26
Control and Monitoring DOC-389 Rev.7 07/03 129 Trace-heating remote module for control MONI-RMC MoniTrace remote modules for control (RMC) provide multiple relay outputs for switching heating cable circuits controlled by the MoniTrace 200N trace-heating control and monitoring unit. RMC units are modular and may be configured with 2 to 32 relay outputs. A single MoniTrace 200N unit communicates with up to 10 RMC via a single, twisted pair RS-485 cable to provide distributed control of up to 128 heating cable circuits. Control and monitoring The MoniTrace 200N controls and moni- tors multiple trace-heating circuits based on pipe or ambient temperatures. These temperatures are collected locally by MoniTrace remote monitoring modules (RMM) connected on the same RS-485 network. Based on temperature inputs from RMM, the MoniTrace 200N deter- mines which heating cable circuits are to be energised and sends this information to RMC, which then turn on or off the heating cable power contactors. Because temperature inputs and control outputs are located near equipment to be sensed or controlled, wiring costs are reduced significantly. Alarm inputs Each RMC unit includes two inputs to monitor the status of circuit breakers or power contactors. For example, one input may be used for a common circuit break- er trip alarm, providing an alarm indica- tion at the MoniTrace 200N panel if any circuits fail due to earth fault or overcur- rent events. Alarms may be reported remotely through an alarm relay in the MoniTrace 200N or through an RS-485 connection to a host computer supporting the Modbus protocol. Up to 16 MONI-RMC-2DI 2 channel digital input moduls can be added if required. Configurations The MoniTrace RMC are modular, elec- tronic devices that mount on a DIN 35 rail. RMC units must be installed in pan- els or enclosures suitable for the area classification and environment. For each RMC installation, purchase one MONI- RMC-BASE kit, which includes the net- work processor, digital inputs, and end terminator; one MONI-RMC-PS24 24-Vdc power supply; and up to 16 MONI-RMC- 2RO 2-channel relay output modules, as required. ON TxD I/O RUN I/O ERR RxD CRC 750-312 Address x 1 x 10 + 2 MONI-RMC-BASE unit with four MONI-RMC-2RO modules removed

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DOC-389 Rev.7 07/03

129

Trace-heating remote module for control

MONI-RMC

MoniTrace remote modules for control(RMC) provide multiple relay outputs forswitching heating cable circuits controlledby the MoniTrace 200N trace-heatingcontrol and monitoring unit. RMC unitsare modular and may be configured with 2 to 32 relay outputs. A single MoniTrace200N unit communicates with up to 10RMC via a single, twisted pair RS-485cable to provide distributed control of upto 128 heating cable circuits.

Control and monitoringThe MoniTrace 200N controls and moni-tors multiple trace-heating circuits basedon pipe or ambient temperatures. Thesetemperatures are collected locally byMoniTrace remote monitoring modules(RMM) connected on the same RS-485network. Based on temperature inputs

from RMM, the MoniTrace 200N deter-mines which heating cable circuits are tobe energised and sends this informationto RMC, which then turn on or off theheating cable power contactors. Becausetemperature inputs and control outputsare located near equipment to be sensedor controlled, wiring costs are reducedsignificantly.

Alarm inputsEach RMC unit includes two inputs tomonitor the status of circuit breakers orpower contactors. For example, one inputmay be used for a common circuit break-er trip alarm, providing an alarm indica-tion at the MoniTrace 200N panel if anycircuits fail due to earth fault or overcur-rent events. Alarms may be reported remotely through an alarm relay

in the MoniTrace 200N or through an RS-485 connection to a host computersupporting the Modbus protocol. Up to 16MONI-RMC-2DI 2 channel digital inputmoduls can be added if required.

ConfigurationsThe MoniTrace RMC are modular, elec-tronic devices that mount on a DIN 35rail. RMC units must be installed in pan-els or enclosures suitable for the areaclassification and environment. For eachRMC installation, purchase one MONI-RMC-BASE kit, which includes the net-work processor, digital inputs, and endterminator; one MONI-RMC-PS24 24-Vdcpower supply; and up to 16 MONI-RMC-2RO 2-channel relay output modules, asrequired.

