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Local Solutions For Individual Customers Worldwide Product Overview Diagtronics Hydraulic Accessories Valves Flanges STAUFF Clamps STAUFF Test Filtration Technology and Fluid Technology Components for Wind Energy Applications Cable Installation Systems

Stauff Wind Energy Solutions

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Local Solutions For Individual Customers Worldwide

Product Overview

Diagtronics

Hydraulic Accessories

Valves

Flanges

STAUFF Clamps

STAUFF Test

Filtration Technology

and Fluid Technology Componentsfor Wind Energy Applications

and Fluid Technology ComponentsCable Installation Systems

Wind Energy 08-2012 English.indd 3 23.08.2012 10:12:32

Introduction Product Portfolio

Cable Installation Systemsand Fluid Technology Componentsfor Wind Energy ApplicationsOriginating and located in Werdohl in the German Sauerland region, we have become an internationally leading developer, manufacturer and supplier of pipework equipment and hydraulic components under the brand name STAUFF.

Decades of experience, highly-motivated and qualifi ed staff, state-of-the-art manufacturing technologies and a foresighted management give us the reputation of being a competitive partner.

Our in-house laboratories carry out constant tests in line with international standards on all products. Certifi ed in accordance with ISO 9001:2008 (Quality), ISO 14001:2004 (Environmental Protection) and OHSAS 18001:2007 (Occupational Health and Safety), our management system continually strives for perfection. Many of our products have been successfully tested and approved by several international organisations and institutes.

Our well-stocked warehouses and fl exible production lines ensure prompt reactions and short delivery times.

Represented by a tight network of distributors and wholly-owned manufacturing facilities, distribution bases and ware-houses in 18 countries worldwide, we are also close to you.

Our subsidiaries also supply additional retail products related to the fl uid power industry, thereby offering a near-complete range of industry-specifi c key products.

Local Solutions For Individual Customers Worldwide.

Our subsidiaries also supply additional retail products related to the fl uid power industry, thereby offering a near-complete range of industry-specifi c key products.

Local Solutions For Individual Customers Worldwide.

www.stauff.com

The STAUFF companies worldwide have many years of experience in serving customers in the Wind Energy industry with a comprehensive range of cable installation systems and fl uid technology equipment, which some of has been exclusively developed according to individual requirements in these markets.

The STAUFF product range includes:

STAUFF Clamps Clamping systems for pipes, tubes, hoses, cables and other components; Custom-designed special clamps according to customers’ requirements or based on STAUFF developments

STAUFF Test Hydraulic test points and hoses providing leak-free connections into fl uid power systems for monitoring the system pressure on the suction, pressure or return side; Venting and sampling Filtration Technology Filter systems for the basic equipment of mobile and industrial hydraulic applications; full range of replacement fi lter elements

Diagtronics Analog / digital components for monitoring the condition of hydraulic fl uids (pressure, temperature, fl ow rate, rotational speed, fl uid level); Contamination control

Hydraulic Accessories Components for the construction of hydraulic reservoirs and power units for the mobile and industrial hydraulic sectors

Valves Two-way and multi-way shut-off and fl ow control valves for the mobile and industrial hydraulic sectors Flanges Full range of SAE fl anges and gear pump fl anges

many years of experience in serving customers in the Wind Energy industry with a comprehensive

according to individual requirements in these markets.

Wind Energy 08-2012 English.indd 1 23.08.2012 10:12:25

Product Portfolio

www.stauff.com

Metal parts in various Stainless Steel qualities

Flame-retardant materialsto international standardsCable Installation Systems

for Wind Energy Applications

Picture: Zarges

Original STAUFF Wind Energy Clamps can be found in thousands of Wind Energy Turbines all over the world, and have been exclusively engineered according to the individual requirements in this particular market. They have already become known as a solution which allows power cables to be installed securely, simply and quickly with minimum use of tooling, thus reducing installation time and costs – from the main power connection in the bottom of the tower up to the nacelle itself.

Thanks to their modular design and the unique triangular shape of the internal contours, STAUFF Wind Energy Clamps are fully fl exible with regards to quantity and alignment of individual or bundles of up to three power cables: By using additional inserts, they can also be used to fasten only two cables or lines with smaller external diameters.

