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SYLLABUS FOR WRITTEN EXAMINATION OF PAPER II (PART VI) OFCIVILIAN TRADE INSTRUCTOR (CTIs) FOR PARTICULAR TRADES AT HQ MEG & CENTRE

1. (a) Time Allowed (General Candidates) : 3 Hours (including Paper I (Part I to V) )(b) Time Allowed (Visually Handicapped) : 3 Hours 20 Minutes (including Paper I (Part I to V) )(c) Question Paper : Objective Multiple Choice Type

(d) 50 Questions for particular trade and each question will have 02 marks. (Total 100 Marks)(e) Total Marks : 100 Marks

GENERAL SYLLABUS FOR MASON

2. CONSTRUCTION TECHNOLOGY

(a) Determine fineness of cement using(i) Dry blank sieving (ii) Blaine’s air permeability method.

(b) Determine the standard consistency, initial and final setting time of cement sample using Vicat’s apparatus.(c) To determine the soundness of given sample of cement.(d) To determine the compressive strength of cement sample.(e) To determine the specific gravity and water absorption of coarse aggregate.(f) To determine the fineness modulus and particle size distribution of course, fine, and all in aggregates(g) To determine the percentage bulking of a fine aggregate sample.(h) To determine consistency of freshly mixed concrete of given proportion by slump test.(j) To determine the workability of freshly mixed concrete of given proportion by Compact‐on factor test.(k) To determine the cube strength and cylinder strength of concrete of given proportion and given water cement ratio(l) To determine the water absorption and porosity of given stone sample.(m) To determine the compressive strength of a stone sample.

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(n) To determine the water absorption of burnt clay bricks.(o) To determine the compressive strength of burnt clay bricks.

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3. Building materials:

(a) Building materials: Classification and requirements of good stone and brick, Brick manufacturing, harmful ingredients, testing, constituent of a good brick earth, lime, manufacturing, field‐testing, artificial hydraulic lime;

(b) Timber: classification, structure, seasoning, defects ;(c) Paints: Constituents, types, characteristics of varnishes.

(d) Concrete technology: Cement: Composition, manufacture, field‐testing, storage; Cement concrete; workability, durability, characteristic strength, physical tests, Concrete Mix design.

(e) Building construction: Stone masonry: safe permissible loads, brick masonry: bonds, laying, reinforced brick work, defects, glass block masonry, Partition: Non load bearing, brick, clay block, timber and glass, cavity walls; Dampness: sources, effects, prevention, materials used, Roof types, Floor type: brick, cement concrete, terrazzo, mosaic, tiled, doors andwindows.

(f) Construction equipment: Selection , bulldozer, dumpers, trenchers, excavators, hoe, hoists, graders, piling hammers, pumps, compressors, bitumen mix plant, rollers, clam shell, aggregate production techniques, crushers.

(g) Determinate Structures : Classification and types of structures, Type of Loads. Simple Stresses and strains: Hooke’s law, stress strain relationship, Elastic constants and their relations, Thermal stresses. Shear forces and bending moments in beams and SFD and BMD. Stresses in beams: Direct, Bending, shear and torsion. Principal stresses and strains: Mohr’s circle and ellipse of stresses and strains.Deflections in beams ‐ Double integration, Macaulay’s method, moment area, conjugate beam. Principle of vitual work ‐ Castigliano’s first theorems, unit load method

4. CIVIL ENGINEERING MATERIALS AND BUILDING CONSTRUCTION(a) Building materials:

(i) Stones: Classification, requirements of good materials, Querying of stones, common building stones.

(ii) Bricks: Classification of bricks‐constituent of a good brick earth, harmful ingredients, manufacturing of bricks, testing of bricks.

(iii) Tiles, Terra ‐ cotta: Manufacturing of tiles and terra‐cotta, types of terra‐cotta, uses of terra cotta.

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(iv) Lime: Classification, manufactures of lime, artificial hydraulic lime, pozzuolana, field‐testing of lime.

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(v) Cements: Composition, manufactures of Portland cement, field‐testing of cement, special types of cements, storage of cement.

(vi) Steel: Types of steel, marketable forms, stress‐ strain behavior.(vii) Cement concrete: Various constituents, preparation and properties of concrete in fresh state, factors affecting

workability, durability and strength, characteristic strength, stress‐ strain behavior, acceptance criteria, mix‐ design and physical tests.

(ix) Timber: Classification of timber, structure of timber, seasoning of timber, defects in timber, important Indian timbers.

(x) Paints and varnishes: Constituents of paints, types of paints, types, constituents and characteristics of varnishes, miscellaneous.

(xi) Introduction to polymers: Polymeric materials, PVC, Polyester, HDPE, CDPE etc. Classification, properties and applications in civil engineering.

(b) Building Construction:

(i) Brick and stone masonry: Various terms used, types, tools used, bonds in brick work, dressing of stones, applications for lifting stones.

(ii) Partition and cavity walls: Types of non bearing partition‐ brick partitions, clay block partitions, timber partitions andglass partitions, construction of a masonry cavity walls.

(iii) Damp prevention: Sources of dampness, effects of dampness, prevention of dampness, materials used in damp proofing course.

(iv) Roofs: Types, terms used in sloping roof, king post truss, queen post truss, simple steel roof trusses.(v) Floors: Components of floor, brick floors, cement concrete floors, terrazzo flooring, mosaic floorings, tiled flooring.

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(vi) Doors and Windows: Locations, sizes general types of door movement, various types of doors and windows.

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5. THEORY OF STRUCTURES.

(a) Introduction: Classification of structures, equations of equilibrium, stability, static and kinematics indeterminacies, principle ofsuperposition. Slopes and deflections in determinate beams and frames: Double integration, Macaulay’s moment area and conjugatebeam methods, deflection from strain energy, Castiglione’s theorem and its applications, unit load method,

deflection of pin‐jointed frames, Maxwell’s reciprocal theorem. Moving loads and influence lines: Analysis of staticallydeterminate structures subjected to moving loads, calculation of maximum and absolute maximum B.M. and S.F., Influence lineDiagram for reaction, S.F. and B.M. in beams trusses and 3‐hinged arches. Analysis of indeterminate beams and frames: Force anddisplacement approaches in analysis of indeterminate structures, Method of consistent deformation, principle of minimum strainenergy, slope deflection method, moment distribution method, Muller‐Breslau Principle and analysis of indeterminate pin jointedframes Plastic analysis: Introduction, plastic hinge concept, plastic modulus, shape factor, upper and lower hound theorems,collapse mechanisms, combined mechanism, plastic analysis of beams and portal frames by equilibrium and mechanism methods.

6. SOIL MECHANICS

(a) Introduction: Definition of soil, rock, soil mechanics and foundation engineering, soil formation, soil structure, soil map of India.

(i) Soil properties: Basic definitions, phase diagram, water content, specific gravity, void ratio, porosity, unit weight, weightvolume relationships, index properties of soil and their determination, classification of soils, degree of saturation, densityindex. Permeability and seepage : Darcy’s law and its validity, seepage velocity, discharge velocity, constant and variablehead permea‐meter, pumping in and out tests, permeability of stratified soils, factors affecting permeability,

Laplace’s equation, flow potential flow net and its properties, different methods of drawing flownets, seepage pressure, quicksand, exit gradient, piping, design of filter, principle of total and effective stresses, capillarity conditions in soil, effective andpore pressures.

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(ii) Stresses in soils: Need for finding stress distribution in soil, assumptions in elastic theories, Boussinesq’s equation forpoint, line, circular and rectangular loads, Westergaad’s formula for point load, comparison of Boussinesq’s and Westergaad’sequation, concept and use of pressure bulbs, principle and use of New mark’s influence chart, contact pressure.

(iii) Compaction: Mechanism of compaction, objective of compaction, measurement of compaction, factors affectingcompaction, optimum moisture content, Standard Proctor test, Modified Proctor test, effect of moisture content andcompactive effort on dry density, zero air void curve, compaction of cohesionless soils, field compaction, field control ofcompaction.

(iv) Consolidation: Mechanism of consolidation, e‐log (p) curves, basic definitions, estimation of preconsolidationpressure, normally consolidation and over consolidation ratio, Terzaghi’s theory of one dimensional consolidation,assumptions, governing equation, standard solution, laboratory determination of consolidation properties of soil, magnitudeand rate of consolidation, settlements, secondary consolidation, compression characteristics of clays and settlement analysis.

(v) Shear strength : Normal, shear and principal stresses, Columb’s equation, Mohr’s stress circle, Mohr‐Columb failurecriteria, laboratory determination of shear parameters of soil by direct shear tests, triaxial test, unconfined compression test,Vane shear test, Consolidated drained, consolidated undrained and unconsolidated undrained shear test, pore pressureparameters, Lambe’s p‐q diagram.

(aa) Determination of water content by oven drying method(ab)(ac)(ad)(ae)

(af)

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Determination of specific gravity by pycnometer

Determination of field density and dry unit weight by core cutter methodDetermination of field density by sand replacement methodDetermination of grain size distribution by sieve analysisDetermination of grain size distribution by hydrometer analysis

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(ag)(ah)(aj)(ak)

Determination of liquid limit of soilDetermination of plastic limit of soilDetermination of compaction properties of soil by standard proctor testDetermination of shear parameters of soil by direct shear method

7. PROJECT MANAGEMENT AND QUANTITY SURVEYING

(a) Construction plant and equipment: Factors affecting selection of equipment, aggregate production techniques, crushers, concrete production (only general features of equipments will be discussed).