ON

TxD

I/O RUN

I/O ERR

RxD

CRC

750-312

Address x 1

x 10 +

2

MONI-RMC-BASE unit with fourMONI-RMC-2RO modules removed

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Dimensions (in mm)

Overall width = 125 mm + 12 mm per relay module (+ 90 mm for optional power supply)

General

Area of use Ordinary areas

Ambient operating temperature range 0°C to 55°C

Ambient storage temperature range –40°C to 70°C

Relative humidity Max. 95%, noncondensing

Protection IP2X per IEC 529

Supply voltage 24 Vdc

Supply current < 2 A

Relay outputs

Quantity per RMC 1 to 16 two-channel modules (2 to 32 relay outputs)

Total relay outputs via RMCs 128

Type Mechanical, normally open, non-floating

Voltage, maximum 250 Vac, 30 Vdc

Current, maximum AC/DC 2 A

Maximum power 60W/500VA (resistive)

Isolation 4 kV

Life (operations) 1 x 106 at 0.35 A to 0.2 x 106 at 2 A

Connection terminals 0.08 mm2–2.5 mm2 (cage clamp)

Supply module

Voltage 230 VAC/DC

Current 10A

Connection terminals Cage clamp type for cables from 0.08 mm2 to 2.5 mm2

Digital inputs

Quantity per RMC Up to 16 two-channel modules (2 to 32 digital inputs)

Type Solid-state, 24 Vdc source

Current consumption 5mA

Isolation 500 V

Connection terminals 0.08 mm2–2.5 mm2 (cage clamp)

MONI-RMC

0 123

45678

9

0 123

45678

9

ON

TxD

IO/RN

IO/ER

RxD

CRC

Address x 1

x 10

750-

312

Networkprocessor

Supplymodule

Relaymodule

Endtermination

100

38

35

12 12

Digitalinputs

75

D1 D2

D1 D2

24V 0V

24V

0V

L L

N N

L L

N N

L

N

V IN

MONI-RMC-PS24power supply (optionel)

90

750-400 750-612 750-512 750-600

RS-485 networkconnection module

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Connection details

MONI-RMC

Communication to MONI-200N-E

Type RS-485

Connection terminals 0.08 mm2–2.5 mm2 (cage clamp)

Cable 1 shielded twisted pair

Length 1200 m max.

Quantity Up to 10 RMC may be connected to one 200N

Address Switch-selectable on RMC, 10 addresses, 50–59

Mounting method Clips to DIN 35 rail

Electromagnetic compatibility

Immunity Complies with EN 50 082-2 (heavy industrial)

Emissions Complies with EN 50 081-2 (heavy industrial)

Ordering details & Weight Part description PN Weight

MoniTrace remote module for control (RMC)

Base unit* MONI-RMC-BASE 309735-000 0.5 kg

Two-channel relay output module** MONI-RMC-2RO 920455-000 55 g

Two-channel digital input module*** MONI-RMC-2DI 062367-000 50 g

24-Vdc power supply MONI-RMC-PS24 972049-000 0.7 kg

* Purchase one base for each RMC installation. Includes network processor, two digital inputs, end termination, and RS-485 connection module with ribbon cable.** Purchase one module for each set of two relay outputs required. Minimum of one module (2 relay outputs), maximum of 16 (32 relay outputs) per RMC base.*** Purchase one module for each set of two digital inputs required. Minimum of one module (2 digital inputs), maximum of 16 (32 digital inputs) per RMC base.

Additional module for each pair of digital inputs required. One MONI-RMC-2DI module is included in each RMC-BASE unit

AC INPUT

OUTPUT, 24Vdc 2 A

0 123

45678

9

0 123

45678

9

ON

TxD

RxD

CRC

Address x 1

x 10 WAG

O75

0-31

2I/0

SYST

EM

750-400 750-612

V IN

750-512

15 16

750-512 750-600

N

L

L N

IO/RN

IO/ER

24V

24V

0V

0V

L

N N

D1 D2

D1 D2

L L

N N

L L

Contactor 2Contactor 1

Contactor coil

Digital input 1

RS-485

24V

0V

Contactor coil supply

24 Vdc

Power supply(typical)

N

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Temperature sensor for ordinary area

MONI-PT100-NH

2 wire Pt100 sensor with glass fiber reinforced polycarbonate junction box for installation in ordinary area.

Area of use Ordinary area

sensor marking NA

Sensor

Type Pt100-Sensor (2 wire)DIN IEC 751, Class B

Material Tip: stainless steelExtension cable: silicone

Temperature measuring range –50°C to +180°C

Temperature range extension cable –50°C to +180°C (+215°C maximum 1000 hrs), max. exposure temp. tip: +400°C

Length 2 m

Diameter Extension cable ca 4.6 mm, tip ca 6.0 mm

Minimum bending radius Extension cable: 5 mm, the measuring tip should not be bended

Enclosure

Ingress protection IP66

Material Glass fiber reinforced polycarbonate (gray)

Dimensions With = 65 mm Height = 65 mm Depth = 57 mm

Cable gland M20 (polyamide) suitable for cable diameters ranging from 10 mm to 14 mm

Operating temperature –30°C to +80°C

Lid sealing gasket material CFC-free Polyurethane

Cover screws Plastic

Mounting For pipe mount use JB-SB-26 wall mountSurface mount via molded holes at 50 x 50 mm

Installation and connection

Terminals 3 front entry cage clamp terminals (terminals 2 and 3 are bridged)

Terminal sizing Terminals suitable for cables from 0.15 mm2 to 2.5 mm2

Ordering details

Part Description MONI-PT100-NH

PN 140910-000

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Temperature sensor for hazardous areas (Zone 1)

MONI-PT100-EXE

3 wire Pt100 sensor connected to a black glass fiber reinforced polyester junction box (IP65) with 4 front entry cage clamp terminals. M20 EEx e cable gland preinstalled.

