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sugar industry in india and whole world
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CONTENT
INTRODUCTION
INTRODUCTION TO SKIL
PROFILE
SUGAR PRICE
DEMAND FACTOR – GLOBAL
DEMAND FACTOR – INDIA
GLOBAL PRODUCTION, SUPPLY
SUGAR PRODUCTION AND SUPPLY IN INDIA
FACTORS AFFECTING PRODUCTION
THE BREAK-EVEN POINT
SUGARCANE UTILIZATION
SUGAR CONSUMPTION IN INDIA
SUGAR EXPORT
SUGAR PRODUCTION
SUGAR MARKETS IN DISARRAY
SUGAR IN THE NEXT CENTURY
TO SUM UP
INTRODUCTION:
India is the largest producer of sugar in the world. In terms
of sugarcane production, India and Brazil are almost equally
placed. In Brazil, out of the total cane available for crushing,
45% goes for sugar production and 55% for the production of
ethanol directly from sugarcane juice. This gives the sugar
industry in Brazil an additional flexibility to adjust its sugar
production keeping in view the sugar price in the
international market as nearly 40% of the sugar output is
exported.
Sugar industry – Global:
Brazil and India are the largest sugar producing countries
followed by China, USA, Thailand, Australia, Mexico,
Pakistan, France and Germany. Global sugar production
increased from approximately 125.88 MMT in 1995-1996 to
149.4 MMT in 2002-2003 and then declined to 143.7 MMT in
2003-2004, whereas consumption increased steadily from
118.1 MMT in 1995-1996 to 142.8 MMT in 2003-2004.
The world consumption is projected to grow to 160.7
MMT in 2010 and 176.1 MMT by 2015. According to ISO, the
world sugar output is forecasted to reach 145.0 MMT and
consumption to reach 147.0 MMT in 2004-2005, resulting in
a deficit of around 2 MMT in 2004-2005. Further, since
October 2003, nearly 5 MMT of surplus sugar are expected
to have been removed from the world sugar balance,
reducing the stock/ consumption ratio to less than 42%.
INTRODUCTION TO SKIL:
Sugar Knowledge International Limited, known throughout
the world's sugar industry as SKIL, was established in 1980
to provide consultancy services to the cane sugar sector. It
was intended that advice would be available for both
agricultural and factory operations. From these modest
beginnings it has grown into a company providing a broad
range of professional services for all aspects of the beet and
cane sugar industries.
The founders of SKIL, and all the current directors, built their
careers working for multinational sugar companies such as
Tate + Lyle, Booker and British Sugar. This ensures that
services are provided with a clear understanding of the
corporate context including, perhaps most importantly, full
commercial awareness. The company, however, jealously
guards its independence from any sugar group and is one of
the few truly independent organisations offering professional
services to the sugar industry internationally.
It is difficult to identify a single project as typical of the work
undertaken by the company because of the diversity shown
in the project listings. The work for PTP XXIV / XXV in
Indonesia comes closest because it involves several projects
ranging from the initial concept to subsequent expansion.
PTP XXIV / XXV, an Indonesian Government company,
appointed SKIL to assist in establishing sugar estates in the
outer islands. SKIL oversaw the development and initial
operation of two large estates financed by the World Bank
and other International Lending Agencies. SKIL was also
retained in later years to assist with their subsequent
expansion.
Today SKIL is an independent professional services company
with the resources necessary to provide consultancy, project
engineering, project management and operational
management to both the beet and cane sugar industries,
including the utilisation of molasses and other by-products.
The company has the flexibility to work with its clients in the
way most appropriate to the particular project. Its clients
have the assurance of working with a UK registered
company with full Professional Indemnity and Public Liability
insurances.
Since its establishment, SKIL has completed projects in most
parts of the sugar world and worked with many International
Lending Agencies:
Studies for new sugar developments and acquisition of
existing operations
Operational reviews and remedial assistance for agricultural,
factory and refinery operations
Design and supervision of agricultural and factory
refurbishments
Design and project management of new developments and
expansions
Training of staff and management both on site and via
external visits
SKIL is steadily expanding its role in the sugar industry,
offering a comprehensive range of services:
Operational consultancy in the field and factory to resolve
acute problems and guide their recovery through
refurbishment.
Development planning and conceptual design at both new
and existing sites.
Assistance with rising of project finance.
Engineering design and commissioning.
Contract administration and construction supervision of
projects.
Operational management of cane sugar estates.
Most organisations require assistance from time to time,
often during projects when work loads peak but also when
operational problems arise. SKIL, recognising this, has
responded by ensuring that it is quickly able to offer the
appropriate help.
PROFILE:
We are a focused, innovative corporation having core
competencies in the areas of sugar and engineering. Our
growth has been empowered with steadfast and distinctive
adherence to business ethics, transparent governance and
commitment to highest standards of social responsibility.
From a humble beginning in 1930s, we have
transformed ourselves into an INR 10 billion company
through an interesting blend of people, technology and
entrepreneurial spirit.
