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Engineering the Next Generation One day course Learning Outcomes Understand the certification processes associated with aircraft structural and engine materials Explain how the properties of steels, aluminium, titanium and nickel based superalloys are exploited Describe the processing routes used to produce finished airframe, structural and engine metal alloy components General metallurgy Introduction to Metals Fundamentals of Metallurgy Metallurgy for Non- Metallurgists Metals Processing Casting of Metals Hot & Warm Forging Introduction to Heat Treatment Heat Treatment for Professionals Machining of Metals Welding of Metals Powder Metallurgy Metals Applications Subsea Application of Metals Metals for Aerospace Metals for Gas Turbine Applications Metals & alloys Carbon & Alloy Steels Stainless Steels Titanium Metallurgy Nickel Metallurgy Aluminium Metallurgy In-Service Performance Introduction to Corrosion Combating Metal Corrosion Introduction to Fatigue Failure Analysis & Prevention Mechanical Testing Non-Destructive Testing Quality Assurance Certificate in Metallurgy QCF Level 3 Leadership & Management (ILM Levels 2, 3, 5) Service Improvement Coaching & Mentoring Higher Education BSc, BENg, MSc, MEng & PhD Courses in Mechanical Engineering Electrical / Electronic Engineering Materials Engineering Manufacturing Machining Advanced Manufacturing Management Other Continuous Professional Development (CPD) Services T: 0114 222 9939 E: [email protected] W: www.amrctraining.co.uk www.amrctraining.co.uk www.facebook.com/AmrcTrainingCentre twitter.com/AMRCTraining Advanced Manufacturing Park Wallis Way, Catcliffe Rotherham S60 5TZ Apprenticeships Mechanical Electrical Manufacturing Materials Fabrication Machining Composites Design Metals for Aerospace Applications Engineering the Next Generation A one day overview of the essential properties of metals used in the aerospace industry, how they are produced and where in the aircraft architecture they are used. Course aims This course provides an introduction to the principal aerospace metals and their applications. It describes their properties, how they are tested, processed and deployed in aircraft structures. Who should attend Professionals from all parts of your business who have little experience of aerospace metals and whose activities link wholly or in part with the aerospace supply chain. A module of the QCF level 3 Certificate in Metallurgy qualification. Gave a great overview and understanding of the industry.Steve Shike Bohler Steels UK Content throughout the day was excellent.Susan Buxton Barret Nickel Alloys Metals for Aerospace Applications One day course Advanced Manufacturing Research Centre Contact us T: 0114 222 9939 E: [email protected] W: www.amrctraining.co.uk

Steve Shike Bohler Steels UK Learning Outcomes Metals for ... for Aerospace Applications print.pdfGeneral metallurgy • Introduction to Metals • Fundamentals of Metallurgy • Metallurgy

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Page 1: Steve Shike Bohler Steels UK Learning Outcomes Metals for ... for Aerospace Applications print.pdfGeneral metallurgy • Introduction to Metals • Fundamentals of Metallurgy • Metallurgy

Engineering the Next Generation

One day course

Advanced Manufacturing Research Centre

Learning Outcomes • Understand the certification processes associated with aircraft

structural and engine materials • Explain how the properties of steels, aluminium, titanium and

nickel based superalloys are exploited • Describe the processing routes used to produce finished airframe,

structural and engine metal alloy components

General metallurgy• Introduction to Metals• Fundamentals of

Metallurgy• Metallurgy for Non-

Metallurgists

Metals Processing• Casting of Metals• Hot & Warm Forging• Introduction to Heat

Treatment• Heat Treatment for

Professionals• Machining of Metals• Welding of Metals• Powder Metallurgy

Metals Applications• Subsea Application of

Metals• Metals for Aerospace• Metals for Gas Turbine

Applications

Metals & alloys• Carbon & Alloy Steels• Stainless Steels• Titanium Metallurgy• Nickel Metallurgy• Aluminium Metallurgy

In-Service Performance• Introduction to Corrosion• Combating Metal

Corrosion• Introduction to Fatigue• Failure Analysis &

Prevention• Mechanical Testing• Non-Destructive Testing• Quality Assurance

Certificate in MetallurgyQCF Level 3

Leadership & Management (ILM Levels 2, 3, 5)• Service Improvement• Coaching & Mentoring

