12
NOTTINGHAM ROAD, BELPER, DERBYSHIRE DE56 1JT TELEPHONE 0870 606 4351 FACSIMILE (01773) 820569 www.saunier-duval.co.uk TECHNICAL HELPLINE 01773 828400 IN WARRANTY HELPLINE 01773 525914 C.E. British Gas Service Listed. Water Research Council Approved. Saunier Duval pursues a policy of continuous product improvement and reserves the right to alter specification and design without prior notice. Specification for Flue Options 49241 12/03 IKON

Specification for Flue Optionsboilermanuals.org.uk/boilers/Saunier Duval/flueguide.pdfSAUNIER DUVAL SAUNIER DUVAL– STANDARD EFFICIENCY COMBIS, SYSTEM BOILERS & WATER HEATER 2 3 HORIZONTAL

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Page 1: Specification for Flue Optionsboilermanuals.org.uk/boilers/Saunier Duval/flueguide.pdfSAUNIER DUVAL SAUNIER DUVAL– STANDARD EFFICIENCY COMBIS, SYSTEM BOILERS & WATER HEATER 2 3 HORIZONTAL

NOTTINGHAM ROAD,

BELPER, DERBYSHIRE DE56 1JT

TELEPHONE 0870 606 4351

FACSIMILE (01773) 820569

www.saunier-duval.co.uk

TECHNICAL HELPLINE

01773 828400IN WARRANTY HELPLINE

01773 525914

C.E. British Gas Service Listed. Water Research Council Approved.

Saunier Duval pursues a policy of continuous product improvement and reserves the right to alter specification and

design without prior notice.

Specification for Flue Options

49241

12/0

3

IKO

N

Page 2: Specification for Flue Optionsboilermanuals.org.uk/boilers/Saunier Duval/flueguide.pdfSAUNIER DUVAL SAUNIER DUVAL– STANDARD EFFICIENCY COMBIS, SYSTEM BOILERS & WATER HEATER 2 3 HORIZONTAL

SAUNIER DUVAL SAUNIER DUVAL – STANDARD EFFICIENCY COMBIS, SYSTEM BOILERS & WATER HEATER

32

HORIZONTAL TELESCOPIC TOP REAR OPTIONS

Thema Classic Iso max Opalia Water Heater

L = Flue length, measured from outside wall face to centreline of flue outlet.

If L is between 425mm and 630mm then only the horizontaltelescopic top flue, A2004500, is required.

If L is greater than 630mm then extensions are required.

If L is less than 425mm then use the horizontal top flue,86285H, which can be cut to suit a minimum wall thickness of75mm.

X = Wall thickness

Z = Distance from centre line of flue outlet to inside wall face.

For each additional 90° or 2 x 45° bends fitted the maximumflue length must be reduced by 1m.

The maximum flue length with extensions must not beexceeded (refer to L in table below).

L

X Z

MODEL L MAX WITH SIDE X MM ZEXTENSIONS MIN MAX

1

F24e 3.5m 242 446 184mm

F30e 3.5m 194 398 232mm

F35e 2.5m 194 398 232mm

F24e PLUS 3.5m 194 398 232mm

F30e PLUS 3.5m 194 398 232mm

F18e SB 3.5m 242 446 184mm

F30e SB 3.5m 194 398 232mm

Isomax 3.5m 192 396 234mm

Opalia x13 3.0m 292 496 134mm

1 Horizontal telescopic top flueA2004500

HORIZONTAL ACCESSORIES

2 90° Bend85092H

3 45° Bend85093H

4 1m Extension 85091H

6 Deflector terminaland guard08537300

W = 0.5m max.Flueing examples using extensions and bends.Many others are also possible.

A

A4

1

4

2

1

1

4

2

4

334

W

W

x13F28eF24e, F30e, F35eF24e PLUS, F30e PLUS

F18e SB, F30e SB

Contents

Standard Efficiency Combis, System Boilersand Water HeaterHorizontal Telescopic Top Rear Options

Horizontal Telescopic Top Side Options

Elevated Horizontal Telescopic Top Flue Options

Vertical Flue Options

Twin Flue Options -

Rear Flue Options F30e, F35e, F30e SB, F24e PLUS and F30e PLUS

High Efficiency Condensing BoilersHorizontal Flue Options

Vertical Flue Options

Twin Flue Options

Accessories

Wall Hung Cast Iron BoilerHorizontal Flue Options models 40 - 80 -

Vertical Flue Options models 40 - 80

Easi-Vent Flue Options models 40 - 80

Flue Options

Horizontal Flue Options model 100/120

Vertical Flue Options model 100/120

Flue Options Accessories model 100/120

Vertical Flue Accessories model 100/120Fanned Flue Terminal Positions

Training and Support to help you

22

22

21

20

19

16

1514

18

17

13

12

11

10

87

9

6

5

4

23

3

Page 3: Specification for Flue Optionsboilermanuals.org.uk/boilers/Saunier Duval/flueguide.pdfSAUNIER DUVAL SAUNIER DUVAL– STANDARD EFFICIENCY COMBIS, SYSTEM BOILERS & WATER HEATER 2 3 HORIZONTAL

4

SAUNIER DUVAL – STANDARD EFFICIENCY COMBIS, SYSTEM BOILERS & WATER HEATER

5

ELEVATED HORIZONTAL TELESCOPIC TOP FLUE OPTIONS

L1 = Measured from the vertical flue centre line to the outsidewall face.