Today, we touch the lives of millions of people globally
by serving our customers in the areas of sugar, turbines,
gears & gearboxes and water & wastewater treatment. While
we are amongst the three largest sugar manufacturers in
India, we are also the market leaders in our engineering
businesses, having a global footprint.
Embracing the virtues of integrity, excellence and
commitment, we move ahead to take on the opportunities
and challenges offered by the future. We are geared to
transform into a truly global enterprise through a prudent
mix of technical innovation and exceptional customer service
delivery.
Our commitment to excellence and strong corporate
governance guides us in this endeavor, as we look ahead at
powerful growth and building a socially equitable,
sustainable future
Business Overview:
Triveni's association with the Sugar Industry is as old as the
Industry itself. In pre- independence India, the promoters of
what is now the Triveni Group established several sugar
factories in pre independent India. Even now, Triveni is the
pre- eminent name in the Indian sugar industry.
With a current cane crushing capacity of 43,500 TCD
(Tonnes Crushing per Day) and new sugar units underway,
the Triveni Group continues to be one of the largest
producers of sugar in India. The crush capacity of the
existing plants are (as follows;
Khatauli, in District Muzaffarnagar (16,000 TCD)
Deoband in District Saharanpur (14,000 TCD )
Ramkola in District Kushinagar (6,500 TCD)
Subitgarh in District Bulandshehar (7,000 TCD)
All Four sugar factories are located in the state of Uttar
Pradesh. In all the factories, double suphitation process is
followed for sugar production.
Triveni is operating a 10,000 TCD (and is in the middle of
increasing it to 14,000 TCD) capacity sugar unit at Deoband
in District Saharanpur, Uttar Pradesh. As a result of
modernisation activity taken up at Deoband, there was
substantial reduction in process steam consumption and
therefore increased availability of bagasse. It was decided to
use the additional savings of bagasse as result of the
modernisation of the plant synergitically in a high pressure &
temperature cogeneration power plant at Deoband.
The sugar produced at Triveni's factories is direct
consumption plantation white low ICUMSA (an International
method for determining colour value of sugar, lower value
means whiter sugar), bold grain sugar which commands
premium in the market. A lot of emphasis is placed on the
quality control procedures and quality of sugar produced in
the factories.
At all the factories, emphasis is on usage of energy
efficient systems, modern technology and R & D for better
operations and for improved per hectare sugar output. As a
result of Triveni's tie up with Sugar Research International of
Australia, the group factories have access to modern
equipments & process knowhow.
Khatauli & Deoband plants are located in fertile, well
irrigated and high cane intensity region of western Uttar
Pradesh where the sugar cane crop is least dependent on
the vagaries of the Monsoon & therefore are very consistent
in terms of the cane availability & capacity utilization.
The Ramkola unit is located in lucrative eastern UP
where the realization of sugar (particularly because of the
robust demand from sugar deficient West Bengal) is better
as compared to western UP.
Khatauli & Deoband units have been one of the largest
exporters of sugar to Pakistan just 3 years back when sugar
export was allowed to this country.
The cane development activities taken up by the
factories are regarded to be amongst the best in the
industry. Group has been pioneer in using modern
techniques like Satellite tracking for getting information on
area in its command for enabling decisions on which variety
to be propagated in which area. Factory has huge data base
on individual farmer's field data (total cane area, past
supplies, ratoon and plant cane acreage, soil details, land
type details etc.) to take prudent decisions on cane
development.
Through aggressive cane development during last couple of
years, factory has now over 40% of its command area under
high sugar cane varieties. This helps the factory to achieve
better sugar recovery so as to be amongst the best
performing factories in the state.
Major cane varieties are:
Early (High Sugared) Varieties General Cane Varieties
CoJ -64 CoS -767
CoS -88230 CoS -84212
CoS -8436 CoS -8432
SUGAR PRICE:
The Government has been following a dual pricing policy for
sugar, under which, a fixed percentage of the total
production is to be necessarily sold by the sugar mills to the
Government or its nominees at a pre-determined price
referred to as "levy sugar". The sugar so collected is
distributed to consumers through Fair Price Shops under the
public distribution system.
The balance sugar referred to as "free sale sugar" can be
sold in the open market. Free sale sugar is also regulated to
some extent, by way of a release mechanism, whereby the
Government determines the quantum of sugar that can be
sold every month. This helps the Government maintain
stability in sugar prices, by regulating the supply of sugar
based on the underlying demand. Thus, the Government
statutorily determines the price of levy sugar, while the price
for the free market sugar is market determined, affected to
some extent by the release mechanism. As per Tuteja
Committee, the Central Government decided, in February
2002, to dispense with the release mechanism with effect
from April 1, 2003. However, in March 2003, it was decided
to continue with the release mechanism up to September
2005 and to review the position in February, 2005. The
Tuteja Committee has also recommended that the Central
Government may dispense with the release mechanism for
free sale sugar with effect from October 1, 2005
The levy imposed has reduced from 40% in the 1990s to
10% effective from March 2002. The Tuteja Committee has
also recommended continuing with the 10% levy obligation
level. The Committee has also recommended that beyond
the initial time limit, a maximum of 3 months may be
permitted for lifting of levy sugar by the Government, where
after, the levy sugar quota would automatically be converted
into free sale sugar, without any recurring levy obligation on
this portion of levy sugar.