Higher EducationBSc, BENg, MSc, MEng & PhD Courses in• Mechanical Engineering• Electrical / Electronic

Engineering• Materials Engineering• Manufacturing • Machining• Advanced Manufacturing

Management

Other Continuous Professional Development (CPD) Services

T: 0114 222 9939

E: [email protected]

W: www.amrctraining.co.uk

www.amrctraining.co.uk

www.facebook.com/AmrcTrainingCentre

twitter.com/AMRCTraining

Advanced Manufacturing Park

Wallis Way, Catcliffe

Rotherham

S60 5TZ

Apprenticeships• Mechanical• Electrical• Manufacturing• Materials• Fabrication• Machining• Composites• Design

Metals for Aerospace Applications

Engineering the Next Generation

A one day overview of the essential properties of metals used in the aerospace industry, how they are produced and where in the aircraft architecture they are used.

Course aimsThis course provides an introduction to the principal aerospace metals and their applications. It describes their properties, how they are tested, processed and deployed in aircraft structures.

Who should attend Professionals from all parts of your business who have little experience of aerospace metals and whose activities link wholly or in part with the aerospace supply chain. A module of the QCF level 3 Certificate in Metallurgy qualification.

“Gave a great overview and understanding of the industry.”

Steve Shike

Bohler Steels UK

“Content throughout theday was excellent.”Susan Buxton

Barret Nickel Alloys

Metals for Aerospace Applications

One day course

Advanced Manufacturing Research Centre

Contact us

T: 0114 222 9939

E: [email protected]

W: www.amrctraining.co.uk

Page 2: Steve Shike Bohler Steels UK Learning Outcomes Metals for ... for Aerospace Applications print.pdfGeneral metallurgy • Introduction to Metals • Fundamentals of Metallurgy • Metallurgy

Engineering the Next Generation

Manufacture of Aerospace Components: Engine Parts• Compressor and turbine blade design• Evolution of compressor and turbine blade materials• Thermal barrier turbine blade coatings• Other advanced materials: titanium aluminides and

metal silicides

Certification, Quality, Standards & Accreditation

• Testing pyramid for certification of structural and engine aerospace parts

• Testing organisations, ASTM• How databases are used• What is structural certification?• How is full-scale structural testing implemented?

Performance Criteria and Test Methods

• What mechanical tests are done • What service performance criteria have to be met• Flexure, hardness and fracture tests• Fatigue and creep assessments: design service objectives• Corrosion and environmental durability testing

T: 0114 222 9939

E: [email protected]

W: www.amrctraining.co.uk

www.amrctraining.co.uk

www.facebook.com/AmrcTrainingCentre

twitter.com/AMRCTraining

Advanced Manufacturing Park

Wallis Way, Catcliffe

Rotherham

S60 5TZ

Metals for Aerospace Applications

Anatomy of an Aircraft

• Main aircraft parts and material property requirements• Distribution of engineering material usage in airframe,

structural parts and engines• Application of steel, aluminium, titanium alloys and

nickel based super alloys

Metal and Alloy Selection

• Material selection methods• Advantages of steel in structural and critical

engine parts• Use of cast and wrought aluminium alloys• Use of alpha and beta titanium alloys• Superalloys for gas turbine engine critical parts

Manufacture of Aerospace Components: Structural Parts• Casting of metal Alloys• Hot and cold working of aerospace metals• Use of powder metallurgy processes• Shape memory titanium alloys• Machining of critical structural and engine parts

Advanced Manufacturing Research Centre

www.amrctraining.co.uk www.amrctraining.co.uk

www.amrctraining.co.uk www.amrctraining.co.uk

www.amrctraining.co.uk www.amrctraining.co.uk

“Engineering the Next Generation” “Engineering the Next Generation”

“Engineering the Next Generation” “Engineering the Next Generation”

“Engineering the Next Generation” “Engineering the Next Generation”

Anatomy of an Aircraft Engine Materials

Turbine: Material Trends Aerospace Quality

Ti-6AI-4V: Process vs Properties Design Service Objectives