L2 = Measured from the top of the boiler to the horizontal fluecentre line (max 0.5m).

L = L1 + L2 = The maximum flue length with extensions,measured from the top of the boiler to the outside wall face.

If more than 1 x 90° or 2 x 45° bends are needed then foradditional 90° bend or 2 x 45° bends fitted the maximum fluelength must be reduced by 1m.

The maximum flue length with extensions must not beexceeded (refer to L in table below).

X = Wall thickness

Y = Distance from the side of the boiler to the inside wall face.

Z = Distance from centre line of flue outlet to the side or rearof the boiler.

1 Horizontaltelescopic top flueA2004500

SIDE

REAR

MODEL L MAX WITH SIDE X MM REAR X MM SIDE Z REAR Z DESCRIPTION PARTEXTENSIONS MIN MAX MIN MAX OF PARTS NUMBER

1 Horizontal A2004500telescopic top flue

2 90° Bend 85092H4 1m Extension 85091H5 Adaptor 85095H

elevated flue

1 2

4

5

F24e 3.5m 201 435 242 476 205mm 184mm

F30e 3.5m 181 415 194 398 225mm 232mm

F35e 2.5m 181 415 194 398 225mm 232mm

F24e PLUS 3.5m 181 415 194 398 225mm 232mm

F30e PLUS 3.5m 181 415 194 398 225mm 232mm

F18e SB 3.5m 201 435 242 476 205mm 184mm

F30e SB 3.5m 181 415 194 398 225mm 232mm

Isomaxleft 3.5m 315 509 192 426 131mm 234mm

right 3.5m 0 171 192 426 469mm 234mm

Opalia x13 3.0m 211 445 292 526 195mm 134mm

L1

L1

L2

X Y Z

X Z

L2

20 mm

ELEVATED HORIZONTAL ACCESSORIES

2 90° Bend85092H

3 45° Bend85093H

5 Adaptor elevated flue85095H 6 Deflector terminal

and guard08537300

4 1m Extension85091H

14

2

2 1 3

1

D

5

4

3

45

4

5

W

WW

W= 0.5m maxFlueing examples using extensions and bends

L= Flue length, measured from outside wall face to centre lineof flue outlet

If L is between 425mm and 630mm then only the horizontaltelescopic top flue, A2004500, is required.

If L is greater than 630mm then extensions are required.

If L is less than 425mm then use the horizontal top flue,86285H, which can be cut to suit minimum wall thickness of75mm.

X= Wall thickness

Z= Distance from centre line of flue outlet to inside wall face.

For each additional 90° or 2 x 45° bends fitted the maximumflue length must be reduced by 1m.

The maximum flue length with extensions must not beexceeded (refer to L in table below).

L

X

20min

Y

MODEL L MAX WITH SIDE X MM ZEXTENSIONS MIN MAX

1

F24e 3.5m 201 405 205mm

F30e 3.5m 181 385 225mm

F35e 2.5m 181 385 225mm

F24e PLUS 3.5m 181 385 225mm

F30e PLUS 3.5m 181 385 225mm

F18e SB 3.5m 201 405 205mm

F30e SB 3.5m 181 385 225mm

Isomaxleft 3.5m 275 479 131mm

right 3.5m 0 141 469mm

Opalia x13 3.0m 211 415 195mm

1 Horizontal telescopic top flueA2004500

HORIZONTAL ACCESSORIES

2 90° Bend85092H

3 45° Bend85093H

4 1m Extension 85091H

6 Deflector terminaland guard08537300

W = 0.5m max.Flueing examples using extensions and bends.

A

2

2

4

HORIZONTAL TELESCOPIC TOP SIDE OPTIONS

Z

W

WA

A

4

3

4

4

4 3A

Page 4: Specification for Flue Optionsboilermanuals.org.uk/boilers/Saunier Duval/flueguide.pdfSAUNIER DUVAL SAUNIER DUVAL– STANDARD EFFICIENCY COMBIS, SYSTEM BOILERS & WATER HEATER 2 3 HORIZONTAL

6

SAUNIER DUVAL – STANDARD EFFICIENCY COMBIS, SYSTEM BOILERS & WATER HEATER

7

TWIN FLUE OPTIONS

CL

= =CL

L1

115mm

115mm

262mm

300mm

ISOMAX ONLYALL MODELS

120mm 120mm

L1L2

L2

850mm

950mm

L= L1 + L2 Maximum available combined flue length (L1 air inlet and L2 flue outlet), measured from top of the boiler (not including the terminal)

For each 90° or 2 x 45° bends fitted the maximum flue lengthmust be reduced by 1m.

MODEL L = L1 air + L2 flue DESCRIPTION OF PARTMax combined flue length PARTS REQUIRED NUMBER

P Twin flue adaptor 085677002 1m Extension 085390004 Vertical roof terminal 085103007 45° Bend 08538800M Twin pipe to concentric 08511800

adaptor

OPTION 1

4

7

P

M

2

2

F24e 38m

F30e 30m

F35e 14m

F24e PLUS 30m

F30e PLUS 30m

F18e SB 38m

F30e SB 30m

Isomax 25m

MODEL L = L1 air + L2 flue DESCRIPTION OF PARTS PARTMax combined flue length PARTS REQUIRED NUMBER

1 Twin flue kit 085679002 1m Extension 085390004 Vertical roof terminal 085103005 Single pipe adaptor 085119006 90° Bend 08538700

OPTION 2

4

2

1

5

1

6

2

F24e 38m

F30e 30m

F35e 14m

F24e PLUS 30m

F30e PLUS 30m

F18e SB 38m

F30e SB 30m

Isomax 25m

VERTICAL FLUE OPTIONS

1195 mm

540 mm

L

L = Flue length, measured from the top of the boiler to theunderside of the roof flashing

If flue length is greater than 3m the condensate trap must befitted. Flue must allow condensate to run back to the boilerwhen trap is fitted.