LEVY OBLIGATION OVER THE YEARS
Year Levy Sugar: Free sale sugar ratio
1996-1997 40:60
1997-1998 40:60
1998-1999 40:60
1999-2000 40:60
2000-2001 30:70 (wef. January 2000)
2001-2002 15:85 (wef. February 2001)
2002-2003 10:90 (wef. March 2002)
2003-2004 10:90
2004-2005 10:90
(Source: Government of India Gazette, Sugarcane
Directorate of Uttar Pradesh Government)
As can be seen from the table, while the gap between levy
sugar prices and free sale sugar prices had narrowed
considerably until 2002-2003, it has since widened due to
high free sale sugar prices.
Historical Free sale sugar and Levy Sugar Prices
(Rs. / metric tonne)
DEMAND FACTORS – GLOBAL:
According to ISO, the world sugar output is forecasted to
reach 145.0 MMT and consumption to reach 147.0 MMT in
2004-2005, resulting in a deficit of around 2 MMT in 2004-
2005. Further, since October 2003, nearly 5 MMT of surplus
sugar are expected to have been removed from the world
sugar balance, reducing the stock/ consumption ratio to less
than 42%.
The world consumption is projected to grow to 160.7
MMT in 2010 and 176.1 MMT by 2015. According to ISO, the
world sugar output is forecasted to reach 145.0 MMT and
consumption to reach 147.0 MMT in 2004-2005, resulting in
a deficit of around 2 MMT in 2004-2005. Further, since
October 2003, nearly 5 MMT of surplus sugar are expected
to have been removed from the world sugar balance,
reducing the stock/ consumption ratio to less than 42%.
The world's largest consumers of sugar are India,
China, Brazil, USA, Russia, Mexico, Pakistan, Indonesia,
Germany and Egypt. According to USDA Foreign Agriculture
Service, the consumption of sugar in Asian countries has
increased at a faster rate, as a direct result of increasing
population, increasing per capita income and increased
availability.
DOMESTIC CONSUMPTION FOR 2004-2005
(All units in MMT)
The Essential Commodities Act (ESA) was amended and the
sugar release mechanism was brought within the direct
purview of the ESA. This will bring discipline in the sugar
release mechanism by making it legally enforceable.
In the past, the Government permitted only small sized units
of 1,250TCD and 2,500TCD. Expansions for 5,000 TCD and
above were discouraged. The industry has grown
horizontally as a result of this. The Government of India de-
licensed sugar sector in August 1998 encouraging
entrepreneurs to set up sugar mills without a license but at a
distance of 15kms away from existing factories. The de-
licensing is applicable not only for new capacity initiatives
but also for expansion of existing capacities.
The Government permitted futures trading in sugar and
granted approval to three Companies for setting up Futures
Exchange. Consequently, certain sugar Companies floated
Public Limited Companies to cater to this new segment.
Futures trading will allow sugar companies to hedge and
manage their risk better.
The Government of Uttar Pradesh has issued a new UP Sugar
Policy. The UP Sugar Policy recognises the need to attract
new private mills because the Government sector and the
Co-operative sector may not be able to put up these mills
due to constraints of funds. The incentive package under the
UP Sugar Policy includes capital subsidies, reimbursement of
transportation costs of sugar, etc.
DEMAND FACTORS – INDIA:
The demand or in other words, the consumption of
sugar is increasing and the demand is being fulfilled by more
production. Still, the price of sugar has been elastic and
rising steadily. Though, being a basic commodity, price hike
limit has been fixed time to time by the government.
Otherwise, sugar would have been directly influenced by
little fluctuations in demand and supply.
In India, major sugarcane growing states are Uttar Pradesh,
Maharashtra, Karnataka, Gujarat, Tamil Nadu, and Andhra
Pradesh. These six states contribute more than 85% of total
sugar production in the country; Uttar Pradesh and
Maharashtra together contribute more than 57% of total
production.
Sugarcane occupies about 2.7% of the total cultivated area
(Source: ISMA Website accessed on May 16, 2005) and it is
one of the most important cash crops in the country. The
area under sugarcane has gradually increased over the
years mainly because of much larger diversion of land from
other crops to sugarcane by the farmers for economic
reasons. The sugarcane area has, however, declined in the
year 2003-04 mainly due to drought and pest attacks.
Following table shows area under sugarcane farming and
total can production.
SUGARCANE AREA AND PRODUCTION
FROM 1980-1981 TO 2000-2001 & UPTO 2003-2004
YearArea under sugarcane
(Million hectares)
Sugarcane
Production (MMT)
1980-81 2.7 154.3
1990-91 3.7 241.1
1999-'00 4.2 299.2
2001-02 4.4 298.4
2002-03 4.3 281.6
2003-04 3.9 221.2
2004-05 3.7 201.9
(Source: National federation of Co-operative Sugar Factories,
Energy Lines (2005))
From a level of 154 MMT in 1980-1981, the sugarcane
production increased to 241 MMT in 1990-1991 and further
to 296 MMT in 2000-2001. Since then it has been hovering
around 300 MMT until few years. In the season 2003-2004,
however, sugarcane production declined to 236 MMT mainly
due to drought. (Source: ISMA Website accessed on May 16,
2005
GLOBAL PRODUCTION, SUPLLY:
Following table provides an overview of the production,
supply and distribution of sugar in the international market.
