PB

Data Sheet

Sultan FlowReal Time Flow Measurement for Liquids

Principle of OperationsThe Sultan Flow measurement system operates by transmitting an ultrasonic / acoustic wave signal from its transducer to-wards the liquid being monitored. The reflected signal or echo is received by the transducer and processed. The time between transmission of the acoustic signal and reception of the echo is measured, and using the speed of sound through air, the distance from the transducer to the liquid level is calculated. Flow through the channel or structure is then calculated from the level measurement and the user entered properties of the channel.

The Sultan Flow system uses sophisticated software to locate and track the correct echo without being affected by echos from fixed objects or changes in the liquid surface. When the liquid level or surface conditions change, the system follows preselected signal tracking parameters. In the event of a total loss of signal, the system adopts signal recovery routines to relocate the correct liquid level.

The system employs automatic gain control to compensate for changes in echo amplitude due to variations in environmental conditions. Continuous current, voltage and relay outputs are provided. These outputs can be programmed for failsafe condi-tions in the event of a loss of signal or system malfunction.

Primary Areas of Applications • Open Channel Flow• Water treatment• Sewage treatment• Irrigation• Industrial waste• Power waste• Environmental monitoring• Special flow requirements for unusual flow channels

CertificationsCE, ATEX, SAA, (FM, CSA pending)Conforms to Brittish standards for flow calculations.

A higher level of performance

Features:• Optimized frequency selections to suit the application environment• Capable of monitoring liquid flow under the most difficult conditions• Real time diagnostic display• Flexible, multi point or calculated scaling of display and outputs• Suits a broad range of flumes, wiers and flow control structures• Programmable, resettable totalizer• Programmable pulse per flow output• Programmable failsafe mode• Fast acting temperature compensation• GSM/CMDA remote setup options/config• Wide range of communications: Devicenet, Goshawk, HART, Modbus, Profibus (Fieldbus & Profibus PA pending)

Sultan Flow 2

RectangularSharp-Crested Weir

V-NotchSharp-Crested Weir

Rectangular ConstrictedSharp-Crested Weir

TrapezoidalSharp-Crested Weir

Parshall Flumes Khafagi-Venturi Flumes Palmer-Bowles Flumes

Sewerage inlet channel with parshall flume for flow measurement.

Details

Typical Applications

Waste water channel, with a rectangular flume for flow measurement.

Irrigation channel, with a rectangular sharp crested weir for flow measurement.

Sultan Flow3

Dimensions2 inch Remote Mounting DimensionsScrewtop with integral junction box

REMOTE ENCLOSURES - Field Mount AWFR234

BACKFRONT

3 x 20mm, 1x16 mm Knock outs

DIN Rail or screw mountable

SIDE

165mm (6.5”)

190mm (7.5”)

160m

m (6

.3”)

107mm (4.2”)

69mm (2.7”)

IP68 Sealed unit with cable

1" BSP EXT THD

53mm (2.0”)

184m

m (7

.2”)

2" BSP EXT THD

82mm (3.2”)

Panel Mount Back

89.5mm (3.52”)

89.5mm

(3.52”)

Front96mm (3.8”)

96mm

(3.8”)

133.5mm (5.25”)

145mm (5.7”)

89.5mm

(3.52”)

Side

Cut-out Size 90 mm

(3.54”)

Cut-out Size 90 mm (3.54”)

3 inch Remote 6” ANSI/DIN/JIS Multi�t Shading Flange

215m

m (8

.4”)

189m

m (7

.4”)

B

A

C

53mm (2.0”)

82mm (3.2”)

141.

80m

m (5

.5”)

37.7

0mm

(1.4

”)

160m

m (6

.3”)

10.5

0mm

(0.4

”)192mm (7.5”)

145mm (5.7”)

166mm (6.5”)

151mm (5.9”)

F

83mm (3.2”)

9.6mm (0.3”)

D (PCD) E (OD) F (Hole Dia.)mm in. mm in. mm in.

22 0.85240 9.4 280 11.0

SIZE

6”

Multi-�t ANSI/DIN/JIS FLANGE DIMENSIONS

ED

Remote Transducer Table Model A

mm in B

mm in C

mm in AWRT 20 kHz 98.5 3.9 280 11.0 300 11.8 AWRT 30 kHz 98.5 3.9 280 11.0 260 10.2

Dimensions

Sultan Flow 4

Advanced Communications GSM/CDMA

HawkLink GSM/CDMA communication device allows any author-ized computer with a standard modem and Goshawk software to dial in and calibrate, test or check in on the performance of the Hawk product. Remote technical support and complete commissioning of equipment in applications via our GSM/CDMA module allows monitoring and adjustments of settings no matter what corner of the world.