For each 90° or 2 x 45° bends fitted the maximum flue lengthmust be reduced by 1m.

The maximum flue length must with extensions must not beexceeded (refer to L in table below).

1 Vertical flueadaptor includingcondensate trap08509800

2 Verticalroofterminal08510300

MODEL L MAX WITH DESCRIPTION OF PARTS PARTEXTENSIONS NUMBER

1 Vertical flue adaptor 085098002 Vertical roof terminal 085103003 1m Extension 085099004 Fixing bracket 08512000or 5 Flat roof flashing 085107006 Adjustable pipe 08510000

2

1

3

3

6

VERTICAL FLUE ACCESSORIES

3 1m Extension08509900

6 Adjustable pipe 0 to 270mm08510000(must be used with 1mExtension 08509900)

8 45° Bend08510200

4 Fixing bracket (3 off)08512000

5 Flat roof flashing08510700

7 Pitched roof flashing08510500

J 90° Bend08510100

1

J

2

33

3J

1

8

2

3

3 8

F24e 12.54m

F30e 8.54m

F35e 6.54m

F24e PLUS 8.54m

F30e PLUS 8.54m

F18e SB 12.54m

F30e SB 8.54m

Isomax 12.04m

Page 5: Specification for Flue Optionsboilermanuals.org.uk/boilers/Saunier Duval/flueguide.pdfSAUNIER DUVAL SAUNIER DUVAL– STANDARD EFFICIENCY COMBIS, SYSTEM BOILERS & WATER HEATER 2 3 HORIZONTAL

SAUNIER DUVAL – STANDARD EFFICIENCY COMBIS, SYSTEM BOILERS & WATER HEATER

98

MODEL L MAX WITH SIDE X MM DESCRIPTION PART NUMBEREXTENSIONS MIN MAX

A20097F30e 1.5m 75 540

F35e 1.5m 75 540

F24e PLUS 1.5m 75 540

F30e PLUS 1.5m 75 540

F30e SB 1.5m 75 540

1 Rear flue kit

REAR FLUE OPTIONS F30e, F35e, F30e SB, F24e PLUSand F30e PLUS

L = Flue length, measured from the rear of the boiler tooutside wall face.

To achieve the max flue length of 1.5m an extension must beused (85091H).

X = Wall thickness

Y = 115mm

The maximum flue length with extensions must not beexceeded (refer to L in table below).

TWIN FLUE ACCESSORIES

4 Vertical roofterminal08510300

2 1m Extension08539000

M Twin pipe toconcentricadaptor08511800

N Concentrichorizontal terminal08584900

3 Fixing bracket(3off)08511700

K 90° Bend08538700

7 45° Bend08538800

5 Single pipeadaptor08511900

J Pitched roofflashing08510500

6 Flat roofflashing08510700 P Twin flue adaptor

08567700

R Twin terminals08511500

Air inlet and flue outlet terminals must beinstalled so that they are exposed to external air.

If L2 flue outlet is greater than 3m thecondensate trap must be fitted.

1 Twin Flue kit 08567900

Twin flue adaptor andtwin terminals

Condensate trap

MODEL L = L1 air + L2 flue DESCRIPTION OF PARTMax combined flue length PARTS REQUIRED NUMBER

P Twin flue adaptor 085677002 1m Extension 08539000K 90° Bend 08538700M Twin pipe to concentric

adaptor 08511800N Concentric horizontal

terminal 08584900

OPTION 3

F24e 38m

F30e 30m

F35e 14m

F24e PLUS 30m

F30e PLUS 30m

F18e SB 38m

F30e SB 30m

Isomax 25m

K

P

M

N

2

2

2

MODEL L = L1 air + L2 flue DESCRIPTION OF PARTS PARTMax combined flue length PARTS REQUIRED NUMBER

1 Twin flue kit 085679002 1m Extension 08539000

OPTION 4

F24e 38m

F30e 30m

F35e 14m

F24e PLUS 30m

F30e PLUS 30m

F18e SB 38m

F30e SB 30m

Isomax 25m

1

1

1

12

2

2

2

L

X

Y

Page 6: Specification for Flue Optionsboilermanuals.org.uk/boilers/Saunier Duval/flueguide.pdfSAUNIER DUVAL SAUNIER DUVAL– STANDARD EFFICIENCY COMBIS, SYSTEM BOILERS & WATER HEATER 2 3 HORIZONTAL

1110

VERTICAL FLUE OPTIONS

MODEL MAX FLUE LENGTH DESCRIPTION OF PART(M) PARTS REQUIRED NUMBER

A Vertical Flue Adaptor Kit A2024900B Roof Terminal 08510300C 1m Extension Pipe

(as required) 08509900

STRAIGHT2

3

1

NOTE: Total length ofroof terminal (08510300)is 1195mm. Maximumlength of section insideroof space is approx.500mm (assumingthickness of roof = 75mm)