WORLD SUGAR PRODUCTION, SUPPLY, AND
DISTRIBUTION
(September - August)
(All figures in '000 metric tons)
2003-
2004
2002-
2003
2001-
2002
2000-
2001
1999-
2000
Opening
Stocks69,327.3 62,040.0 62,063.3
62,223.
657,611.7
Production 143,701.9 149,405.2 137,982.6132,20
0.0
134,753.
9
Imports 48,190.3 48,593.2 45,261.1 43,573. 41,226.3
9
Exports 52,062.7 51,339.9 47,759.744,212.
942,720.6
Consumption 142,766.9 139,371.1 135,507.313,172
1.2
128,647.
7
Ending Stocks 66,389.9 69,327.3 62,040.062,063.
362,223.6
Ending stocks
as % of
consumption
46.50% 49.74% 45.78% 47.12% 48.37%
(Source: FO Licht World Sugar Balance for 1995/1996 till
2004/2005)
According to ISO, the world sugar output is forecasted
to reach 145.0 MMT and consumption to reach 147.0 MMT in
2004-2005, resulting in a deficit of around 2 MMT in 2004-
2005. Further, since October 2003, nearly 5 MMT of surplus
sugar are expected to have been removed from the world
sugar balance, reducing the stock/ consumption ratio to less
than 42%.
SUGAR PRODUCTION & SUPPLY IN INDIA:
The sugar industry in the country uses only sugarcane as
input, hence sugar Companies have been established in
large sugarcane growing states like Uttar Pradesh,
Maharashtra, Karnataka, Gujarat, Tamil Nadu, and Andhra
Pradesh. These six states contribute more than 85% of total
sugar production in the country; Uttar Pradesh and
Maharashtra together contribute more than 57% of total
production. Following table shows the state-wise
sugar production in India for 2002-2003 and 2003-2004.
SUGAR PRODUCTION BY STATE IN INDIA (in MMT)
State2002-
2003%of Total
2003-
2004% of Total
Uttar Pradesh 5.65 28.06% 4.55 33.60%
Maharashtra 6.22 30.86% 3.18 23.44%
Karnataka 1.87 9.28% 1.12 8.24%
Gujarat 1.25 6.22% 1.07 7.87%
Tamil Nadu 1.64 8.16% 0.92 6.80%
Andhra
Pradesh1.21 6.01% 0.89 6.54%
Haryana 0.64 3.16% 0.58 4.30%
Punjab 0.59 2.91% 0.39 2.88%
Uttaranchal 0.50 2.47% 0.39 2.86%
Bihar 0.41 2.03% 0.27 2.02%
Others 0.17 0.85% 0.20 1.46%
TOTAL 20.14 100.00% 13.55 100.00%
Indian sugar industry has grown horizontally with large
number of small sized sugar plants set up throughout the
country as opposed to the consolidation of capacity in the
rest of the important sugar producing countries, where
greater emphasis has been laid on larger capacity of sugar
plants. The average sugarcane crushing capacity in India,
Brazil and Thailand is given below:
AVERAGE SUGARCANE CRUSHING CAPACITY
Country Avg. Capacity (TCD)
Thailand 10,300
Brazil 9,200
India 3,500
FACTORS AFFECTING PRODUCTION:
Sugarcane availability depends on:
Area under sugarcane cultivation: The area under cultivation
of sugarcane in the proximity of the mill determines the
amount of sugarcane that can be made available. Crop
switching from sugarcane to other crops effectively lowers
the area under cultivation of sugarcane.
Climate and irrigation facilities: Sugarcane is a tropical crop
which requires adequate water and sunshine. In addition,
monsoons can affect the crop yield and quality of the crop.
The state of UP is supplied water from the Ganga, which
along with its tributaries and associated canal system
accounts for 34% of the total river water available in the
country (Source: Ministry of Water). This available perennial
water reduces the state's reliance on seasonal monsoons.
Crop diseases and pests: Crop diseases affect both the
quantity and quality of sugarcane. Harvests have been
impacted severely by insects and pests (Eg. Wholly Aphid).
Several sugar factories are currently investing in research
and development in the field of Entomology to control such
pest outbreaks.
Sugarcane yield: This is the total sugarcane output per
hectare of land. It depends upon several factors like climate,
soil, variety of sugarcane, and development measures
undertaken by sugarcane farmers, agencies, co-operatives,
government, and sugar manufacturers. Agricultural
engineering and extension services, usually undertaken by
individual sugar mills, have played an important role in
increasing sugarcane yields
Diversion of sugarcane to other products: The sugarcane
producers may not supply the sugarcane to a sugar
manufacturer and divert the production to other products
like gur, and khandsari which are forms of crude sugar.