Sultan Flow5

Wiring Diagrams

+ –4-20mA

AC-IN

A +–

DC-IN4-20mA COMMSTRANSDUCER

NB

JUNCTION BOX

All cable shieldsconnect to

BLACK WIREat transmitter end

Cable Shield

Re-connectCable Shieldto Black

“USE ONLY”BELDEN 3084ADEKORON IED183AA002to extend transducer cable

TRANSDUCER

WHI

TEIs

SeparateBlack from Shield

RELAY 1

NC COM

NO

RELAY 2

NC COM

NO

RELAY 3

NC COM

NORELAY 4

NC COM

NO

RELAY 5

NC COM

NO

Test

in

L1BLUE

BLAC

K

RED

WHI

TE

BLUE

BLAC

K

RED

SHIE

LD Driving 4-20mA from Sultan to user PLC

Modulating 4-20mA from PLC input

90-260 VAC

+ –4-20mA

AC-IN

A 1L+–

DC-IN4-20mA COMMSTRANSDUCER

NB

RELAY 1

NC COM

NO

RELAY 2

NC COM

NO

RELAY 3

NC COM

NO

RELAY 4

NC COM

NO

RELAY 5

NC COM

NO

RED

BLAC

K

BLUE

WHI

TE

Test

inIs

GSM LEDLED OFF: Modem is in Download mode or switched o�.LED permanently ON: Modem switched ON but not registered to network or no SIM CARD.LED slow �ash: Modem switched ON and registered to network. LED quick �ash: Modem switched ON, registered to network & communication in progress.

+ –4-20mA

AC-IN

1L+–

DC-IN4-20mA COMMSTRANSDUCER

N

AC-INDC-IN4-20mA COMMSTRANSDUCER

ShieldAB }to other

AW Units

RELAY 1

NC COM

NO

RELAY 2

NC COM

NO

RELAY 3

NC COM

NO

RELAY 4

NC COM

NO

RELAY 5

NC COM

NO

RELAY 1

NC COM

NO

RELAY 2

NC COM

NO

RELAY 3

NC COM

NO

RELAY 4

NC COM

NO

RELAY 5

NC COM

NO

RED

BLAC

K

BLUE

WHI

TE

RED

BLAC

K

BLUE

WHI

TE

Test

in B

A Is

+ –4-20mA

+– N

Test

in B

A Is L1

AWFR234 Panel Mount TransmitterSULTAN 234 REMOTE TRANSMITTER

BO

TTO

M

TOP

- - ++

RELAY 1 RELAY 2 RELAY 3 RELAY 4 RELAY 5

NC COM

NO NC COM

NO NC COM

NO NC COM

NO NC COM

NO

ANALOG TRANSDUCER COMMS DC-IN AC-IN

RE

D

BLK

BLU

WH

T

Te

st B A N L14-20mA 12-30VDC 90-265 VAC

Is

Extension cable

HawkLink GSM/CDMA Connection

AWFR234 Transducer Connection/Extension

AWFR234 Transmitter 4-20 mA Connection

Flow Transmitter

GSM/CDMA unit

Sultan Flow 6

Sultan AW Flow Remote Electronics Model AWFR234 Remote Open Channel Flow Transmitter Housing S Standard polycarbonate electronics housing P Panel Mount Housing Power Supply B 12-30 VDC U Universal AC power supply (90-260 VAC input) or 24 VDC C 48 VDC Output Configuration (PC comms Goshawk standard) S Switch only. 5 relays X 4-20mA analogue output module, includes Modbus comms I HART Isolated 4 wire W Modbus Comms only Z Special Request Internal HawkLink Modem (not available with ATEX 0/20 approval) X Not Available Approval Standard X Not Required Position Unit / Crane Master Options for Sultan 234 Only X Not required

AWFR234 S U X X X X

Part Numbering

Sultan Flow7

Part Numbering

Sultan AW Flow Remote Electronics Model AWFR234 Remote Open Channel Flow Transmitter Housing S Standard polycarbonate electronics housing P Panel Mount Housing Power Supply B 12-30 VDC U Universal AC power supply (90-260 VAC input) or 24 VDC C 48 VDC Output Configuration (PC comms Goshawk standard) S Switch only. 5 relays X 4-20mA analogue output module, includes Modbus comms I HART Isolated 4 wire W Modbus Comms only Z Special Request Internal HawkLink Modem (not available with ATEX 0/20 approval) X Not Available Approval Standard X Not Required Position Unit / Crane Master Options for Sultan 234 Only X Not required