Area of use Hazardous environment Zone I

Sensor marking EEx e II T6BASEEFA02ATEX0059X

Sensor

Type Pt100, 3 wire. DIN IEC 751, Class B.

Material: extension cable and tip both stainless steel (MI).

Temperature measuring range –100°C to +500°C

Maximum exposure temp. tip +585°C

Length 2 m

Diameter ca 3 mm, tip ca 5 mm

Minimum bending radius extension cable: 20 mm, the measuring tip should not be bended

Enclosure

Material Glass fiber reinforced polyester (black)

Ingress protection IP65

Dimensions With= 80 mm Height = 75 mm Depth = 55 mm

Cable entry M20 ( EEx e) suitable for cable diameters ranging from 10 mm to 14 mm

Operating temperature –50°C to +55°C

Sealing gasket material tongue and groove system with silicone seal

Cover screws Stainless steel M4 threaded

Mounting For pipe mount use JB-SB-26 wall mountSurface mount via molded holes at 68 x 45 mm

Installation and connection

Terminals 4 front entry cage clamp terminals

Terminal sizing suitable for cables from 0.5 mm2 to 2.5 mm2

Ordering details

Part Description MONI-PT100-EXE

PN 967094-000

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3 Wire PT100 sensor with 4 to 20 mA transmitter for hazardous area (Zone 1)

MONI-PT100-4/20MA

PT100 sensor connected to a 4-20 mA transmitter built in a black glass fiber reinforced polyester junction box with M20 cable gland (Blue).

Area of use Hazardous environment Zone I

Sensor marking EEx ia IIC T6CESI 02 ATEX 115BASEEFA03ATEX0201UPTB 01 ATEX 1061 U

Sensor

Type Pt100, 3 wire. DIN IEC 751, Class B.

Material extension cable and tip both stainless steel (MI).

Temperature measuring range: –50°C to +250°C (transmitter)

Maximum exposure temp. tip +585°C

Length 2 m.

Diameter ca 3 mm, tip ca 5 mm

Minimum bending radius extension cable: 20 mm, the measuring tip should not be bended

Enclosure

Ingress protection IP65

Material Glass fiber reinforced polyester (black)

Dimensions With= 80 mm Heigth = 75 mm Depth = 55 mm

Cable gland M20, blue ( EEx e) suitable for cable diameters ranging from 10 mm to 14 mm

Operating temperature –20°C to +55°C

Sealing gasket material tongue and groove system with silicone seal

Cover screws Stainless steel M4 threaded

For pipe mounting use JB-SB-26

Installation and connection:

Terminals 2 screw terminals

Terminal sizing suitable for cables from 0.5 mm2 to 1.5 mm2

Ordering details

Part Description MONI-PT100-4/20MA

PN 704058-000

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Temperature sensor without junction box forhazardous area (Zone 1)

MONI-PT100-EXE-SENSOR

Certified EEx e II cable gland preinstalled on the sensor lead (M16, Brass, inclusive sealing washer, locknut and earth tag

Area of use Hazardous environment Zone I

Sensor marking EEx e IIBASEEFA03ATEX0201U

Sensor

Type Pt100, 3 wire. DIN IEC 751, Class B.

Material Stainless steel (MI).

Temperature measuring range –100°C to +500°C

Maximum exposure temperature +585°C

Length 2 m

Diameter extension cable ca 3 mm, tip ca 5 mm

Minimum bending radius extension cable: 20 mm, the measuring tip should not be bended

Installation and connection

M16 (Brass) compression gland pre-installed on the sensor.

Sealing washer, earth tag and locknut included.

Maximum operating temperature –50°C to +55°C(for the gland)

Ordering details

Part Description MONI-PT100-EXE-SENSOR

PN 529022-000

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DET-3000

Hand held cable fault locator

Key features

• Easy single-handed operation• Light Hand-held instrument for long and short range applications• Usable for high variety of metallic cables• Cable attenuation compensation and narrow pulse for clear and

simple trace display• Large, high resolution display• Back lit LCD effective down to –20°C• Tactile push buttons• Proven durability

The DET-3000 is a cable fault locaterworking on the principles of Time DomainReflectrometry or TDR. The DET-3000 is a hand held cable fault locater from thelatest generation. The DET-3000 givesgenuine universal performance for shortand long range applications on all types of metallic cable including many types ofheating cable. Innovative features result in a versatile, cable-test instrument that isremarkably easy to use. Large back-lit display, tactile push buttons and ability tooperate in temperatures as low as –20°Callow use in a vast range of locations andconditions. The DET-3000 operates accu-rate to 20 cm on shortest range. Automaticcable attenuation compensation ensureseasy location of faults at all distances.