THE BREAK-EVEN POINT:
In its simplest form, the break-even chart is a graphical
representation of costs at various levels of activity shown on
the same chart as the variation of income (or sales, revenue)
with the same variation in activity. The point at which
neither profit nor loss is made is known as the "break-even
point" and is represented on the chart below by the
intersection of the two lines:
`In the diagram above, the line OA represents the variation
of income at varying levels of production activity ("output").
OB represents the total fixed costs in the business. As output
increases, variable costs are incurred, meaning that total
costs (fixed + variable) also increase. At low levels of output,
Costs are greater than Income. At the point of intersection,
P, costs are exactly equal to income, and hence neither
profit nor loss is made.
SUGARCANE UTILIZATION:
Not only has the sugarcane acreage and sugarcane
production been increasing, drawal of sugarcane by the
sugar industry has also been increasing over the years. In
India sugarcane is utilised by sugar mills as well as by
traditional users like gur and khandsari producers.
In early 1980s, the proportion of sugarcane drawn by
the sugar industry was hovering around 35%, which went
upto to 50% in 1990s and to as high as 69% in the year
2002-2003. The sudden growth in 2002-2003 can be
attributed to the fact that sugar prices in this year were very
low and Gur and Khandsari manufacturers could not
effectively compete with the low sugar prices.
In the year 2003-2004, percentage drawal of
sugarcane, however, declined due to rising sugar prices and
more intense competition from the alternate sweeteners -
gur and khandsari.
Following table gives data on sugarcane utilization for
different purposes.
SUGARCANE UTILISATION
% Sugarcane utilisation for
YearWhite
sugar
Gur and
khandsari
Seed, feed and
chewing
1980-1981 33.4 54.8 11.8
1990-1991 50.7 37.4 11.8
2000-2001 59.7 28.8 11.5
2001-2002 57.4 31.5 11.1
2002-2003 68.9 20.1 11.1
2003-2004 56.1 32.5 11.4
(Source: ISMA accessed on May 16, 2005)
SUGAR CONSUMPTION IN INDIA:
Total Indian Consumption of sugar has grown at a
Compounded Annual Growth Rate of 3.6% from 14.7 MMT in
1997-1998 to 18.2 MMT in 2003-2004 (Source: ISMA and
CRIS-INFAC).
Apart from white sugar, India also consumes alternate
sweeteners - gur and khandsari, which are placed at about 9
MMT per annum. Taking into account all the 3 sweeteners
i.e. white sugar, gur and khandsari, on a per capita basis,
Indian consumption is more than the world average (See the
table below). However, white sugar consumption is much
lower than the world average.
The consumption of white sugar in India is generally
urban based. In rural areas the alternate sweeteners gur and
khandsari are consumed in larger quantities. The
consumption of sugar in urban areas in some of the Indian
states with higher GDP and income levels, matches favorably
with various developed countries. The highest per capita
consumption of sugar is in the states of Punjab and Haryana
which are adjoining the sugar producing region of western
UP. As income levels and GDP rises, it can be expected that
there will be a gradual shift from consumption of alternate
sweeteners to white sugar. Also, as can be seen from the
following table, the total per capita consumption of
sweeteners in urban India is higher than total India average
by around 5 kg per annum. This clearly implies that per
capita consumption of sweeteners in rural India is much
lower. It can be expected that this gap will close with
increase in urbanization leading to a growth in the total
sweeteners market in India.
PER CAPITA CONSUMPTION OF SUGAR IN URBAN
INDIA
States Kgs. Per annum
Punjab 71.5
Haryana 68.5
Maharashtra 40.9
Gujarat 40.9
Kerala 41.5
Uttar Pradesh 35.2
Tamil Nadu 29.1
Karnataka 23.3
All India 31.5
In India, the glut on the domestic market following the sharp
rise in 1998/99 production did not stop importers bringing in
huge amounts, given the differential between world and
domestic prices, and low import tariffs. Following protests by
the domestic industry, the government stepwise raised the
import duty. But imports continued because of the sharper
fall in world market prices.
Even Malaysia, the government of which took steps to
control domestic demand to stem the outflow of foreign
exchange, kept imports at reasonable levels. The same is
true of South Korea, where net imports dipped only slightly
in 1998, while a modest rise is forecast for 1999.
In the Philippines, careful economic management, together
with liberal import rules to augment domestic supplies after
the 1998/99 crop shortfall, prevented a fall in sugar
consumption. As a result, imports in 1998/99 were
noticeably above those of the previous year.
The very high support levels for sugar that form part of the
stabilization regime in Japan have for years impacted on that
country's sugar consumption and imports. While Japan has
been affected by the economic crisis in the Far East, the
long-term declining trend of imports and demand has hardly
varied in the past two years.
The Chinese economy has remained largely untouched by
the Asian financial crisis, although GDP growth has slowed to
single digits. But an expected growth of more than 6 percent
in 1999 can hardly be called a disaster. What has affected
China's demand growth is not so much the slowdown of the
economy but the large usage of high-intensity sweeteners,
mainly saccharin. And that has nothing to do with Far
Eastern economic problems.
