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STANDARD PRoDucTSJust the tip of the iceberg ...
TABLE OF CONTENTS
BELT CONVEYOR n Straights, curves and inclinesn 1" belt width incrementsn Lengths in 1' increments BELT DRIVEN LIVE ROLLER CONVEYORn Straights, curves and spursn 1” between frame incrementsn Lengths in 1’ increments LINESHAFT CONVEYORn Straights, curves and spursn 1” between frame incrementsn Lengths in 1’ increments FLAT MOTOR DRIVEN ROLLER CONVEYORn Straights and curvesn 1” between frame incrementsn Length increments based on roller centers for transportation and zones for zero pressure MOTOR DRIVEN ROLLER CONVEYORn Straights and curvesn Any between frame incrementsn Lengths in 1” increment CHAIN DRIVEN LIVE ROLLER CONVEYORn Straights and curvesn Any effective width incrementsn Lengths in any increment SCISSOR LIFTSn 2000 lbs., 4000 lbs. and 6000 lbs. capacityn Multiple platform sizesn Multiple raised and lowered heights GRAVITY CONVEYORn Ball transfer, flowrail, roller and skatewheeln Straights, curves and spursn 1" between frame incrementsn Lengths in 1" increments OPTIONSn Paint options and controls
Pages 2-7
Pages 8-15
Pages 16-21
Pages 22-23
Pages 24-25
Pages 26-29
Page 30
Pages 31-41
Back Cover
*Multiple curve radii available for all conveyors *Quote sheets online
Page 2
STRAIGHT BELT CONVEYOR
Belt Conveyors are designed to bring increased efficiency to assembly lines, sorting, inspection, transportation, and process systems. Belt conveyors provide the most versatile means of handling a wide variety of products from bulky boxes and bundled items to furniture, wood sheets, totes and packaged goods.
SPECIFICATIONS nSlider or Roller Bed n Up to 120 FPM max speed n Ceiling supports, floor supports and side guides available n Powder coat finishes and galvanized material available *Expanded product parameters available
Ref. 100 Series
300 Series
A 12" - 36" 6" - 48"B 5' - 102' 6' - 102'C 16" - 84" 21" - 89"
A = Belt Width B = Overall Length (OAL)C = Top of Belt (TOB)
BELT CONVEYOR - STRAIGHT
A
B
C
BCST-100 SLIDER BED n Bolted construction n Belt widths up to 36" n 100 lbs. per foot frame capacity with 10' support centersn Lengths in 1' increments 5' to 102' n Belt widths in 1" increments 12" to 36"
BCST-100 ROLLER BED n Bolted construction n Belt widths up to 36" n 240 lbs. per foot frame capacity with 10' support centers n Lengths in 1' increments 5' to 102' n Belt widths in 1" increments 12" to 36"
BCST-300 SLIDER BED n Welded construction n Belt widths up to 48" n 300 lbs. per foot frame capacity with 10' support centers n Lengths in 1' increments 6' to 102' n Belt widths in 1" increments 6" to 48"
BCST-300 ROLLER BED n Welded construction n Belt widths up to 48" n 300 lbs. per foot frame capacity with 10' support centers n Lengths in 1' increments 6' to 102' n Belt widths in 1" increments 6" to 48"
End Drive
Center Drive - Reversible
C
CONVEYOR SPECIFICATIONS
Page 3
DRIVE AND BELTING SPECIFICATIONS
208-230/460VAC - 3 PHASE - 60 Hz
n Totally enclosed fan cooled n 1750 RPM n Inverter capable 4:1 speed ratio n 1.00 service factor n Sealed worm gear “C” face speed reducer
115/230VAC - 1 PHASE - 60 Hz
n Totally enclosed fan cooled n 1750 RPM n 1.15 service factor n Sealed worm gear “C” face speed reducer
LEFT END CENTER RIGHT END
SERIES HP12" - 16" BW 20" - 24" BW 30" - 36" BW
7' - 52' 57' - 102' 7' - 52' 57' - 102' 7' - 52' 57' - 102'
100 Series
1/2 420 340 370 250 300 120
3/4 710 620 670 550 520* 340*
1 1000 910 890 770* 820* 640*
1 1/2 1510* 1430* 1470* 1350* 1400* 1220*
2 2100* 1990* 2050* 1930* N/A N/A
SERIES HP18" - 24" BW 30" - 36" BW 42" - 48" BW
5' - 50' 55' -100' 5' - 50' 55' - 100' 5' - 50' 55' - 100'
300 Series
1/2 390 270 330 150 190* N/A
3/4 690 570 520* 340* 450* 220*
1 890* 770* 820* 640* 750** 520*
1 1/2 1470* 1350* 1400** 1220** 1340** 1100**
2 2050** 1930** 1990** 1810** N/A N/A
BELT SPECIFICATIONSTrackmate 120 EMB TM120RT-B TMIPH533EMB
Nominal Thickness 0.1 in 2.54 mm .225 in 5.7 mm .15 in 3.8 mm
Weight .744 lbs. 3.6 kg/m2 0.88 lbs. 4.3 kg/m2 .96 lbs/ft2 4.7 kg/m2
Temperature Minimum -10° F -23° C -10° F -23° C -10° F -23° CTemperature Maximum 180° F 82°C 158° F 70° C 176° F 80° C
Admissible Tensile Force 137 lbs./in 24 N/mm 61 lbs./in 11 N/mm 51 lbs./in 9 N/mm
Conveying Surface Polyester fabric with PVC embossed cover PVC rough top PVC embossed cover; Grip
structure
Applications
Horizontal package handling, transport conveying, diverse
uses in material handling and general conveyance
applications
Decline belt; Incline belt; Induction belt; Metering belt
Acceleration belt; Baggage handling - public view;
Check-in belt; Induction belt; Metering/singulation belt
* = 8" drive pulley **= 8" drive pulley, 6" take-up pulley
CONVEYOR CAPACITY INFORMATION
Page 4
Power Turn Belt Conveyors from Omni Metalcraft Corp. provide a versatile means of conveying a wide variety of products. Easily navigate corners while maintaining leading-edge product orientation. Omni’s unique, low maintenance belt guidance system keeps the belt on track and your system up and running.
SPECIFICATIONS
n 90° and 180° turns n 1/2, 3/4, 1, 1 1/2, 2 HP n Side mount and end drives n Up to 800 lbs. total live load capacity n Welded construction n Floor supports and side guides available n Powder coat finish *Expanded product parameters available
BELT CONVEYOR - CURVE
OUTSIDE RADIUS
BELT WIDTH INSIDE RADIUS TOP OF BELT FRAME HEIGHT MAX LOADMAX SPEED AT CENTERLINE
OF BELT
B A C D E lbs. 60:1 20:1 25:1
36"
6" 30"
7 9/16" - 40" 9 7/16" 400
32 98 N/A
8" 28" 31 95 N/A
12" 24" 29 89 N/A
48"
12" 36"
9 1/16" - 40" 10 15/16" 400
41 123 N/A
18" 30" 38 115 N/A
20" 28" 37 112 N/A
24" 24" 35 106 N/A
60"
24" 36"
10 9/16" - 40" 12 3/8" 600
47 N/A 112
30" 30" 44 N/A 105
36" 24" 41 N/A 99
72"
36" 36"
12" - 40" 13 7/8" 700
52 N/A 126
42" 30" 49 N/A 119
48" 24" 47 N/A 112
87"
36" 51"
10 7/8" - 40" 12 3/4" 800
48 N/A 115
42" 45" 45 N/A 110
48" 39" 44 N/A 105
A = Belt Width B = Outside Radius (OR)C = Inside Radius (IR)D = Top of Belt (TOB) E = Frame Height
A
E
D
90°
B
A C
Left Hand Curve Shown
BELT CURVE CONVEYOR
BELT CURVE SPECIFICATIONS
Page 5
DRIVE SPECIFICATIONS
BELT CONVEYOR - CURVE
208-230/460VAC - 3 PHASE - 60 Hz
n Totally enclosed fan cooled n 1750 RPM n Inverter capable 4:1 speed ratio n 1.00 service factor n Sealed worm gear "C" face speed reducer
115/230VAC - 1 PHASE - 60 Hz
n Totally enclosed fan cooled n 1750 RPM n 1.15 service factor n Sealed worm gear "C" face speed reducer
LEFT HAND CURVE RIGHT HAND CURVE
BELT SPECIFICATIONSTrackmate 120 EMB TM120RT-B TMIPH533EMB
Nominal Thickness 0.1 in 2.54 mm .225 in 5.7 mm .15 in 3.8 mm
Weight .744 lbs. 3.6 kg/m2 0.88 lbs. 4.3 kg/m2 .96 lbs/ft2 4.7 kg/m2
Temperature Minimum -10° F -23° C -10° F -23° C -10° F -23° CTemperature Maximum 180° F 82°C 158° F 70° C 176° F 80° C
Admissible Tensile Force 137 lbs./in 24 N/mm 61 lbs./in 11 N/mm 51 lbs./in 9 N/mm
Conveying Surface Polyester fabric with PVC embossed cover PVC rough top PVC embossed cover; Grip
structure
Applications
Horizontal package handling, transport conveying, diverse
uses in material handling and general conveyance
applications
Decline belt; Incline belt; Induction belt; Metering belt
Acceleration belt; Baggage handling - public view;
Check-in belt; Induction belt; Metering/singulation belt
Page 6
Incline Belt Conveyors are used to transport products up or down between floors. The curved nose-over design provides a smooth transfer from the incline to the horizontal plane. Belt conveyors provide the most versatile means of handling a wide variety of products from bulky boxes and bundled items to furniture, wood sheets, totes and packaged goods.