(b) Specifications: Object of specifications, general specifications, detailed specifications of the following: earth work in foundation, lean concrete in foundation, cement concrete, RCC, brick work, plastering, cement concrete floor, mosaic floor, white washing, distempering, painting, doors and windows, DPC, centering and shuttering, stone masonry, cement mortar, lime mortar.

(c) Introduction of trade scope for training in the trade safety precautions. Carpenter’s hard tools their names materials from which made and uses. Grinder of tools precautions to be taken. Common joints their description and use. Use of nails screws hings dowels etc, joining compounds. Purposes of arch centering door frames etc., and point to be attended to while making them.

(d) Description- specification and general care & maintenance of common tools used by a brick mason. Evolution of brick size andshape of brick constituents of brick earth-step in manufacturing of bricks detail regarding preparation of earth molding

drying &burning types of kilns used for burning. Fundamental technical terms used in brick masonry and their description sizes ofcommon brick and joints. Necessity of bending bricks. Material used for bonding bricks mortar type of mortar including mudmortar ratio of mix method of mixing mortar for masonry and plaster. Description specification and general care of alignment toolsused by bricks mason gauge rod. Kinds of bricks and their uses. Characteristics of good bricks transportation and handling of thebricks tiles roofing & flooring –brief description about their manufacture and use. Necessity of wetting bricks &tiles before use.

Brick work-racking back and tooting details of bonding 9’’ and 131/2’’ English and Flemish bond special precautions at quoins –characteristics of each description specification of mortar tools. Cross wall and methods of construction –grouting of

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mortar joining and finishing of brick work. Different types of pointing tools used for same details of bonding cross wall. English

& Flemish bond special precaution at junctions. Lime types-technical terms methods of manufacturing lime kilns and method ofslacking comparison of hydraulic lime &cement. Method of construction of English and Flemish garden wall bonds its advantages&disadvantages over English and Flemish bonds PWD specification on brick work

(e) Block bonding of cross walls. Construction of coping-different shape of coping materials, used weathering & proving dripcement types brief description of method of precautions-PWD instruction on the above. Foundation definition purpose types andimportant technical terms cause of failure. Construction of still with over sailing courses-gauge rod. Its purpose construction and usedoor and window frames. Hold fats and do dowels purpose & method of fixing PWD specification on the above. Sand type building.Arch purpose and type technical terms used in connection with arches setting out of trammel and template for preparing voussoirsand key bricks dead man (Burji) construction of centering for arch. Reinforces concrete lintel materials required method ofconstruction handling and lifting precautions necessary setting lintels in position method of construction of form works for castingthe lintel method of fixing uprights folding wedges for stripping cutting, bending binding and placing of reinforcement includingcanopy and porch. Hollow bricks-glazed sand lime bricks method of manufacturing land uses advantages and advantages. Necessaryto pillars types relations between cross section and height.

(g) Details of bending for square and rectangular pillars.

(f) Precaution by construction. Technical term advantages and constructional details regarding cavity wall precaution to be taken at the bottom of cavity provision of weep holes and meal ties with their proper distribution.

(g) Special care at the junction of door or window openings. Definition of scaffolding types and part precautions to beobserved. Local PWD specifications (Surki-Puzzolina). Site clearance profile and builders square steps in setting out marking ofcenter line, excavation and other lines use of dead man and checking accuracy precautions. Windows & ventilators: including steelwindow and ventilators fixtures and fastening used in doors, windows and ventilators. Plastering tool use description necessary forscreeds and their fixing steps in plastering door and window openings. Concrete ingredients selection of materials various ratio of

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mix and where they are uses measuring of materials for mixing. Moulding types place where the moulding occur in a building geometry of moulding making and using a mould.

Architectural terms concerned with classic moulding such as architrave apex, baluster bose column pedestals tympanumhand and machine mixing of concrete laying concrete. Method of curing local PWD specification water cement ratio. Types of floorand construction details such as consolidation of beds and filling concrete base & finishing. Types of floor such as mud or mureom,brick, stone, cement, concrete, terrazzo, mosaic, asphalt. Familiarization with the local municipal bye law Granolithic flooring.Purpose of drainage different systems their advantages & disadvantages method of collection, carriage and final disposal of wastagevarious types of constructions necessary. Classification of roofs-types parts, trusses roof covering materials for flat roof.

(h) House drainage system normal layout of drainage to dwelling traps. (Gulley, nahani, etc.) Their description purpose andmethod of fixing sanitary fitting such as W.C. urinal wash basin kitchen suit , construction of surface drains & paying its surface withbricks. Drainage pipes types. Materials and size gradient for different diameter methods of jointing and laying importance of watertightness concrete base and covering timber structure of tree, classification felling seasoning defects in timber local wood availabletheir characteristics and use ply wood laminated boards brief description and use. Manhole standard sizes, necessity details ofconstruction & benching provision of foot rests and drops top cover of manhole. Different methods of testing drainage system localPWD specification or the above subject.

(j) Septic tank its purpose parts & method of construction bonding & water proofing of tank walls method of lining field drain with bricksshoring for deep trenches names and sizes of timber member used safety precautions method of pumping sub soil water. Important ofstone as a material for building construction coping conversion and dressing step in stone dressing types of stones as per ISIspecification.

(k) Introduction to R.C.C. user, materials, properties and form work including bending of bar & construction reference to ISI, code.Reinforced bricks work. Ashlar masonry. Types of joint used in Ashlar such as chamfered beveled construction of stone steps withmoulded nosing classification of stone geological and chemical characteristics of good stone brief description of and use of

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granite basalt tap lime and sand stone slate late rite, gravel marble. Lifting appliances such as lifting tackles, skips, chain, Lewis etc.Preparation in use them. Step in preparing and moulding of stone preparation of sheet metal mould checking the mould precaution.Types of marble and constructional detail such as consolidation of fitting & setting n floor, stair, pillar, wall etc

(l) Coping method of construction of different form of coping, such as brick on edge, slabs, semi circular, triangular. Heathering throttingprojecting courses such as corbal cornice. Rules regarding over hand. Construction of attached piers, pillars and buttresses tumbling inpurpose bonding details method of construction reinforced brick work its necessity.

(m) Setting out and bonding details in wall circular in plan, use of profiles and trammel with RCC pre cast circular wall liningwith brick. Setting out and construction of circular gate pillars with brick and stone bending use of different types of materials such asbrick and tile concrete. Hollow block masonry laying of hollow block for wall, columns use of structural clay tile for partition pre castconcrete partition walls metal lathe partition, with post and planks foam concrete block partitions. Mixing laying compacting of RCCcuring thumb rule regarding percentage of reinforcement for lintels, beams slabs, columns necessity for hook and cranking shearreinforcement. Type of external and internal finishes such as rough cast pebble dash and stucco-materials used and method offinishing factor to be kept in view, local PWD specification on the subject.

(n) Stairs technical terms in connection with stair relationship between tread and rise type of stair according to materials and shape,construction details of brick, stone and RCC stairs. Spiral stairs with precast concrete steps form work and shuttering names of variousmember with sizes, distance of placing their removal precautions local PWD specification on the subject. Use of glazed tiles for wallfacing steps in fixing precaution necessity use of tiles in internal corners general precaution on finished job faulty workmanship andwaste of material resulting from unfinished pieces construction and expansion joint method of filling repair of cracks. Roof pitchedroof types, roof covering component part of roof. Theory of trussing , king & queen port trusses

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SPECIFIC SYLLABUS FOR MASON

1 ISI SPECIFICATIONDefinition. Uses

2 TERMITE TREATMENTTypes. Why and how it is done

3. TESTING OF BUILDING MATERIALSLaboratory test for brick, cement

4 ESTIMATIONTypes, Calculation and estimation all types of work

5 RE-INFORCED CEMENT CONCRETETypes of steel rods, Types of bending, Tools for bending and cutting

6 TO SET OUT CENTRE LINE FOR A BUILDING7 FLOORING

Parts of floor, Types of floor, Good characteristics8 CULVERTS

Types of culverts9 BRIDGES

Parts of bridge, Types of bridge10. ARCHES

Technical terms, Types of arches11 SHUTTERING

Types of shuttering12 CONCRETE TECHNOLOGY

Definition of concrete, Types of concrete, Stages in preparation of concrete, Concrete strength13 SPLITTING AND CUTTING OF STONE

Types of splitting, Types of polishing11

14 CIVIL ENGINEERING DRAWING

Definition, Types of drawing, Blue prints, Drawing scale15 STABILISED SOIL BLOCK MASONRY

Tools for soil block masonry, Method of moulding soil blocks16 HOLLOW BLOCK MASONRY

Methods of construction17 SEPTIC TANK18 MASON TOOLS

Type of mason tools and their uses19 BUILDING MATERIALS

Definition, Types of building materials and their uses, Good characteristics or properties20 CEMENT

Types, Ingredients of cement, Good characteristics of cement

21 SANDTypes, Good characteristics of sand

22 BRICKSTypes, Ingredients of bricks, Manufacturing of brick (process of manufacturing)Good characteristics of bricks

23 LIMETypes, Compressive strength of lime

24 TYPES OF MORTARSUses of mortar, Types of mortar, Procedure of mixing mortar, Good characteristics of mortar

25 BRICK MASONRYTools used in brick masonry, Bonds in brick masonry, Technical terms in brick masonryRules for bonding, Junction in brick masonry

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26 STONETypes of rocks, Good characteristics of stone, Types of quarrying, Types of stone masonryDressing of stone, Uses of stones

