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STRESS RELAXATION IN THERMOSETTING POLYMERS R.F. Emel'yanov and A.A. Kritsuk UDC 539.376+532.135 Several studies of the deformation mecha_uism of various epoxide polymer compositions at normal and elevated temperatures and with short and long-time loading are reported in the literature [1, 3]. In them it is shown that the total deformation is made up of two main components: elastic and highly elastic {rubber-like). A sharp fall in elasticity, with increased deformability and ductibility, is observed at tem- peratures above the glass transition temperature. Almost all the work on this subject has dealt with the behavior of polymers under tensile forces, although the distinct behavior under compression has been noted. In the present article the results of an experimental investigation on the relaxation of compressive stress at various temperatures in an epoxide composition are presented. The polymer investigated was an epoxide-maleic composition of the following proportions [1]: 65% by weight of epoxy resin mark ~D-6, and 35% of maleic anhydride as hardener. This hardener was chosen because it gives a homogeneous polymer without gas inclusion, and gives more consistent results in mechanical tests. From the pysicomechanical properties of this polymer the behavior of other thermoset- ting polymers from epoxy resin with other hardeners can be predicted. The most important characteristic of the polymer from the viewpoint of displaying high elasticity is the glass transition temperature Tc, which determines its mechanical heat capacity. The glass transition E'lO-t, kg/mm2; e,%; --z.. 2O 5 0 o, /rnm 2 Z~ 5O 75 100 7;,~ o, kg/cm 2 a,, t6 i '1 2 0 /00 200 ,wi 41 i ?0~'1~00 t,h Fig. 1 Fig. 2 Fig. 1. Variation in mechanical properties with temperature. Fig. 2. Curves of load relaxation against temperature, 20~ - 1) e = 1%; 2) 8 = 1.27o; 3) a = 1.5%; 4) ~ = 1.8%; 5) ~ = 2.1~0; 6} ~ = 2.4%; 7) ~ = 2.7~0; s) ~ = 3,0%. Institute of Mechanics, Academy of Sciences of the Ukrainian SSR, Kiev. Translated from Prob- lemy Prochnosti, No. 6, pp. 32-35, June, 1970. Original article submitted January 20, 1970. 1971 Consultants Bureau, a division o[ Plenum Publishing Corporation, 227 West 17th Street, New York, N. Y. 10011. All rights reserved. This article cannot be reproduced [or any purpose whatsoever without permission o[ the publisher. A copy o[ this article is available [rom the publisher for $15.00. 536

Stress relaxation in thermosetting polymers

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Page 1: Stress relaxation in thermosetting polymers

S T R E S S R E L A X A T I O N I N T H E R M O S E T T I N G P O L Y M E R S

R . F . E m e l ' y a n o v a n d A . A . K r i t s u k UDC 539.376+532.135

Several studies of the deformat ion mecha_uism of va r ious epoxide p o l y m e r composi t ions at no rma l and e levated t e m p e r a t u r e s and with shor t and long- t ime loading a r e r epor t ed in the l i t e r a tu re [1, 3]. In them it is shown that the total de format ion is made up of two main components : e las t ic and highly e las t ic {rubber-l ike) . A sharp fall in e las t ic i ty , with inc reased deformabi l i ty and ductibi l i ty, i s obse rved at t e m - p e r a t u r e s above the g lass t rans i t ion t e m p e r a t u r e . Almos t all the work on this subjec t has deal t with the behav io r of p o l y m e r s under tensi le fo rces , although the dis t inct behav io r under c o m p r e s s i o n has been noted.

In the p re sen t a r t i c le the r e su l t s of an exper imen ta l invest igat ion on the re laxa t ion of c o m p r e s s i v e s t r e s s at var ious t e m p e r a t u r e s in an epoxide composi t ion a r e p resen ted .