CHART OF ASIAN SUGAR CONSUMPTION
SUGAR EXPORT:
Exports of sugar from the country have been de-canalized
since 1997, enabling sugar mills to undertake exports on
their own and to compete directly in the international
market. Further, exports from a mill do not form part of the
quota under the market quota release system.
Despite this, India has not been a consistent exporter
of sugar in the past. It has been exporting sugar occasionally
in periods of sugar surpluses. In the last five years it
exported 4.07 MMT sugar. In these years, India had an
average exportable surplus of 6.23 million tones every year.
As against this, on an average, the sugar exported was
only 0.81 MMT or 7.69% of the total exportable surplus. This
is primarily because domestic prices have remained higher
than international prices. However, should quotas for LOME /
APEC for India increase; there will be enough incentive for
Indian manufacturers to export.
EXPORTABLE SURPLUS, SUGAR STOCK & ACTUAL
EXPORTS
Year
Closing
Stock
(MMT)
Exportable
surplus (MMT)
Actual
Export
(MMT)
% export of
surplus
stocks
1999-
009.38 5.38 0.07 1.30
2000-
0110.4 6.4 1.2 18.75
2001-
0211.3 7.3 1.1 15.06
2002-
0311.6 7.6 1.5 19.73
2003-
048.5 4.5 0.2 4.44
Averag 10.23 6.23 0.81 7.69
e
Lax financial discipline forced Brazil to freely float the real
from January 1999. Between March 1998 and March 1999,
the real devalued by more than 60 percent, which greatly
increased Brazil's competitiveness and the attractiveness of
the export market relative to the domestic market for the
country's sugar producers. The devaluation of the real has
undoubtedly drawn significantly more sugar into the
international arena. To a large extent, the devaluation
cushioned the effect of the fall in world market prices and
helped Brazil to pump out enormous amounts of sugar,
facilitated by the diversion of cane from alcohol to sugar
production. Greater competitiveness and low freight rates
made Brazilian sugar appear in markets as far afield as
South Korea, Malaysia and Indonesia. The growth of Brazilian
sugar exports must be regarded as one of the main factors
behind the fall in world prices.
Asian exporters have also contributed to weak prices, albeit
to a far lesser extent. Thailand's sugar industry was plunged
into financial difficulties by the country's economic problems
and poor returns from the world market. Many mills had to
put sugar up as collateral against bank loans. The creditors
in turn were unwilling to release the sugar at rock-bottom
prices, which restricted legal exports in 1998/99, despite a
recovery of production.
Following table provides an overview of the Import and
Export of sugar in the international market.
Net Sugar Imports/Exports - 1000 Tonnes, Raw value
Notwithstanding such gyrations, it cannot be denied that the
structure of the world market has changed and that today's
price response differs markedly from that before the mid-
1980s. Without going into details, it is obvious that one of
the consequences of these changes is greater price stability
than in the past.
SUGAR PRODUCTION:
» Business Overview
With a current cane crushing capacity of over
43,500 TCD and further expansion/new sugar
units underway, Triveni continues to be one of
the largest producers of sugar in India
» Facilities
Using the most productive and eco-friendly
processes, we crush 43,500 tonnes of sugar
cane from three efficient production facilites at
Khatauli, Deoband and Ramkola.
» Raw Material
We believe that in order to deliver a superior
quality product, we need to have superior
quality raw material too. We lay special
emphasis on procurement as well as sugarcane
development to ensure this...
» Plants & Machinery
For us, from sugar manufacturing to supply of
sugar plant & machinery was a natural
diversification. We entered in this field in mid
60s.
» Plants & Process
The standard double sulphitation process of
clarification and 3 1/2 massecuite boiling
scheme for production of direct plantation white
sugar...
» Branded Sugar - Shagun
Shagun brand of sugar stands for pure, healthy
and superior quality. Triveni employs advanced
technology from UK and USA that ensures
hands-free and sterile environment in
production.
» Environmental Compliance
We conduct our business in accordance with a
well laid out, comprehensive environmental
policy and environment management system...
» Technology
Know about our state-of-the-art technology that
helps us leverage our superior manufacturing
capabilities, reduce energy consumption and
improve sugar quality.
» Future Initiatives
Our new production units, capacity
enhancement and initiatives for cleaner
environment are geared to serve our customers
and society at large. We present an account of
our future initiatives before you.
» Key Strengths
Our strengths go beyond vast collection
network, sound financial support, strategic
location of plants and ultra modern facilities. We
strengthen our base through strong &
transparent relationships with farmers.
» Strategic Alliances
With a strong strategic alliance partner like
Sugar Research International, we have access to
the best sugar equipments & knowledge in the
world.
» Milestones
We had a prosperous journey since the setup of
our first sugar production unit at Khatauli in
1933. These are some of our key milestones
that we have crossed during our journey.
» Contact
You can get in touch with us at the specified
address and contact numbers for all the
information that you need and business
enquiries you have.