Main Features

Availability

Secure and orderly vertical installation of power cables in wind energy turbinesModular design offers full fl exibility in terms of quantity and alignment of the cables

PPV0 MaterialIn order to increase the preventive fi re protection in Wind Energy Turbines, STAUFF Wind Energy Clamps are usually manufactured from fl ame-retardant PPV0 thermoplastic material, which has been tested and V0 classifi ed according to UL 94 (Vertical Burning Test).

UL 94 is a test method of Underwriters Laboratories for the evaluation and classifi cation of the fl ammability of plastic materials: A specimen is supported in a vertical position: A fl ame is applied for ten seconds to the bottom of the specimen and then removed until fl aming stops. At this time the fl ame is re-applied for another ten seconds and then removed again.

V0 is the highest classifi cation possible and means that fl aming stops within ten seconds on a vertical specimen without dripping of fl aming plastic particles.

Thus stability of the wind energy turbine is retained to the greatest extent possible in the event of a fi re in the nacelle, as it cannot spread due to drops of burning material.

Regular PP Material

PPV0Material

Original STAUFF Wind Energy Clamps

Modular design: Suitable for single-level or multi-level (stacking) installation

Clamp bodies and inserts manufactured from fl ame-retardant PPV0 thermoplastic material: Tested and V0 classifi ed according to UL 94 (Vertical Burning Test)

Metal hardware (such as threaded bolts, nuts, cover plates and other substructures) made of steel or stainless steel – selection of proper hardware subject to stringent testing at the STAUFF in-house laboratories considering the individual requirements (e.g. the dimensions, the overall weight and the insulation material of the cables in use)

STAUFF products are globally available through wholly-owned branches and distributors in all industrial countries. Please check www.stauff.com/contact for details or contact our sales team by email to [email protected].

Picture: Zarges

Wind Energy 08-2012 English.indd 4 23.08.2012 10:12:50

No accumulation of seawater between clamps and tubing

Constructed according to DIN 3015 (Standard and Twin Series) Interchangeable and usable with all other standard STAUFF components Covering the most commonly used metric and imperial pipe diameters

from 6 mm to 25,4 mm / 1/4 inch to 1 inch

Compliant to Norsok Z-010, NACE SP0108-2008 and API RP 552 Long-term fi eld tested on a rig in the Dutch sector of the North Sea Test results independently assessed by Sheffi eld Hallam University

Effi cient prevention of crevice corrosion under pipe clamps on stainless steel pipeworkMiddle- and long-term cost savings due to extended service and maintenance intervals

Available in the Standard, Heavy and Twin Series – constructed according to DIN 3015 Suitable for the most common metric and imperial diameters up to 450 mm / 17.72 in Single or multi-level (stacking) installation on weld plates or channel / mounting rails

Clamp bodies manufactured from various thermoplastics, thermoplastic elastomers or aluminium – shock-absorbing and noise-dampening elastomer inserts available Flame-retardant materials according to various international fi re protection standards Excellent UV, weathering and chemical resistance – even under extreme conditions

Tested and approved by several independent certifi cation organisations

Most economical solution available for quick and easy pipe, tube and hose installationEnvironmental protection due to vibration-dampening and noise-reducing features

DIN 3015 Clamps

Most economical solution available for quick and easy pipe, tube and hose installationEnvironmental protection due to vibration-dampening and noise-reducing features

DIN 3015 Clamps

Designed and manufactured according to customers’ requirements or based on own developments

Machined and injection-moulded versions available, depending on materials, dimensions and quantities Made from plastics, thermoplastics (such as PP or PA),

thermoplastic elastomers or non-ferrous metals

Flame-retardant materials according to various international fi re protection standards

Custom-designed clamping systems for pipes, tubes, hoses, cables and other components

Special ClampsSpecial Clamps

Wind Energy 08-2012 English.indd 5 23.08.2012 10:13:35

Product Portfolio

www.stauff.com

Analog / Digital Pressure Gauges

Fluid Technology Componentsfor Wind Energy Applications

Monitoring and ensuring the functioning of fl uid power systems Panel / stem mount gauges with various connection types available Scales range from –1 ... 1000 bar / –14,5 ... 14500 PSI For permanent installations or to be used as portable devices Also available as part of pressure test kits including accessories