The p o l y m e r inves t iga ted was an e p o x i d e - m a l e i c compos i t i on of the following p ropor t ions [1]: 65% by weight of epoxy r e s i n m a r k ~D-6, and 35% of male ic anhydride as ha rdener . This h a r d e n e r was chosen because i t g ives a homogeneous p o l y m e r without gas inclusion, and g ives m o r e cons is tent r e su l t s in mechanica l tes t s . F r o m the pys icomechan ica l p r o p e r t i e s of this p o l y m e r the behav io r of o ther t h e r m o s e t - ting po lymer s f rom epoxy r e s i n with other h a r d e n e r s can be pred ic ted .

The mos t impor tan t c h a r a c t e r i s t i c of the p o l y m e r f rom the viewpoint of displaying high e las t ic i ty is the g l a s s t rans i t ion t e m p e r a t u r e Tc, which d e t e r m i n e s i t s mechanica l heat capaci ty . The g l a s s t r ans i t ion

E'lO-t, kg/mm2; e,%;

--z..

2O

5

0

o, / r n m 2

Z~ 5O 75 100 7;,~

o, kg/cm 2

a,, t 6

i

'1

2 0 /00 200

,wi

41

i �9 ?0~'1~00 t,h

Fig. 1 Fig. 2

Fig. 1. Var ia t ion in mechanica l p r o p e r t i e s with t e m p e r a t u r e .

Fig. 2. Curves of load re laxat ion aga ins t t e m p e r a t u r e , 20~ - 1) e = 1%; 2) 8 = 1.27o; 3) a = 1.5%; 4) ~ = 1.8%; 5) ~ = 2.1~0; 6} ~ = 2.4%; 7) ~ = 2.7~0; s ) ~ = 3 , 0 % .

Insti tute of Mechanics , Academy of Sciences of the Ukrainian SSR, Kiev. T r a n s l a t e d f r o m P r o b - l emy Prochnos t i , No. 6, pp. 32-35, June, 1970. Original a r t i c le submi t ted January 20, 1970.

�9 1971 Consultants Bureau, a division o[ Plenum Publishing Corporation, 227 West 17th Street, New York, N. Y. 10011. All rights reserved. This article cannot be reproduced [or any purpose whatsoever without permission o[ the publisher. A copy o[ this article is available [rom the publisher for $15.00.

536

Page 2: Stress relaxation in thermosetting polymers

E, kg/mm z

250 0 JO0 600 gO0 /200 t, h

Fig. 3. Dependence of modulus of e l a s t i c i t y on t ime.

E=o, kg I /mm z I ~ . . .

300

250

""~,,~,,,,

200

150 0 45 1.0 1,5 2.0 ' 2,5 ~,%

Fig. 4. L o n g - t e r m modulus of e l a s t i c i t y aga ins t deformat ion , a t 20~

o, kg/mm 2

2 ~ ~ 2"

i ~ _ 3

o I00 200 300 #00 t, h

o, kg/mm z

! 0

15 - - (

~3 2

, {

~,0,0 20/) "fo/~ *00

Fig. 5 Fig. 6

J l

i

L :

~ )

i i

h

Fig. 5. S t r e s s r e l axa t ion cu rves with cons tant se t de fo rmat ion ~ = 1% for: 1) T = 20~ 2) T = 50~ 3) T = 75~ 4) T = 100%

Fig. 6. Curves of s t r e s s r e laxa t ion at 50 ~ for : 1) ~ = 0.6%; 2) e = 0.8%; 3) e = 1.0%; 4) a = 1.2%; 5) ~ = 1 . 4 ~ 6) ~ = 1.6%.

t e m p e r a t u r e , as d e t e r m i n e d by the Mar tens method, for the p r e s e n t compos i t ion was approx ima te ly 80fl3 which is in good a g r e e m e n t with publ i shed r e s u l t s [1, 2].

La rge sca l e s a m p l e s , to GOST 4651-63, were p r e p a r e d for de t e rmin ing the mechanica l p r o p e r t i e s of the p o l y m e r under sho r t t ime c o m p r e s s i o n loading.