SPECIFICATIONS
n Inclined slider and inclined roller bed n Bed lengths in 1' increments 5' to 40' n Belt widths in 1" increments 12" to 36" n Up to 120 FPM max speed n 1/2, 3/4, 1, 1 1/2, 2 HP n Underhung end or underhung center drives n Up to 300 lbs. per foot load capacity n Ceiling supports, floor supports, side guides and end stops available n Powder coat finishes and galvanized material available *Expanded product parameters available
BELT CONVEYOR - INCLINEINCLINED BELT CONVEYOR
A B C D E
7.5°
5' - 40' 12" - 36"
10" - 64" 87" - 502"
12.5° 16" - 107" 87" - 497"
15° 20" - 128" 87" - 493"
20° 26" - 169" 87" - 482"
22.5° 30" - 190" 87" - 475"
25° 33" - 210" 87" - 467"
27.5° 36" - 230" 87" - 460"
A = Angle B = Bed Length C = Bed WidthD = Elevation ChangeE = Horizontal Overall Length
C
STYLE 1 INCLINED BELT CONVEYOR
STYLE 2 INCLINED BELT CONVEYOR
STYLE 3 DECLINE BELT CONVEYOR
D
E
E
B
ANose Over
Nose Over
B
FLOW
E
FLOW
FLOW D
D
Nose Over
Page 7
A B C D E
7.5°
5' - 40' 12" - 36"
10" - 64" 87" - 502"
12.5° 16" - 107" 87" - 497"
15° 20" - 128" 87" - 493"
20° 26" - 169" 87" - 482"
22.5° 30" - 190" 87" - 475"
25° 33" - 210" 87" - 467"
27.5° 36" - 230" 87" - 460"
DRIVE SPECIFICATIONS
208-230/460 VAC - 3 PHASE - 60 Hz n Totally enclosed fan cooled n 1750 RPM n Inverter capable 4:1 speed ration 1.00 service factor
115/230 VAC - 1 PHASE - 60 Hz
n Totally enclosed fan cooled n 1750 RPM n 1.15 service factor n Sealed worm gear “C” face speed reducer
LEFT END CENTER RIGHT END
SLIDER BED TOTAL LIVE LOAD CAPACITIES
ROLLER BED TOTAL LIVE LOAD CAPACITIES
25° Incline HP
30 FPM 60 FPM 90 FPM
Belt Width Belt Width Belt Width
12" 24" 36" 12" 24" 36" 12" 24" 36"
20'
1/2 630 590 555 295 255 220 180 145 110
3/4 965 925 890 460 425 390 295 255 220
1 1300 1260 1225 630 590 555 405 370 335
1 1/2 1970 1930 1895 965 925 890 630 590 555
2 2640 2600 2565 1300 1260 1225 850 815 780
40'
1/2 600 535 470 265 200 135 150 85 25
3/4 935 870 805 430 365 300 265 200 135
1 1270 1205 1140 600 535 470 375 310 245
1 1/2 1940 1875 1810 935 870 805 600 535 470
2 2610 2545 2480 1270 1205 1140 820 755 695
BE
D L
EN
GT
H
25° Incline HP
30 FPM 60 FPM 90 FPM
Belt Width Belt Width Belt Width
12" 24" 36" 12" 24" 36" 12" 24" 36"
20
1/2 420 400 375 195 175 150 120 95 75
3/4 650 625 600 310 285 260 195 175 150
1 875 850 825 420 400 375 270 250 225
1 1/2 1325 1300 1275 650 625 600 420 400 375
2 1775 1750 1730 875 850 825 575 550 525
40
1/2 405 360 315 175 135 90 100 60 15
3/4 630 585 540 290 245 205 175 135 90
1 855 810 765 405 360 315 250 210 165
1 1/2 1305 1260 1220 630 585 540 405 360 315
2 1755 1715 1670 855 810 765 555 510 465
BE
D L
EN
GT
H
CONVEYOR CAPACITY INFORMATION
Page 8
Belt Driven Live Roller (BDLR) Conveyor is a versatile way to convey products of various shapes, sizes, and weights. Products such as boxes, cases, drums and totes are ideal for this product line. Accumulating, diverting, merging and transportation are all normal applications for Belt Drive Live Roller Conveyors.
SPECIFICATIONS
n Transportation and minimum pressure accumulation n Lengths in 1' increments 5' to 102' n Between frame in 1" increments 13" to 39" n Up to 120 FPM max speed n Ceiling supports, floor supports, side guides and end stops available n Powder coat finishes and galvanized material available *Expanded product parameters available
Ref. 1.9"
A 13" - 39"B 5' - 102'C 20.5" - 89"
A = Between Frame (BF) B = Overall Length (OAL)C = Top of Roller (TOR)
BDLR - STRAIGHT
ROLLER DIAMETER
BEARINGS TUBE DETAIL AXLE DETAILROLLER SPACING
MAX LOAD PER ROLLER
GALVANIZED FRAME
DetailsWall
ThicknessMaterial Size Type Retention Centers lbs. 12 ga. Formed Channel
1.9" Non-Precision or ABEC Precision 16 ga. Galvanized 7/16" Hex Spring 3" and 6" 260 6 1/2" deep x 1 1/2" flange
Thumb screw adjustment enables user to "fine-tune" pressure roller driving force and accumulate product with minimum back pressure.
TRANSPORTATIONCost effective design for transporting product
MINIMUM PRESSUREAdditional adjustment for transporting product and accumulating with minimum pressure between products
MINIMUM PRESSURETRANSPORTATION
TREAD ROLLER
PRESSURE ROLLER
RETURN ROLLER
(POP-OUT ROLLER)
B A
C
BELT DRIVEN LIVE ROLLER CONVEYOR
ROLLER SPECIFICATIONS AND CROSS SECTIONS
Page 9
208-230/460VAC - 3 PHASE - 60 Hz
n Totally enclosed fan cooled n 1750 RPM n Inverter capable 4:1 speed ratio n 1.00 service factor n Sealed worm gear "C" face speed reducer 115/230VAC - 1 PHASE - 60 Hz
n Totally enclosed fan cooled n 1750 RPM n 1.15 service factor n Sealed worm gear "C" face speed reducer
MAXIMUM UNIFORMLY DISTRIBUTED LIVE LOADBELT DRIVEN LIVE ROLLER CONVEYOR AT 60 FPM
HP13" - 18" BETWEEN FRAME 19" - 26" BETWEEN FRAME 27" - 39" BETWEEN FRAME
5' - 50' 55' - 100' 5' - 50' 55' - 100' 5' - 50' 55' - 100'
1/2 650 N/A 270 N/A N/A N/A
3/4 1510 510 1130 N/A 430 N/A
1 2460 1460 2100 670 1400 N/A
1 1/2 3760* 3100 3400* 2000 2780 750*
2 5400* 4300* 5000* 3600* 4400* 2370*
*8 inch diameter drive pulley in lieu of 4 inch diameter drive pulley
RIGHT HAND DRIVE
CENTER - UNDERHUNGCenter drive locations offer additional flexibility by enabling the conveyor to reverse product flow. Products can conveyed in either direction without damaging the belt.
END - UNDERHUNGEnd drive locations are the most economical choice when products will only be conveyed in one direction.
LEFT HAND DRIVE
FLO
W
FLO
W
CENTER - UNDERHUNG DRIVE
FLOW
END - UNDERHUNG DRIVE
FLOW
BELT DRIVEN LIVE ROLLER CONVEYOR DRIVE SPECIFICATIONS
HORSEPOWER AND LOAD SPECIFICATIONS
Page 10
V-BDLR - CURVE
V-Belt Driven Live Roller (BDLR) Curve Conveyors are a versatile way to convey products of various shapes, sizes, and weights. Products such as boxes, cases, drums, and totes are conveyed easily on V-Belt BDLR Curves.
SPECIFICATIONS
n 30°, 45°, 60° and 90° turns n 36" inside radius n Between frame in 1" increments 13" to 39" n Up to 120 FPM max speed n 1/2, 3/4, 1, 1 1/2, 2 HP n Underhung end drives n Up to 500 lbs. total live load capacity n Ceiling supports, floor supports, side guides and end stops available n Powder coat finishes and galvanized material available *Expanded product parameters available
Ref. 1.9"
A 13" - 39"B 49" - 75"C 22" - 90.5"D 36"E 12", 18"
A
C
NON-PRECISION BEARING (NP)Non-Precision bearings are made of a stamped metal housing with very loose tolerances. They are not intended for very heavy loads or high speeds.
PRECISION BEARINGS (P)Precision Bearings are made from high quality steel, heat treated to uniform hardness and ground to a micro finish. The tolerances are much tighter than semi-precision bearings making them capable of greater speeds and load capacities but sensitive to axle deflection causing misalignment.
DEGREE OF CURVE
QUANTITY OF ROLLERS PER CURVE
Tapered Rollers Per Curve
Straight Rollers Per Curve
Tangent Length
30° 8 12 18"
45° 12 8 12"
60° 16 8 12"
90° 24 8 12"
ROLLER DIAMETERBEARINGS TUBE DETAIL AXLE DETAIL
ROLLER SPACING
MAX LOAD PER ROLLER
GALVANIZED FRAME
DetailsWall
ThicknessMaterial Size Type Retention Centers lbs. 12 ga. Formed Channel
1.9" Non-Precision or ABEC Precision 16 ga. Galvanized 7/16" Hex Spring 3" Up to 120 6 1/2" deep x 1 1/2" flange
1.9" Tapered(2 1/2" - 1 11/16") Non-Precision 16 ga. Galvanized 7/16" Hex Spring 3" Nominal Up to 120 6 1/2" deep x 1 1/2" flange
A = Between Frame (BF) B = Outside Radius (OR)C = Top of Roller (TOR)D = Inside Radius (IR)E = Tangent Length
A
B
D
E
E
90°
V-BELT DRIVEN LIVE ROLLER CURVE CONVEYOR
ROLLER SPECIFICATIONS
Page 11
208-230/460VAC - 3 PHASE - 60 Hz
n Totally enclosed fan cooled n 1750 RPM n Inverter capable 4:1 speed ratio n 1.00 service factor n Sealed worm gear "C" face speed reducer
115/230VAC - 1 PHASE - 60 Hz
n Totally enclosed fan cooled n 1750 RPM n 1.15 service factor n Sealed worm gear "C" face speed reducer
45° CURVE 60° CURVE
Note: 45°, 60° and 90° curves are supplied with 12" tangents
30° CURVE
18" 18"
V-BELT DRIVEN LIVE ROLLER CURVE CONVEYORCURVE SPECIFICATIONS
DRIVE SPECIFICATIONS
Page 12
Belt Driven Live Roller (BDLR) Straight Spur Conveyors are a versatile way to convey products off of a main line. They can convey various shapes, sizes, and weights. Products such as boxes, cases, drums, and totes convey easily on BDLR Straight Spur Conveyors. This live roller spur can be self powered or slave driven.
SPECIFICATIONS
n 30° and 45° spurs n Between frame in 1" increments 13" to 39" n Up to 600 FPM max speed n Up to 500 lbs. total live load capacity n Ceiling supports, floor supports and side guides available n Powder coat finishes and galvanized material available *Expanded product parameters available
Ref. 1.9"
A 13" - 39"B 22" - 90.5"C 33 1/8" - 53 1/4"D 54 1/8" - 105 1/2"E 30 7/8" - 62 1/4"F 28 3/4" - 40"
A = Between Frame (BF) B = Top of Roller (TOR)C = Short RailD = Long Rail E = Trunk Line Displacement F = Take Off Displacement
BDLR - STRAIGHT SPUR
ROLLER DIAMETER
BEARINGS TUBE DETAIL AXLE DETAILROLLER SPACING
MAX LOAD PER ROLLER
GALVANIZED FRAME
DetailsWall
ThicknessMaterial Size Type Retention Centers lbs. 12 ga. Formed Channel
1.9" Non-Precision or ABEC Precision 16 ga. Galvanized 7/16" Hex Spring 3" 260 6 1/2" deep x 1 1/2" flange
NON-PRECISION BEARING (NP)Non-Precision bearings are made of a stamped metal housing with very loose tolerances. They are not intended for very heavy loads or high speeds.