Hydraulic Test Points / Hoses Leak-free connections into fl uid power systems for monitoring

the system pressure on the suction, pressure or return side To be used at full working pressure without machine downtimes Venting of fl uid power systems Obtaining representative fl uid samples

Also available as part of pressure test kits including accessories

Monitoring and ensuring the functioning of fl uid power systemsPanel / stem mount gauges with various connection types available

For permanent installations or to be used as portable devices

Obtaining representative fl uid samples

Panel / stem mount gauges with various connection types available

Analog / Digital Pressure Gauges

for Wind Energy Applications

Hydraulic Test Points / Hoses Leak-free connections into fl uid power systems for monitoring the system pressure on the suction, pressure or return side To be used at full working pressure without machine downtimes Venting of fl uid power systems Obtaining representative fl uid samples

Hand-Held Hydraulic Testers Monitoring all relevant parameters in fl uid power systems,

including pressure, differential pressure, temperature, fl ow etc. Measuring and display of over 50 channels at the same time Integrated data storage for up to 1 billion measured values Remote monitoring and analysis using LAN and USB interfaces

Laser Particle Counters Crucial part of any contamination control program Detecting the ISO cleanliness level of hydraulic media Suitable for phosphate ester and specifi c water-glycol fl uids For permanent installations or to be used as portable devices Sampling units and moisture / temperature sensors available

Hand-Held Hydraulic Testers Monitoring all relevant parameters in fl uid power systems, including pressure, differential pressure, temperature, fl ow etc. Measuring and display of over 50 channels at the same time Integrated data storage for up to 1 billion measured values Remote monitoring and analysis using LAN and USB interfaces

including pressure, differential pressure, temperature, fl ow etc.

Remote monitoring and analysis using LAN and USB interfaces

including pressure, differential pressure, temperature, fl ow etc.

Replacement Filter Elements Qualifi ed for various types of hydraulic and lubricating fl uids Suitable for pressure, suction-line and return-line applications

Equal in form, fi t, function and performance, and fully inter- changeable with the most common competitor products, including Donaldson, Hydac, Internomen, Mahle, Parker etc To be used as direct replacements for most OEM fi lter elements

State-of-the-art fi lter media provides high levels of fl uid cleanliness while maintaining low pressure drop characteristics

Replacement elements specifi cally engineered for Wind Energy applications, e.g. bypass fi lter elements with two fi ltration stages and an integrated bypass valve for the oil-cooling circuit of General Electric GE 1.5 MW Series wind turbines

Sensors and Switches Monitoring all relevant parameters in fl uid power systems,

including system pressure, temperature, fl ow and fl uid level Sensors, switches, transmitters and display units available For permanent installations – designed for long-lasting use Various designs, sizes and connectors available

Hydraulic Filter Housings Suitable for various types of hydraulic and lubricating fl uids

Medium- and high-pressure fi lters up to 420 bar / 6000 PSI

In-line, tank-top and tank-integrated return-line fi lters up to 35 bar / 500 PSI made of plastics, aluminium and steel

In-line and tank-top spin-on fi lter heads for suction-line and return-line applications up to 14 bar / 200 PSI

Offl ine / bypass fi lters, also with water-absorbing spin-on pre-fi lter elements or integrated heating units

Semi-automatically operating vacuum de-hydration units

Mobile fi lter systems to be used as temporary offl ine fi lters and oil transfer units to support the preventive maintenance

Tank Filler Breathers Designed to be used as fi ller ports for reservoirs, power units

and other fl uid containers, allowing them to breathe while protecting them from contamination found in harsh environments Various designs and sizes available in metal and plastic Full range of accessories including baskets, dipsticks and adaptors

Desiccant Breathers Air breathing into the reservoir / gearbox is fi ltered and dehumidifi ed Preventing fl uid oxidation, reducing machine downtimes and costs Easy to retrofi t on top of hydraulic reservoirs and gearboxes Drying agents gradually changing colour with increasing moisture No toxic or dangerous substances acc. to latest EC directives