27 DAMP PREVENTION

Effects of dempness, Methods of damp prevent28 POINTING

Types of pointing, Methods of pointing29 PLASTERING

Types of plastering, Good characteristics of plastering30 RCC LINTEL

Method of casting rcc lintel31 METHOD OF FIXING DOORS AND WINDOWS

Method of fixing32 ROOF

Types of roofs, Good characteristics of roof33 COPING

Types, Uses34 RETAINING WALL

Types, How it is made35 FOUNDATION

Objects of foundation, Types of loads, Types of loads, Types of foundation, Remedial measures

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GENERAL SYLLABUS FOR CARPENTER AND JOINER

Ser Trade practical Trade theoryNo1. Familiarization with the workshop, sections and the Importance of the trade in the industrial development of the country.

general places, wood working sections and wood Subjects to be taught and the student of the proficiency to beworking machine ship. Introduction to the safety attended. Introduction to the general safety causes of the accidentrules in the shop floor and the firefighting and the remedies. Give some instruction related with the duties ofequipment Show different exercises /jobs done by the trainees, discipline recreational, medical facilities and otherthe trainees in the previous year batches etc. Show extracurricular activities of the institute. (All necessary guidance todifferent audio – visual and aids, library, show room be provided to the new comers to become familiar with the workingetc. of the industrial training institute system including stores procedures

2. Planning practice: Introduction to timber growth of the tree, cross-section of a trunkDemonstration and the users of the plans Setting of parts and the formation of and the functions. Identification of thethe plane, holding, planning technique. Planning timber.face side face edge mark use of marking gauge etc.testing of the of the accuracy flatness twist ness ofthe surface use. Use of straight edge, bench stop, trysquare, winding strips etc. try square, winding stripsetc. cross planning, edge planning etc. Grinding andsharpening of the lane blades

3 Chiseling practice Hand tools: continued and the different types of the chiselsDemonstration and the use of the different types of description tubes sizes, users, grinding sharpening honing etc.the chisels. Chiseling along the grain across the Workshop appliances: work bench, bench vice, bench hook, benchgrain of the vertical, horizontal etc. Grinding stop shooting board, mite board etc. types sizes, users etc.sharpening and the honing of the chisel.

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4 Joint practice:- demonstration and making framing Classification and grinding of timbers per ISI defects and diseasesjoints :- Halving joints trenching and house joints. in the timber, caused, remedies, hypes of the grains. Joiners:Mortise and tenon joints plain, haunched, stob Classification of joint groups names (framing, broadening and thetenon, fare face tenon, brindle joints etc. sharpening lighting) Frame joints:- Halving, trenching and the housing of theand setting of different types of raw joints, description, types of the uses. Mortise of the tenon joints

different types of the uses. Hand tools: Sharpening and the setting ofthe different types of the saws. Saw set, saw sharpening files etc.

5 Demonstration and make Dove—tail joints: Dovetail joints, description, types pin size, uses etc. Timber:stacking (vertical and horizontal) Moisture content in timber andits effect on timber moisture meter and oven method Characteristicsof wood Physical and mechanical properties of wood, qualities ofgood timber.

6 Broadening joints: Demonstration and make Broadening and lengthening joints, description, types, users.different types of broadening joints simple butt, Adhesives, type, uses etc. Hand tools:-Special saws, planes types,related butt pocket screw, glued butt, tongue and uses Timber:groove butt joints etc.

7 Lengthening joints:Different types of scarf joints Seasoning: Types, advantages, disadvantages etc. Holding andTable scarf, bevel scarf, tension scarf, etc. striking tools, Hammers, Mallets etc, Clamps, gash ramps, ‘T’ barA frame of different type of joints. Small article cramps etc.involving above joints may be made. Introductionon woodworking machines and workshop safety. Files: Types grades uses, car, and maintenance of hand tools.Acquaintance with machine parts, function andoperational techniques of all available woodworking machines. Demonstrate each operation ondifferent machine :- Band saw :- remove and refit ofband saw blades setting and grinding Operations :-Ripping making planks/scantling from a log. Cross-cutting, curves, cutting , beveling chamfering etc .

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Circular Saw :- Ripping cross cutting rebating , Introduction on wood working machine:grooving etc. Planning Machine :- Surfacing, thick- Descriptions, types, sizes, parts, functions operation and safetynessing chamfering, edging beveling etc, Machine precautions, care and maintenance oiling, greasing etc. to be exOperations Conditioned :- Wood Turning lathe :- pained in brief of the following machines:Use of turning tools, plain Turning taper turning and BandSawmachine.Circularsawmachines.PlanningTurning different articles- Chisel handles; table machines(thickness and surfaces Wood Turing Lathe with Turinglamp stand etc. Use of face plate, chuck etc. tools, Market form of timber-Terms conversion of timber-Method,

advantages and is advantages of each methods and users,

Drilling Machine: Use of straight shank drills, Wood working :- Machines continued :-tapershank drills, counter sinking bits etc. Introduction of wood working machine, descriptions types sizes,Grinding Machines :- Grinding of different types of parts, functions, operations and safely precautions, care andtools cutters materials for jobs. maintenance, Oiling, greasing etc. to be explained in brief of the

following machines, continued. (a) Drilling Machines (b) GrindingMachines (c) Mortise (d) Tenoning (e) Sander (f) Portable machine(g) Universal wood working Machine. Calculate of timber weightarea, volume etc

Use of special Saws :- Compass saw, frame saw, Hand Tools :- Special Saws :- Description, type size, use care andBow saw, fret saw etc, Demonstration and practice. maintenance, sharpening and setting of saws. Special planes :-Use of special planes :- Compass plane, Molding Compass saw frame saw, bow saw fret saw etc. Description, type,planes etc. Demonstration and practice. Making a size, use care and maintenance Timber :- Preservation timber :-small wall bracket. Prepare chalk box. Tea tray or Chemical treatment of Timber. Type, process etc. preservativesoffice Tray :- used in the aqua plant.Use of country drill, hand drill, ratchet brace, Brest Country drill, hand drill bit brace ratchet brace, breast drill-partsdrill. Use of different type drill bits, hand augur functions, sizes user in different places. Drill bits, type ,sizeslayout of a stool and make cutting list. Prepare a different uses. Calculation of timber required for stool. Preparestandard height. Taper legged stool as per lay out. cutting list from drawing (sewn size and finish size)Use of Adhesives.

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Demonstration and make layout of different Description of timbers used in furniture making work. :- Teakesalfurniture. Making notice board or display board . Deodar, etc. Other wood as available in the local market. Design ofUser hard board ply wood and insulation board. Furniture's for different purpose :- Bed room, dinning Hall, Library,Making a small rack or meat shelf. Office, Work-shop ,Class room , Kitchen ,Garden etc.

Manufacturing process of various boards and shut-like ply woodblock board laminated board hard board insulation board etc. anddescription, type market size, use selection of sheets and matchinggrade and color.

Manufactures a small table. Demonstration and use Nails and screw:- Types, sizes, and use , Nuts and tools, washers-of lock, hinges, hasp and stable etc. do. Lock , hinges and staple lower bolt etc other fittings:- Type sizes

and uses.Making a small exercise and of Carving tools and Properties of wood. Preparation bill of materials and simpletheir sharpening. estimation.Preparation of surface use too-thing plane for knoty Method of preparation of surface for straining tools and equipmentor interlocked cross grained timber, scraping, sand required. Sand paper , types, grades finish and uses. Preparation ofpapering etc. Preparation of putty and use. putty and use. Staining:- Type, process , methods and stainingPreparation strain and application on finished materials. Timber:- Different staining method applied for differentsurface. timber.Varnishing on finished surface :- Furniture Varnish:- type and use. French police, wax police, types and uses.polishing:- Demonstration hoe to make French Dowel: Types Size, in pattern making workpolice. Use of French police and wax police:- Re-move the police and Repolishing old furniture.Marking and Making patterns with self core and Types of core and core prints Different use of core and core prints.with core prints. Preparecore box and pattern. Coring the pattern to its ‘color code’ as per ISI specification Use of paints on pattern core,various position:- (a) Casting position, core box, core prints etc. Estimate volume of wood and other

(b) Machining position core print. Painting the requirement for pattern making box. pattern, core box etc. As per I.S.I. specifications.

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Safety Precaution Making tools:-Use of steel rule, General safety in fitting shop. Marking tools:- Type, size, use-core 7square, scriber, dividers, compass calipers etc. Use maintenance of tools:- Steel rule, square, scriber, dividers compass,of Marking table, marking block etc. Use of hand calipers, and other tools. Making table, marking block etc.tools:- Hacksaw, punch hammer cold different types description, size use etc. Hack saw punch hammer coldchisel filesfiles. Operations:- Chipping, filling etc. same basic etc. type size, use etc. Use of fitting vice clamps. Type of drill bits,exercise:- Making square block drilling counter- and counsers ink bits tap in simple work. Type of hanging plates,sinking etc. Use of taps and dies. Grinding of cold corner plate, clamps , angles plates etc. Used in carpentry work.chisels punch, drill bits etc. Marking and making Type of Nut, bolt washer, machine screw, etc.hanging plate corner, making name plate differenttypes of clamps and angle plate used for woodenfurniture. Use of nut, bolts, washer, machine screwsetc.Use of common hand tools and related with sheet- Common sheet metal tools:- Description, type, size and etc. ReadingMetal Works:- Steel rule square, snips, sheet-metal of development drawing of simple job system of layout. Square,mallets punch, hammer stakes etc. Development cylinder, cone, etc. Marking and making template for patternsfrom drawing and able to make layout of simple making carpentry work. Shearing punching folding bending etc.pattern a) Parallel line method Redial line method Basic principal of simple and soldering , brazing and weldingCutting proper thin sheets folding the sheets as perdrawings. Marking and making simple exercise.Punching making holes, washers, etc. Foldingbending sheets at different angles. Fitting aluminumchannel for sliding door. Top or rack. BendingE.R.W. and aluminum channel for furniture .Simplesoldering brazing and Welding may be done.