PRECISION BEARINGS (P)Precision Bearings are made from high quality steel, heat treated to uniform hardness and ground to a micro finish. The tolerances are much tighter than semi-precision bearings making them capable of greater speeds and load capacities but sensitive to axle deflection causing misalignment.
RIGHT HAND LEFT HAND
A
B
C
D
BELT DRIVEN LIVE ROLLER STRAIGHT SPUR CONVEYOR
ROLLER SPECIFICATIONS AND BEARING DETAILS
Page 13
BETWEEN FRAME
WIDTH (A)
30° SPUR CONVEYOR 45° SPUR CONVEYOR
C (In.) D (in.) E (in.) F (in.) C (In.) D (in.) E (in.) F (in.)
13" 53 1/4 75 3/4 55 3/4 32 1/4 41 1/8 54 1/8 33 5/8 33 5/8
14" 51 1/2 75 3/4 55 31 3/4 40 1/8 54 1/8 33 3/8 33 3/8
15" 49 7/9 75 3/4 54 1/4 31 3/8 39 1/8 54 1/8 33 33
16" 48 75 3/4 53 1/2 30 7/8 38 1/8 54 1/8 32 5/8 32 5/8
17" 46 1/3 75 3/4 52 3/4 30 1/2 37 1/8 54 1/8 32 1/4 32 1/4
18" 44 4/7 75 3/4 52 30 36 1/8 54 1/8 31 7/8 31 7/8
19" 42 5/6 75 3/4 51 1/4 29 5/8 35 1/8 54 1/8 31 1/2 31 1/2
20" 41 1/9 75 3/4 50 1/2 29 1/8 34 1/8 54 1/8 31 1/4 31 1/4
21" 39 3/8 75 3/4 49 3/4 28 3/4 33 1/8 54 1/8 30 7/8 30 7/8
22" 52 2/3 90 3/4 62 35 3/4 41 1/8 63 1/8 36 7/8 36 7/8
23" 51 90 3/4 61 1/4 35 3/8 40 1/8 63 1/8 36 1/2 36 1/2
24" 49 1/6 90 3/4 60 1/2 34 7/8 39 1/8 63 1/8 36 1/8 36 1/8
25" 47 4/9 90 3/4 59 3/4 34 1/2 38 1/8 63 1/8 35 3/4 35 3/4
26" 45 5/7 90 3/4 59 34 1/8 37 1/8 63 1/8 35 1/2 35 1/2
27" 44 90 3/4 58 1/4 33 5/8 36 1/8 63 1/8 35 1/8 35 1/8
28" 42 1/4 90 3/4 57 1/2 33 1/4 35 1/8 63 1/8 34 3/4 34 3/4
29" 40 1/2 90 3/4 56 3/4 32 3/4 34 1/8 63 1/8 34 3/8 34 3/8
30" 38 4/5 90 3/4 56 32 3/8 33 1/8 63 1/8 34 3431" 52 105 3/4 68 1/4 39 3/8 41 1/8 72 1/8 40 4032" 50 1/3 105 3/4 67 1/2 39 40 1/8 72 1/8 39 5/8 39 5/8
33" 48 3/5 105 3/4 66 3/4 38 1/2 39 1/8 72 1/8 39 3/8 39 3/8
34" 46 6/7 105 3/4 66 38 1/8 38 1/8 72 1/8 39 39
35" 45 1/8 105 3/4 65 1/4 37 5/8 37 1/8 72 1/8 38 5/8 38 5/8
36" 43 2/5 105 3/4 64 1/2 37 1/4 36 1/8 72 1/8 38 1/8 38 1/8
37" 41 2/3 105 3/4 63 3/4 36 3/4 35 1/8 72 1/8 37 7/8 37 7/8
38" 40 105 3/4 63 36 3/8 34 1/8 72 1/8 37 5/8 37 5/8
39" 38 1/5 105 3/4 62 1/4 35 7/8 33 1/8 72 1/8 37 1/4 37 1/4
Note: Minimum recommended product length to converge or diverge product is 12"
A = Between Frame (BF) B = Top of Roller (TOR)C = Short RailD = Long Rail E = Trunk Line Displacement F = Take Off Displacement
Trunk Line BF
F45°
D
E
C
A
208-230/460VAC - 3 PHASE - 60 Hz
n Totally enclosed fan cooled n 1750 RPM n Inverter capable 4:1 speed ratio n 1.00 service factor n Sealed worm gear "C" face speed reducer
115/230VAC - 1 PHASE - 60 Hz
n Totally enclosed fan cooled n 1750 RPM n 1.15 service factor n Sealed worm gear "C" face speed reducer
SPUR AND DRIVE SPECIFICATIONS
SPUR DETAILS
Page 14
BDLR - CURVE SPUR
BELT DRIVEN LIVE ROLLER CURVE SPUR CONVEYOR
Belt Driven Live Roller (BDLR) Curve Spur Conveyors are a versatile way to convey products off of a main line. They can convey various shapes, sizes, and weights. Products such as boxes, cases, drums, and totes convey easily on BDLR Straight Spur Conveyors.
SPECIFICATIONS
n 30° and 45° spurs n Between frame in 1" increments 13" to 39" n Up to 600 FPM max speed n 1/2, 3/4, 1, 1 1/2, 2 HP n Up to 500 lbs. total live load capacity n Ceiling supports, floor supports, side guides and end stop available n Powder coat finishes and galvanized material available *Expanded product parameters available
Ref. 1.9"
A 13" - 39"B 22" - 90 1/2"C 15 1/8" - 35 1/4"D 36 1/8" - 87 3/4"E 31 3/4" - 74 1/2"F 72" - 92"G 12", 24"
A = Between Frame (BF)B = Top of Roller (TOR)C = Short RailD = Long RailE = Trunk Line DisplacementF = Take off DisplacementG = Tangent
A
B
208-230/460VAC - 3 PHASE - 60 Hz
n Totally enclosed fan cooled n 1750 RPM n Inverter capable 4:1 speed ratio n 1.00 service factor n Sealed worm gear "C" face speed reducer
115/230VAC - 1 PHASE - 60 Hz
n Totally enclosed fan cooled n 1750 RPM n 1.15 service factor n Sealed worm gear "C" face speed reducer
ROLLER DIAMETER
BEARINGS TUBE DETAIL AXLE DETAILROLLER SPACING
MAX LOAD PER ROLLER
GALVANIZED FRAME
DetailsWall
ThicknessMaterial Size Type Retention Centers lbs. 12 ga. Formed Channel
1.9" Non-Precision or ABEC Precision 16 ga. Galvanized 7/16" Hex Spring 3" and 6" 260 6 1/2" deep x 1 1/2" flange
NON-PRECISION BEARING (NP)Non-Precision bearings are made of a stamped metal housing with very loose tolerances. They are not intended for very heavy loads or high speeds.
PRECISION BEARINGS (P)Precision Bearings are made from high quality steel, heat treated to uniform hardness and ground to a micro finish. The tolerances are much tighter than semi-precision bearings making them capable of greater speeds and load capacities but sensitive to axle deflection causing misalignment.
RIGHT HAND LEFT HAND
G
D
C
ROLLER SPACING AND BEARING DETAILS
Page 15
BELT DRIVEN LIVE ROLLER CURVE SPUR CONVEYOR
BETWEEN FRAME WIDTH
(A)
30° SPUR CONVEYOR WITH 60° CURVE 45° SPUR CONVEYOR WITH 45° CURVE
C (in.) D (in.) E (in.) F (in.) G (in.) C (in.) D (in.) E (in.) F (in.) G (in.)
13" 35 1/4 57 3/4 61 1/2 72 12 23 1/8 36 1/8 33 3/8 75 24
14" 33 1/2 57 3/4 61 72 12 22 1/8 36 1/8 33 1/4 75 24
15" 31 7/9 57 3/4 60 1/2 72 12 21 1/8 36 1/8 33 75 24
16" 30 57 3/4 60 72 12 20 1/8 36 1/8 32 3/8 75 24
17" 28 1/3 57 3/4 59 1/2 72 12 19 1/8 36 1/8 32 5/8 75 24
18" 26 4/7 57 3/4 59 72 12 18 1/8 36 1/8 32 3/8 75 24
19" 24 5/6 57 3/4 58 1/2 72 12 17 1/8 36 1/8 32 1/8 75 24
20" 23 1/9 57 3/4 58 72 12 16 1/8 36 1/8 32 75 24
21" 21 3/8 57 3/4 57 1/2 72 12 15 1/8 36 1/8 31 3/4 75 24
22" 34 2/3 72 3/4 70 79 1/2 12 26 1/8 48 1/8 40 83 1/2 24
23" 33 72 3/4 69 1/2 79 1/2 12 25 1/8 48 1/8 39 3/4 83 1/2 24
24" 31 1/6 72 3/4 69 79 1/2 12 24 1/8 48 1/8 39 5/8 83 1/2 24
25" 29 4/9 72 3/4 68 1/2 79 1/2 12 23 1/8 48 1/8 39 3/8 83 1/2 24
26" 27 5/7 72 3/4 68 79 1/2 12 22 1/8 48 1/8 39 1/4 83 1/2 24
27" 26 72 3/4 67 1/2 79 1/2 12 21 1/8 48 1/8 39 83 1/2 24
28" 24 1/4 72 3/4 67 79 1/2 12 20 1/8 48 1/8 38 3/4 83 1/2 24
29" 22 1/2 72 3/4 66 1/2 79 1/2 12 19 1/8 48 1/8 38 5/8 83 1/2 24
30" 20 4/5 72 3/4 66 79 1/2 12 18 1/8 48 1/8 38 3/8 83 1/2 24
31" 34 87 3/4 78 1/2 87 12 29 1/8 60 1/8 46 5/8 92 24
32" 32 1/3 87 3/4 78 87 12 28 1/8 60 1/8 46 3/8 92 24
33" 30 3/5 87 3/4 77 1/2 87 12 27 1/8 60 1/8 46 1/4 92 24
34" 28 6/7 87 3/4 77 87 12 26 1/8 60 1/8 46 92 24
35" 27 1/8 87 3/4 76 1/2 87 12 25 1/8 60 1/8 45 3/8 92 24
36" 25 2/5 87 3/4 76 87 12 24 1/8 60 1/8 45 5/8 92 24
37" 23 2/3 87 3/4 75 1/2 87 12 23 1/8 60 1/8 45 3/8 92 24
38" 22 87 3/4 75 87 12 22 1/8 60 1/8 45 1/4 92 24
39" 20 1/5 87 3/4 74 1/2 87 12 21 1/8 60 1/8 45 92 24
A = Between Frame (BF)B = Top of Roller (TOR)C = Short RailD = Long RailE = Trunk Line DisplacementF = Take off DisplacementG = Tangent
A
F
E
D
C
G
Trunk Line BF
45°
SPUR SPECIFICATIONS
SPUR DETAILS
Page 16
Lineshaft Conveyors are an optimum solution for economical conveyance of light loads. They are designed for flat-bottomed, evenly distributed loads such as those found in distribution and warehousing, food packaging and parcel handling. Clean, dry, oil free environments are the ideal conditions to maximize performance.