The t e s t s were c a r r i e d out on two un ive r sa l t es t ing mach ines , a two- ton RS-2 and a 13-ton RH-30, which p rov ided constant ra te of loading o r de format ion and e l e c t r o n i c / m e c h a n i c a l r eco rd ing of the P - A/ ( l o a d - e x t e n s i o n ) d i a g r a m . The e leva ted t e m p e r a t u r e t e s t s were c a r r i e d out in a hot c h a m b e r which had a t e m p e r a t u r e regula t ion a c c u r a c y of +2~ The s a m p l e s were main ta ined at se t t e m p e r a t u r e s of 20, 50, 75, 100, and 125 ~ fo r 30 min. The ra te of loading was kept constant at 20 kg/mm2"min. The mechan ica l p r o p e r t i e s w e r e d e t e r m i n e d fo r 5 s a m p l e s at each t e m p e r a t u r e , and the a r i t h m e t i c mean taken.

F r o m the r e s u l t s of the s h o r t - t i m e c o m p r e s s i o n t e s t s on the above m a t e r i a l , Fig . 1 was cons t ruc ted , showing the v a r i a t i o n of: e l a s t i c i t y (curve 1); UTS (curve 2); r e l a t i ve de format ion at b r e a k {curve 3); l i m i t of cons t r a ined r u b b e r - l i k e e l a s t i c i t y (curve 5), aga ins t t e m p e r a t u r e .

The shape of the curves shows that n e a r to, and above the g l a s s t r ans i t i on t e m p e r a t u r e ther~ i s a sha rp d e c r e a s e in: e l a s t i c i ty ; l i m i t of cons t r a ined r u b b e r - l i k e e l a s t i c i ty ; and r e l a t ive de fo rmat ion at the onse t of cons t r a ined r u b b e r - l i k e e l a s t i c i t y . However , the r e l a t i ve de format ion at b r e a k r e m a i n s p r a c t i c a l - ly constant . This i s connected with a s igni f icant weakening of the i n t e r m o l e c u l a r bonds, with a sharp in - c r e a s e in the k ine t ic mot ion of the m o l e c u l a r chains of the p o l y m e r , and i t s t r ans i t i on into the r u b b e r - l i k e e l a s t i c condi t ion at T -> T c.

537

Page 3: Stress relaxation in thermosetting polymers

Eoo

230

20C

130

I00

/ ram 2

\

\

0 25 50

,> \

Fig. 7. Long- te rm modulus of elast ici ty against t empera tu re for constant set deformation e = l % .

E ~,, kg/mm 2

' ",.- . .~ ~..............

175

Fig. 8. Long- te rm modulus of e l a s - t icity against set deformation for constant t empera tu re T = 50 ~

The analysis of the resul ts of these tes ts on the given polymer shows the different behavior under compress ion as compared to that under tensile loading [1]; the onset of constra ined rubber- l ike e las t i - city and the relative deformation are severa l t imes g r e a t e r than with tensile loading.

The r i se in the constrained rubber- l ike e las t ic i ty under com- press ion of thermoset t ing c ross - l inked po lymers can be explained by a cer tain "loss of res i s tance" in the network s t ructure . With grea t compaction of the molecule, the f r ac tu re of the given composition is bri t t le at both normal and elevated t empera tu res due to the formation of c racks parallel to the direct ion of the applied load.

The investigation on s t r e s s relaxation was ca r r i ed out on an REL-5 relaxation testing machine modi- fied for testing polymers in compress ion , and provided with an opt ica l -e lec t ronic s e r v o - s y s t e m which en- abled the assigned deformation to be maintained with an accuracy of +0.001 mm, and an apparatus for con- troll ing and automatically reducing the load with constant initial deformation. The e r r o r in the load m e a - surement is *1% of the maximum load.

The load relaxation tes ts at elevated t empera tu res were ca r r i ed out in a tubular e lec t r ic furnace sup- plied through an au to t ransformer . The control and maintenance of the t empera tu re and its measurement were ca r r i ed out by means of an I~PV2-06 apparatus and an automat ic r e c o r d e r using a C h r o m e l - e u p e l thermocouple. Calibration tests on the furnace showed that the var ia t ion f rom the set t empera tu re was �9 2~ The specimens were heated at the given t empera tu re for 30 man, including the shor t t ime testing.

