Solar water heater Components

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    Basic Components of

    Good Solar Hot WaterSystems

    Tri Ratna Bajracharya, Ph.D.Center for Energy Studies (CES)

    Institute of Engineering/TU

    Pulchowk, Lalitpur

    Tribhuvan UniversityInstitute of Engineering

    Lecture 2: Solar Thermal Technology

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    colle

    ctor

    heat storage

    heattransportsystem

    heat

    exchanger

    cold water supply

    connection tohot water tap

    pump

    control unit

    powersupply

    with insulation

    expansion

    vessel

    backup heater

    thermostatair releasevalve

    (blockable)

    pressurereleasevalve

    (8 atm)

    ch

    ec

    k

    va

    lve

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    Forced-flow versus natural circulation

    SHW systemsforced flow+ better performance+ can be installed in large systems+ allows independent location of collector and hot water tank requires more components

    needs electrical energy for pumping and control is more expensive

    natural circulation (thermosiphon)+ simple and require less components+ work without active control equipment+ cheaper not suitable for large systems less efficient storage tank must be located above the collec

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    Types of collectors and Selective coatings

    1. Flat Plate

    2. Vacuum tube

    3. Concentratic tube

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    Flat-plate collectors

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    SWH System Locally Made

    Collector

    Storage tank

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    Locally made SWH

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    Absorber types

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    Open- versus closed-loop SHW

    systemsClosed loop+ better performance avoids air bubbles+ Prevents siltation of the collectors+ allows use of antifreeze Some temperature loss needs significantly more components more expensive more difficult to manufacture

    Open loop+ simple and require less components

    + Requires less tecnical skill+ Cheaper and less sensitive to flaws not suitable for frost area not suitable for poor quality water

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    There are basically two types of coatings

    black solar paint

    + easy to handle

    + absorber can be painted locally

    + good absorption of solar radiation

    + low costs

    high emission losses

    selective coatings+ high absorption of solar radiation

    + low emission losses

    + prefabricated absorber stripes exist on the market

    higher costsmust be handles with care

    Construction of a solar collector

    The absorber coating

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    Construction of a solar collector

    Casing

    Materials

    hardwood (resistant painting improves durability)aluminum profilessheet metal casing (aluminum, steel)Features

    protects the collector from the elements (rain, dust)must be rigid to avoid the break of the glass coverall connections to the piping should be kept insulatedmust allow room for thermal expansionmust provide adequate ventilation to avoid condensation

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    Construction of a solar collector

    Insulationinsulation of the back side is very important toreduce heat losses and improve the efficiency

    at least 5cm of a low conductivity insulator isrecommended

    mineral wool and polyurethane foam is the mostcommon material

    reflective lamination is often included betweenlayers of insulation

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    Construction of a solar collector

    transparent cover

    Why is a transparent cover necessary?

    protection of the absorber from the environment

    reduction of heat losses

    special solar glass (4mm)

    + high mechanical resistance

    + high transparency for solar

    radiation

    high weight and costs

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    normal glass (4mm)

    lower mechanical resistance

    lower trasparency

    high weight

    + lower costs

    polycarbonate cover (3mm)+ high resistance

    + less weight

    lower transparency

    costs?

    plastic foil

    + light and cheap

    low resistance

    short life span

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    collectorarea reservoir size

    4.5 m (3 panels) 250 l reservoir

    7.5 m (5 panels) 400 l reservoir

    10.5 m (7 panels) 600 l reservoir

    Collector Area sizing Thumb Rule

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    High efficiency collectors for process heat applications

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    The evacuated tube collector - examples

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    Evacuated tube collectors - examples

    Compound parabolic concentrator (CPC) combined with

    evacuated tube

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    Conclusions

    Characteristics of a good collector:

    selective absorber coatinglow heat capacity, high heat transfer coefficientsiron-free glass coverstiff and light casingsufficient insulation of the back sideno thermal bridges at the connecting pipesTwo options available:flat-plate collectorsevacuated tube collectors