SPECIFICATIONS
n Lengths in 1' increments 3' to 100' n Between frame in 1" increments 10" to 39" n 25 to 120 FPM max speed n Up to 75 lbs. per product load capacity n Minimum pressure n Ceiling supports, floor supports, side guides and end stops available n Powder coat finishes and galvanized material available *Expanded product parameters available
Ref. 1.4" 1.9"
A 10" - 28" 13" - 39"B 3' - 100'C 22" - 88"
A = Between Frame (BF) B = Overall Length (OAL)C = Top of Roller (TOR)
LINESHAFT - STRAIGHT
ROLLER DIAMETER
BEARINGS TUBE DETAIL AXLE DETAIL ROLLER SPACINGMAX LOAD
PER ROLLERGALVANIZED FRAME
DetailsWall
ThicknessMaterial Size Type Retention Centers lbs. 12 ga. Formed Channels
1.4" Non-Precision 16 ga. Galvanized 5/16" Hex Spring 1.5" and 3" 10 5 1/2" deep x 1 1/2" flange
1.9" Non-Precision or ABEC Precision 16 ga. Galvanized 7/16" Hex Spring 2", 3", 4", 6" and 8" 15 5 1/2" deep x 1 1/2" flange
FLOW
Drive Belt
Drive Spool
Roller
Drive ShaftRetaining Clip
NON-PRECISION BEARING (NP)Non-Precision bearings are made of a stamped metal housing with very loose tolerances. They are not intended for very heavy loads or high speeds.
PRECISION BEARINGS (P)Precision bearings are made from high quality steel, heat treated to uniform hardness and ground to a micro finish. The tolerances are much tighter than semi-precision bearings making them capable of greater speeds and load capacities but sensitive to axle deflection causing misalignment.
B A
C
ROLLER SPACING AND BEARING DETAILS
LINESHAFT DRIVEN ROLLER CONVEYOR
Page 17
DRIVE SPECIFICATIONS
Ref. 1.4" 1.9"
A 10" - 28" 13" - 39"B 3' - 100'C 22" - 88"
DRIVE MOUNTING OPTIONS AVAILABLE
SIDE MOUNTED DRIVE
UNDERHUNG DRIVE
208-230/460VAC - 3 PHASE - 60 Hz
n 190/380vac - 3 Phase - 50 Hz capable n Totally enclosed fan cooled n 1750 RPM n Inverter capable 4:1 speed ratio n 1.00 service factor n Sealed worm gear "C" face speed reducer 115/230VAC - 1 PHASE - 60 Hz
n Totally enclosed fan cooled n 1750 RPM n 1.15 service factor n Sealed worm gear "C" face speed reducer
DRIVE SHAFT n 1 in. dia. steel shaft full length of conveyor nDelrin chain coupling at bed joints
DRIVE SPOOLS n 2 in. dia. Delrin spool held in place on shaft by "snap on" retaining clips
DRIVE BELTS n 3/16 in. dia. urethane belts from drive spools to rollers
SPEED REDUCTION n "C" face speed reducer. n No. 50 chain from reducer to drive shaft
MAXIMUM LENGTH (FEET) PER 1/4 HP
ROLLER CENTERS
FPM
30 45 60 75 90 105 120
1.5" 20 15 10 8.5 6.5 6 5
2" 26 20 13 11 8.5 7.5 6.5
3" 40 30 20 16.5 13 11.5 10
4" 50 37.5 25 21 17 15 13
6" 80 60 40 32.5 25 22.5 20
8" 100 75 50 41.5 33 29 25
MAXIMUM LENGTH PER DRIVE SECTION (FEET)
ROLLER CENTERS
DRIVE SECTION AT
END
DRIVE SECTION AT
CENTER
1.5" 35 70
2" 45 90
3" 60 120
4" 90 180
6" 150 300
8" 180 380
CONVEYOR SPECIFICATIONS
STANDARD SPECIFICATIONS
Page 18
Lineshaft Curve Conveyors are an optimum solution for economic conveyance of light loads. They are designed for flat-bottomed, evenly distributed loads such as those found in distribution and warehousing, food packaging and parcel handling. Clean, dry, oil free environments are the ideal conditions to maximize performance.
SPECIFICATIONS
n 30°, 45°, 60° and 90° turns n 36" inside radius n Between frame in 1" increments 10" to 39" n Up to 120 FPM max speed n Ceiling supports, floor supports, side guides and end stops available n Powder coat finishes and galvanized material available *Expanded product parameters available
NON-PRECISION BEARING (NP)Non-Precision bearings are made of a stamped metal housing with very loose tolerances. They are not intended for very heavy loads or high speeds.
A
C
Accumulation not recommended on Lineshaft Curves.
CURVE TYPEINSIDE RADIUS
ROLLER DIAMETER
BEARINGS TUBE DETAIL AXLE DETAILROLLER SPACING
MAX LOAD PER ROLLER
DetailsWall
ThicknessMaterial Size Type Retention Centers lbs.
30°, 45°, 60°, 90°
36" 1.4" Tapered Non-Precision 16 ga. Galvanized 5/16" Hex Spring 1.5" Nominal 10
36" 1.9" Tapered Non-Precision 16 ga. Galvanized 7/16" Hex Spring 3" Nominal 15
Ref. 1.4" 1.9"
A 10" - 28" 13" - 39"B 46" - 64" 49" - 75"C 22" - 88"D 36"
A = Between Frame (BF) B = Outside Radius (OR) C = Top of Roller (TOR) D = Inside Radius (IR)
ROLLER DIAMETER (TAPERED)
30° 45° 60° 90°
Tapered Straight Tapered Straight Tapered Straight Tapered Straight
1.4 ( 1 1/2" to 1") 10 16 16 0 20 0 32 0
1.9 (2 1/2" to 1 11/16") 8 8 12 0 16 0 24 0
ROLLER QUANTITY BY CURVE SIZE
A D
B
90°
LINESHAFT - CURVELINESHAFT DRIVEN ROLLER CURVE CONVEYOR
ROLLER SPECIFICATIONS
Page 19
LINESHAFT - CURVE
BETWEEN FRAME WIDTH
CONVEYOR WEIGHT (lbs.)
30° 45° 60° 90°
10" 51 93 109 174
11" 59 94 112 178
12" 67 96 114 182
13" 75 97 117 187
14" 82 98 119 191
15" 90 99 122 195
16" 98 101 124 199
17" 106 102 127 203
18" 114 103 129 207
19" 122 105 132 212
20" 129 106 134 216
21" 137 107 137 220
22" 145 108 139 224
23" 153 110 142 228
24" 161 111 144 232
25" 169 112 147 237
26" 176 113 149 241
27" 184 115 152 245
28" 192 116 154 249
1.9" DIAMETER X 16 GA. ROLLER CURVE
BETWEEN FRAME WIDTH
CONVEYOR WEIGHT (lbs.)
30° 45° 60° 90°
13" 126 89 121 194
14" 129 91 124 199
15" 132 94 128 203
16" 135 96 131 208
17" 138 98 134 213
18" 140 101 137 217
19" 143 103 141 222
20" 146 105 144 227
21" 149 108 147 231
22" 152 110 150 236
23" 155 112 154 241
24" 158 115 157 245
25" 161 117 160 250
26" 164 120 164 255
27" 166 122 167 259
28" 169 124 170 264
29" 172 127 173 268
30" 175 129 177 273
31" 178 131 180 278
32" 181 134 183 282
33" 184 136 186 287
34" 187 138 190 292
35" 189 141 193 296
36" 192 143 196 301
37" 195 145 199 306
38" 198 148 203 310
39" 201 150 206 315
1 3/8" DIAMETER X 16 GA. ROLLER CURVE
45° CURVE
60° CURVE
30° CURVE
12"12" 30°
Note: 30° curves are supplied with 12" tangents
CURVE SPECIFICATIONS
Page 20
Lineshaft Spur Conveyors are an optimum solution for economic conveyance of light loads and are a versatile way to convey products to and from a main line. They are designed for flat-bottomed, evenly distributed loads such as those found in distribution and warehousing, food packaging and parcel handling. Clean, dry, oil free environments are the ideal conditions to maximize performance.
SPECIFICATIONS
n 30° and 45° spurs n Between frame in 1" increments 10" to 39" n Up to 120 FPM max speed n Up to 75 lbs. per product load capacity n Ceiling supports, floor supports, side guides and end stops available n Powder coat finishes and galvanized material available *Expanded product parameters available
Ref. 1.4" 1.9"
A 10" - 28" 13" - 39"B 22" - 88"C 12" - 21"D 36" - 84"E 23 7/8" - 84 1/2"
A = Between Frame (BF)B = Top of Roller (TOR) C = Short Rail LengthD = Long Rail LengthE = Shelf Bracket Length
LINESHAFT - SPUR
RIGHT HAND LEFT HAND
NON-PRECISION BEARING (NP)Non-Precision bearings are made of a stamped metal housing with very loose tolerances. They are not intended for very heavy loads or high speeds.
PRECISION BEARINGS (P)Precision bearings are made from high quality steel, heat treated to uniform hardness and ground to a micro finish. The tolerances are much tighter than semi-precision bearings making them capable of greater speeds and load capacities but sensitive to axle deflection causing misalignment.
C
D
E
ROLLER DIAMETER
BEARINGS TUBE DETAIL AXLE DETAIL ROLLER SPACINGMAX LOAD
PER ROLLERGALVANIZED FRAME
DetailsWall
ThicknessMaterial Size Type Retention Centers lbs. 12 ga. Formed Channels
1.4" Non-Precision 16 ga. Galvanized 5/16" Hex Spring 1.5" and 3" 10 5 1/2" deep x 1 1/2" flange
1.9" Non-Precision or ABEC Precision 16 ga. Galvanized 7/16" Hex Spring 2", 3", 4", 6" and 8" 15 5 1/2" deep x 1 1/2" flange
A
B
ROLLER SPACING AND BEARING DETAILS
LINESHAFT DRIVEN ROLLER SPUR CONVEYOR
ROLLER SPACING AND BEARING DETAILS
Page 21
SPUR DETAILS
LINESHAFT - SPUR
BETWEEN FRAME
WIDTH (A)
30° SPUR CONVEYOR 45° SPUR CONVEYOR
E (in.) D (in.) C (in.) E (in.) D (in.) C (in.)