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SPECIFIC SYLLABUS FOR CORPENTER AND JOINER

Ser SubjectNo1 TIMBER TECHNOLOGY

Advantage of timber, Classification of timber, Selection of timber. Softwood and hard wood Different betweenhardwood and softwood

2 READING AND DRAWING BLUE PRINTInto Of Blue Print And Azo Print,\difference Method of taking blue print and azo print, drawing and making ofsketches, uses of blue print, Carpenter applies to building const

3 CARPENTER APPLICATION TO BUILDING CONSTConstruction of door frame, Construction of window frame, Construction of king post and trusses, Construction ofqueen post trusses, Construction of various size of roofs and Construction of doors/shutters

4 SEASONING OF TIMBERType of seasoning, Air seasoning ,Water seasoning ,Steam seasoning. Advantage and disadvantage of seasoning

5 Type of preservation ,Use of preservation Materials/modern use of timber for preservation6 JOINTS AND ITS USES

Types Of Joints ,Lengthening Joints, Breathing Joints and Angering Joints7 DEFFECTS IN TIMBER

Type of defects ,natural defects and artificial defects8 SHUTTERING AND CENTRING: Type of shuttering ,Construction of flat shuttering and Construction of beam

shuttering9 FALS CELLING AND WALL PANNALING : Types of false Celling

10 WOOD AND TRUESS : Type Of Truss ,King Post tress. Queen Post Trues , Estimation Of Timber For Trues11 WOOD ROOFS : Type Of Roofs ,Lean To Roofs, Double Lean Roofs ,Couple Roofs, Close Couple Roofs, Color

Roofs and Double Color Roofs12 WOODEN FLOORING : Type Of Flooring, Single Layer Flooring and Double Layer Flooring

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13 PLYWOOD AND SUN MICA MODERN MATERIAL

Type Of Plywood ,Classification Of Plywood, Manufacture Of Plywood, Advantage Of Plywood ,Type Of Sun mica And Use Of Sun mica ,Modern Materials And Their Uses

14 JOINERS AND LOCKERS : Type Of Lockers, Internal Locks and External Locks

15 FURNITURE MAKINGS

Making Chair With Arms, Chair without Arms, Bench , Desk, Table Without Draw, Table With Draw, Book Case, Alamirah, Book Rack, Box, Black Board With Essal

16 POLISHING AND VARNISHINGConstituents Of Oil Paints, Properties Of a Good Paint, Type Of Paints, Preparation Of Paints Varnish and Polish

17 WOOD WORKING MACHINE

Wood Turning Lathe Machine ,Circular Saw Machine, Band Saw (Vertical), Band Saw (Horizontal), Thicnessing and Planning Gridding, Attachments, Surface planning Machine

18 USE OF MODERN POWER TOOLS

Mitter Cutting Machine, Chain Saw Machine, Power Screw Driver, Jig Saw Machine, Repro Cutting Machine and Electric Planner

19 ESTIMATION

Estimation Of Round Timber, Estimation Of Roof And Trusses ,Estimation Of Various Furniture and Estimation Of Scandalizing

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GENERAL SYLLABUS OF PAINTER AND DECORATOR

Ser Practical Work Trade theoryNo1 INDUCTION TRAINING

Familiarisation with the workshop. –importance of the Importance of safety & general precaution observed in the Instt.Trade trg.-Machinery used In the trade-type of work & In the section-Iportance Of the trade on the development ofdone by trainees in the Instt -Type of jobs made by the Industrial Economy of the country. What is related instructionstrainees in the trade introduction to safety including fire subjects to be taught, achievements to be made recreational,fighting equipments and their uses etc. medical facilities and other extra curricular activities of the

Institute (All necessary guidance to be provided to the newcomers to become familiar with the working of IndustrialTraining Institute system including stores procedures etc.)

Importance of the allied trades- types of work done by Related instructions under allied trade, subjects to be taught &trainee in allied trades- Induction of practical in allied their importance in the trade.trade & their importance.

2ALLIED TRADE CARPENTER:Marking out for carpentry work. Use of carpenters basic Safety precautions, descriptions, uses & care of hand tools, theirhand tools for simple operation viz. Sawing, plaing, names, materials from which made & their uses. Grinding of toolschiselling, drilling Etc. Grinding of tools. and precaution to be taken.Making simple carpentry joints, used in door, windows, Types of woods their description and use common defects intimber-floors, panels, wooden partitions etc. timber and their effects.Use of jointing devices - nails, screws, nuts, bolts & Common joints their description & use. Use of nails, screwsdowels joints by wooden filling by glue. hinges, dowels etc. Glue its specification, preparation of

compounding and their application.Planing & surface preparation of wood for varnishing & Use of planer, different types & their functions.polishing.

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ACHIEVEMENTS

Should be able to:- Use carpenter hand tools. Make simple carpentry joints. Uses suitable jointing devices. Identify differenttypes of timbers.ALLIED TRADE-SHEETMETAL:Importance of skills involved. Use of simple hand tools Introduction to the trade. Safety precaution to be observed.such as mallets scriber, steel rule, ships, groover etc. Common hand tools used for sheet metals and definition,Use of ferrous sheet metals fir the following operations description, function and uses.marking, cutting, bending, folding. Development ofsurfaces from blue prints.Joining of simple sheet metals of different gauges by Different types and uses of joints employed in sheet metal work.simple self secured joints. Joining sheet metal by soft Description of common machines and equipment used in sheetsoldering. Joining of sheet metal by brazing. metal. Brief description of brazing & soldering.To familiarise with machinery & equipment & the Sheet metal wire gauge, equivalent inch. & mm., Sizes of standarddifferent types of containers & practice in making wire gauges. Metals commonly rolled into sheets such as tinplatesarticles such as trays, cylinders & cones. , galvanised sheets, iron sheets, copper, brass sheets, aluminium

sheets etc brief description of physical properties of the above3 ACHIEVEMENTS: Should be able to:- (a) Use sheet metal hand tool & equipment (b). identify various types of sheet

metals used in industry (c) Make joints by soldering & brazing. (d) Make simple sheet metal article like, tray cylinders,cones etc

4 ALLIED TRADEPlumbing Plumber tools & their uses. Jointing stone- Introduction to the trade. Safety precautions and elementary firstware sockets pipes with cement mortar & cast iron aid. Plumbers hand tools description & use. Description onpipes running, with lead & caulking. Erecting erecting rain water & drainage piping system including installationwashbasins. Erecting simple sanitary fittings. of sanitary & water supply fittings.Joining of pipes of different materials & of different Description of different types of pipes & their uses such asdiameter .Use of different type of binding material for galvanised pipes, lead pipes, aluminium pipes, Brass pipes, plasticleakage. & synthetic pipes etc.

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5 ACHIEVEMENTSShould be able to:-(a) Use plumber’s hand tools. (b) Identify different types of pipe and pipe fitting sanitary installations.6ALLIED TRADEELECTRICIAN :Practice in identifying series and parallelcircuits Introduction to the trade. Safety precautions and elementary firstdifferent system of wiring , fixing & connecting aid treatment for electric shocks, burns etc. Elementaryappliance for domestic & industrials lighting. electricity. General idea of supply system. Electric fitting, system

of wiring. Wiring installation for domestic & industrial lighting.To familiarise with the electrical wires viz. V.I.R.,CTS General idea of conduit pipe or synthetic pipe wiring & itsCables etc. and electrical fitting of panel board, switch accessories I.E .Rules. Description of electrical wiring materialsboard, joint boxes, conduit pipe wiring, tube lamp used for domestic purpose. Brief description of various electricalfifing, pump and motor installations. equipment used in industries viz. Generators, Motors,

Transformers, Starters etc. & their uses.7 ACHIEVEMENTS:

Should be able to:-(a) Use electrical hand tools. (b) Identify different types of wiring & electrical installations.(c) Take necessary safety precautions per I.E. Rules.

8 ALLIED TRADE –Machine shop : Basic hand tools and their uses. Safety precautions for the trade. Brief description of differentHandling practice of different hand tools. types of and tools and their functions.Identification of different machine tools, their Brief description of various machine tools & accessories & theircomponents, functions and uses. uses

9 ACHIEVEMENTS:Should be able to:- (a) Use different types of simple hand tools used in machine shop. (b) Identify different types ofmachine tools and their accessories.

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10 MAIN TRADE TRAINING:

Preparing of surfaces on wood by cleaning, Painter hand tools, brushes of various sizes, diamond glazier, stoppingrubbing down, knotting, stopping, filling, knife, scrapers, platteknife, chisel knife, shave hook plumb line, liningartificial wood staining & graning. tool, rule file etc. –their description, use care & maintenance.Putty preparation, mixing of putty-different Blow lamp-its use, care and maintenance. Putty definition, types, uses.process of making, use of putty on different Method of mixing & its different system of application.wooden surfaces.Finishing, varnishing and polishing of wooden Varnishes-gold sizes, spur varnish, synthetic varnish. Preparation offurniture such as chair, table almirahs, trays etc. different types of varnishes, resion varnish, synthetic varnishes, copalboth old & new furniture. varnish etc. Pigments & extenders. Oil, driers, resings, solvents &

thinners. Description of each of the items, classification & uses.Preparing of surfaces on wood for varnishing, Varnishes-Method of preparation-Different types-classification and theirfinishing, polishing of doors, windows, panels, application on woods.partitions of rooms, wooden boxes etc.

