designed with calculations for sizing two stages of air to mix with the waste gas tocomplete combustion. Summit has designed eight of these unique combustion burners for eight differentsite ranges. Summit can custom design burners for specific site conditions as needed.

Summit has designed several variable smokeless flare burner tips using Jerry Lang’s Patented Technology, ranging from 1MSCFD to 6MMSCFD. These tips areavailable on new stationary and mobile flare stacks. Our flares are truly smokeless based on your site conditions including flow rates, waste gas composition, and pressure available. We design each burner to mix proper air with the gas coming off of your facility without blowers or steam.While you can buy similar systems from others, Emission control is our advantage and what we have beendoing for many years.

EPA Requirements

Flare Systems Meet All EPA Requirements

Summit open flare systems are guaranteed to meet EPA requirements for 40 CFR 60.18 and have destruction removal efficiency (DRE) of 98%. If higher destruction is required, an enclosed flare system may be utilized if it is economically practical.

Our designs are based on experience with flare installations and flow medium analysis supplied by customer. Summit is a leader in flare system innovation and design, having supplied and installed successful, proven systems nationwide. From our use of modern structural and control techniques, to our proven flare tip and seal designs, Summit is committed to manufacturing the best flares built. We are able to accomplish this goal in part due to the following:

Summit believes in safety first. Our flare system designs adhere to the strictest of safety standards. Flares are of the highest quality. Flare Pilots are designed for years of reliable, continuous operation. Summit Flame Retention Rings promote stable combustion and prevent lift-off at high exit velocities. Summit Purge Seals are designed for maximum

efficiency and low operating cost. Prompt and reliable pilot ignition/monitoring systems allow for optimum performance of the flare systems. Our experience and relentless pursuit to keep our customers happy are unmatched in the combustion and flare industries.

Building Better Products Through Technology

41 HC Pioneer Parkway | Sulphur Springs, TX 75482 | Phone 903.951.1217 | Fax 903.951.1436

SUMMITE N E R G Y E Q U I P M E N T

Page 3: Smokeless Flare Stack

Flare StackSmokeless Tip SpecificationsTip Specifications

1. GAS & SITE ANALYSIS TO COMPLY WITH

• MSCF/d - Minimum/Maximum

• PSI - Minimum Available/Maximum Available

• BTU/ft3 / Specific Gravity

2. OTHER CONSIDERATIONS

• Tip Velocity is calculated at less than 400 ft/sec

• Ideal pressure on standard Summit burners is 30 PSI except when higher BTU gas is being burned than what the tip is designed for

• Explanation: Heavier gasses (2,300 BTU/ft3 would use lower pressure than what the tip is for if it is designed for (1,400 BTU/ft3)

3. BURNER TIP CAPACITY FLOW RATE

• 0 - 1,000,000 MSCF/d

• 1,000,000 - 2,000,000 MSCF/d

• 2,000,000 - 4,000,000 MSCF/d

• 4,000,000 - 6,000,000 MSCF/d

Guarantee

Summit can guarantee that when the smokeless burners are operated within their designed parameters, they will burn smokeless.

H2S FLARING

Hydrogen sulfide is a toxic gas and is most commonly obtained by its separation from sour gas, which isnatural gas with high content of H2S. In most cases, this gas must be flared for the protection of peopleas well as environment. Many flares around shale areas are only flaring 40-50% of the hydrocarbons,leaving unburned hydrocarbons going into the atmosphere. H2S is slightly heavier than air so typical flaresare not safe for combusting this molecular weight of gas while Summit’s flare burners combust this gasand burn it off first.

Uses

• Gas Well Facilities

• Flowback & H2S Flaring

• Centrifugal and Reciprocating Compressor Facilities

• Pneumatic Controller Facilities

• Storage Vessels & Tank Battery Facilities

• Equipment Leaks Facilities

• Sweetening Unit Facilities

• Natural Gas Processing Plants

• Crude Oil Tanker Vents and L.A.C.T.