AWFR234 S U X X X X

Sultan AW Remote Transducer Model AWRT Acoustic Wave Remote Transducer Transducer Frequency 50 50kHz for applications up to 5m, available in 2” only 40 40kHz for applications up to 7m, available in 2” only 30 30kHz for applications up to 11m for 2” and 15m for 3” (4” flange and cone is recommended for 3” units) 20 20kHz for applications up to 20m, available in 3” only (4” flange and cone is recommended) Process Temperature - Facing material selection T Standard Temperature Wet Atmosphere,(Teflon face) Transducer Housing Material 4 Polypropylene, standard for 3”, not available for 2” 6 Tefzel, standard for 2”. Thread Standards X Not Required (Shading Flange Mount, for 3” sensors) TB BSP (required for 2” 50, 40, 30 kHz sensors) Mounting Thread Sizes X Not Required (Shading Flange Mount, for 3” sensors) 20 2” thread (required for 2” 50, 40, 30 kHz sensors) Approval Standard X Not Required A0 Intrinsic Safe: IECEx Zone 0 (Ex ia IIA T4)/ATEX (GrpII Cat1 GD IP67 EEx ia IIA T4) A1 ATEX Encapsulated (Grp II Cat 2 GD EEx m II IP68) A20 ATEX Dust (Grp II Cat 1 D T85C IP67) A21 ATEX Dust (Grp II Cat 2 D T85C IP67) A22 ATEX Dust (Grp II Cat 3 D T85C IP67) Connection C IP68 Sealed unit with cable Cable Length 6 6m cable (Standard) 15 15m cable 30 30m cable 50 50m cable X Not Required Mounting Accessories X Not Required Position Unit /Crane Master/Software Options F Flow - Including multifit shading flange and fast temp compensation AWRT 30 T 4 X X X C 6 X F

Cones for 20 and 30 kHz TransducersC04-4 Focalizer Cone, 4” for 20 and 30kHzC02B-4 Focalizer Cone option, 4” for 30, 40 and 50 kHz 2” sensors

Sultan Flow 8

IMPORTANT

“USE SPECIFIED

CABLE ONLY”

Frequency• 20kHz, 30kHz, 40kHz, 50kHz

Operating Voltage• 12 - 30Vdc (residual ripple no greater than 100mV)• 90 - 265Vac 50/60Hz• 48Vdc,48Vac-90Vac 50/60Hz

Power Consumption• <3W @ 24Vdc• <10VA @ 240Vac• <4W @ 48Vdc, <7VA @ 48Vac – 90Vac.

Analog Output• 4 -20mA (750 ohms @ 24Vdc User supply, 250 ohms internally driven)

Communications• Goshawk, HART, Modbus, Profibus DP, DeviceNet(Foundation Fieldbus & Profibus PA pending)Muliti Drop mode can address 1 -250 units over 4 wire

Relay Outputs: (5)• Form ‘C’ (SPDT) contacts, rated 0.5A at 240Vac non-inductive. • All relays have independently adjustable dead bands.• Remote failsafe test facility for one relay.

Blanking Distance• 50kHz = 0.25 m (10”)• 40kHz = 0.30 m (12”)• 30kHz = 0.35 m (14”)• 20kHz = 0.45 m (17”)

Maximum Range• 5 m (16ft) 50kHz liquids• 7 m (22ft) 40kHz liquids• 10 m (33ft) 30kHz liquids• 20 m (65ft) 20kHz liquids

Resolution• 1 mm (0.04”) 50, 40, 30,20 kHz

Electronic Accuracy• +/- 0.25% of maximum range

Operating Temperature• Remote electronics -40°C (-40°F) to 80°C (176°F)• Remote transducer -40°C (-40°F) to 80°C (176°F)

Transducer/Amplifier Separation• up to 1000m (3281ft) using appropriate RS485 cable

Cable• 4 conductor shielded twisted pair instrument cable.Conductor size dependent on cable length. BELDEN 3084A, DEKORON or equivalent.Max: BELDEN 3084A = 500m (1640 ft)Max: DEKORON IED183AA002 = 350m (980 ft)

Maximum Operating Pressure• +/- 7.5 PSI (+/- 0.5 Bar)

Beam Angle• 7.5° without focaliser 50kHz/40kHz/30kHz• 4° with focaliser 50kHz/40kHz• 6° with focaliser 30kHz/20kHz

Display• 2 line x 12 character alphanumeric LCD• LED Back-lit display

Memory• Non-Volatile (No backup battery required)• >10 years data retention

Enclosure Sealing• Remote Electronics IP65 (Nema 4x)• Remote Transducer IP68

Cable Entries• Remote: 3 x 20mm, 1 x 16mm knock outs. Mounting• 6” Multifit ANSI/DIN/JIS Flange

Typical WeightSultan AW System with appropriate flange and cone

Frequency (in kHz) kg lb20/30 20 or 30kHz (3”) Transducer 3 6.630/40/50 30 (2”), 40 or 50kHz Transducer 1 2.2

Configuration kg lb R6 Remote system with 6m cable 1 2.2R15 Remote system with 15m cable 3 6.6R30 Remote system with 30m cable 6 13.2R50 Remote system with 50m cable 10 22.0

Specifications

Hawk Measurement Systems (Head Office)15-17 Maurice CourtNunawading VIC 3131AustraliaPhone: +61 3 9873 4750Fax: +61 3 9873 4538info@hawk.com.auwww.hawk.com.au

Contact

Hawk Measurement 7 River StreetMiddleton, MA 01949USAPhone: +1 888 HAWKLEVEL (1-888-429-5538)Phone: +1 978 304 3000Fax: +1 978 304 1462info@hawkmeasure.com

Global representatives on www.hawk.com.au

Represented by:

DOC-FLOW-DAT v1

Additional product warranty and application guarantees upon request.

All company or product names are registered trademarks or trademarks of their respective owners. Technical data subject to change without notice.