10" 30 13/16 36 15 23 7/8 36 24
11" 30 13/16 36 15 23 7/8 36 24
12" 30 13/16 36 12 23 7/8 36 24
13" 30 13/16 36 12 28 1/8 36 21
14" 37 3/4 48 21 28 1/8 36 21
15" 37 3/4 48 21 28 1/8 36 21
16" 37 3/4 48 18 32 3/8 36 18
17" 44 11/16 48 15 32 3/8 36 18
18" 44 11/16 48 15 32 3/8 36 18
19" 44 11/16 48 12 36 9/16 36 15
20" 44 11/16 48 12 36 9/16 36 15
21" 53 1/2 60 21 36 9/16 36 15
22" 53 1/2 60 18 40 13/16 36 12
23" 53 1/2 60 18 40 13/16 36 12
24" 58 9/16 60 15 40 13/16 36 12
25" 58 9/16 60 15 45 1/16 48 21
26" 58 9/16 60 12 45 1/16 48 21
27" 58 9/16 60 12 45 1/16 48 21
28" 67 3/16 72 21 49 5/16 48 18
29" 67 3/16 72 18 49 5/16 48 18
30" 67 3/16 72 18 49 5/16 48 18
31" 72 3/8 72 15 53 9/16 48 15
32" 72 3/8 72 15 53 9/16 48 15
33" 72 3/8 72 12 53 9/16 48 15
34" 72 3/8 72 12 57 7/8 48 12
35" 81 1/16 84 21 57 7/8 48 12
36" 81 1/16 84 18 57 7/8 48 12
37" 81 1/16 84 18 62 1/16 60 21
38" 84 1/2 84 15 62 1/16 60 21
39" 84 1/2 84 15 62 1/16 60 21
1.4
LS
WID
TH
S
1.9
LS
WID
TH
S
45°
D
C
Page 22
24V Flat Motor Driven Roller Conveyor (FMDR) is an excellent conveyor choice when energy efficiency, ease of installation, low maintenance and minimal spare parts are primary considerations. It is designed to work well for both zero pressure accumulation and transportation.
SPECIFICATIONS
n Length 1.5’ to 100’ maximum, increments based on roller centers for transportation and zones for zero pressure n Between frame in 1” increments 13” to 39” n 30 to 120 FPM n Ceiling supports, floor supports and side guides available n Powder coat finishes and galvanized material available *Expanded product parameters available
FMDR - STRAIGHT AND CURVE
Ref. 1.9"
A 13" - 39"B 1.5' - 100'C 13.25" - 89.5"
A = Between Frame (BF) B = Overall Length (OAL)C = Top of Roller (TOR)
Ref. 1.9”
A 13” - 39”B 49” - 75”C 13.25” - 89.5”D 36"
A = Between Frame (BF) B = Outside Radius (OR) C = Top of Roller (TOR) D = Inside Radius (IR)
SPECIFICATIONS
n 30°, 45°, 60° and 90° turns n 36" standard inside radius n Between frame in 1” increments 13” to 39” n 30 to 120 FPM n Ceiling supports, floor supports and side guides available n Powder coat finishes and galvanized material available *Expanded product parameters available
B
C
A
A
C
B
90°
DA
FLAT MOTOR DRIVEN ROLLER CONVEYOR - STRAIGHT
FLAT MOTOR DRIVEN ROLLER CONVEYOR - CURVE
Page 23
TRANSPORTATION SYSTEMS
n 16 rollers/drive zone maximum n 28 lbs. per foot maximum product load n 1 flat motor and driver module per zone n Variable speed potentiometer on driver module n Multiple speed options with DIP switches n Transports product without accumulation
POWER SUPPLY
n 24 VDC fixed output n NEMA 12 enclosure n 20 amp DC power supply n 115 VAC, 1 Phase, 60 Hz., 5.7 amp input n 230 VAC, 1 Phase, 60 Hz., 2.8 amp input n 460 VAC, 3 Phase, 60 Hz., 1.6 amp input n 5 amp DC power supply n 115 VAC, 1 Phase, 60 Hz., 1.4 amp input n 230 VAC, 1 Phase, 60 Hz., 0.8 amp input n 460 VAC, 3 Phase, 60 Hz., 0.5 amp input
MOTOR
n 24 VDC brushless motor, 75 watt n 14 in-lbs rated torque
SLAVE ROLLERS
n 1.9" dia. x 16 ga. galvanized rollers n ABEC-1 precision bearings
ROLLER SPACING
n 2", 3" and 4" roller centers
POWER SUPPLY
n Optional 5 amp DC power supply n 115 VAC, 1 Phase, 60 Hz., 1.4 amp input n 230 VAC, 1 Phase, 60 Hz., 0.8 amp input n 460 VAC, 3 Phase, 60 Hz., 0.5 amp input
MOTOR
n 24 VDC brushless motor, 75 watt n 14 in-lbs rated torque
SLAVE ROLLERS
n 2.5" dia. to 1-11/16" dia. zinc plated tapered rollers n ABEC-1 precision bearings
ROLLER SPACING
n 3" roller centers, nominal roller spacing
CURVE ZONE QUANTITY
n 60° and 90° - 2 zones n 30° and 45° - 1 zone
ZERO PRESSURE ENDVIEW
TRANSPORTATION ENDVIEW
ZERO PRESSURE
n 18", 24", 30" or 36" long drive zones n 75 lbs. maximum product load n 1 flat motor and ZPA module per zone n Variable speed potentiometer on ZPA module n Multiple operating modes n Zero pressure accumulation n High throughput zero pressure accumulation n Train mode (slug release) n Retro-reflective photo eye
FMDR STRAIGHT DRIVESPECIFICATIONS
ZERO PRESSURE AND TRANSPORTATION SPECIFICATIONS
FMDR CURVE DRIVESPECIFICATIONS
Page 24
Motor Driven Roller (MDR) Conveyors are an excellent choice when fast and easy installation, low maintenance and minimal spare parts are a primary consideration. The quiet operating conveyor is great for zero pressure accumulation and transportation.
SPECIFICATIONS
n Lengths in 1" increments 2' to 100' n Between frame in any increment 15" to 39" n 30 to 120 FPM max speed n Ceiling supports, floor supports, side guides and end stops available n Powder coat finishes and galvanized material available *Expanded product parameters available
MDR - STRAIGHT AND CURVE
Ref. 1.9"
A 15" - 39"B 2' - 100'C 21" - 87"
A = Between Frame (BF) B = Overall Length (OAL)C = Top of Roller (TOR)
Ref.
A 15" - 39"B 51" - 75"C 11" - 87"D 36"
A = Between Frame (BF) B = Outside Radius (OR) C = Top of Roller (TOR) D = Inside Radius (IR)
SPECIFICATIONS
n 30°, 45°, 60° and 90° turns n 36" standard inside radius n Between frame in any increment 15" to 39" n Ceiling supports, floor supports, side guides and end stops available n Powder coat finishes and galvanized material available *Expanded product parameters available
B
C
A
A
C
B
90°
DA
MOTOR DRIVEN ROLLER CONVEYOR - STRAIGHT
MOTOR DRIVEN ROLLER CONVEYOR - CURVE
Page 25
TRANSPORTATION SYSTEMS
n 30" long drive zones n 30 lbs. per foot maximum product load n 1 motorized drive roller and driver module per zone n Variable speed potentiometer on driver module n Transports product without accumulation
POWER SUPPLY
n 5, 10 and 20 amp DC power supply n 24 VDC fixed output n 380 – 480 VAC , 3 Phase, 50-60 Hz., 0.65 amp input n NEMA 12 enclosure
MOTORIZED DRIVE ROLLER
n 1.9" diameter n 24 VDC brushless internal motor, 22 watt n 8 in-lbs rated torque n 20 in-lbs starting torque
SLAVE ROLLERS
n 1.9" dia. x 16 ga. galvanized rollers n ABEC-1 precision bearings
ROLLER SPACING
n 3" roller centers
POWER SUPPLY
n Optional
MOTORIZED DRIVE ROLLER
n 1.9" diameter mounted below slave rollers n 24 VDC brushless internal motor, 22 watt n 8 in-lbs rated torque n 20 in-lbs starting torque
SLAVE ROLLERS
n 2.5" dia. to 1-11/16" dia. zinc plated tapered rollers n ABEC-1 precision bearings
ROLLER SPACING
n 3" roller centers, nominal roller spacing
CURVE ZONE QUANTITY
n 60° and 90° - 2 zones n 30° and 45° - 1 zone
ZERO PRESSURE ENDVIEW
TRANSPORTATION ENDVIEW
ZERO PRESSURE
n 18", 24" or 30" long drive zones n 75 lbs. maximum product load n 1 motorized drive roller and ZPA module per zone n Variable speed potentiometer on ZPA module n Multiple operating modes n Zero pressure accumulation n High throughput zero pressure accumulation n Train mode (slug release) n Retro-reflective photo eye
MOTOR DRIVEN ROLLER CONVEYOR - CURVE
MDR STRAIGHT DRIVESPECIFICATIONS
MDR CURVE DRIVESPECIFICATIONS
ZERO PRESSURE AND TRANSPORTATION SPECIFICATIONS
Page 26
Chain Driven Live Roller (CDLR) Conveyors are ideal for transporting loaded pallets, tires, drums or other heavy items. The welded construction makes them rugged and durable enough to handle even the toughest conditions. The sprocketed rollers and roll to roll chain system provide positive driving power to the product.
SPECIFICATIONS
n Lengths in any increment up to 50' n Effective width in any increment 12" to 96" n Up to 80 FPM max speed n Up to 6000 lbs. per product load capacity n Floor supports, side guides and end stops available n Powder coat finish standard *Expanded product parameters available
Ref. 1.9" 2.5" - 2.6" 3.5"
A 12" - 54" 12" - 64" 12" - 96"B 3' - 50'C 12" - 48"
A = Effective Width B = Overall Length (OAL)C = Top of Roller (TOR)
CDLR - STRAIGHT
ROLLER CONFIGURATIONS
ROLLER DIAMETER
SROCKETS AND CHAINS
TUBE DETAIL AXLE DETAILMAX LOAD
FRAME
SeriesWall
ThicknessMaterial Size Type Retention* lbs.