*Plus the Terminal assembly

ALL 8m*

MODEL MAX FLUE LENGTH DESCRIPTION OF PART(M) PARTS REQUIRED NUMBER

A Vertical Flue Adaptor Kit A2024900B Roof Terminal 08510300C 1m Extension Pipe

(as required) 085099004 90˚ Bends

(as required) 08510100

90˚ BENDS2

3

1

NOTE: Total length ofroof terminal (08510300)is 1195mm. Maximumlength of section insideroof space is approx.500mm (assumingthickness of roof = 75mm)

ALL 8m*

MODEL MAX FLUE LENGTH DESCRIPTION OF PART(M) PARTS REQUIRED NUMBER

A Vertical Flue Adaptor Kit A2024900B Roof Terminal 08510300C 1m Extension Pipe

(as required) 085099004 45˚ Bends

(as required) 08510200

45˚ BENDS

2

3

4

3

4

1

NOTE: Total length ofroof terminal (08510300)is 1195mm. Maximumlength of section insideroof space is approx.500mm (assumingthickness of roof = 75mm)

ALL 8m*

44

SAUNIER DUVAL – HIGH EFFICIENCY CONDENSING BOILERS

ENVIROPLUS

MODEL MAX LENGTH OF DESCRIPTION OF PARTSTANDARD PACK PARTS REQUIRED NUMBER

A Standard Horizontal Flue Kit A2024800

STANDARD HORIZONTAL FLUE

MODEL MAX FLUE DESCRIPTION OF PARTLENGTH (m) PARTS REQUIRED NUMBER

A Standard Horizontal Flue Kit A2024800B 1m Extension Pipe

(as required) 08545200C 90° Bends (as required) 08545400

STANDARD HORIZONTALEXTENDED FLUE

A

A

2

*For each 90˚ bend fitted the maximumflue length must be reduced by 1 metre

3

MODEL MAX FLUE DESCRIPTION OF PARTLENGTH (m) PARTS REQUIRED NUMBER

A Standard Horizontal Flue Kit A2024800B 1m Extension Pipe

(as required) 08545200C 90° Bends (as required) 08545400

STANDARD HORIZONTALELEVATED FLUE

A

2

2

*For each 90˚ bend fitted the maximumflue length must be reduced by 1 metre

3

ALL 755mm

ALL 3.5m*

ALL 3.5m*

HORIZONTAL FLUE OPTIONS

Enviro PLUSF28e, F28e SB

SEDBUK ‘A’ Rated

*For each 90˚ bend or 2 x 45˚ bends fitted the maximum flue length must bereduced by 1 metre

*For each 90˚ bend or 2 x 45˚ bends fitted the maximum flue length must bereduced by 1 metre

Page 7: Specification for Flue Optionsboilermanuals.org.uk/boilers/Saunier Duval/flueguide.pdfSAUNIER DUVAL SAUNIER DUVAL– STANDARD EFFICIENCY COMBIS, SYSTEM BOILERS & WATER HEATER 2 3 HORIZONTAL

1312

ACCESSORIES

TWIN FLUE ACCESSORIES

VERTICAL FLUE ACCESSORIESHORIZONTAL ACCESSORIES

90˚ BEND08545400

1 METRE PIPE EXTENSION08545200

1 METRE PIPEEXTENSION08509900

FIXING BRACKET 125¢08512000

SINGLE PIPE TOTERMINAL ADAPTOR08511900

TWIN PIPE TOCONCENTRIC ADAPTOR08511800 HORIZONTAL FLUE

TERMINALS08511500

FIXING BRACKET 80¢08511700

FLAT ROOFWEATHER COLLAR08510700

45˚ BEND08538800

90˚ BEND08538700

PITCHED ROOFWEATHER COLLAR08510500

1 METRE OUTLETEXTENSION PIPE08547800

0.5 METRE FLUEEXTENSION PIPE08547600

CONCENTRIC HORIZONTALTERMINAL08584900

0.5 METRE AIREXTENSION PIPE08547200

0-270mm ADJUSTABLE PIPEmust be used with 0850990008510000

FIXINGBRACKET08512000

PITCHED ROOFWEATHER COLLAR08510500 90˚ BEND

08510100

FLAT ROOFWEATHER COLLAR08510700

45˚ BEND08510200

SAUNIER DUVAL – HIGH EFFICIENCY COMBI & SYSTEM CONDENSING BOILERS

TWIN FLUE OPTIONS

MODEL MAX FLUE DESCRIPTION OF PARTLENGTH (m) PARTS REQUIRED NUMBER

A Twin Flue Adaptor Kit A20250002 Roof Terminal 085103003 Horizontal Twin Flue Terminals 085115004 1m Extension Pipe 085478005 90° Bends (as required)* 085387006 45° Bends (as required)* 085388007 Single Pipe to Terminal Adaptor 085119008 Twin Pipe to Concentric Adaptor 085118009 Concentric Horizontal Terminal 08584900

NOTE: Maximum 20 metres combined air and flue ducting.(eg. 10 metres air + 10 metres flue = 20 metres).

Total length of roof terminal (08510300) is 1195mm.Maximum length of section inside roof space is approx 500mm(assuming thickness of roof = 75mm).

*Plus the Terminal assembly and a maximum of4 x 90˚ bends or alternatively 8 x 45˚ bends.

