10
A new era for Sasol Shaped carriers 12.10.2015 Spheres – Extrudates – Agglomerates - Tablets

Spheres – Extrudates – Agglomerates - Tablets€¦ · Tablets: Standard Products Unit Tablets 5x5 Tablets 5x5x2.2 Al 2O3 [%] min-. 90 min. 90 Outer Diameter [mm] 5.0 5.0 Inner

  • Upload
    others

  • View
    6

  • Download
    0

Embed Size (px)

Citation preview

Page 1: Spheres – Extrudates – Agglomerates - Tablets€¦ · Tablets: Standard Products Unit Tablets 5x5 Tablets 5x5x2.2 Al 2O3 [%] min-. 90 min. 90 Outer Diameter [mm] 5.0 5.0 Inner

A new era for Sasol

Shaped carriers

12.10.2015

Spheres – Extrudates –

Agglomerates - Tablets

Page 2: Spheres – Extrudates – Agglomerates - Tablets€¦ · Tablets: Standard Products Unit Tablets 5x5 Tablets 5x5x2.2 Al 2O3 [%] min-. 90 min. 90 Outer Diameter [mm] 5.0 5.0 Inner

A new era for Sasol

Copyright ©, 2014, SasolConfidential

2

Sasol Aluminas: Key Property

typical UHPA

SiO2 120 ppm 3ppm

Fe2O3 100 ppm 3ppm

CaO 50 ppm 1ppm

MgO 50 ppm 1ppm

Na2O 20 ppm 4ppm

K2O 20 ppm 4ppm

Heavy Metals (total) 100 ppm 10ppm

Standard High Purity

UHPA – ultra high purity alumina

Page 3: Spheres – Extrudates – Agglomerates - Tablets€¦ · Tablets: Standard Products Unit Tablets 5x5 Tablets 5x5x2.2 Al 2O3 [%] min-. 90 min. 90 Outer Diameter [mm] 5.0 5.0 Inner

A new era for Sasol

Copyright ©, 2014, SasolConfidential

3

Spheres

Diameter

0.6 mm – 3.0 mm

Pore Volume

0.5 ml/g – 1.4 ml/g

Pore Radius

30 Å – 2500 Å

Crystal Phase

gamma, delta, theta, alpha-Al2O3

Dopants

Si, Ce, Zr, La, Sn, …

Pore Radius Distribution

monomodal - multimodal

Page 4: Spheres – Extrudates – Agglomerates - Tablets€¦ · Tablets: Standard Products Unit Tablets 5x5 Tablets 5x5x2.2 Al 2O3 [%] min-. 90 min. 90 Outer Diameter [mm] 5.0 5.0 Inner

A new era for Sasol

Copyright ©, 2014, SasolConfidential

4

Alumina Spheres: Standard Products

UnitSpheres1.0/160

Spheres1.8/210

Spheres2.5/210

Diameter [mm] 1.0 1.8 2.5

Crush Strength [N] min. 45 min. 50 min. 65

Packed Bulk Density [g/l] 740-820 540-580 500-600

Surface Area [m²/g] 150-170 200-220 200-220

Pore Volume [ml/g] min. 0.45 min. 0.75 min. 0.75

Page 5: Spheres – Extrudates – Agglomerates - Tablets€¦ · Tablets: Standard Products Unit Tablets 5x5 Tablets 5x5x2.2 Al 2O3 [%] min-. 90 min. 90 Outer Diameter [mm] 5.0 5.0 Inner

A new era for Sasol

Copyright ©, 2014, SasolConfidential

5

Extrudates: Standard Products

Unit Extrudates TrilobesHollow

Extrudates

Al2O3 [%] min. 93 min. 93 min. 93

Outer Diameter [mm] 1.5 1.5 4.5

Inner Diameter [mm] - - 1.5

Length [mm] 2 - 7 2-7 6-11

Crush Strength [N] min. 70 min. 70 min. 25

Loose Bulk Density [g/l] 500-800 500-800 400-500

Surface Area [m²/g] 140 - 190 150-200 180-210

Pore Volume [ml/g] min. 0.4 min. 0.4 min. 0.7

Page 6: Spheres – Extrudates – Agglomerates - Tablets€¦ · Tablets: Standard Products Unit Tablets 5x5 Tablets 5x5x2.2 Al 2O3 [%] min-. 90 min. 90 Outer Diameter [mm] 5.0 5.0 Inner

A new era for Sasol

Copyright ©, 2014, SasolConfidential

6

Tablets: Standard Products

Unit Tablets 5x5 Tablets 5x5x2.2

Al2O3 [%] min-. 90 min. 90

Outer Diameter [mm] 5.0 5.0

Inner Diameter [mm] - 2.2

Length [mm] 5.0 5.0

Crush Strength [N] min. 180 min. 20

Loose Bulk Density [g/l] 650 - 800 450 - 650

Surface Area [m²/g] min. 210 min. 210

Pore Volume [ml/g] min. 0.5 min. 0.5

Page 7: Spheres – Extrudates – Agglomerates - Tablets€¦ · Tablets: Standard Products Unit Tablets 5x5 Tablets 5x5x2.2 Al 2O3 [%] min-. 90 min. 90 Outer Diameter [mm] 5.0 5.0 Inner

A new era for Sasol

Copyright ©, 2014, SasolConfidential

7

Dehydration Sequences

0 200 400 600 800 1000 1200

Temperature (°C)

θ

θ

δ

η

α

α

γBoehmite

Bayerite

Page 8: Spheres – Extrudates – Agglomerates - Tablets€¦ · Tablets: Standard Products Unit Tablets 5x5 Tablets 5x5x2.2 Al 2O3 [%] min-. 90 min. 90 Outer Diameter [mm] 5.0 5.0 Inner

A new era for Sasol

Copyright ©, 2014, SasolConfidential

8

Confidentiality

This presentation conveys confidential information belonging to Sasol and is not intended for

publication. Any disclosure and use of this presentation shall be subject to the subsisting

agreements. They copyright in this presentation is owned by Sasol and any reproduction or

adaption thereof requires Sasol’s written approval.

Page 9: Spheres – Extrudates – Agglomerates - Tablets€¦ · Tablets: Standard Products Unit Tablets 5x5 Tablets 5x5x2.2 Al 2O3 [%] min-. 90 min. 90 Outer Diameter [mm] 5.0 5.0 Inner

A new era for Sasol

End

20.08.2015

Confidential

Page 10: Spheres – Extrudates – Agglomerates - Tablets€¦ · Tablets: Standard Products Unit Tablets 5x5 Tablets 5x5x2.2 Al 2O3 [%] min-. 90 min. 90 Outer Diameter [mm] 5.0 5.0 Inner

A new era for Sasol

Copyright ©, 2014, SasolConfidential

10

Modification of Spheres and Extrudates

Doped Alumina, Doped Silica alumina

Alumina, Silica alumina

Dopingduring

extrusionprocess

Optimized dopants distribution

Dopingbefore

extrusionprocess