Structural Channel
1.9"
40 Series 0.145" Mild Steel or Galvanized 7/16" Hex Spring or Pin 1500 5 x 6.7#
50 Series 0.145" Mild Steel or Galvanized 7/16" Hex Spring or Pin 1500 5 x 6.7#
60 Series 0.145" Mild Steel or Galvanized 7/16" Hex Spring or Pin 1500 6 x 8.2#
2.5"
40 Series 11 ga. Mild Steel or Galvanized 11/16" Hex Spring or Pin 2500 5 x 6.7#
50 Series 11 ga. Mild Steel or Galvanized 11/16" Hex Spring or Pin 2500 5 x 6.7#
60 Series 11 ga. Mild Steel or Galvanized 11/16" Hex Spring or Pin 2500 6 x 8.2#
2.6"
40 Series 0.180" Mild Steel or Galvanized 11/16" Hex Spring or Pin 3500 5 x 6.7#
50 Series 0.180" Mild Steel or Galvanized 11/16" Hex Spring or Pin 3500 5 x 6.7#
60 Series 0.180" Mild Steel or Galvanized 11/16" Hex Spring or Pin 3500 6 x 8.2#
80 Series 0.180" Mild Steel or Galvanized 11/16" Hex Spring or Pin 3500 6 x 8.2#
3.5"60 Series 0.300" Mild Steel 1-1/16" Hex Pin 6000 7 x 9.8#
80 Series 0.300" Mild Steel 1-1/16" Hex Pin 6000 8 x 11.5#
STANDARD ROLLERS LOW
STANDARD ROLLERS HIGH
*Dependent upon between frame dimension
LACING OPTIONS CHAIN SIZE
MINIMUM ROLLER SPACING
1.9" 2.5" 2.6" 3.5"STANDARD LACING - CHAIN GUARD ONE SIDE
40 3 1/2" 4" 4" N/A
50 3 3/4" 4 3/8" 4 3/8" N/A
60 4 1/8" 4 1/2" 4 1/2" 6"
80 N/A N/A 5 1/2" 6 1/2"
SPECIAL LACING - WIDER CHAIN GUARD ONE SIDE
40 2 3/4" 3 1/2" N/A N/A
50 3 1/8" 3 7/16" 3 3/4" N/A
60 N/A 3 3/4" 3 3/4" 4 7/8"
80 N/A N/A N/A 5"
POWER BOTH SIDES - CHAIN GUARD BOTH SIDES
40 2 1/4" 2 3/4" 2 3/4" N/A
50 2 1/2" 2 13/16" 2 13/16" N/A
60 2 3/4" 3" 3" 3 3/4"
80 N/A N/A 3 1/4" 3 3/4"
B
C
A
CHAIN DRIVEN LIVE ROLLER CONVEYOR
ROLLER SPACING, CHAIN AND SPROCKET DETAILS
Page 27
ROLLERPRODUCT WEIGHT
UP TO 10' UP TO 20' UP TO 30' UP TO 40' UP TO 50'
2 PRODUCTS 4 PRODUCTS 6 PRODUCTS 8 PRODUCTS 10 PRODUCTS
30 FPM 45 FPM 60 FPM 30 FPM 45 FPM 60 FPM 30 FPM 45 FPM 60 FPM 30 FPM 45 FPM 60 FPM 30 FPM 45 FPM 60 FPM
1.9 500 1/2 1/2 1/2 1/2 1/2 1/2 1/2 1/2 3/4 1/2 3/4 1 3/4 1 1-1/21000 1/2 1/2 3/4 1/2 3/4 3/4 3/4 1 1-1/2 3/4 1-1/2 1-1/2 1 1-1/2 2
2.5 2000 1/2 3/4 3/4 3/4 1-1/2 1-1/2 1-1/2 2 N/A 1-1/22500 1/2 3/4 1 1 1-1/2 2 1-1/2 2
2.6 3000 3/4 1 1-1/2 1-1/2 2 N/A 23500 3/4 1 1-1/2 1-1/2 2
3.5 4000 1 1-1/2 1-1/2 26000 1-1/2 2
GENERAL HP GUIDELINES
DRIVE MOUNTING OPTIONS AVAILABLE
DRIVE MOUNTED LOW
NON-PRECISION BEARING (NP)Non-Precision bearings are made of a stamped metal housing with very loose tolerances. They are not intended for very heavy loads or high speeds.
PRECISION BEARINGS (P)Precision Bearings are made from high quality steel, heat treated to uniform hardness and ground to a micro finish. The tolerances are much tighter than semi-precision bearings making them capable of greater speeds and load capacities but sensitive to axle deflection causing misalignment.
DRIVE MOUNTED HIGH DRIVE MOUNTED UNDERHUNG
208-230/460VAC - 3 PHASE - 60 Hz
n Totally enclosed fan cooled n 1750 RPM n Inverter capable 4:1 speed ratio n 1.00 service factor n Sealed worm gear “C” face speed reducer 115/230VAC - 1 PHASE - 60 Hz
n Totally enclosed fan cooled n 1750 RPM n 1.15 service factor n Sealed worm gear “C” face speed reducer
LEFT END CENTER RIGHT END
The Maximum Roller Capacity chart is designed to help determine the size of the roller required for a given load and length. Use only 2/3 of the rollers under the product when calculating the required roller capacity because the conveying surface of products may not always be flat.
- Multiple drives or conveyor sections may be needed to meet your application capacity/speed requirements - Other roller, speed and horsepower combinations are available
DRIVE SPECIFICATIONS
ROLLER CAPACITY INFORMATION
Page 28
Chain Driven Live Roller (CDLR) Curve Conveyors are ideal for transporting loaded pallets, tires, drums or other heavy items. The welded construction makes them rugged and durable enough to handle even the toughest conditions. The sprocketed rollers and roll to roll chain system provide positive driving power to the product.
SPECIFICATIONS
n 30°, 45°, 60° and 90° turns n 36" minimum inside radius n Effective width in any increment 12" to 64" n Up to 80 FPM max speed n Floor supports, side guides and end stops available n Powder coat finish standard *Expanded product parameters available
Ref. 1.9" 2.5" 2.6" 3.5"
A 12" - 54" 12" - 64" B Up to 116"C 12" - 48"D 36" Minimum
A = Effective WidthB = Outside Radius (OR)C = Top of Roller (TOR)D = Inside Radius (IR)PW = Package WidthPL = Package Length
CDLR - CURVE
ROLLER DIAMETER
SROCKETS AND CHAINS
TUBE DETAIL AXLE DETAILMAX LOAD
FRAME
SeriesWall
ThicknessMaterial Size Type Retention* lbs.
Structural Channel
1.9"
40 Series 0.145" Mild Steel or Galvanized 7/16" Hex Spring or Pin 1500 5 x 6.7#
50 Series 0.145" Mild Steel or Galvanized 7/16" Hex Spring or Pin 1500 5 x 6.7#
60 Series 0.145" Mild Steel or Galvanized 7/16" Hex Spring or Pin 1500 6 x 8.2#
2.5"
40 Series 11 ga. Mild Steel or Galvanized 11/16" Hex Spring or Pin 2500 5 x 6.7#
50 Series 11 ga. Mild Steel or Galvanized 11/16" Hex Spring or Pin 2500 5 x 6.7#
60 Series 11 ga. Mild Steel or Galvanized 11/16" Hex Spring or Pin 2500 6 x 8.2#
2.6"
40 Series 0.180" Mild Steel or Galvanized 11/16" Hex Spring or Pin 3500 5 x 6.7#
50 Series 0.180" Mild Steel or Galvanized 11/16" Hex Spring or Pin 3500 5 x 6.7#
60 Series 0.180" Mild Steel or Galvanized 11/16" Hex Spring or Pin 3500 6 x 8.2#
80 Series 0.180" Mild Steel or Galvanized 11/16" Hex Spring or Pin 3500 6 x 8.2#
3.5"60 Series 0.300" Mild Steel 1-1/16" Hex Pin 6000 7 x 9.8#
80 Series 0.300" Mild Steel 1-1/16" Hex Pin 6000 8 x 11.5#
2" clearance minimum
PW
PL √ Amin = ( D + PW )2 + ( PL/2 )2 - (D-2)
A = minimum effective width that your package requires to maintain 2" of clearance as it navigates the curve.
A wide variety of roller center options are available based on your specific radius and effective width. Roller centers are measured at the centerline of the conveying surface.
90°
B
A D
A
C
*Dependent upon between frame dimension
CHAIN DRIVEN LIVE ROLLER CURVE CONVEYOR
ROLLER CHAIN AND SPROCKET SPECIFICATIONS
Page 29
DRIVE MOUNTING OPTIONS AVAILABLE
DRIVE MOUNTED LOW
NON-PRECISION BEARING (NP)Non-Precision bearings are made of a stamped metal housing with very loose tolerances. They are not intended for very heavy loads or high speeds.
PRECISION BEARINGS (P)Precision Bearings are made from high quality steel, heat treated to uniform hardness and ground to a micro finish. The tolerances are much tighter than semi-precision bearings making them capable of greater speeds and load capacities but sensitive to axle deflection causing misalignment.
DRIVE MOUNTED HIGH DRIVE MOUNTED UNDERHUNG
208-230/460VAC - 3 PHASE - 60 Hz
n Totally enclosed fan cooled n 1750 RPM n Inverter capable 4:1 speed ratio n 1.00 service factor n Sealed worm gear “C” face speed reducer
115/230VAC - 1 PHASE - 60 Hz
n Totally enclosed fan cooled n 1750 RPM n 1.15 service factor n Sealed worm gear “C” face speed reducer n 80 FPM
LEFT END CENTER RIGHT END
The Maximum Roller Capacity chart is designed to help determine the size of the roller required for a given load and length. Use only 2/3 of the rollers under the product when calculating the required roller capacity because the conveying surface of products may not always be flat.
ROLLER CONFIGURATIONS
STANDARD ROLLERS LOW STANDARD ROLLERS HIGH
DRIVE SPECIFICATIONS
ROLLER CAPACITY INFORMATION
Page 30
Shop Aid Series Scissor Lifts are a versatile production tool. Offered in multiple capacities, these scissor lifts are constructed with quality in mind and make ideal work stations for assembly or welding processes putting the ergonomics of the worker first. Scissor Lifts also integrate within a conveyor line when elevation changes are needed.
SPECIFICATIONS
n 2000, 4000 and 6000 lbs. load capacities n 8" lowered height n 24", 36" and 48" travel n 32", 44" and 56" raised height n 1 HP internal power unit standard n Hand pendant controller with 10’ leads n Hand-tool removable pins and bushings for ease of maintenance n Guarded foot pedal, external power units and accordion skirting available *Expanded product parameters available
A = Platform WidthB = Platform Length C = Raised Height D = Lowered HeightE = Travel
SCISSOR LIFTS
SERIESLOAD
CAPACITY(lbs.)