ALL 20 metres

FLUE OPTIONS FLUE OPTIONS

FLUE OPTIONS

FLUE OPTIONS

ROOF TERMINAL08510300

TERMINAL

FITTINGS PACK

VERTICAL FLUE ADAPTOR KITA2024900

STANDARD HORIZONTAL FLUE KITA2024800

TWIN FLUE ADAPTOR KITA2025000

11

2

444

4

4

55

6

78

5

4

33

2

2

1

4

4

5

8

9

Page 8: Specification for Flue Optionsboilermanuals.org.uk/boilers/Saunier Duval/flueguide.pdfSAUNIER DUVAL SAUNIER DUVAL– STANDARD EFFICIENCY COMBIS, SYSTEM BOILERS & WATER HEATER 2 3 HORIZONTAL

1514

HORIZONTAL FLUE OPTIONS models 40-80FF

MODEL MAX FLUE X (MAX) DESCRIPTION OF PARTLENGTH (m) (m) PARTS REQUIRED NUMBER

A Terminal Pack (Bend) 2000448486B 1m Flue / Air Duct Kit 2000448490

orB 2m Flue / Air Duct Kit 2000448491

orB 3m Flue / Air Duct Kit 2000448485C Flue Bend Kit (2 Required) 438130

2x90˚BENDS

A

2

NOTE: Max. flue length doesnot include flue bends.

3

3

X

MODEL MAX FLUE X (MAX) DESCRIPTION OF PARTLENGTH (m) (m) PARTS REQUIRED NUMBER

A Terminal Pack (Bend) 2000448486B 1m Flue / Air Duct Kit 2000448490

orB 2m Flue / Air Duct Kit 2000448491

orB 3m Flue / Air Duct Kit 2000448485C Flue Bend Kit (1 Required) 438130

2x45˚BENDS

A

2

NOTE: Max. flue length doesnot include flue bends.

3

3

X

MODEL MAX FLUE X (MAX) DESCRIPTION OF PARTLENGTH (m) (m) PARTS REQUIRED NUMBER

A Terminal Pack (Bend) 2000448486B 1m Flue / Air Duct Kit 2000448490

orB 2m Flue / Air Duct Kit 2000448491

orB 3m Flue / Air Duct Kit 2000448485C Flue Bend Kit (1 Required) 438130

1x90˚BEND

A

2

NOTE: Max. flue length doesnot include flue bends.

3

X

40FF 3m 1m

50FF 3m 1m

60FF 3m 1m

80FF 1.5m 0.5m

40FF 3m 1m

50FF 3m 1m

60FF 3m 1m

80FF 1.5m 0.5m

40FF 3m 2.7m

50FF 3m 2.7m

60FF 3m 2.7m

80FF 3m 2.2m

SAUNIER DUVAL – WALL HUNG CAST IRON BOILERS

HORIZONTAL FLUE OPTIONS models 40-80FF

Xeon Cast-iron

MODEL MAX LENGTH OF DESCRIPTION OF PARTSTANDARD PACK PART REQUIRED NUMBER

40FF 510mm

50FF 510mm

60FF 510mm

Standard Flue Pack 900858(Complete with Flue / Air Duct)

80FF 510mm

MODEL MAX FLUE DESCRIPTION OF PARTLENGTH (m) PARTS REQUIRED NUMBER

40FF 3m A Terminal Pack 2000448473

50FF 3m B 1m Flue / Air Duct Kit 2000448490or

60FF 3m B 2m Flue / Air Duct Kit 2000448491

or80FF 3m B 3m Flue / Air Duct Kit 2000448485

STANDARD HORIZONTAL FLUE

EXTENDED HORIZONTAL FLUE

STRAIGHT

2

A

MODEL MAX FLUE DESCRIPTION OF PARTLENGTH (m) PARTS REQUIRED NUMBER

A Terminal Pack (Bend) 2000448486B 1m Flue / Air Duct Kit 2000448490

orB 2m Flue / Air Duct Kit 2000448491

orB 3m Flue / Air Duct Kit 2000448485C Flue Bend Kit (1 Required) 438130

1x90˚BEND

3

A

2NOTE : Max flue length does notinclude flue bend.

MODEL MAX FLUE DESCRIPTION OF PARTLENGTH (m) PARTS REQUIRED NUMBER

A Terminal Pack (Bend) 2000448486B 1m Flue / Air Duct Kit 2000448490

or B 2m Flue / Air Duct Kit 2000448491

orB 3m Flue / Air Duct Kit 2000448485C Flue Bend Kit (2 Required) 438130

2x90˚BENDSA

2

NOTE : Max flue lengthdoes not include fluebends.

3

40FF 3m

50FF 3m

60FF 3m

80FF 3m

40FF 3m

50FF 3m

60FF 3m

80FF 1.2m

40, 50, 60, 80

Page 9: Specification for Flue Optionsboilermanuals.org.uk/boilers/Saunier Duval/flueguide.pdfSAUNIER DUVAL SAUNIER DUVAL– STANDARD EFFICIENCY COMBIS, SYSTEM BOILERS & WATER HEATER 2 3 HORIZONTAL

1716

EASI-VENT VERTICAL FLUE OPTIONS models 40-80FF

MODEL MAX FLUE LENGTH DESCRIPTION OF PART(MM) X+Y+Z PARTS REQUIRED NUMBER

A Easi-Vent Vertical FlueTerminal Kit 2000448495

B 1m Flue / Air Duct 2000448490

or

B 2m Flue / Air Duct 2000448491

or

B 3m Flue / Air Duct 2000448485

STRAIGHT 1

2

NOTE: Max. FlueLength does notinclude Terminal.(120mm High)X(Min.) = 500mm

X

MODEL MAX FLUE LENGTH DESCRIPTION OF PART(MM) X+Y+Z PARTS REQUIRED NUMBER

A Easi-Vent Vertical FlueTerminal Kit 2000448495

B 1m Flue / Air Duct 2000448490

or

B 2m Flue / Air Duct 2000448491

or

B 3m Flue / Air Duct 2000448485

3 Flue Bend Kit (2 Required) 438130

2x90˚BENDS1

2

33

NOTE: Max. FlueLength does notinclude Terminal(120mm High) orFlue Bends.X(Min.) = 39mmY(Min.) = 0mmY(Max.) = 1000mmZ(Min.) = 500mm