During the s t r e s s relaxation investigation the graph of load against t ime (P - t) was drawn automat i - cally. This was then converted into a s t r e s s t ime graph ( ~ - t).

At room tempera tu re the set relat ive deformations were 1% and f rom 1.2% to 3% in steps of 0.3%.

Figure 2 shows the family of curves of s t r e ss relaxation at room tempera tu re for given deformations in ~ - t coordinates.

Using this diagram, a family of i sochronic curves of ~ - e for var ious t ime intervals was con- structed. Analysis of this la t ter showed the p resence of two regions of different types of deformation, a region of l ineari ty and a region of s imilar i ty .

The presence of a l inear region in the i sochronic curves makes it possible to cons t ruc t a curve of modulus of elast ici ty against t ime (for a constant value of deformation} f rom the resul ts of the s t r e s s r e - laxation tests , Fig. 3. As is seen f rom the figure, the modulus of elast ici ty dec reases initially and then tends to a constant value (for the given composition} which is called the long t e rm modulus of elast ici ty, E~o. As t - -0 , the modulus of elast ici ty tends to its limiting value - the instantaneous modulus of e las t i - city E. This resul t fttlly supports the view that the relaxation p roce s s in thermoset t ing c ross - l inked poly- m e r s is of a molecular nature [3].

The influence of e on E~ was established, so fa r as the range of deformation taken is concerned, and is shown in Fig. 4.

538

Page 4: Stress relaxation in thermosetting polymers

The value E~ was taken as the rat io of the equilibrium loading, ff~, to the set deformation. It may be seen f rom Fig. 4 that there is a l inear relation between E~ and set deformation (within the range taken}.

The resul t s obtained may be analyzed in the following manner; the p roces s of relaxation for com- p res s ive s t r e s s at normal t empera tu re obeys one and the same law for different values of initially set e last ic deformation.

The investigation on s t r e s s relaxation at higher t empera tu res was ca r r i ed out in two stages: 1) keep- ing the relat ive deformation constant at ~ = 1% and varying the tempera ture as follows: 20, 50, 75, and 100 ~ (Fig. 5); and 2) keeping the t empera tu re constant at 50 ~ and changing the deformation f rom 0.6% to 1.6% in in tervals of 0.2%, Fig. 6.

F r o m the resul ts of these tes ts , graphs of long t e r m modulus of elastici ty against tempera ture for a constant set deformation (Fig. 7), and against set deformation for a constant tempera ture (Fig. 8) were plotted. As seen f rom Figs. 7 and 8, the relat ions E ~(T) with ~ = const and E~o(~) with T = const are l inear.

However, it must be noted that with increased tempera ture and set deformation the t ime required for es tabl ishment of equilibrium conditions grows at higher t empera tu res . At t empera tu res T > T c the com- p ress ive s t r e s s in the sample re laxes right down to zero , and the t ime to reach equilibrium is 150-200 h.

Thus, the resul ts of the investigation show that the p rocess of s t r e s s relaxation in thermoset t ing c ross - l inked po lymers under compress ion at normal and elevated t empera tu res is not connected with a stage of s t ructura l changes in the po lymer and in prac t ice obeys a l inear law and can therefore be descr ibed by Bolzmann 's equation [1, 4], where the constants of proport ional i ty are determined direct ly f rom tes ts in compress ion .

1. 2. 3.

4.

L I T E R A T U R E C I T E D

V.I . Ozerov, Author ' s Abst rac t of Candidates Disser ta t ion, Inst. Mekhan. AN USSR, Kiev (1966). L . I . Golubenkova, High-Molecular Compounds [in Russian], Vysokomolek. Soed., 1, No. 1 (1959). V.A. Kargin and G.L. Slonimskii, A Short Outline of Physica l Chemist ry of Po lymer s [in Russian], MGU , Moscow (1960}. G.M. Bartenev and Yu.V. Zelenev, Mekhan. Pol imerov, No, 1 (1969).

539