LOWERED HEIGHT
(D)
TRAVEL (E)
RAISED HEIGHT
(C)
PLATFORM DIMENSIONS(A x B) LIFTING
SPEED
STANDARD VOLTAGE/PHASE/HzStandard Maximum
HS Series24" Travel
2000 8" 24" 32" 30" x 50" 54" x 74" 14 sec. 115/1/60
4000 8" 24" 32" 30" x 50" 54" x 74" 28 sec. 115/1/60
6000 8" 24" 32" 30" x 50" 54" x 74" 42 sec. 115/1/60
HS Series36" Travel
2000 8" 36" 44" 30" x 54" 54" x 78" 21 sec. 115/1/60
4000 8" 36" 44" 30" x 54" 54" x 78" 42 sec. 115/1/60
6000 8" 36" 44" 30" x 54" 54" x 78" 63 sec. 115/1/60
HS Series48" Travel
2000 8" 48" 56" 30" x 66" 54" x 96" 24 sec. 115/1/60
4000 8" 48" 56" 30" x 66" 54" x 96" 48 sec. 115/1/60
6000 8" 48" 56" 30" x 66" 54" x 96" 72 sec. 115/1/60
D
A
C
B
E
FOOT PEDAL HAND PENDANT POWER UNITS LUBE MANIFOLD MOBILITYSKIRTING
OPTIONAL ACCESSORIES
Scissor Lift Shown in Lowered PositionScissor Lift Shown in Raised Position
SCISSOR LIFTS
LOAD CAPACITY, DIMENSIONAL SPECIFICATIONS AND OPTIONS
Page 31
Ball Tables are used when products need to be manually rotated or correctly positioned, such as a work station or other operation that requires quick, easy handling of the product. Ball Transfer Tables are also used when two or more conveyor lines converge and packages must be transferred from one line to another.
SPECIFICATIONS
n Lengths in 1" increments 1' to 12' n Between frame in 1" increments 10" to 48" n 1" diameter stud mount balls n Up to 200 lbs. per foot load capacity n Ceiling supports, floor supports, side guides and end stops available n Powder coat finishes and galvanized material available *Expanded product parameters available
BALL TABLES
Ref.
A 10" - 48"B 1' - 12'C 10" - 86"
A = Between Frame (BF) B = Overall Length (OAL)C = Top of Ball
BALL TRANSFER UNIT n 1" diameter main ball n Zinc plated steel construction n 1/4 - 20 stud n 65 lb. per ball transfer load rating
Ball Spacing
Square 2", 3", 4", 6"*Diagonal 3", 6"
B A
C
*Values are nominal. 2.8" and 5.7" actual
FRAME SIZESUPPORT CENTER
FRAME CAPACITY
BALL CAPACITY
Max. Uniformly Distributed Load
Per Foot (lbs.)
Max. Load Per Ball
2 1/2" x 1" x 12 ga.5' 260
6510' 35
3 1/2" x 1 1/2" x 10 ga.5' 660
10' 120
LOAD CAPACITY CHART
Note: Maximum product weight should not exceed 150 lbs. as product may only rest on 3 ball transfers at one time.
Cross Section for a 2 1/2" x 1" x 12 Ga. Frame
Diagonal Pattern
Square Pattern
Spacing Nominal Spacing
Between Frame1/8" Standard 5/16" Optional
1"
2 1/2"
Cross Section for a 3 1/2" x 1 1/2" x 10 Ga. Frame
Between Frame1 1/2"
3 1/2"
1/4"
1 1/2"
1 13/16"
2 3/8"
7/8"
BALL TABLES
BALL PATTERNS AND SPACING
Page 32
GRAVITY FLOWRAIL
TYPE DIAMETER MATERIAL BEARING CAPACITY
Steel 1 15/16" Zinc plated steel Oiled steel ball bearings 50
Aluminum 1 15/16" Aluminum Oiled steel ball bearings 50
White 1 15/16" Nylon Oiled steel ball bearings 50
Black 1 15/16" Nylon Oiled steel ball bearings 50
Steel wheel with orange urethane cover 2 3/16"* Zinc plated steel with orange urethane cover Oiled steel ball bearings 50
Gravity Flowrail Conveyors come in various configurations and are primarily used for storage racking or installed as a guiderail on another conveyor. This style of conveyor can also be floor mounted or elevated with legs to create an independent accumulation line.
SPECIFICATIONS
n Lengths in any increment 1' to 12' n Steel, aluminum, white plastic, black plastic and steel with urethane cover wheel options n Powder coat finishes and galvanized material available *Expanded product parameters available
Ref.
A 1' - 12'B 3"C 2 11/32" - 2 7/8"
A = Overall Length (OAL) B = Wheel SpacingC = Wheel Height
SUPPORT CENTERS
MAXIMUM LOAD PER FOOT
Style 1 Style 2 Style 3 Style 4 Style 5
3' 179 200* 200* 400* 200*
4' 100 168 200* 278 200*
5' 62 107 200* 142 144
6' 36 74 166 82 83
7' 22 54 104 51 52
8' 15 42 70 34 35
10' 7 23 35 17 18
* Wheel capacity is limiting factor
*1/8" thick urethane cover on 1 15/16" diameter wheel
A
B
Wheels In Line
A
B
Wheels Paired Wheels Staggered
B
Available Style 4 Only
GRAVITY FLOWRAIL
WHEEL OPTIONS
LOAD CAPACITIES
Page 33
SPECIFICATIONS
n Lengths in any increment 1' to 12' n Steel, aluminum, white plastic, black plastic and steel with urethane cover wheel options n Powder coat finishes and galvanized material available *Expanded product parameters available
STYLE FRAME DESCRIPTION WHEEL ORIENTATION
1 U-Channel In line
2 J-Channel In line
3 Opposing Channels In line
4 Top Hat Paired or Staggered
5 Single Channel In line
U-ChannelSTYLE 1
J-ChannelSTYLE 2
Opposing ChannelsSTYLE 3
Top Hat STYLE 4
Single Channel STYLE 5
1 3/4"
2 11/32"1 3/4"
2 9/32"
2 3/8"
3"
1 3/4"
2 13/16"
2 7/8"2 1/2"
2 3/4"
2"2 17/32"
1"
2"2 7/8"
Page 34
Gravity Roller Conveyor is a cost effective and versatile solution for moving or staging products as well as aiding in the transport of goods to and from areas of distribution or manufacturing facilities.
SPECIFICATIONS
n Lengths in 1" increments 1' to 12' n Between frame in 1" increments 6" to 55" n 1.4", 1.9", 2.5" and 2.6" rollers n Up to 1000 lbs. per foot load capacity n Ceiling supports, floor supports, side guides and end stops available n Powder coat finishes and galvanized material available *Expanded product parameters available
GRAVITY ROLLER CONVEYOR
Ref. 1.4" 1.9" 2.5" 2.6"
A 10" - 28" 6" - 51" 13" - 55"B 1' - 12'C 9" - 84" 17" - 86"
A = Between Frame (BF) B = Overall Length (OAL)C = Top of Roller (TOR)
SPECIFICATIONS
n 30°, 45°, 60° and 90° turns n Between frame in 1" increments 6" to 55" n 1.4", 1.9", 2.5" and 2.6" rollers n Up to 2500 lbs. total live load capacity n Ceiling supports, floor supports, side guides and end stops available n Powder coat finishes and galvanized material available *Expanded product parameters available
Ref. 1.4" 1.9" 2.5" 2.6"
A 10" - 28" 6" - 51" 13" - 55"B 47", 59" 45.5" - 87" 61" - 99"C 9" - 84" 17" - 86"D 31", 34", 37" 32.5", 48"
A = Between Frame (BF) B = Outside Radius (OR) C = Top of Roller (TOR) D = Inside Radius (IR)
90°
B A
C
DA
BA
C
GRAVITY ROLLER CONVEYOR - STRAIGHT
GRAVITY ROLLER CONVEYOR - CURVE
Page 35
NON-PRECISION BEARING (NP)Non-Precision bearings are made of a stamped metal housing with very loose tolerances. They are not intended for very heavy loads or high speeds.
ROLLER DIAMETERAXLE DETAIL TUBE DETAIL ROLLER SPACING
MAX LOAD PER ROLLER
Size TypeWall
ThicknessMaterial Centers lbs.
1.4" 1/4" Round 18 ga. Galvanized 1.5, 3, 4, 4.5, 6, 8, 9,12 94
1.4" 1/4" Round 18 ga. Aluminum 1.5, 3, 4, 4.5, 6, 8, 9,12 94
1.9" 7/16" Hex 16 ga. Galvanized 2, 3, 4, 4.5, 6, 8, 9,12 269
1.9" 7/16" Hex 16 ga., 13 ga., 9 ga. Mild Steel 2, 3, 4, 4.5, 6, 8, 9,12 269
2.5" 11/16" Hex 11 ga. Mild Steel 3, 4, 6, 8, 9,12 645
2.6" 11/16" Hex 7 ga. Mild Steel 3, 4, 6, 8, 9,12 645
1.9" Taper (2 1/2" - 1 11/16") 7/16" Hex 14 ga. Mild Steel or Zinc Plated 3 290
1.4" Taper (1 1/2" - 1") 5/16" Hex 18 ga. Zinc Plated 1.5, 3 150
ROLLER DIAMETER ROLLERS HIGH FRAME ROLLERS LOW FRAMEFRAME HEIGHT
"E"FRAME TO TOR
"F"
1.4" 2 1/2 x 1 x 12 ga. galvanized steel or 1/8" thick aluminum or powder coated steel
4 x 1 x 12 ga. galvanized steel or 1/8" thick aluminum or powder coated steel
2 1/2" 3/32"
4" -1 13/32"
1.9" 3 1/2 x 1 1/2 x 10 ga. galvanized or powder coated steel
4 1/2 x 1 1/2 x 10 ga. galvanized or powder coated steel
3 1/2" 1/4"
4 1/2" -3/4"
2.5", 2.6" 4 x 1 1/2 x 7 ga. powder coated steel 4"1/4"
-3/4"
HOOK AND RODFor portable quick disconnect
BRIDGE PLATEFor permanent installation application. Required to hold 1 1/2" spacing across the splice.
END CAPFor permanent installation applications
ROLLERS HIGH
ROLLERS LOW
E
E
F
F
ROLLER SPECIFICATIONS
END COUPLER AND ROLLER STYLES
Page 36
Gravity Roller Conveyor is a cost effective and versatile solution for moving or staging products as well as aiding in the transport of goods to and from areas of distribution or manufacturing facilities.
SPECIFICATIONS
n 30°, 45° and 90° spurs n Between frame in 1" increments 10" to 51" n 1.4", 1.9", 2.5" and 2.6" rollers n Ceiling supports, floor supports, side guides and end stops available n Powder coat finishes and galvanized material available *Expanded product parameters available
GRAVITY ROLLER SPUR CONVEYOR
Ref.1.4 1.9 2.5 and 2.6
30° 45° 90° 30° 45° 90° 30° 45° 90°
A 10" - 28" 13" - 39" 13" - 51"B 9" - 84" 17" - 86" 17" - 86"C 24", 36", 60" 31", 34", 37" 24", 36", 60" 32.5", 48" 24", 36", 60" 32.5", 48"D* 41" - 108" 34" - 88" 47", 59" 47" - 128" 37" - 99" 45.5", 87" 47" - 128" 37" - 111" 61", 99"E* 20" - 56" 14" - 40" 27" - 49" 26" - 78" 18" - 55" 32" - 65" 26" - 102" 18" - 73" 32" - 78"
* A = Between Frame (BF) B = Top of Roller (TOR)C = Short Rail Length/Inside Radius (IR)D = Long Rail Length/Outside Radius (OR)E = Shelf Bracket Length
A
C
A
B
RIGHT HAND LEFT HAND RIGHT HAND LEFT HAND
STRAIGHT SPUR 30° and 45° only
CURVE SPUR 90° only
90°
E
DD
E
C A
*Dimensions Approximated
GRAVITY ROLLER CONVEYOR - STRAIGHT AND CURVE SPUR
Page 37
GRAVITY ROLLER SPUR CONVEYOR
NON-PRECISION BEARING (NP)Non-Precision bearings are made of a stamped metal housing with very loose tolerances. They are not intended for very heavy loads or high speeds.
