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Sonoco Transport Packaging February 2015

Sonoco Transport Packaging - MHI - The Industry That … · Packaging Technical Centers 3 Industrial Products / Paper - Hartsville, SC Pilot Plant Paper Science Expertise Protective

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Sonoco Transport Packaging

February 2015

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From lightweight paper pallets to rugged returnable solutions –

Sonoco will design, specify, quantify, and deliver the right pallet; without bias to any one platform.

Packaging Technical Centers

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Industrial Products / Paper - Hartsville, SC

Pilot Plant

Paper Science Expertise

Protective Packaging - Nashville, TN

Distribution Testing

Engineering Design

Technical Analysis

Protective Packaging and Transport Package Design and Testing facility located in Nashville, TN

Transport Packaging Testing Laboratory

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Lab testing based on ASTM and ISTA standard for palletized materials

Test products to ensure quality

State of the Art CUSTOMER CENTER

20,000 sq. ft. facility

Professional Staff

Focused on TOTAL SOLUTION Development

Capabilities

Ideation, Design, Prototyping, Testing, Multi-Material

ISO 9001, ISTA Certification, Whirlpool Certification, Sears Certification

64 Protective Packaging related patents around the world

International Packaging Experience

Logistics/Distribution Knowledge

Testing Capabilities

Full Pallet & Product Testing: Conditioning, Vibration, Incline Impact, Drop, Schock Compression, Clamping

Large Volume Testing Capabilities

Transport Packaging Solutions

FirmaLoad® - Bulk Bag Pallets for the

Supersack market

FirmaCore® - Light Weight corrugated

board pallets for Light Product Loads

FirmaMax® - Plastic pallets for Closed

Loops & Export

FirmaLoad® Bulk Bag Pallets

FirmaLoad® Pallet Case Study

Problem: Kaolin Clay market needed to eliminate continuous product damage due to punctures into the bulk bags, created by wood splinters and nail pops found in current pallets

Solution: FirmaLoad® Bulk Bag Pallet

Solid deck platform made of corrugated eliminate wood splinters and nail pops – stopping damage to bulk bags

Light weight design allowed for freight savings on export shipments

Lower profile allowed for more material to be placed in specialized export containers, offering additional freight savings

Results: Market converted to FirmaLoad® and realized the following savings

$1,100,000 in initial pallet cost differentials ($10 ea wood vs $7.50 ea FirmaLoad)

$1,250,000 in overall export freight savings efficiencies, due to weight and lower profile

FirmaCore® Lightweight Pallets

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FirmaMax® Plastic Pallets

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Lightweight

16lbs to 50lbs

Freight Savings

Ergonomic Savings

Economical

Total Systems Cost Savings

Return Credits

Sustainable

100% Recycled Plastic Pallets

No End to Life Cycle

Double Click to see PDF of Brochure!

FirmaMax® Advantages

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FirmaMax® Varieties Available

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FirmaMax® Case Study

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Problem: A food manufacturing customer was looking to eliminate wood pallets which could potentially harbor pathogens and create cross-contamination issues inside their facilities.

Solution: FirmaMax 100% recycled plastic pallet design

New pallets are sanitized to safeguard the integrity of their products

Pallets are used once and returned to Sonoco where we regrind and recycle the resin to make new pallets

Results: Customer pays in the $19 range for new pallets. Sonoco then buys back in the $6 range, which makes the $13 FirmaMax cost competitive to new wood pallets.

Customer ensured their raw ingredients never touch wood pallets

Customer no longer has to deal with the expense and process of cleaning used pallets

Why FirmaMax ® Plastic Pallets?

Sonoco Recycling facilities and customer base feeding low cost raw materials into manufacturing locations; thus, offering you a competitive advantage