11 ACHIEVEMENTS: Should be able to:- (a) Prepare wooden surface s for varnishing. (b) Prepare and use putty.(c) Preparevarnish and use the same.Metal pre-treatment such as scraping, rubbing by Corrosion-causes of corrosion, effect of atmosphere in different places.emery cloth, wire brushes, buffing etc.Metal pre-treatment such as pickling, Corrosion on different metals both ferrous and non-ferrous- factorsphosphatising. Sand blasting etc. controlling corrosion test atmospheric, water, soil etc. –Protection

against.Preparing of surfaces for primary coat of different Brushes-description, sizes & uses. Method of application, process formetals, practicing by brushes of various coating different metals. precaution, care and maintenance.sizessetting and application practice.Finishing painting by brushes on the metal Painter’s equipments ladder- step scaffolding trestle buckets etc. Theirsurfaces like trays, boxes, containers, tables, description & use.chairs etc.

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Metal pre-treatment such as pickling, Corrosion-its effect & types methods to prevent orrosin, purpose ofphosphatising, sand and shot blasting, buffing, meta pre- treatment, description of various method and field ofwire brushing etc. application.Primary colours, colour blendings by mixing of Paint-definition, classification, & uses. Method if selection, applicationvarious ingredients in different colours for brush preparation, techniques. Various types. Their purposes and its effect onpainting & spray painting. paints.Printing by brushes of Wooden furniture such as Painter’s equipment such As-lader, step scaffold- Ing, trestle, bucketsChairs, tables, trays, almirahs, racks, boards, etc., Their description & uses. Mixing of paint, tools & Equipment usedpanels etc. for mix- Ing-description, uses With safety measures. Nitrocellulose /

shellac Lacquers for wood-prob- Lems associated with painting ofdifferent Types of wood.

Painting by brushing of cast iron pipe, steel pipe Basic knowledge of symbol of different pipe lines such as gas, steam,and galvanised pipes, lead pipes, aluminium water, oil, chemicals etc. Precaution against air polluting. Application ofpipes, synthetic pipes etc. METHOD PAINTING standard paints approved by I.S.I.Different types of pipe lines such as hot and coldwater, liquid & gas chemicals and oil, steam pipelines etc.

12 ACHIEVEMENTS: The Trainees should be able to:- (a) Identify corroded parts and know methods of corrosionprevention. (b) Know the pre treatment process and handle the tools & equipment. (c) Mix various types of paints toproduce different colours. (d) Use various types painting brushes. (e) Paint different wooden and metal surfaces. (f)Identify different types of pipe lines & paint them.Practice on metal surfaces with the help of spray Description of various spray painting plants & equipment, method ofpainting plants with compressed air. construction their fields of application, safety precaution etc.Practice in painting by dipping the metal surfaces, Roller coating machine dipping by hand & mechanical devices ,like trays, boxes, containers, castings frames, different types of ovens, their construction working principles, field ofgarden benches etc. application, safety precaution.

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13 ACHIEVEMENTS:The Trainees should be able to: -

(a) Handle spray-painting equipment. (b) Paint wooden and metal surfaces by spray painting process (c) Use hand tools and mechanical devices for dipping (d) Paint various metal surfaces by dipping process

Preparing surfaces of walls & ceiling, cleaning Description of bonds for plastering walls. Techniques of constructingrough surfaces for distempering. Practice in use of walls. Methods of erecting scaffolding. Purpose of cleaning wallsnail brushes, iron hit, chiselling, rubbing by emery surfaces & their effects & processes of cleaning, different methods of& brushes etc. cleaning, its description, precautions and uses.Mixing paints & colour making. Distempering Dry distemper, cement colour for floor, cement paint, lime colourwalls, matching colours for ceiling and walls , making process for distempering & cement paints, precaution andrelief painting and texturing of walls and ceiling. application process.Methodof making scaffolding.Painting of walls with oil colours. Preparing wall The methods employed in preparing surfaces for oil painting of wallfor oil paints, mixing of paints. various painting faults and their remedies. Method of wall painting

with oil colour paint. Emulsion paints for buildingsPainting of walls with oil colour. Mixing paints & The method employed in preparing various oil paints. Remedies of atcolour making. Painting walls & ceiling. morphemic corrosion, calculation of the amount of paints needed for

the amount of paints needed for the jobs.Painting of walls with oiled colour of residential Painter’s equipments classification, function & their uses- principles ofhouse, colouring of door & windows fittings, spray gun painting. Method of application and precautions analysis ofelectrical fittings, water supply pipe lines house rates for simple items of works. Schedule of rates specification .drainage sanitary fittings etc.Paintings with oil colour, water colour of a Buildings painting by spray gun and brushes, difference – specificbuildings, office buildings, iti workshop building application & their defects & remedies. Different colour used,inside & outside fittings including sanitary selection of paints for different types of fitting, electrical, waterdrainage water supply , gas pipes etc. supply, sanitary & drainage line

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14 ACHIEVEMENTS:The Trainees should be able to: - (a) Prepare wall surfaces for distempering and painting.

(b) Mix paint for wall painting. (c) Paint wall of residential and workshop buildings. (d) Paint sanitary, fittings electrical fittings, pipefittings, door and windows fitting including wooden fittings

Sign painting practice in freehand sketching for Methods of stencilling special types of stencils. Care of stencils.geometrical shapes, human figures, animal Drawing instruments used in lettering use of tsquare & drawingfigures and natural scenes with black & white by instruments used in lettering use of T-square & drawing board,pencil & colours (both) cutting stencils of gothic method employed, recautions to be taken lettering description, typesletters & roman letters, lettering different types of & their uses, common practicelettering roman, gohic, architectural, ornamentaland freehand. Cutting ornamental stencils incardboard lettering practice on differentlanguages of at least 3 languages.Painting letters & figures of different types, Conception of colour primary secondary & tertiary. Definitionsignals name board, advertisement etc. of colour, terms such as tint, shade, hue, tone monochromic, warm

colours, glossary of terms for paints &enamels their natureconstituents of paints & method of manufacture. Different types ofpaints as primer surfaces, under coats, full gloss paintand enamels.

Sign board painting in deferent media, chart, Method of mixing powders pigments deferent types proportion andposter festoon, banner, models etc. Use of hand colour making. Linseed oil, turpentine oil and varnish- theirmade paint (powder mixing) Ready-made enamel function and its properties- application of mixing paint.paint, atercolour.Painting of walls system of lay out- Painting of walls-Layout process- types- Use of paint. CombinationAdvertisement, Industrial and commercial of all types. Method of evaluating the job works, estimating andpainting. Layout of painting with combination costing. Preservation of painted articles, posters etc. General idea ofcolouring viz. Cinema posters Including scenery, commercial artist definition activities.lettering and portrait).

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15 ACHIEVEMENTS:The Trainees should be able to: - (a) Prepares Letters and figures of deferent types and stencil cut on paper and board.

(b) Paint letters & figures of different types. (c) Paint posters, charts, banners, festoons, signboard model etc. (d) Paint wall scenery, advertisement, cinema posters etc.Preparation of pigment with oil, driers, resins, Pigment, definition, types of pigments, properties of pigmentsetc. Practice in the mixing and matching of manufacturing processes, their different types and uses. Applicationcolours, coloured objects and materials in both oil of oil driers, resins etc. & their purpose, colour pigments, matching& water medium. of colours in both oil and water medium.Testing of different paints and varnishes for Method of testing paints and varnishes,special gravity weight palter viscosity, hardnessgloss and finish, adhesion, flexibility & dryingtime.Stove enamelling of sheet mental & cast iron Enamel is air drying & staving. Testing of oil strainers, dryarticles such as cycle parts , fun parts Etc. pigments, volatile paints thinners, viscosity drying gloss finish,

weight per litre, flexibility & adhesionNovelty finishes both air drying & solving of Process of pre-treatment of metal, surfaces. Standard colour codedifferent articles such as fans, type writers, ovens practices as per classification. Process of painting different type ofetc. machine tools, equipment, spare parts etc.Repairs of painting defects, preservation of Treatment of various defects arising while painting and theirbleeding, blistering, blooming chalking remedies, common coating failures, causes and remedies such asdecolourisation, fading, lifting, chalking, cracking lifting, checking, creaking, wrinkling etc.wrinkling, flaking, sealing, peeling off, runs &sags blistering and peeling, pine-holding, orangepeeling, blushing, missing etc.Practice on silk screen painting in deferent media Description of silk screen painting. Preparation of urface prior tosuch as festoon, posters etc. the application of textures. Various process of painting of silk

screen. Precaution during painting.28

Furniture description- job work –decoration of Deferent colour used, shades and their effects procedures of decoration

new furniture such as book shelf, dressing table, etc. Patching work, cleaning the various surfaces curved, roundjobwork decoration of old furniture dining room ornamental grills etc. Methods of work applied for various paintingdressing room, kitchen room, toilet room etc. surface, instruments used in deferent position for cleaning and painting.

Precaution for colours painting in same parallelsurface.

16 ACHIEVEMENTS:The Trainees should be able to: - (a) Remove paints; prepare surfaces & paint machine tools & equipment etc. (b) Repair painting defects. (c) Repair silkscreen painting. (d) Repair job work decoration of new & old furniture etc.Spray painting in deferent surface like corners, Spray painting equipment, spray-gun deferent types,methods ofround parallel, curved surface, angles, spraying techniques on various surface. Precaution in holding spray-gunrectangular, cone, cylinders, square, adjustment & spraying stroke.of spray gun stroke & holding spray-gun etc. formultipurpose work.Practice of painting safety colour code on Various colour codes & identification of pipe lines as per international &deferent symbolic articles &identification of pipe Indian standard.lines as per international & Indian standardSpray painting with compressed air atomisation, Various types of spray guns and their accessories used in industry theirPractice in deferent types of sprayguns wiz maintenance, techniques of their use safety precautions.externally fed spray-gun section, pressure &gravity feed guns, catalyst spray guns withexternal mixing of catalyst & resin-theirapplication.Practice of airless & electrostatic spraying such Airless & electrostatic spraying – description, safety precaution.as Hydraulic Airless spraying, electrostatic Comparison between air & Hydraulically operated guns.spraying – Rustburg No.1 process and No.2electrostatic hand guns. Rustburg electro-air gun,stat air gun, Rustburg electro- Hydraulic gun.