Level Gauges Visual / visual-electrical fl uid level indication in hydraulic tanks,

also in conjunction with temperature sensors and switches Special designs and sizes up to nominal lengths of 950 mm / 37.40 inch

according to customers’ requirements or based on own developments Low-temperature version for applications down to –40° C / –40° F

Flanges 3000 / 6000 PSI series according to ISO 6162-1/2 and SAE J 518 C Full range of single- and multi-part connectors up to DN 127 / 5 inch Safe and leak-free alternative to regular tube connectors Continuous pressure level of 400 bar / 5800 PSI up to DN 51 / 2 inch Gear pump fl anges for three-hole and four-hole assembly

Valves Two-way, three-way and four-way ball valves Block, forged or round body design in steel and stainless steel Threaded or fl anged connections up to DN 125 / 5 inch Suitable for ultra high-pressure applications up to 800 bar / 14000 PSI Flow control valves to throttle and shut-off the fl ow of liquid media

Picture: Nordex

Full range of single- and multi-part connectors up to DN 127 / 5 inch Block, forged or round body design in steel and stainless steelThreaded or fl anged connections up to DN 125 / 5 inchSuitable for ultra high-pressure applications up to 800 bar / 14000 PSI

Tank Filler Breathers and other fl uid containers, allowing them to breathe while protecting them from contamination found in harsh environments

Monitoring all relevant parameters in fl uid power systems, Suitable for various types of hydraulic and lubricating fl uids

Medium- and high-pressure fi lters up to 420 bar / 6000 PSI

In-line, tank-top and tank-integrated return-line fi lters up to

Suitable for various types of hydraulic and lubricating fl uids

In-line, tank-top and tank-integrated return-line fi lters up to

Wind Energy 08-2012 English.indd 6 23.08.2012 10:15:55

Local Solutions For Individual Customers Worldwide

Wind Energy English 9910000195 08/2012

www.stauff.com

GERMANY Walter Stauffenberg GmbH & Co. KGP. O. Box 1745 58777 Werdohl Im Ehrenfeld 4 58791 WerdohlTel.: +49 23 92 916 0Fax: +49 23 92 916 [email protected]

Globally available through wholly-owned branches and distributors in all industrialcountries.

AUSTRALIASTAUFF Corporation Pty. Ltd.Tel.: +61 2 4271 18 [email protected]

BRAZILSTAUFF Brasil Ltda.Tel.: +55 11 47 72 72 [email protected]

CANADASTAUFF Canada Ltd.Tel.: +1 416 282 46 [email protected]

CHINA STAUFF ChinaTel.: +86 21 68 18 70 [email protected]

FRANCESTAUFF S.A.S.Tel.: +33 2 54 50 55 [email protected]

INDIA STAUFF India Pvt. Ltd.Tel.: +91 20 66 20 2471sales@stauffi ndia.com

IRELANDSTAUFF Ireland Ltd.Tel.: +44 28 92 60 69 00sales@stauffi reland.com

ITALY STAUFF Italia s.r.l.Tel.: +39 0362 63 80 70 [email protected]

KOREASTAUFF Korea Ltd.Tel.: +82 51 266 66 [email protected]

MALAYSIASTAUFF South East Asia Sdn BhdTel.: +60 3 8024 61 [email protected]

NEW ZEALAND STAUFF Corporation (NZ) Ltd.Tel.: +64 9 271 48 [email protected]

POLAND STAUFF Polska Sp. z o.o.Tel.: +48 58 660 11 [email protected]

RUSSIAN FEDERATION STAUFF LLCTel.: +7 495 276 16 50 [email protected]

UNITED KINGDOM STAUFF UK Ltd.Tel.: +44 114 251 85 [email protected]

UNITED STATESSTAUFF CorporationTel.: +1 201 444 78 [email protected]

VIETNAMSTAUFF Vietnam Ltd. Tel.: +84 8 3995 47 [email protected]

and Fluid Technology Componentsfor Wind Energy Applications

Cable Installation Systems

Wind Energy 08-2012 English.indd 2 23.08.2012 10:12:26