Z

YX

MODEL MAX FLUE LENGTH DESCRIPTION OF PART(MM) X+Y+Z PARTS REQUIRED NUMBER

A Easi-Vent Vertical FlueTerminal Kit 2000448495

B 1m Flue / Air Duct 2000448490

orB 2m Flue / Air Duct 2000448491

orB 3m Flue / Air Duct 2000448485

3 Flue Bend Kit (1 Required) 438130

2x45˚BENDS 1

2

32

3

NOTE: Max. FlueLength does notinclude Terminal(120mm High) orFlue Bends.X(Min.) = 39mmY(Min.) = 0mmZ(Min.) = 500mm

Z

YX

MODEL MAX FLUE LENGTH DESCRIPTION OF PART(MM) X+Y+Z PARTS REQUIRED NUMBER

A Easi-Vent Vertical FlueTerminal Kit 2000448495

B 1m Flue / Air Duct or 2000448490

B 2m Flue / Air Duct or 2000448491

B 3m Flue / Air Duct 2000448485

3 Flue Bend Kit (1 Required) 438130

1x90˚BEND 1

2

32

NOTE: Max. FlueLength does notinclude Terminal(120mm High) orFlue Bend.Y(Min.) = 39mmZ(Min.) = 500mm

Z

Y

40FF 3m

50FF 3m

60FF 3m

80FF 3m

40FF 1.5m

50FF 1.5m

60FF 1.5m

80FF 1.5m

40FF 1.5m

50FF 1.5m

60FF 1.5m

80FF 1.5m

40FF 1.5m

50FF 1.5m

60FF 1.5m

80FF 1.5m

SAUNIER DUVAL – WALL HUNG CAST IRON BOILERS

VERTICAL FLUE OPTIONS models 40-80FF

MODEL MAX FLUE LENGTH DESCRIPTION OF PART(MM) X+Y+Z PARTS REQUIRED NUMBER

A Vertical Flue Kit 2000448451B Vertical Flue Terminal 2000448494C 1m Flue / Air Duct 2000448490

orC 2m Flue / Air Duct 2000448491

orC 3m Flue / Air Duct 2000448485

STRAIGHT2

3

1X

NOTE: Max. FlueLength does notinclude Terminal. X(Min.) = 39mm

MODEL MAX FLUE LENGTH DESCRIPTION OF PART(MM) X+Y+Z PARTS REQUIRED NUMBER

A Vertical Flue Kit 2000448451B Vertical Flue Terminal 2000448494C 1m Flue / Air Duct 2000448490

orC 2m Flue / Air Duct 2000448491

orC 3m Flue / Air Duct 20004484854 Flue Bend Kit (2 Required) 438130

2x90˚BENDS2

3

1

44

X

Z

Y

NOTE: Max. FlueLength does notinclude Terminal orFlue Bends.X(Min.) = 39mmY(Max.) =1000mmY(Min.) = 0mmZ(Min.) = 0mm

MODEL MAX FLUE LENGTH DESCRIPTION OF PART(MM) X+Y+Z PARTS REQUIRED NUMBER

A Vertical Flue Kit 2000448451B Vertical Flue Terminal 2000448494C 1m Flue / Air Duct 2000448490

orC 2m Flue / Air Duct 2000448491

orC 3m Flue / Air Duct 20004484854 Flue Bend Kit (1 Required) 438130

2x45˚BENDS

2

3

1

43 4

X

Z

Y

NOTE: Max. FlueLength does notinclude Terminal orFlue Bends. X(Min.) = 39mmY(Min.) = 0mmZ(Min.) = 0mm

40FF 3m

50FF 3m

60FF 3m

80FF 3m

40FF 1.5m

50FF 1.5m

60FF 1.5m

80FF 1m

40FF 3m

50FF 3m

60FF 3m

80FF 2m

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18

SAUNIER DUVAL – WALL HUNG CAST IRON BOILERS

19

HORIZONTAL FLUE OPTIONS model 100/120FF only

MODEL MAX LENGTH OF DESCRIPTION OF PARTSTANDARD PACK PARTS REQUIRED NUMBER

100/120FF 510mm Standard Flue Pack 2000448901(Complete with Flue / Air Duct Kit)