Principles of operation.If a cable is metal and it has at leasttwo conductors, it can be tested by aTDR. TDRs will troubleshoot and meas-ure all types of cables. The TDR workson the same principle as radar. A pulseof energy is transmitted down the cableunder test. When that pulse reachesthe end of the cable, or a fault alongthe cable, part or all of the pulse energyis reflected back to the instrument. TheTDR measures the time it takes for thesignal to travel down the cable, see theproblem, and reflect back. The TDRthen converts this time to distance anddisplays the information as a waveformand/or distance reading.

The DET-3000 can be used to locateand identify faults in all types of metallicpaired cables including heating cables.TDRs can locate both major or minorcabling problems including; sheathfaults, broken conductors, water dam-age, loose connectors, crimps, cuts,smashed cables, shorted conductors,system components, and a variety ofother fault conditions. In addition, TDRscan be used to test reels of cable forshipping damage, cable shortages,cable usage, and inventory manage-ment. The speed and accuracy of theDET-3000 makes it today's preferredmethod of cable fault location.

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Specifications

Ranges (nominal) 10 m, 30 m, 100 m, 300 m, 1000 m, 3000 m

Accuracy ±0.9% of range

Resolution 1% of range

Propagation velocity Variable velocity factor, 0.2 to 0.99 pvfUnit remembers last figure used

Pulse Characteristics With 7ns to 2µs automatically selected to best suit the measuring range

Amplitude 5V nominal when unterminated (SQUARE pulses)

Output Impedance 25 , 50, 75 and 100 Ω switchable

Measuring leads The DET-3000 comes with 100 Ohm testleads

Output sockets 2 x 4 mm on 19 mm pitch

Protection The unit will not be damaged by inadvertent direct connection via the 100 Ohmtestleads to 250Vac. However it is unsafe to use the unit in this way. Installations should always be isolated from the mains supply prior of taking measurements withthe DET-3000. For safety reasons the DET-3000 should not be used on live installations. Always verify prior of starting the measurements that the complete installation is isolated from the mains.

Display Liquid crystal, 128 x 64 pixels with back light

Cursor Single vertical line

Units meters or feet user selectable.

Power 9 VDC nominal6 x AA size LR6 Alkaline batteries (not rechargeable)Battery live ±16 hours @20°C ambient no backlight

Environment Operation Temperature –20°C to +55°C

Storage temperature –30°C to +70

Humidity 93% RH at +40°C

Ingress Protection Water resistant to BS 2011, Part 2.1 R/IEC 68-2-18, Test Ra

Safety EC Directive 73/23/EEC, as amended by 3/68/EECBS EN 41003: 1997

EMC EC Directive 89/336/EEC, as amended by EC directive 93/68/EEC BS EN 50082-1: 1992 BS EN 55011: 1991 (Group 1 Class B)The equipment is specified for operation in residential, commercial and light industrialenvironments.

Size (mm) 250 x 100 x 55 mm

Weight (kg) 1.1 Kg (including batteries, soft-case, testlead, manual)

Ordering Details

Part Description DET-3000

PN 546866-000

DET-3000

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Support bracket

SB-100

Kit contents

1 support bracket

1 footplate

1 pack containing 2 M4 x 20 cheesehead screw2 M4 nuts2 M4 plain washers2 M4 spring lock washers2 M6 x 30 slotted cheesehead screws2 M6 nuts2 M6 plain washers2 M6 spring lock washers

Support bracket

Material 1.5 mm sheet stainless steel

The support bracket is a three piece construction that is welded together

Surface treatment

Chemically passivated

Dimensions

Dimensions are shown on the drawing below with the tolerance of ± 0.5 mm.