Building Better Products Through Technology

41 HC Pioneer Parkway | Sulphur Springs, TX 75482 | Phone 903.951.1217 | Fax 903.951.1436

SUMMITE N E R G Y E Q U I P M E N T

Page 4: Smokeless Flare Stack

4 x 40 6 x 604 x 60

Flare Tube Length ........................................................................................................................... 25’ - 78’

Flare Tube Diameter ....................................................................................................................... 4” - 10”

Trailer Capacity ................................................................................................................. 2 - 8000lb axles

Outriggers ...................................................................................................... 20 feet w/ Stabilizing Struts

Liquid Collector .................................................................. 18” x 8’ S/S 75 PSI KOD (ASME code optional)

Electrical ......................................................................................................................................... 12 VDC

Hydraulic .................................................................................... 30” stroke (2500 PSI UP/500 PSI DOWN)

Ignitors ........................................................................................................................................... DBI/ACL

Service ............................................................................................................................... Sweet/Sour Gas

Crew Size ...................................................................................................................................... 2-Person

Flare StackSpecifications

Building Better Products Through Technology

41 HC Pioneer Parkway | Sulphur Springs, TX 75482 | Phone 903.951.1217 | Fax 903.951.1436

SUMMITE N E R G Y E Q U I P M E N T

Page 5: Smokeless Flare Stack

Summit’s SP8 Series Spark Ignited Pilots are designed to provide an ignition source for small to medium size flares. Ignition of the pilot gas is assured by an intermittent spark in the pilot nozzle every two seconds regardless of the pilot flame temperature.

Control for the SP8 Series Pilots includes a Spark Oscillator Module, thermocouple controller (with alarm contacts and an analog temperature retransmission signal), battery and battery charger in a Nema 4 fiberglass enclosure.

The standard controls for the SP8 Series Pilots are designed to operate on 120 VAC and will provide 10 hours of operation during power disruption. Minimum methane requirement for this pilot is 70scfh@ 5 psi. As with all of our equipment, custom pilots and controls are offered to meet field requirements.

• Burner fabrication material 306 SS

• Pilot fabrication material 306 SS

• Stack fabrication material A-106 NACE

• Wind loading analysis for 80 MPH

Flare StackPilot Igniter

Building Better Products Through Technology

41 HC Pioneer Parkway | Sulphur Springs, TX 75482 | Phone 903.951.1217 | Fax 903.951.1436

SUMMITE N E R G Y E Q U I P M E N T

Page 6: Smokeless Flare Stack

Warranty applies to fabrication, defective workmanship or materials, assembly and manufactured components. Summit Energy Equipment warrants all fabrication and assembly for one (1) year from the date that each flare is commissioned successfully. Warranty does not cover the removal, re-installation or modification of equipment.

All manufacturers’ warranties for third party components installed are passed on and these items are not underwritten by Summit Energy Equipment. Any defective component must be returned to Summit for replacement under warranty. Shipping costs and labor to replace the items are not covered by warranty.

Summit Energy Equipment guarantees and warrants that the environmental control equipment supplied will effectively thermally oxidize the waste gas for the process conditions specified herein. Summit Energy Equipment does not provided any performance guarantee if the operating conditions differ from the client specified design conditions as detailed in this proposal or if the sizing and design of the equipment has been provided to Summit by others. Summit Energy Equipment liability hereunder shall be limited to the obligation to repair or replace only those products proven to have been defective in material or workmanship at the time of delivery. Warranty does not cover the removal, re-installation or modification of equipment.

Summit Energy Equipment total cumulative liability in any way arising from or pertaining to any product sold or required to be sold under this contract shall not in any case exceed the purchase price paid by Buyer for such products. In no event shall Summit Energy Equipment have any liability for commercial loss, lost profits, claims for labor, or consequential or incidental damages of any type, whether buyer’s claim be based in contract, tort, warranty, strict liability, negligence, or otherwise. It is expressly agreed that buyer’s remedies expressed herein are buyer’s sole and exclusive remedies.

The above stated warranty, which is given expressly in lieu of all other warranties, expressed or implied by the customer, trade usage or law, including warranties of merchantability and fitness for particular purpose, constitutes the only warranty made by the seller.

Flare StackWarranty

Building Better Products Through Technology

41 HC Pioneer Parkway | Sulphur Springs, TX 75482 | Phone 903.951.1217 | Fax 903.951.1436

SUMMITE N E R G Y E Q U I P M E N T

Page 7: Smokeless Flare Stack

ContactRequest a Quote

To Learn more about our products or Request a Custom Quote Contact Us:

Summit Energy Equipment

41 HC Pioneer Parkway

Sulphur Springs, TX 75482

Phone 903.951.1217

Fax 903.951.1436

[email protected]

Building Better Products Through Technology

41 HC Pioneer Parkway | Sulphur Springs, TX 75482 | Phone 903.951.1217 | Fax 903.951.1436

SUMMITE N E R G Y E Q U I P M E N T