MODEL MAX FLUE DESCRIPTION OF PARTLENGTH (m) PARTS REQUIRED NUMBER

A Elbow / Terminal Pack 2000448465

B 1m Flue / Air Duct Kit or 2000448488

B 2m Flue / Air Duct Kit or 2000448489

B 3m Flue / Air Duct Kit 2000448484

STANDARD HORIZONTAL FLUE

EXTENDED HORIZONTAL FLUE

STRAIGHT

A

2

A

MODEL MAX FLUE DESCRIPTION OF PARTLENGTH (m) PARTS REQUIRED NUMBER

A Elbow / Terminal Pack 2000448465

B Flue Support Kit 448697

C 1m Flue / Air Duct Kit or 2000448488

C 2m Flue / Air Duct Kit 2000448489

D 90° Flue Bend 448695

1x90˚BEND

X

B

C

D

A

NOTE: Max. Flue Lengthdoes not include Flue Bend.X(Max.) = 1500mm

MODEL MAX FLUE DESCRIPTION OF PARTLENGTH (m) PARTS REQUIRED NUMBER

A Elbow / Terminal Pack 2000448465

B 1m Flue / Air Duct Kit 2000448488

C 90° Flue Bend 448695

1x90˚BEND

B C

1

A

MODEL MAX FLUE DESCRIPTION OF PARTLENGTH (m) PARTS REQUIRED NUMBER

A Elbow / Terminal Pack 2000448465

B 1m Flue / Air Duct Kit 2000448488

C 45° Flue Bend 448696

2x45˚BENDS

B

1 A

NOTE: Max. Flue Length does notinclude Flue Bends.

100/120FF 2m

100/120FF 2m

100/120FF 1m

100/120FF 1m

C

NOTE: Max. Flue Length does not include Flue Bend.

FLUE OPTIONS models 40-80FF

STANDARD FLUE PACK 900858

FOAM SEAL

FLUE DUCTTERMINAL ASSEMBLY

VERTICAL FLUE TERMINAL2000448494

TERMINAL

EASI-VENT VERTICAL FLUE PACK2000448495

VERTICAL FLUE PACK2000448451

TERMINAL FITTINGSPACK

AIR DUCTADAPTOR

FLUE DUCTCONNECTOR

PILOTSHIELD

FLUE DUCTADAPTOR

ROOF PLATE

PIPE CLIP

FITTINGSPACK

RESTRICTOR70 & 80FF

RESTRICTOR30 & 60FF

TERMINAL KIT2000448473

TERMINALFITTINGSPACK

FLUE BEND KIT438130

45° FLUE BENDS (2)

FITTINGS PACK

AIR DUCTTRANSITION

FLUE DUCTTRANSITION

1M EXTENSION KIT 20004484902M EXTENSION KIT 20004484913M EXTENSION KIT 2000448485

AIR DUCT

FLUE DUCTFITTINGSPACK

FLUE BEND TERMINAL KIT2000448486

TERMINALFITTINGSPACK

VERTICAL FLUESTANDARD VERTICAL FLUEFLAT ROOF - Part Number 2000208596*PITCHED ROOF - FOR TILES Part Number 2000208600*

FOR SLATE Part Number 2000208595*EASI-VENT VERTICAL FLUEFLAT ROOF - RITE VENT Part Number 015203*

SELKIRK Part Number 2803804*PITCHED ROOF - RITE VENT Part Number 015103*

SELKIRK Part Number 2803504*

*Note: With appropriate storm collars

WEATHER COLLARS HORIZONTAL FLUEAND VERTICAL FLUE

FLUE COLLAR443286

FIRE STOP PLATE2000208592 CEILING

COLLAR2000208590

CEILINGPLATE2000208593

WALL BAND2000208594

ACCESSORIES

FLUECONNECTOR447994

WALLLINER900862

SUPPORTASSEMBLY2000208591

Page 11: Specification for Flue Optionsboilermanuals.org.uk/boilers/Saunier Duval/flueguide.pdfSAUNIER DUVAL SAUNIER DUVAL– STANDARD EFFICIENCY COMBIS, SYSTEM BOILERS & WATER HEATER 2 3 HORIZONTAL