Following table provides an overview of the production of
Alcohol in India from 1998-99 to 2006-07.
Alcohol Production
(in million liters)
Alcohol
Year
Molas
ses
Prod.
Produc
tion of
Alcohol
Industri
al Use
Potabl
e Use
Othe
r
Uses
Surplus
Availabili
ty
1998-99 7.00 1411.8 534.4 5840 55.2 238.2
1999-00 8.02 1654.0 518.9 622.7 576 455.8
2000-01 8.33 1685.9 529.3 635.1 588 462.7
2001-02 8.77 1775.2 5398 647.8 59.9 527.7
2002-03 9.23 1869.7 550.5 660.7 61.0 597.5
2003-04 9.73 1969.2 578.0 693.7 70.0 627.5
2004-05 10.24 2074.5 606.9 728.3 73.5 665.8
2005-06 10.79 2187.0 619.0 746.5 77.2 742.3
2006-07 11.36 2300.4 631.4 765.2 81.0 822.8
SUGAR MARKETS IN DISARRAY:
Much has been said in recent years about the greater
stability of world sugar market prices, resulting from the
structural changes since the mid-1980s. Deregulation has
increased the number both of producers and users that are
exposed to movements in world market prices. Hardly any
large state entities remain which are prepared to sell
surpluses to the world market regardless of price. The
tendency is for surpluses to be withheld and stored when
returns from the world market fail to meet the costs of
production. Moreover, developing countries with higher
income and price elasticities now play the leading role on the
import side. Those that are exporters lack the resources to
subsidise the dumping of surpluses on the world market. All
this makes for more stable global prices and helps avoid a
prolonged price depression.
And yet, the Daily Price of the International Sugar
Organization fell from 13.28 cents/lb in 1995 to 8.92 cents/lb
in 1998 and further to a low of 5.42 cents/lb in April 1999.
This is a decline of 59 percent in nominal values and nearly
62 percent in 1995 money. That does not look like a stable
market, although prices have recovered to some extent.
ECONOMIC TURMOIL, PRICES, CONSUMPTION AND
TRADE FLOWS:
So what has gone wrong? Were there exceptional
circumstances which caused the steep fall in world market
prices?
The first thing coming to mind is the recent economic turmoil
in Asia, Latin America and Russia. The collapse of the Thai
baht in July 1997 marked the beginning of the financial crisis
in Asia. Within weeks, Thailand's difficulties turned into a
regional problem. Soon, Indonesia, the fourth most populous
country in the world, and South Korea, the world's eleventh
largest economy, were engulfed in crisis. Until then vibrant
Asian economies were plunged into steep recession. And not
only emerging economies were hit - look at Japan - nor were
the repercussions confined to Asia. The trouble reverberated
around the world.
The root of the problem is excess capacity. There have been
numerous warnings in recent years that the continuing build-
up of export capabilities in Latin America and the Pacific Rim
would lead to overcapacities and low global prices. These
warnings were not heeded, and the expansion process
continued unabated.
NET SURPLUS –GLOBAL:
Pakistan has increased its production capacity in recent
years until it is now far beyond domestic needs, giving rise
to large exports. High production costs and low world market
prices mean that these have to be subsidized. But financial
constraints forced the government to limit subsidized
exports to half a million tonnes, not enough to make much
difference to the market.
But is the situation really as serious as world prices might
suggest? Some will recall that the International Sugar
Agreement of 1977 aimed to stabilize prices in the range of
11 to 21 cents/lb. The Australian sugar industry, one of the
most efficient in the world, argued at the time that 12
cents/lb was needed to ensure the viability of the industry.
RUSSIA SUGAR IMPORT:
What about Russia, the largest importing country? It was
assumed that the rouble devaluation in August 1998 and
declining per capita incomes would take their toll on sugar
consumption. However, here, too, things did not turn out so
badly. Helped by the fall in world market prices, Russia
imported much more than western observers had thought
possible. One explanation is that, due to the lower value of
the rouble, imports of sugar-containing products virtually
stopped and domestic products took over. Moreover, it is
believed that the use of sugar for illegal distilling was
significantly greater than in 1998 due to a ban on alcohol
imports, which came into effect on January 1, 1999. Even
financing more than 5 mln tonnes of sugar imports was not a
problem. Ironically, the financial crisis greatly facilitated
sugar import financing. Before the crisis, private banks
seldom engaged in import financing, as gambling with
treasury bonds was more attractive. But after the August
devaluation, the banks turned to the real economy.
According to Russian trade sources, the August crisis made
investment in raw sugar and tolling uncommonly profitable,
and imports were mainly financed from domestic funds.
Russia's economy again weakened, after some modest
growth in 1997 and early 1998, the first since the transition
began. Although Russia plays only a limited role in the world
economy, it heightened fears of a global slowdown.
Latin America came under pressure in January 1999, when
Brazil abandoned its crawling currency peg. Given that Brazil
accounts for almost a third of the region's output and that
the Brazilian GDP is set to decline by an estimated 1.2
percent in 1999, Latin America as a whole was bound to be
affected.