Ordering details

Part Description SB-100

PN 192932-000

Pack size 1 per pack

Requires two pipe straps (not supplied) Refer to page 150 (Pipe straps)

R

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Dimensions (in mm)

SB-100

150

4960

45

30

42

393861

111111,5 42

115126

160

∅ 7 12×

∅ 7 4×34

∅ 5 4×

∅ 3,2 4×

147

147

10

6,5

25

50 5770

105

46

87

87

25

65

117

60

173

46

25

R 10

40

100

146

40

25

6,75 1,5

1,5

∅ 7 4×

230

20201,5

45,47

9

160°

10,05

100

Application SB-100

AT-TS-13 •AT-TS-14 •JB-16-02 •JB-81 •JB-82 •JB-EX-04 •JB-EX-20 •JB-EX-21 •JB-EX-27 •JB-EX-28 •JBU-100-E •JBU-100-EP •LL-LIM-P-01 •MONI-PT100-EXEMONI-PT100-NHRAYSTAT-CONTROL-10 •RAYSTAT-EX-02 •RAYSTAT-EX-03 •RAYSTAT-ECO-10 •

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Support bracket

SB-101

Kit contents

1 support bracket

1 pack containing 2 M4 x 20 cheesehead screw2 M4 nuts2 M4 plain washers2 M4 spring lock washers

1 pack containing 2 M6 x 30 slotted cheesehead screws2 M6 nuts2 M6 plain washers2 M6 spring lock washers

Support bracket

Material 1.5 mm sheet stainless steel

The support bracket is a two piece construction that is welded together

Surface treatment

Chemically passivated

Dimensions

Dimensions are shown on the drawing below with the tolerance of ± 0.5 mm.

Ordering details

Part Description SB-101

PN 990944-000

Pack size 1 per pack

Requires two pipe straps (not supplied) Refer to page 150 (Pipe straps)

R

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Dimensions (in mm)

SB-101

160

160

140

140

110

148

140

110

39

105 1,5

90

85

56

1

40

2

158,

5

120

40

R3

R50

2

146

Applications SB-101

AT-TS-13 •AT-TS-14 •JB-16-02 •JB-81 •JB-82 •JB-EX-04 •JB-EX-20 •JB-EX-21 •JB-EX-27 •JB-EX-28 •JBU-100-E •JBU-100-EP •LL-LIM-P-01 •MONI-PT100-EXEMONI-PT100-NHRAYSTAT-CONTROL-10 •RAYSTAT-EX-02 •RAYSTAT-EX-03 •RAYSTAT-ECO-10 •

160

1

2

R

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Support bracket

SB-110

Kit contents

1 support bracket

1 pack containing 2 M4 x 20 cheesehead screw2 M4 nuts2 M4 plain washers2 M4 spring lock washers2 M6 x 30 slotted cheesehead screws2 M6 nuts2 M6 plain washer2 M6 spring lock washers

Support bracket

Material 2 mm sheet stainless steel

The support bracket is a two piece construction that is spotwelded together

Surface treatment

Chemically passivated

Dimensions

Dimensions are shown on the drawing below with the tolerance of ±0.5 mm.

Ordering details

Part Description SB-110

PN 707366-000

Pack size 1 per pack

Requires two pipe straps (not supplied) Refer to page 150 (Pipe straps)

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Dimensions (in mm)

SB-110

50

43 2

13011511090706845

115

13020

1109070684510

6

5082

R 10

∅ 6.5

∅ 5

6.5 (4x)

230

135°

2

59

50

∅ 7

Application SB-110

AT-TS-13 •AT-TS-14 •JB-16-02 •JB-81 •JB-82 •JB-EX-04 •JB-EX-20 •JB-EX-27JB-EX-28 •JBU-100-EJBU-100-EPLL-LIM-P-01MONI-PT100-EXE •MONI-PT100-NH •MONI-PT100-4/20MA •RAYSTAT-CONTROL-10RAYSTAT-EX-04RAYSTAT-ECO-10RAYSTAT-EX-02 •RAYSTAT-EX-03

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Support bracket

SB-111

Kit contents

1 support bracket

1 pack containing 2 M4 x 20 cheesehead screw2 M4 nuts2 M4 plain washers2 M4 spring lock washers2 M6 x 30 slotted cheesehead screws2 M6 nuts2 M6 plain washers2 M6 spring lock washers

Support bracket

Material 2 mm sheet stainless steel

The support bracket is a two piece construction that is spotwelded together

Surface treatment

Chemically passivated

Dimensions

Dimensions are shown on the drawing below with the tolerance of ± 0.5 mm.

Ordering details

Part Description SB-111

PN 579796-000

Pack size 1 per pack

Requires two pipe straps (not supplied) Refer to page 150 (Pipe straps)

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Dimensions (in mm)

SB-111

13011511090706845

115

130

1109070684510

6

5082

R 10

∅ 6.5

∅ 5

6.5 (4x)

100

98

20

2

∅ 7

R 5035

13040

40

2

R 3

Application SB-111

AT-TS-13 •AT-TS-14 •JB-16-02 •JB-81 •JB-82 •JB-EX-04 •JB-EX-20 •JB-EX-27JB-EX-28 •JBU-100-EJBU-100-EPLL-LIM-P-01MONI-PT100-EXE •MONI-PT100-NH •MONI-PT100-4/20MA •RAYSTAT-CONTROL-10RAYSTAT-ECO-10RAYSTAT-EX-02 •RAYSTAT-EX-03RAYSTAT-EX-04

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Support bracket

SB-120

Kit contents

1 support bracket

1 pack containing 4 M6 x 30 slotted cheesehead screws4 M6 nuts4 M6 plain washers4 M6 spring lock washers

Support bracket

Material 2 mm sheet stainless steel

Making Die stamped: SB-120

Surface treatment

Chemically passivated

Dimensions

Dimensions are shown on the drawing below with the tolerance of ± 0.5 mm.