2120

STANDARD FLUE PACK 2000448901

VERTICAL FLUE TERMINAL2000448494

VERTICAL FLUE KIT2000448455

1M EXTENSION KIT 20004484882M EXTENSION KIT 20004484893M EXTENSION KIT 2000448484

45° FLUE BEND KIT448696

FLUE SUPPORT KIT448697

ELBOW/TERMINAL KIT2000448465

FLUEELBOW TERMINAL

ASSEMBLYFITTINGSPACK

TERMINAL

FLUEELBOW

FLUE DUCT

TERMINAL

45° FLUEBENDS

AIR DUCTADAPTOR

FLUE DUCTADAPTOR

PIPE CLIP

ROOF PLATEFITTINGSPACK

SUPPORTSPIGOT GASKET

SUPPORTSPIGOT

FLUE DUCTCONNECTOR

SUPPORTSPIGOT

FLUE DUCTCONNECTOR

SUPPORTSPIGOT GASKET

AIR DUCT

FLUE DUCT FITTINGS PACK

FITTINGS PACK

90° FLUE BEND KIT448695

90° FLUEBENDS

FITTINGS PACK

VERTICAL FLUESTANDARD VERTICAL FLUE

FLAT ROOF - Part Number 2000208596*

PITCHED ROOF-FOR TILES Part Number 2000208600*-FOR SLATE Part Number 2000208595*

*Note: With appropriate storm collars

WEATHER COLLARS HORIZONTAL FLUE

ADJUSTABLEWALL BAND2000208639

PIPE CLIP447974

CEILING COLLAR2000208638

FIRE STOPPLATE2000208641

WALL LINER900861

SUPPORT ASSEMBLY2000208640

CEILING PLATE2000448694

FLUE ELBOW KIT2000448466

FLUEELBOW

FITTINGSPACK

ACCESSORIES

FLUE OPTIONS ACCESSORIES model 100/120FF only

SAUNIER DUVAL – WALL HUNG CAST IRON BOILER

VERTICAL FLUE OPTIONS model 100/120FF only

MODEL MAX FLUE LENGTH DESCRIPTION OF PART(MM) X+Y+Z PARTS REQUIRED NUMBER

A Vertical Flue Kit 2000448455

B Vertical Flue Terminal 2000448494

C 1m Flue / Air Duct Kit or 2000448488

C 2m Flue / Air Duct Kit 2000448489

STRAIGHT

2

3

1

X

NOTE: Max. Flue Lengthdoes not includeTerminal.X(Min.) = 105mm

MODEL MAX FLUE LENGTH DESCRIPTION OF PART(MM) X+Y+Z PARTS REQUIRED NUMBER

A Vertical Flue Kit 2000448455

B Vertical Flue Terminal 2000448494

C 1m Flue / Air Duct Kit 2000448488

D 90° Flue Bend 448695

E Boiler Elbow Kit 2000448466

1x90˚BEND& BOILERELBOW

NOTE: Max. FlueLength does notinclude Terminal,Flue Bends or Boiler Elbow. X(Min.) = 29mmY(Max.) = 30mm

X Y

2

3

54

1

MODEL MAX FLUE LENGTH DESCRIPTION OF PART(MM) X+Y+Z PARTS REQUIRED NUMBER

A Vertical Flue Kit 2000448455

B Vertical Flue Terminal 2000448494

C 1m Flue / Air Duct Kit or 2000448488

C 2m Flue / Air Duct Kit 2000448489

D 45° Flue Bend 448696

2x45˚BENDS

NOTE: Max. FlueLength does notinclude Terminalor Flue Bends. X(Min.) = 102mmY(Min.) = 27mm Z(Min.) = 30mm

X

Z

Y

2

3

44

1

100/120FF 1985mm

100/120FF 1m

100/120FF 1.5m

Page 12: Specification for Flue Optionsboilermanuals.org.uk/boilers/Saunier Duval/flueguide.pdfSAUNIER DUVAL SAUNIER DUVAL– STANDARD EFFICIENCY COMBIS, SYSTEM BOILERS & WATER HEATER 2 3 HORIZONTAL

22

SAUNIER DUVAL – WALL HUNG CAST IRON BOILER

23

FIRESTOP PLATE - 2000208641Manufactured fromgalvanised steel and fittedwith spacer lugs whichensure that a distance of50mm is maintained betweenthe inner liner of the flue andany combustible material.

CEILING PLATE - 2 PIECE -2000448694Manufactured fromgalvanised steel and shouldbe used on the under side ofthe floor joists where the fluepasses through the floor orroof in a non-vertical plane.

CEILING COLLAR - 2000208638Used if required as a ceilingtrim immediately below the ceiling to make a neatinstallation.

SUPPORT ASSEMBLY -2000208640Manufacture from galvanisedsteel and incorporates a firestop feature fitted withspacer lugs and supportcollar. This item should beused to support the flue at thetop of each floor joist andprovide a fire stop feature.

TYPICAL ARRANGEMENT

VERTICAL FLUE ACCESSORIES model 100/120FF only TRAINING AND SUPPORT TO HELP YOU

WEATHERCOLLAR

CEILING PLATE

WALL BAND

SUPPORTASSEMBLY

FIRE STOP

CEILING COLLAR

The more you know about boilers, the faster and

more efficient you become at installing them. So to

help you to improve your knowledge of Saunier

Duval in particular, and boilers in general, we now

offer technically based courses across the UK.

Each of the one-day courses has been designed to help Corgi

registered installers, and they can be tailored to suit your

requirements, whether individually or as part of a group.

The three courses are:

Basic/Performance Boilers/System (Thema Classic Range),together with specific installation information.

Advanced Combination Boiler, Isomax.

High Efficiency Condensing Boilers, based around theEnviroPLUS range, to help where preserving the environment is a primary concern.

All the courses cover installation practices, flue options, system

design, commissioning, servicing and fault finding.

They are based in Scotland, Dublin, Manchester, Derby, Norwich,

South Wales, London, Exeter and Bournemouth, so that wherever

you are in the country, you will find one close to you.

For more information, callSaunier Duval Training Services on

01773 596174

3

1

2

Training on self-diagnosticsis included on all courses.

Purpose designed lectureroom with appliances tohand.

5

4

Instruction given on theremoval of all components.

Commissioning instruction.

Investment in regional train-ing facilities cuts down ontravelling time for installers.

3

2

1

1

2

3

4

5

MINIMUM SITING DIMENSIONS FOR THE POSITIONING OF FLUE TERMINALS MMHORIZONTAL FLUESA Directly below, above or horizontally to

an opening, air brick, opening windows, air vent, or any other ventilation opening 300

B Below gutter, drain/soil pipe 75C Below eaves 200D Below a balcony or car port 200E From vertical drain pipes and soil pipes 150F From internal/external corners or to a

boundary alongside the terminal 300G Above adjacent ground or balcony level 300H From surface or a boundary facing the

terminal 600I Facing terminals 1200J From opening (door/window) in car port

into dwelling 1200K Vertical from a terminal 1500L Horizontal from a terminal 300

MINIMUM SITING DIMENSIONS FOR THE POSITIONING OF FLUE TERMINALS MMVERTICAL FLUESM From adjacent wall to flue 300N From another terminal 600P From adjacent opening window 1000Q Above roof level 300

FANNED FLUE TERMINAL POSITIONS all models/ranges