Fortunately, the crisis remained confined to parts of the
world, and it would be wrong to speak of a global economic
crisis. But as this brief review indicates, several major sugar
importing and exporting countries were at the epicentre of
the turmoil. Currencies were drastically devalued, and it is
reasonable to think that this should have impacted on the
sugar market.
SUGAR IN THE NEXT CENTURY:
Looking towards the next century, we need have no fears
about the future of sugar demand. On any estimate of world
population growth, a great deal more sugar will be needed.
Can the additional sugar be produced and which countries
will be the main suppliers?
Technological advances already under way in the areas of
genetic engineering; ground-based and satellite-borne
sensor and positioning systems for precision field and
transport management; juice filtration; combined heat and
power generation and so on promise that the ever greater
productivity achieved in this century will continue in the
next. The wide range of unit sizes and performance still
existing within most national sugar industries, as well as
between countries, indicates the vast production and
efficiency reserves not yet exploited. There will also be new
developments in the field of alternative sweeteners. These
new products will contribute to still the world's hunger for
sweetness, but, at the same time, will impose a ceiling on
the price expectations sugar producers can entertain in the
longer run, without opening the gate to competitors.
Structural changes on the supply side are the daily bread of
the market. At the beginning of the 19th century, Jamaica
was the world's leading sugar exporter; at the end, it was
Germany. From 1904 onwards, Cuba was for decades firmly
installed in first place. On the eve of the 21st century, Brazil
is the greatest sugar exporter.
There is circumstantial evidence that with the devaluation of
the real Brazil can make money, or at least break even, at 5-
6 cents/lb. If true, this could completely change the face of
the supply side, unless the Brazilian cost structure changes
markedly for the worse. None of the other efficient producers
(Australia, Guatemala, and Thailand) are profitable at this
price.
Brazil already controls 25 percent of the market and still has
enormous potential for expansion. In a few years, perhaps,
the world sugar market will mirror that for coffee, and
adverse weather in Brazil will send shock waves through the
global sugar market.
Alongside the challenges posed by the ongoing process of
liberalization, the call to the world's sugar industries in the
21st century is to devise strategies of sustainable
development in order to avoid the dangers of an excessive
concentration of production and associated price
fluctuations.
WHAT CRISIS ?
Last autumn, the spectre of a global recession loomed over
the world economy. Asia's crisis appeared set to deepen.
Russia had defaulted. European banks, currencies, and stock
markets were affected and the euro area was seen to be
faltering. Contagion was threatening Latin America with the
Brazilian real under siege. Fears that even the United States
economy would not withstand the downturn in other parts of
the world engendered visions of world-wide depression.
Concerted policy responses by OECD member countries and
strong reflationary policies in the crisis-affected Asian
economies averted a meltdown. Synchronized interest rate
cuts and fiscal stimuli laid the basis for an upturn in the
global economy at the beginning of 1999, and the gloom
began to lift. Stability was restored to Asian currency and
financial markets. The euro area withstood the Russian
crisis, and the Brazilian infection was effectively contained.
Estimated GDP growth rates suggest the worse is over. True,
there are still danger areas, such as Indonesia and Russia.
The fears that the US economy might be heading towards a
hard landing have not been entirely banished. But overall
the situation is much brighter than it was a year ago.
This will stimulate sugar consumption, which can be
expected to grow at a healthier rate than in 1998/99.
Exporters have reason to hope for better prices. The EU will
be forced to reduce output in 2000/01, and Brazil also
expects to produce less. Indian sugar production could be
sharply down next season due to the effects of previous
oversupply. As a result, there could be an absolute decline in
production next season. The long-awaited draw-down of
stocks could become reality in 2000/01.
That will take the wind out of the sails of protectionists, who
already have sleepless nights because of the impending
World Trade Organization negotiations. These are likely to
bring further cuts in support, increased market access
thanks to lower tariffs, and further reductions of export
refunds and quantities. The overall objective is continuing
trade liberalization. That makes cost-cutting the name of the
game, in order to survive in a more liberal economic
environment.
To sum up:
The evidence indicates that the economic turmoil in the Far
East had only minor impact on sugar consumption and
import demand. The reason is that the economic difficulties
and currency devaluations were outweighed by the drastic
fall in global sugar prices and political considerations.
In conclusion, the sugar industry will not be lacking in
meeting the requirement of ethanol. In a market economy,
there would be a considerable shift from the gur and
khandsari sectors which are inefficient producers with poor
quality. In the current scenario of glut in sugar production, it
may be advisable to divert such additional cane for the
production of alcohol after meeting the sweetener
requirement. The additional availability of alcohol on the
assumption that the entire cane is utilized for the production
of sweeteners will be about 200 million liters over and above
that indicated in the table. Alternatively, if additional cane
available is utilized for the production of alcohol to bring in a
balance in the demand and supply of sugar, the alcohoI
production at the end of the 10th Plan would be around
1,485 million liters.
Such flexibility has become very relevant in the current
scenario of economy liberalization and more particularly as a
means to correct the aberrations in sugar production.