Ordering details

Part Description SB-120

PN 165886-000

Pack size 1 per pack

Requires two pipe straps (not supplied) Refer to page 150 (Pipe straps)

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Dimensions (in mm)

SB-120

Application SB-120

T-M-20-S/+x-y/EX •T-M-20-S/+x+y •

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Support bracket

JB-SB-26

Pack contents 1 Support Bracket4 M4 x 20 mm cheesehead screws4 M4 nuts4 M4 washers

Support Bracket

Material Grade 316 stainless steel toBS 1449: Part 2: 1983

Marking Die stamped JB-SB-26

Ordering details

Part description JB-SB-26

PN 338265-000

Pack size 1 per pack

Requires two pipe straps (not supplied) Refer to page 150 (Pipe straps)

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Dimensions (in mm)

JB-SB-26

45

456880

100

5 ∅12 places

30

2

50

6880

50

50

3

Application JB-SB-26

MONI-PT100-NH •MONI-PT100-EXE •MONI-PT100-4/20MA •

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Pipe straps Metal straps for pipe mounting of integrated power connections, above the insulationtees and end seals as well as support brackets and the tubular insulation entry.Banding: stainless steel

Pipe outer diameter in mm (inches) Pipe strap PN

20-47 (1/2" - 11/4") PSE-047 700333-000

40-90 (11/4" - 3") PSE-090 976935-000

60-288 (2" - 10") PSE-280 664775-000

60-540 (2" - 20") PSE-540 364489-000

HARD-SPACER-SS-25MM-25M Stainless steel spacer for fixing the heating cable on walls, tanks and vessels, etcWidth spacer: 12.5 mmFixing distance for cables: each 25 mmLength: 25 m/rollPN 107826-000

Warning labels indicate the presence of electrical trace-heating under the insulation ofthe pipe or other equipment. (min. of 1 label per 6 m of trace-heating line)

Language Label reference PN

Croatian ETL-HR 938764-000

Czech ETL-CZ 731605-000

Danish ETL-DK C97690-000

Dutch LAB-I-23 749153-000

English LAB-I-01 938-947-000

Finnish LAB-ETL-SF 756479-000

French LAB-I-05 883061-000

German / French / Italian LAB-ETL-CH 148648-000

German ETL-G 597779-000

Hungarian LAB-ETL-H 623725-000

Italian ETL-I C97688-000

Latvian LAB-I-32 841822-000

Lithuanian LAB-ETL-LIT 105300-000

Norwegian ETL-N C97689-000

Norwegian / English LAB-ETL-NE 165899-000

Polish ETL-PL 258203-000

Portugese LAB-ETL-POR 945960-000

Romanian ETL-RO 902104-000

Russian LAB-ETL-R 574738-000

Slovenian ETL-SLO 538156-000

Spanish ETL-Spanish C97686-000

Swedish LAB-ETL-S 691703-000

Warning labels

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Glands 3/4" NPT power cable gland for RAYSTAT-EX-02 (EEx d II C)Nickel plated brassFor use with armoured power cables with outer sheath diameterof 12 mm - 21 mm and inner sheath diameter of 8.5 mm - 16 mmPN 493217-000

GL-33

3/4" NPT power cable gland for RAYSTAT-EX-02 (EEx d II C)Nickel plated brassFor use with non-armoured power cables with outer sheathdiameter of 8.5 mm - 16 mm.PN 931945-000

GL-34

M25 power cable gland (EEx e)PolyamideFor use with non-armoured power cables with outer diameterrange 8 mm - 17 mmSpare part for JBS-100, JBM-100 and JBU-100PN 774424-000

GL-36-M25

GS-54

ATE-180

* Power output of selfregulating heating cables might increase when installed with aluminium tape or other heat transfer aids. Please use TraceCalc or contact your Tyco Thermal Controls representative for further details.