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Practice on Rustburg electrostatic blade coater, high tension Rustburg electrostatic blade coater- description, its use. supplies for electrostatic spraying, handling of electromagnetic Paints used on electrostatic spraying deferent types of generators . safety devise in electrostatic spraying, application paint & mixing procedures. of electrostatic spraying. Handling of paint for electrostaticspraying.

17 ACHIEVEMENTS:The Trainees should be able to: - (a) Do spray painting in different surfaces like corner, round, curved cylinder etc. (b). Paint safety colour codes as per International & Indian Standards. (c) Identify pipelines as per International & Indian Standards. (d) Do spray painting with different types of spray guns. (e) Handle airless and electrostatic spraying, Rausburg electrostatic bladecoater.Practice on deferent types of spray booths such as simple Different types of spray booths-system of inlet & outlet ofcabinet booth, back extract, wet booth etc. for spray painting of the booths,various parts stack cleaning, spray booth water treatment,handling paint sludge, booth cleaning.Spray painting on machines & cast surfaces finishing of iron Different type of pretreatment processes cleaning of thecasting pre-treatment for removals of paints and surface surfaces. Method of spraying on various ferrous &treatment-Fettling degreasing-solvent wiping-Grease burning – nonferrous castings, sheet metal containers. Use of higherremoval of scale. Finishing priming – puttying and filing end performance coatings like chlorinated rubber & epoxysurfacing, finishing coats. Practice on other types of machine paints.castings, nonferrous castings, sheet metal finishing etc.Spray painting on Car body- finishing – pretreatment process , Method and application processes of car body finishingprimer, surfaces staving , wet sanding, synthetic finishing various types of systems of spray painting and their effectcellulose finishing, acrylic finishes (thermo – setting) finishing on metal surfaces. Synthetic, cellulose & acrylic paintssheet metal components etc. spray painting on scooters and and finishing.motor cycles including pretreatment processes.Spray painting practices on refrigerator & domestic appliances – Staving , methods of heat transfer, time temperaturepre-treatment of surfaces-priming- finishing coats. Refrigerator relation in a staving oven. General idea of oven design andliner finishing their classification. Safety precautions in use of ovens.

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18 ACHIEVEMENTS:The Trainees should be able to: - (a) Do spray painting on different types of booths. (b) Do spray painting on machine and cast

surfaces. (c) Do spray painting of car, scooter and motorcycle bodies and their components. (d) Do painting of Refrigeratorand domestic applications.Dismantling assembling & fitting of painting and General idea of ISI specifications on paints & varnishes. Function ofvarnish equipment and accessories and their different types of fire fighting equipment, safety precautions.routine maintenance. Handling practice of firefighting equipment & its safety precautions.Practice in storage of paints handling & storage System of storing storage of paints & lacquers, solvents & thinners,of materials, conveying, lifting & weighing. painter’s tools, including spray painting equipment etc. Maintenance ofSystematic arrangement for keeping paint store records.containers.Revision practice of varnishing of wooden Methods of estimating labour, materials & costing procedures forsurfaces, painting by brushing , painting of walls painting & varnishing , preparation of work schedules.and metal surfaces, painting of letters and figures,spray painting.

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SPECIFIC SYLLABUS FOR PAINTER AND DECORATOR

Ser No Subject1 SIMPLE PLANE GEOMETRY

Definition : Point, Line, Stright Line, vetrical line, oblique line, zig-zag line, curyed line, parallel line.2 ANGLE

Definition:Rectangle, Acute angle, obtuse angle, straight angle, Reflex angle.3 CLASSIFICATION OF TRIANGLES

Definition: Scalene Triangle, Isosceles Triangle, Equilateral Triangle4 PREPARATION OF SURFACE

Types of surface: Metal surface, Wall surface, Wood surface.Types of Preparation: Old surface preparation, New surface preparation.

5 DISTEMPERType of distemper: Dry Distemper, Oil Bound Distemper, Snowcem.

6 PAINTS & THEIR USESType of paints: Oil paint, Enamel paint, Deco paint, Base paint, Epoxy paint.

7 TYPES OF ENGLISH & HINDI LETTERSType of Letters: Gothic Letter, Roman Letter, Italic Letter, Condenced Letter.

8 DIFFERENT TYPE OF SPACETypes of Space: Full Space, Half space, Nil Space.

9 KINDS OF POLISHFive type of polish:French polish, Wax polish, Mension polish, Lacqure polish, Teflon coating.

10 KINDS OF VARNISHFour type of varnish: Synthetic varnish, Water varnish, Copal varnish, Melamyne polish.

11 PAINTING DEFECTSDefinition: Run Down, Brush Mark, Dry Spary.

12 APPLICATION PAINTINGDefinition: Brush Painting, Spray Painting, Roller Painting.

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13 DECO PAINT PROCESS14 ENLARGEMENT15 COLOUR COMINATION AND CLASSIFICATION : Primary colour, Secondary colour, Teritiry colour, Neutral colour.

16 BUILDING ESTIMATION17 MAKE A STENCIL18 GLAZING TOOLS

Three type of Glazing tools: Stecil cutter, putty knife, diamond glazer.19 GLASS CUTTING20 TEXTURE PAINT21 GLASS PAINTING22 VISCOSITY23 EMULSION PAINT24 TOUCH WOOD

25 DIFFERENT TYPE OF PUTTY Two type of putty: Soft putty, Hard putty.26 RUBBING COMPAUND27 CAR PACH28 DIFFERENT TYPE OF THINNER Definition: G P Thinner, N C Thinner, Q D Thinner.29 DIFFERENT TYPE OF PRIMER Definition: Wood Primer, Metal Primer, Cement Primer.30 BLOW LAMP31 PAINT REMOVER32 CAUSTIC SODA33 P O P34 BLACK BOARD PAINT35 TYPE OF BRUSH Dusting Brush, Round Brush, Flat Brush, Stencil Brush.

36 Painter tools37 Painting tools

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GENERAL SYLLABUS FOR SURVEYOR AND DRAUGHTSMAN

Ser SubjectNo

1. CONSTRUCTION TECHNOLOGY(a) Determine fineness of cement using

(i) Dry blank sieving(ii) Blaine’s air permeability method.

(b) Determine the standard consistency, initial and final setting time of cement sample using Vicat’s apparatus.(c) To determine the soundness of given sample of cement.(d) To determine the compressive strength of cement sample.(e) To determine the specific gravity and water absorption of coarse aggregate.(f) To determine the fineness modulus and particle size distribution of course, fine, and all in aggregates(g) To determine the percentage bulking of a fine aggregate sample.(h) To determine consistency of freshly mixed concrete of given proportion by slump test.(j) To determine the workability of freshly mixed concrete of given proportion by Compact‐on factor test.

(k) To determine the cube strength and cylinder strength of concrete of given proportion and given water cement ratio.(l) To determine the water absorption and porosity of given stone sample.(m) To determine the compressive strength of a stone sample.(n) To determine the water absorption of burnt clay bricks.(o) To determine the compressive strength of burnt clay bricks.

2 REMOTE SENSING AND GIS

(a) Remote Sensing: Elements involved in remote sensing, electromagnetic spectrum, Energy resources, energy interactions with earth surface features and atmosphere, resolution, sensors and satellites visual interpretation techniques, converging evidence, interpretation for terrain evaluation, spectral properties of water bodies, digital data products and analysis.

(b) Geographic Information System: spatial databases and database management systems, coordinate systems and georeferencing, spatial analysis, statistical modeling, interpolation methods, Application of digital elevation models, case studies on use of GIS selected from various civil engineering areas, projects of small GIS modules.

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3 CONSTRUCTION TECHNOLOGY(a) Building materials: Classification and requirements of good stone and brick, Brick manufacturing, harmful ingredients,

testing, constituent of a good brick earth, lime, manufacturing, field‐testing, artificial hydraulic lime; Timber: classification, structure, seasoning, defects ; Paints: Constituents, types, characteristics of varnishes.

(b) Concrete technology: Cement: Composition, manufacture, field‐testing, storage; Cement concrete; workability, durability, characteristic strength, physical tests, Concrete Mix design.

(c) Building construction: Stone masonry: safe permissible loads, brick masonry: bonds, laying, reinforced brick work,defects, glass block masonry, Partition: Non load bearing, brick, clay block, timber and glass, cavity walls; Dampness: sources,effects, prevention, materials used, Roof types, Floor type: brick, cement concrete, terrazzo, mosaic, tiled, doors and windows.

(d) Construction equipment: Selection , bulldozer, dumpers, trenchers, excavators, hoe, hoists, graders, piling hammers, pumps, compressors, bitumen mix plant, rollers, clam shell, aggregate production techniques, crushers.

(e) To determine the difference in elevation of two given points.(f) Profile levelling and cross sectioning of a given route.(g) To measure the horizontal angle by the method of reiteration and repetition, theodolite traversing and error adjustment.(h) To prepare the contour map of an area by the method of radial lines.(j) Determination of elevation of top of tower using theodolite(k) Tacheometric constant.(l) Determination of height and distance using Stadia tacheometry(m) Plane tabling by the method of radiation and intersection.(n) Solution of Three point problem in plane tabling(o) Setting out of simple circular curve by offsets from long chord and by successive bisection of long chord.(p) Setting out of simple circular curve by radial and perpendicular offsets.(q) Setting out of simple circular curve by one theodolite and by two theodolite method.(r) Use of total station.

