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Plant Engineering Life Cycle Conference 2005. Standard way of sharing product data for nuclear power plants in Korea. April 11th, 2005 Soonhung Han [email protected]. Contents. Korean nuclear power industry Data sharing problems between participating organizations - PowerPoint PPT Presentation
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Standard way of sharing product data for nuclear power plants in Korea
April 11th, 2005
Soonhung Han
Plant Engineering Life Cycle Conference 2005
Contents
Korean nuclear power industry
Data sharing problems between participating organizations
Collaboration with Hitachi of Japan
Implementation of P&ID viewer and handover
Korea
Daejeon
Seoul
ChinChina
Japan
Energy Facts in Korea
South Korea needs to import 97% of its energy requirements.
Its first commercial nuclear power reactor began operating in 1977.
Today 19 reactors provide 40% of the country's electricity.
9 more planned until 2015
Long-Term Power Development Plan in Korea (facility)
0
5,000
10,000
15,000
20,000
25,000
30,000
NuclearCoalLNGOilHydro
1988 2005 2010 2015
(MWe)
34.2%
28.0%
31.4%
Main NPP Locations
APR 1400 Overview
Advanced Power Reactor 1400 1400 MWe evolutionary PWRDeveloped since 1992Standard design was certified in May 2002 Construction schedule is targeting the commercial operation in 2010
Data flow of Korean nuclear plantsOwner and operator (KHNP)
EngineeringKOPEC
Microstation,PlantSpace
EquipmentDoosan heavy ind.
Pro/E
ConstructionHyundai Cons.
AutoCADIntergraph/PDS etc.
O&MKHNP(KPS)
Architects & engineering
system
Equipmentdesign and mfg.
system
Construction system
O&Mmanagement
system
Design data translator
Equipmentdata translator
Constructiondata translator
O&MData translator
Plant life cycle
information management
order order order operation
Process & design info
Equipmentinfo.
O&Minfo.Spatial conf.
info.ERP
Translator
IPIMS of KOPEC (design stage)
DREAMS of KHNP (O&M stage)Technical documents: Equipments
SAP ERP
KHNP: Korea hydraulic and nuclear power
KOPEC: Korea plant engineering co.
KHNP: Korea hydraulic and nuclear power
KOPEC: Korea plant engineering co.
Application of GPM in O&M phase
Design/Construction O&M
IPIMS(KOPEC)
ERP (SAP)(KHNP)
Info. management system based on GPM
Data repository
DG
N V
iewer
GPM Translator GPM Server
P&ID,3D,Design data (equipment, parts)
O&M data
Barrier between design and O&M
GPM Browser
Equipmentmakers
R&D in Japan
PlantCALS July 1996 ~ March 1998 Budget: 2 billion Japan Yen
PlantEC 1998 ~ 2000 Data warehouse
IMS VIPNET 2000 ~ 2004(domestic), 2005 ~ 2006(IMS)
GPM model from Hitachi, Japan
GPM has been developed for nuclear plants by Hitachi GPM has been developed for nuclear plants by Hitachi
(generic plant model, generic product model)
Implementation of the first year
DB: EDM (OODB) & Access (RDB)
2D and 3D system: Microstation + plug-in application
DB: EDM (OODB) & Access (RDB)
2D and 3D system: Microstation + plug-in application
Test models for the second year
1st test data1st test data
2nd test data2nd test data
RDL test implementation
ECM EDM
APR1400 equipInitial reference class
VIPNET of IMS
Legacy Systems
and databases(1st layer)
Information Sharing
(2nd layer)
Visualization(4th layer)
Agents(3rd layer)
CAD/CAE/CAM
Engineering Business Services
PDM ERP SCM KM Sales Maintenance Decommission
Life Cycle
Class, association Lib.+
GPM core modelData
Warehouse
KnowledgeCreationSupport
DataMining
Safety & EnvironmentalAssessment
object Association object
class plant is …
Tree browser 2D browser 3D browser
・・・Visualization via WWWVisualization via WWW
Bi-directionalTranslators
(Information Exchange)
Bi-directionalTranslators
(Information Exchange)
GPM RepresentationGPM Representation
Intranet/Internet
TECHNOINFRA
TECHNOINFRA
TECHNOINFRA
Legacy Systems
and databases(1st layer)
Information Sharing
(2nd layer)
Visualization(4th layer)
Agents(3rd layer)
CAD/CAE/CAM
Engineering Business Services
PDM ERP SCM KM Sales Maintenance Decommission
Life Cycle
Class, association Lib.+
GPM core modelData
Warehouse
KnowledgeCreationSupport
DataMining
Safety & EnvironmentalAssessment
object Association objectobject Association object
class plant is …
Tree browser 2D browser 3D browser
・・・Visualization via WWWVisualization via WWW
Bi-directionalTranslators
(Information Exchange)
Bi-directionalTranslators
(Information Exchange)
GPM RepresentationGPM Representation
Intranet/Internet
TECHNOINFRA
TECHNOINFRA
TECHNOINFRA
• Virtual Production Enterprise Network (VIPNET) based on GPM
• Participating countries: Japan, Swiss, Canada, Korea
• Virtual Production Enterprise Network (VIPNET) based on GPM
• Participating countries: Japan, Swiss, Canada, Korea
Thanks
Korean project partners
Policy-making & project support
MOCIE (government)
Funding and evaluation
ETEP
Domestic standardization
KATS/ECIF
Coordination & Enabling technology
KAIST (prj coordinator)
HitachiOpenKnowledge, Japan
Overseas institutes
Commercialization
Participation companies
Institutes in commission
User GroupUser requirementPractical use of project output
PlantSTEP
PartDB Inc.ACT Inc.
Youl system
Requirement analysis Implementation
KHNPKOPEC
IAEKyunghee Univ.
KHNP: Korea hydraulic and nuclear power
KOPEC: Korea plant engineering co.
KHNP: Korea hydraulic and nuclear power
KOPEC: Korea plant engineering co.
APR-1400 3D-CAD Views
Interoperability cost in capital facilities industry of USA (in $ Millions), NIST
Stakeholder Group
Design and Engineering
Construction Operations and Maintenance
Total
Architects and Engineers
1,007.2 147.0 15.7 1,169.8
General Contractors
485.9 1,265.3 50.4 1,801.6
Specialty Fabricators
442.4 1,762.2 - 2,204.6
Owners and Operators
722.8 898.0 9,027.2 10,648.0
Total 2,658.3 4,072.4 9,093.3 15,824.0