Protective grommet Silicone grommet that protects the heating cable at sharp edgessuch as endplates of insulation cladding, flanges etc. It can becut-to-length and resists temperatures up to 215°C.PN 412549-000

G-02

Aluminium tape* for attaching heating cables and thermostat sensors to pipes and tanks. Minimum installation temperature: 0°C55 m per roll, 63.5 mm widthPN 846243-000

Thermostat kit Kit with supplementary terminals to connect thermostats of typeRAYSTAT-EX-02 to the junction boxes JBS, JBM and JBU.The kit includes 2 terminals WAGO 284 series (1 x L, 1 x PE), 1 power cable gland GL-36-M25, 1 end plate and 1 installationinstructionPN 966659-000

HWA-WAGO-TSTAT-KIT

Glass cloth tape for attaching heating cable to pipe. For stainless-steel pipes or for any installation below 4.4°C.16 m per roll, 12 mm widthPN C77221-000

Fixing tapes Self-adhesive tape for fixing the heating cables on pipes or other equipment.

GT-66 Glass cloth tape for attaching heating cable to pipe. Not for stainless-steel pipes or for installation temperatures below 4.4°C.20 m per roll, 12 mm widthPN C77220-000

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Adaptors

REDUCER- M25 (female) to Pg16 (male) reducer (EEx e)M25/PG16-EEXE Polyamide, ATEX approved reducer with captive sealing ring

(“o”-ring)For use with cables with outer diameters up to 13 mmPN 953780-000

ADPT-PG16- Pg16 (female) to M25 (male) adaptor (EEx e)M25-EEXE Polyamide, ATEX approved adaptor with captive sealing ring

(“o”-ring)For use with cables with outer diameters up to 15 mmPN 541892-000

M25 power cable gland (EEx e II and EEx d II C) for use withjunction boxes with internal earth plate (-EP) or metal boxes.For use with armoured power cables with sheath diameter of 12 mm - 21 mm and inner sheath diameter of 8.5 mm - 16 mm. PN 056622-000

GL-38-M25-METAL

REDUCER- M25 (male) to M20 (female) reducer EExdM25/20-EEXD Brass, ATEX approved reducer with captive sealing ring

(“o”-ring)PN 404287-000

REDUCER-M32/ M32 (male) to M25 (female) reducer (EEx e)M25-EEXE ATEX approved reducer. Polyamide.

PN 1244-000 859

ADPT-M20/25- M20 (male) to M25 (female)EEXD Brass, ATEX approved adaptor with captive sealing ring

(“o”-ring)For use with cables with outer diameters up to 14 mmPN 684953-000

REDUCER- M25 (male) to M20 (female) reducer EExd including a locknutM25/20 and fibre washer

Brass, ATEX approved reducer with captive sealing ring (“o”-ring)PN 630617-000

REDUCER-M25/ M25 (male) to M20 (female) reducer M20-PA Polyamide, ATEX approved reducer with captive sealing ring

(“o”-ring)Ordinary areaPN 184856-000

Adaptors

Cable gland EExe (M20), polyamide for use with PI cables witha diameter range of 5-13 mm. With green / yellow sleeve.PN 1244-000 848

GL-44-M20-KIT

GL-45-M32 Cable gland EExe (M32), polyamide for use with power cableswith a diameter range of 12-21 mm.PN 1244-000 847

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HWA-PLUG-M25- M25 stopping plugEXE-PLASTIC Polyamide

Spare part for JBS-100, JBM-100, JBU-100PN 434994-000

Small pipe adaptors with part number

R Accessories

Transmitter TCONTROL-ISOL-01 Isolator for MONI-PT100-4/20MAGalvanically isolated module for EEx ia protection of MONI-PT100-4/20MA sensor between the hazardous area and the ordinary area. Surface or DIN 35 rail mounted. A seperate 24 Vdc power supply such as MONI-RMC-PS24 is required. PN 670021-000

Power supply MONI-RMC-PS24 24 Vdc power supplyWide range input (100-240 Vac) power supply to provide 24 Vdc input for MONI-RMC-BASE or TCONTROL-ISOL-01 products. Surface or DIN 35 rail mounted.PN 972049-000

JBS-SPA Small pipe adaptor required for pipes ≤ 1” (DN25),applicable for JBS-100, E-100, E-100-LE90515-000 (bag of 5 adaptors)

JBM-SPA Small pipe adaptor required for pipes ≤ 1” (DN25), applicable for JBM-100, T-100E55673-000 (bag of 5 adaptors)

HWA-PLUG-M20- M20 stopping plug EExe PolyamideSpare part for various junction boxes.PN 1244-000 845

EXE-PLASTIC

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Technical Databook for Industrial heating system

s2003 / 2004 Edition

Technical Databook for Industrial Heating Systems

2003 / 2004 Edition

Important: All information, including illustrations, is believed to be reliable. Users, however, should independently evaluate the suitability ofeach product for their particular application. Tyco Thermal Controls makes no warranties as to the accuracy or completeness of the informa-tion, and disclaims any liability regarding its use. Tyco Thermal Controls’ only obligations are those in the Tyco Thermal Controls StandardTerms and Conditions of Sale for this product, and in no case will Tyco Thermal Controls or its distributors be liable for any incidental, indi-rect or consequential damages arising from the sale, resale, use or misuse of the product. Specifications are subject to change without notice.In addition, Tyco Thermal Controls reserves the right to make changes, without notification to the Buyer, to processing or materials that donot affect compliance with any applicable specification.