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(s) Basics of surveying: Geoids and reference spheroids, coordinate systems, plane and geodetic surveys, methods of location of a point, errors in measurements, surveying instruments, topographic maps, map layout.(t) Linear measurements: Direct and indirect methods, Chain and tape measurements, Optical methods‐ tacheometers, sub tense bar, Electronic methods‐ EDMs, total stations. 3. Leveling: Methods of height determination, levels and staves, booking and reduction of data, classification and permissible closing error, profile leveling and cross sectioning, errors, reciprocal leveling. Contours‐ characteristics, uses and methods of contouring.(u) Measurement of directions: Bearings and angles, compass surveying, magnetic bearings, declination,

local attraction errors and adjustments, theodolites‐ types, uses, methods of observation and booking of data.(w) Traversing Computations and Adjustments: Compass and Theodolite traverses, balancing of traverses, computation of coordinates, omitted measurements.(x) Plane tabling: Accessories, orientation and resection, methods, three point problem and solutions, errors in plane tabling.(z) Project surveys: Engineering project surveys, stages of survey work, setting out of worksbuildings and simple circular curves.

4 DETERMINATE STRUCTURES(a) Classification and types of structures, Type of Loads, (b) Simple Stresses and strains: Hooke’s law, stress strain relationship, Elastic constants and their relations, Thermal stresses, (c) Shear forces and bending moments in beams and SFD and BMD, (d) Stresses in beams: Direct, Bending, shear and torsion, (e) Principal stresses and strains: Mohr’s circle and ellipse of stresses and strains, (f) Deflections in beams ‐ Double integration, Macaulay’s method, moment area, conjugate beam, (g) Principle of vitual work ‐ Castigliano’s first theorems, unit load method

5 CIVIL ENGINEERING MATERIALS AND BUILDING CONSTRUCTION(a) Building materials: Stones: Classification, requirements of good materials, Querying of stones, common building stones.

Bricks: Classification of bricks‐constituent of a good brick earth, harmful ingredients, manufacturing of bricks, testing of bricks.Tiles, Terra ‐ cotta: Manufacturing of tiles and terra‐cotta, types of terra‐cotta, uses of terra cotta. Lime: Classification,manufactures of lime, artificial hydraulic lime, pozzuolana, field‐testing of lime. Cements: Composition, manufactures ofPortland cement, field‐testing of cement, special types of cements, storage of cement. Steel: Types of steel, marketable forms,

stress‐ strain behaviour. Cement concrete: Various constituents, preparation and properties of concrete in fresh state, factors affecting workability, durability and strength, characteristic strength, stress‐ strain behaviour, acceptance criteria, mix‐ design and physical tests. Timber: Classification of timber, structure of timber, seasoning of timber, defects in timber, important Indian timbers. Paints and varnishes: Constituents of paints, types of paints, types, constituents and characteristics of varnishes, miscellaneous.

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(b) Introduction to polymers: Polymetric materials, PVC, Polyester, HDPE, CDPE etc. Classification, properties and applications in civil engineering. 2. Building Construction: Brick and stone masonry: Various terms used, types, tools used, bonds in brick work, dressing of stones, applications for lifting stones. Partition and cavity walls: Types of non bearing partition‐ brick partitions, clay block partitions, timber partitions and glass partitions, construction of a masonry cavity walls. Damp prevention: Sources of dampness, effects of dampness, prevention of dampness, materials used in damp proofing course. Roofs: Types, terms used in sloping roof, king post truss, queen post truss, simple steel roof trusses. Floors: Components of floor, brick floors, cement concretefloors, terrazzo flooring, mosaic floorings, tiled flooring. Doors and Windows: Locations, sizes general types of door movement, various types of doors and windows.

6 THEORY OF STRUCTURES

(a) Introduction: Classification of structures, equations of equilibrium, stability, static and kinematics indeterminacies, principleof superposition.

(b) Slopes and deflections in determinate beams and frames: Double integration, Macaulay’s moment area and conjugate beammethods, deflection from strain energy, Castigliano’s theorem and its applications, unit load method, deflection of pin‐jointed frames, Maxwell’s reciprocal theorem.

(c) Moving loads and influence lines: Analysis of statically determinate structures subjected to moving loads, calculation ofmaximum and absolute maximum B.M. and S.F., Influence line Diagram for reaction, S.F. and B.M. in beams trusses and 3‐hinged arches.

(d) Analysis of indeterminate beams and frames: Force and displacement approaches in analysis of indeterminate structures, Method of consistent deformation, principle of minimum strain energy, slope deflection method, moment distribution method, Muller‐Breslau Principle and analysis of indeterminate pin jointed frames.

(e) Plastic analysis: Introduction, plastic hinge concept, plastic modulus, shape factor, upper and lower hound theorems,collapse mechanisms, combined mechanism, plastic analysis of beams and portal frames by equilibrium andmechanism methods.

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7 SOIL MECHANICS

(a) Introduction: Definition of soil, rock, soil mechanics and foundation engineering, soil formation, soil structure, soil map of India.

(b) Soil properties: Basic definitions, phase diagram, water content, specific gravity, void ratio, porosity, unit weight, weight volume relationships, index properties of soil and their determination, classification of soils, degree of saturation, density index.

(c)Permeability and seepage : Darcy’s law and its validity, seepage velocity, discharge velocity, constant and variable head permea‐meter, pumping in and out tests, permeability of stratified soils, factors affecting permeability, Laplace’s equation, flow potential flow net and its properties, different methods of drawing flownets, seepage pressure, quick sand, exit gradient, piping, design of filter, principle of total and effective stresses, capillarity conditions in soil, effective and pore pressures.

(d) Stresses in soils: Need for finding stress distribution in soil, assumptions in elastic theories, Boussinesq’s equation for

point, line, circular and rectangular loads, Westergaad’s formula for point load, comparison of Boussinesq’s and Westergaard’s equation, concept and use of pressure bulbs, principle and use of New mark’s influence chart, contact pressure.

(e) Compaction: Mechanism of compaction, objective of compaction, measurement of compaction, factors affecting compaction, optimum moisture content, Standarad Proctor test, Modified Proctor test, effect of moisture content and compactive effort on dry density, zero air void curve, compaction of cohesionless soils, field compaction, field control of compaction.

(f)Consolidation: Mechanism of consolidation, e‐log (p) curves, basic definitions, estimation of preconsolidation pressure, normally consolidation and over consolidation ratio, Terzaghi’s theory of one dimensional consolidation, assumptions, governing equation, standard solution, laboratory determination of consolidation properties of soil, magnitude and rate of consolidation, settlements, secondary consolidation, compression characteristics of clays and settlement analysis.

(g) Shear strength : Normal, shear and principal stresses, Columb’s equation, Mohr’s stress circle, Mohr‐Columb failure criteria, laboratory determination of shear parameters of soil by direct shear tests, triaxial test, unconfined compression test, Vane shear test, Consolidated drained, consolidated undrained and unconsolidated undrained shear test, pore pressure parameters, Lambe’s p‐q diagram.

8 ADVANCED STRUCTURAL ANALYSIS

(a) Prestressed Concrete Design: Basic Concepts of Prestressing, Calculation of Stresses in restressed Beams, Partial Loss of Prestress, Flexural Design of Prestressed Beams, Flexural Strength Design for Shear.

(b) Yield line theory: Introduction to Yield line theory for reinforced concrete slabs, Yield line solutions based on workequations.

38

9 ADVANCED SURVEYING : Astronomy: Solution of an astronomical triangle, co‐ordinate systems time solar, sidereal and standard equation of time, conversion of time, sun dial, determination of time, azimuth, latitude and longitude, correction for astronomical observations.

Trade practical Trade theoryInduction training Familiarization with the institute. Importance of the safety and the general precautions observed inImportance of the trade training. Instruments used in the the institute and in the section. importance of the trade in thetrade. Types of the work done by the trainees in the Development of the industrial economy of the same of the country.institute. Types of the jobs made by the trainee in the What is the related instruction – subjects to be taught, achievementinstitute. introduction of the safety including fore fighting to be made recreational, medical facilities and the other extraequipment and their uses etc. activities of the institute.(all necessary guidance to be provided to

the new comers to become familiars, with the working of industrialtraining institute. system including store procedures, professionalprospects etc.

free hand sketching of simple geometrical objects. Use of Introduction Drawing is a language of technicians, drawing officedrawing instruments and materials. Lay out of drawing organization, drawing instruments, equipments and materials theirsheets, drawing conventional lines according to is code. use, care &maintenance, safely precautions. Introduction to IndianFolding of sheets. standard institution. Code of practice for general and architectural

drawings.Free hand sketching of geometrical models. Lettering and Importance of lettering, printing of letters and figures sizes,numbering, vertical & inclined. proportion etc. as per ISI code.Printing of single strike lettering both Inclined & vertical, Forms and proportions for single strike lettering, lettering stencils.printing of double strike lettering both Inclined & vertical,printing of name plates.Construction of plane geometrical figures (lines, angles, Geometrical drawing. Definitions, constr of plain geometricaltriangles, rhombus, quadrilaterals, polygons etc.) figures.Orthographic rojection, dihedral angles and recommended methods of

projection according to ISI codes.Construction of ordinary scales, plain, comparative, Principles, representation and construction of different types of scales, graphicvenire & scale of chords. scales, recommended scales for drawing with reference to ISI codes.