ROLLER DIAMETERAXLE DETAIL TUBE DETAIL ROLLER SPACING
MAXIMUM LOAD PER ROLLER
Size TypeWall
ThicknessMaterial Centers lbs.
1.4" 1/4" Round 18 ga. Galvanized 3 94
1.4" 1/4" Round 18 ga. Aluminum 3 94
1.9" 7/16" Hex 16 ga. Galvanized 3 269
1.9" 7/16" Hex 16 ga., 13 ga., 9 ga. Mild Steel 3 269
2.5" 11/16" Hex 11 ga. Mild Steel 3 645
2.6" 11/16" Hex 7 ga. Mild Steel 3 645
1.9" Tapered (2 1/2" - 1 11/16") 7/16" Hex 14 ga. Mild Steel or Zinc Plated 3 290
1.4" Tapered (1 1/2" - 1") 5/16" Hex 18 ga. Zinc Plated 3 150
ROLLER DIAMETER ROLLERS HIGH FRAME ROLLERS LOW FRAMEFRAME HEIGHT
“F”FRAME TO TOR
“G”
1.4" 2 1/2 x 1 x 12 ga. galvanized steel or 1/8" thick aluminum or powder coated steel
4 x 1 x 12 ga. galvanized steel or 1/8" thick aluminum or powder coated steel
2 1/2 3/32
4 -1 13/32
1.9" 3 1/2 x 1 1/2 x 10 ga. galvanized or powder coated steel
4 1/2 x 1 1/2 x 10 ga. galvanized or powder coated steel
3 1/2 1/4
4 1/2 -3/4
2.5", 2.6" 4 x 1 1/2 x 7 ga. powder coated steel 41/4
-3/4
GF
ROLLERS HIGH
GF
ROLLERS LOW
HOOK AND RODFor portable quick disconnect
BRIDGE PLATEFor permanent installation application. Required to hold 1 1/2" spacing across the splice.
END CAPFor permanent installation applications
END COUPLER AND ROLLER STYLES
ROLLER SPECIFICATIONS
Page 38
Gravity Skatewheel conveyor is an economical, lightweight, non-powered conveyor suitable for conveying light products and packages. The free-spinning wheels allow products and packages to be moved manually with minimal effort. Installed with a slight pitch, gravity takes over. The light weight construction of this conveyor makes it ideal for applications requiring portability.
SPECIFICATIONS
n Lengths in 1" increments 1' to 12' n Overall width in 1" increments 12" to 30" n Steel, aluminum, white plastic, black plastic, and steel with urethane cover wheel options n Up to 200 lbs. per foot load capacity n Ceiling supports, floor supports, side guides and end stops available n Powder coat finishes and galvanized material available *Expanded product parameters available
GRAVITY SKATEWHEEL CONVEYOR
A 12" - 30"B 1' - 12'C 9" - 85"
A = Overall Width (OAW) B = Overall Length (OAL)C = Top of Wheel (TOW)
SPECIFICATIONS
n 30°, 45°, 60° and 90° turns n 30" to 39" inside radius n Overall width in 1" increments 12" to 30" n Steel, aluminum, white plastic, black plastic, and steel with urethane cover wheel options n Up to 600 lbs. total live load capacity n Ceiling supports, floor supports, side guides and end stops available n Powder coat finishes and galvanized material *Expanded product parameters available
A = Overall Width (OAW) B = Outside Radius (OR) C = Top of Wheel (TOW) D = Inside Radius (IR)
A 12" - 30"B 48", 60"C 9" - 85"D 30" - 39"
Axle Spacing
A
C
B
90°
DA
B
A
C
GRAVITY SKATEWHEEL CONVEYOR - STRAIGHT
GRAVITY SKATEWHEEL CONVEYOR - CURVE
Page 39
WHEEL HEIGHT AXLE SPACINGWHEELS PER FOOT
MINIMUMWHEELS PER FOOT
MAXIMUMFRAME
FRAME HEIGHT “E”
FRAME TO TOW “F”
Wheels High
1.5" 12 722 1/2" x 1" x 12 ga., galvanized
steel or powder coated steel 2.5" 3/8"3" 6 36
4"* 4 27
Wheels Low
1.5" 12 724" x 1" x 12 ga., galvanized steel
or powder coated steel 4" -1 1/8"3" 6 36
4"* 4 27
Wheels High
1.5" 12 72
2 1/2" x 1" x 1/8" aluminum 2.5" 3/8"3" 6 36
4"* 4 27
Wheels Low
1.5" 12 72
4" x 1" x 1/8" aluminum 4" -1 1/8"3" 6 36
4"* 4 27
HOOK AND RODFor portable quick disconnect
BRIDGE PLATEFor permanent installation application. Required to hold 1 1/2" spacing across the splice.
END CAPFor permanent installation applications
FRAME MATERIAL SUPPORT CENTERSFRAME CAPACITY WHEEL CAPACITY
Maximum Uniformly Distributed Load
Maximum Static Load Per Wheel
Steel 5' 1300 50
Steel 10' 350 50
Aluminum 5' 710 50
Aluminum 10' 160 50
TYPE DIAMETER MATERIAL BEARING CAPACITY
Steel 1 15/16" Zinc plated steel Oiled steel ball bearings 50
Aluminum 1 15/16" Aluminum Oiled steel ball bearings 50
White 1 15/16" Nylon Oiled steel ball bearings 50
Black 1 15/16" Nylon Oiled steel ball bearings 50
Steel wheel with orange urethane cover 2 3/16"* Zinc plated steel with orange urethane cover Oiled steel ball bearings 50
*1/8" thick urethane cover on 1 15/16" diameter wheel
WHEELS HIGH
WHEELS LOW
*Only available on straight skatewheel conveyor. Curve spacing is nominal.
EF
EF
CONVEYOR SPECIFICATIONS
WHEEL OPTIONS
LOAD CAPACITY CHART
END COUPLER STYLES
Page 40
Gravity Skatewheel conveyor is an economical, lightweight, non-powered conveyor suitable for conveying light products and packages. The free-spinning wheels allow products and packages to be moved manually with minimal effort. Installed with a slight pitch, gravity takes over. The light weight of this conveyor makes it ideal for portable applications.
SPECIFICATIONS
n 30°, 45° and 90° spurs n Overall width 12", 15", 18", 21", 24" and 30" n Steel, aluminum, white plastic, black plastic and steel with urethane cover wheel options n Up to 600 lbs. total live load capacity n Ceiling supports, floor supports, side guides and end stops available n Powder coat finishes and galvanized material available *Expanded product parameters available
GRAVITY SKATEWHEEL SPUR
30° 45° 90°
A 12", 15", 18", 21", 24", 30"B 9" - 85"C 36", 48", 60"D 53" - 108" 46" - 124" 31"- 37"E 39"- 57" 20" - 46" 34" - 55"
* A = Overall Width (OAW) B = Top of Wheel (TOW)C = Short Rail Length / Inside Radius (IR) D = Long Rail Length / Outside Radius (OR)E = Shelf Bracket Length
A
C
A
B
RIGHT HAND LEFT HAND RIGHT HAND LEFT HAND
STRAIGHT SPUR 30° and 45° only
CURVE SPUR 90° only
90°
E
DD
E
C A
GRAVITY SKATEWHEEL CONVEYOR - STRAIGHT AND CURVE SPUR
Page 41
GRAVITY SKATEWHEEL SPUR
WHEEL HEIGHT AXLE SPACINGWHEELS PER FOOT
MINIMUMWHEELS PER FOOT
MAXIMUMFRAME
FRAME HEIGHT “F”
FRAME TO TOW “G”
Wheels High 3" 6 36 2 1/2" x 1" x 12 ga., galvanized steel 2.5" 3/8"
Wheels Low 3" 6 36 4" x 1" x 12 ga., galvanized steel 4" -1 1/8"
Wheels High 3" 6 36 2 1/2" x 1" x 1/8" aluminum 2.5" 3/8"
Wheels Low 3" 6 36 4" x 1" x 1/8" aluminum 4" -1 1/8"
FRAME MATERIAL SUPPORT CENTERSFRAME CAPACITY WHEEL CAPACITY
Maximum Uniformly Distributed Load
Maximum Static Load Per Wheel
Steel 5' 1300 50
Steel 10' 350 50
Aluminum 5' 710 50
Aluminum 10' 160 50
TYPE DIAMETER MATERIAL BEARING CAPACITY
Steel 1 15/16" Zinc plated steel Oiled steel ball bearings 50
Aluminum 1 15/16" Aluminum Oiled steel ball bearings 50
White 1 15/16" Nylon Oiled steel ball bearings 50
Black 1 15/16" Nylon Oiled steel ball bearings 50
Steel wheel with orange urethane cover 2 3/16"* Zinc plated steel with orange urethane cover Oiled steel ball bearings 50
*1/8" thick urethane cover on 1 15/16" diameter wheel
HOOK AND RODFor portable quick disconnect
BRIDGE PLATEFor permanent installation application. Required to hold 1 1/2" spacing across the splice.
END CAPFor permanent installation applications
WHEELS HIGH
WHEELS LOW
FG
FG
CONVEYOR SPECIFICATIONS
WHEEL OPTIONS
LOAD CAPACITY CHART
END COUPLER STYLES
Page 42
NOTES
Page 43
NOTES
Page 44
NOTES
P.O. Box 352 n Alpena, Michigan 49707Phone 989.358.7000
THE OPTIONS
Black111233RAL-9005
Safety Orange110559RAL-2010
Machinery Grey 110652RAL-7011
Safety Blue110552RAL-5019
Omni Blue110549
Dark Green110555
Vista Green110556RAL-6011
Conveyor Green115886
Gloss White111232RAL-9003
Colors illustrated above may vary slightly from actual paint colors.
*Scissor lift tables are available in water base enamel only
Offered in Powder Coat Finishes and in Galvanized Material Where Applicable*
Limit Switches
Photo Eyes IEC Motor Starter
J-BoxesAC Controller IEC Disconnect Switches
Cable Pull Stop
E-Stops
THE CONTROLS
Not only does Omni Metalcraft Corp. provide flexible, endless standard offering combinations, we excel at custom product solutions we call, The Omni AdvAnTAge.
Ask your customer service representative for a copy of The Omni AdvAnTAge or view it on our website.
Light Ivory 115174RAL-1015
Safety Yellow110554RAL-1023