DigiTrace, Isopad, Raychem, RAYSTAT and Tracer are trademarks of Tyco Electronics.Cage clamp is a trademark of WAGO.

This document was supplied to you by:

www.tycothermal.com

Our products satisfy the requirements of the relevant European Directives.

©19

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België / BelgiqueElectrical TracingGeestbeekweg 53210 LubbeekTel. (016) 35 39 90Fax (016) 25 27 26

BulgariaERZET EngineeringKompl. Bratja Miladinovi/bl57/vch.4ABG-8000 BurgasTel./fax (56) 3 4198Mobile (88) 639 903Fax (UK) +44 8701368787

Çeská RepublikaRaychem HTS s.r.o.Novodvorská 8214200 Praha 4Phone 241 009 215Fax 241 009 219

DanmarkTyco Thermal Controls Nordic ABStationsvägen 4S-430 63 HindåsTel. 80 88 29 92Fax 80 88 29 91

DeutschlandTyco Thermal Controls GmbHEnglerstraße 1169126 HeidelbergTel. (0 62 21) 30 43-0Fax (0 62 21) 30 43-43

EspañaTracelecC/Josep V. Foix, 10Apdo. 1326-4308043007 TarragonaTel. (34) 977 290 039Fax (34) 977 290 032

FranceTyco Thermal Controls SAB.P. 73895004 Cergy-Pontoise CedexTél. (01) 34 40 73 30Fax (01) 34 40 73 33

HrvatskaELGRI d.o.o.S. Mihalica 210000 ZagrebTel. (1) 6050188Fax (1) 6050187

ItaliaTyco Electronics Raychem SPACentro Direzionale MilanofioriPalazzo E520090 Assago, MilanoTel. (02) 57 57 61Fax (02) 57 57 62 01

Lithuania/LatviaV. DemjanovPavenciu Str. 39-225500 LT MazheikiaiTel. (9) 841156Fax (9) 396272

MagyarországRaychem Ges.m.b.H.Magyarországi Közvetlen KépviseletGrassalkovich ut 255.1239 BudapestTel. (1) 289 20 40Fax (1) 289 20 45

NederlandTyco Thermal Controls b.v.Van Heuven Goedhartlaan 1211181 KK AmstelveenTel. (020) 6400411Fax (020) 6400469

NorgeTyco Thermal Controls Norway ASMalerhaugveien 25Postboks 6076 - Etterstad0602 OsloTel. +47 66 81 79 90Fax +47 66 80 83 92

ÖsterreichTyco Thermal Controls N.V. LubbeekOffice WienBrown-Boveri Strasse 6/142351 Wiener NeudorfTel. (0 22 36) 86 00 77Fax (0 22 36) 86 00 77-5

PolskaRaychem Polska Sp. z o.o.Tyco Thermal Controlsul. Farbiarska 69 C02-862 WarszawaTel. (022) 54 52 950Fax (022) 54 52 951

RomaniaSantel Impex Srl.Str C-tin Radulescu Motru Nr6Bl. 35, Sc C, Ap 117, Sect 475164 BucurestiTel. (1) 330 7199/2591Fax (1) 330 1229/2591

Schweiz / SuisseTyco Thermal Controls N.V.Office BaarHaldenstrasse 5Postfach 27246342 BaarTel. (041) 766 30 80Fax (041) 766 30 81

SuomiTyco Thermal Controls Nordic ABStationsvägen 4S-430 63 HindåsPuh. 0800 11 67 99Telekopio 0800 11 86 74

Sverige Tyco Thermal Controls Nordic ABStationsvägen 4S-430 63 HindåsTel. 0301-228 00Fax 0301-212 10

TürkiyeHENA Ltd.Ressam Vecih Bereketoglu SokakCandan Ap. No 8/1Caddebostan 81060 Kadiköy, IstanbulTel. (216) 363 1212Fax (216) 360 3816

United KingdomTyco Thermal Controls (UK) Ltd3 Rutherford RoadStephenson Industrial EstateWashington, Tyne & WearNE37 3HX, United KingdomTel. 44 (191) 419 8200Fax 44 (191) 419 8201

ROSSIÅ i drugie strany SNGRAJXEM125315, g. MoskvaLeningradskij prospekt, dom 72,ofis 807Tel.: (095) 7211888Faks: (095) 7211891

YugoslaviaMinel-KeyingDositejeva 24YU 23300 KikindaTel. (230) 34519Fax (230) 23479

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