39

Drawing plan and elevation of points, lines, surfaces and Dimensioning technique, order of finishing, technical sketching,solids. Dimensioning technique. technique of sketchier model drawing, orthographic sketching etc.Sketching from models. Drawing orthographic sketches Conventional signs and symbols as per i.e.including dimensioning. Bricks-characteristic of good bricks, hollow bricks and

manufacture of bricks.Conventional signs and symbols used in engineering Tiles, terracotta, stone ware and earthen ware.drawing including conventional brakes. Sand types, characteristics, cement, lime.Showing arrangement of bricks in different parts of bonds, Sequence of construction of a building. Names of different parts ofin walls, pillars copying, drawing of shoring. building. Bricks masonry-principles of construction of bonds. Tools

and equipment used scaffolding.Drawing of scaffolding. Drawing details of stone masonry Stone masonry terms used principles of construction, classification,including stone joints. composite masonry and strength of walls. Timber: structure-Indian

timber uses.Drawing different types of foundation, footing, piles, Drawing different types of foundation, footing, piles, grillages, raftgrillages, raft & well foundation. & well foundation.Drawing details of damp proof courses. Plinth protection. Dampness in building and damp proof course. Method of

prevention of dampness in building. mortar-types, proportion &mixing. plastering & pointing. White washing & distempering.

Drawing details of ground floorsconcrete, brick on edge, Types of ground floor and methods of constructing granolithic,tiled, timber, patent stone mosaic and steel floor. mosaic, brick tiled etc. floors.Drawing forms of arches, lintels and centering. Arches-technical terms forms-brick and stone

centering-lintel. Market formsand sizes.Making drawings of carpentry joints: lengthening, bearing, Carpentry joints-terms,housing, framing, paneling & molding. classification of jointsMaking detailed drawing of different types of door Doors: parts of door, locations, sizes, and types.including paneled, glazed and flush door.Making detailed drawing of windows and ventilators. Windows and ventilators: including steel windows and ventilators-

fixtures and astenings used in doors. Windows and ventilators.40

Drawing details of pitched roof including and queen post, Roof: pitched roof types, roof covering, and component parts ofroof trusses. Drawing details of a steel roof truss, showing roof. Theory of trussing, king and queen post trusses.details connections.Drawing details of upper floors, wooden floors, stone jack, classification and construction of upper floorsincluding waterarch, madras terrace and brick nogged. proofing, general principles ofconstruction of masonry & RCCDrawing details of brick stone wooden & steel stairs. Stairs: terms, forms, materials, planning andPreparing drawings of details of parts of wooden stair. designing of stairs. Details of constructionPreparing drawings of straight, open newel dog leggedgeometrical and bifurcated stairs & spiral stairs.Drawing details of single storied residential house with Residential building. Principles of planning. Orientation-localsingle room (drawing should be of both pitched and flat building by law as including ISI code, types of residential building,roof) drawing plan, elevation, section with aid of line rooms.Services, utilities which constitute a dwelling housediagrams. Lay out and detailing of a residential building. estimation. Method and find out quantities for a single storied

residential building.Drawing perspective views of building including coloring Perspective view-types Method of constructionand shading. technique of coloring and shading.Inking & tracing. Use of Leroy set, printing of letters. Inking & tracing operating of Leroy set & care of its accessories.Preparing blue prints & ammonia prints. Method of preparing blue prints or ammonia prints. Folding of

prints.Allied trade training plumbing: use of plumbing tools. Safely precaution & elementary first aid forge and

fuel. Lighting fire. Common hand tools-their description and use.Description of plumbing operations.

carpentry Use of carpenter’s hand tools involving sawing, Safely precautions & elementary first aidcarpenter’s hand tools, their names,planning & chiseling. Marking out & marking simple description and use. Common joints. Use of nails, screws, hinges, dowels etc.

Preparation of glue & putty. Grinding & sharpening of tools. Their care &joints used in doors and trusses.maintenance. Use of different types of joints. Properties and uses of differenttimbers used in construction work.

Wiring (electrical) Wiring in different system. Fixing and Safety precautions and elementary first aid. Artificial respiration41

connecting appliances for domestic lighting. and treatment of electrical shock. Elementaryelectricity. General

idea of supply system. Wireman’s tool kits. Wiring materials.Electric fittings. System of wiring. Wiring installation for domesticlighting

construction of straight walls in English bond half and full safety precautions Tools their description, use and their care.brick thick with a right angled quoin, one end toothed andthe other end racked back. Construction of cross walls.Forming a door or window opening method of fixing door Details of different bending wall and section according to ISIor window frame to sally with hold fast.Surveying of a building site with chain. Entering field Introduction. Chain surveying principles instruments employed,book & plotting. Calculation the area of site. (Practice use, care & maintenance. Field problems. Field book. Plotting.should also be given in measuring exiting building and Introduction to plane table survey. Instruments employed, use, careproducing drawing from these dimensions taken.) & maintenance. Prismatic compass. Plan meter and pantograph.Surveying of a building site with plane table. Prismaticcompass & its use.Handling of leveling instrument. Differential leveling. Instruments and accessories their use and description level books,Surveying of abuilding site wit chain & level with a view differential leveling. Application of chain and leveling to buildingto computing earth work. Setting out level. Plotting of construction. Plotting, preparation of contour computing earth worklongitudinal cross-sections of a proposed road from given by spot level and contours, setting out work.reduced level marking, suitable formation levels &calculation of earth work. Plotting of block & blockleveling and drawing of contours.Cross section showing the different types of roads. Road: introduction to road, general principles of alignment.

Classification and construction of different types of roads.

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Drawing typical cross section of rail way tracks Indian railways their gauges construction of permanent ways.embankment layout plans of railway platforms, narshling Different rail cession. Use of stone blast in railway track. Use andyards sidings, lopping, highballing points &crossing. types of slippers types of signal, fixtures & fastening in railwayElectric railways track. tracks including base plates and fist plates.Preparing drawing of a masonry culvert and take out Bridges: introduction to bridges, component parts of a bridge.various quantities of items of work & prepare abstract of Classification of culverts. (IRC)cost. Preparing drawing of an arched bridge.Preparation of drawings showing various pipe joints for Introduction-terms used in public health engineering. system ofunderground drain age, method of sanitary fittings in sanitation-house plumbing ,sanitary fittings etc.multistoried building. Manholes and septicktankDrawing details of RCC members. Rectangular beams Introduction to R.C.C uses materials proportions and form work,lintel chajjas, slap, stair including column with footing & including bending of bars and construction reference to ISI code.continuous columns showing disposition of reinforcement, Reinforced brick work. materials used for rcc, constructionpreparing bar bending, schedules. Method of floor and selection of materials course aggregate, fine aggregate cementroof finishing water, reinforcement, characteristics., method of mixing concrete

hand and machine, slump test.Drawing forms of rivet heads and types of riveted joints. Forms of rivets, proportions. Types of riveted joints.drawing the various standard steel sections and built up Introduction to structural drafting. Arrangements of drawingsections used for girders and stanchion including standard drawing practice to represent thread nuts, bolts andcompound columns and streets standard piles, steel structural steel section. Reference to ISI code.through etc.Preparation of estimate for residential buildings, canals Type designs. Building estimating. Types of estimate standarddistributaries, outlets culverts & public health works. method of taking out quantity, labor & material detailed & abstract

estimate. Analysis of rates for simple items of work.Schedule of rates, specifications43

SPECIFIC SYLLABUS FOR SURVEYOR AND DRAUGHTSMAN

Ser SubjectNo1 BUILDING MATERIALS Stone (type, quality, requirement)

Bricks (type, quality, requirement, classification)Sand (types)Timber (types)Knots (types)

2 BUILDING DRAWING IntroductionParts of buildings

3 FOUNDATION IntroductionObjective of foundationBearing capacityLoad of foundation (types)Type of foundation

4 STAIR AND STAIRCASE IntroductionEssential requirement of awell designed staircase.

5 ROOF AND TRUSS Introduction. (types)

6 BEAM Introduction (types).Selection of site for residential buildings.Planning and designing.Orientation.Shape of buildings.

7 ESTIMATION Introduction. (methods)

44

8 ROAD AND RECEE ALIGNMENT Introduction. (types)

9 PERSPECTIVE DRAWING Introduction. (terms and definition)

10 THEODOLITE SURVEY. Introduction. (types and classification)11 PLANE TABLE SURVEY. Definition. (types, methods, advantages and dis-

advantages)12 COMPASS SURVEY Definition. (uses, types, types of north’s, types of

traverse, bearings)13 ISOMETRIC DRAWING Introduction.

Isometric view.Isometric projection.Isometric scale.

14 LEVELING Definition. (classification, types of benchmark)

15 ENGINEERING DRAWINGS IntroductionClassification of drawingOrthographic drawingFirst angle projectionIsometric projection

16 GEOMETRIC TERMS IntroductionDefinition

17 PLANE CURVES IntroductionEllipseParabolaHyperbolaMethods

18 TOTAL STATION Introduction

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AdvantagesDisadvantagesUses of total station

19 AUTOCAD IntroductionHow to activate auto cad

Menu barTool bar (types of tool bar)Line (different types of line and geometric terms)Modify tool bar (different types of bar)Status bar (function keys and uses)Setting up a drawing (units, limits and using)Editing of object (using of method)

46

GENERAL SYLLABUS FOR DRIVER PLANT

Ser No Subject1 TRANSPORTATION ENGINEERING

(a) Road development and planning: Brief history of road development, road cross section, necessity of transportation planning, classification of roads, road patterns, planning surveys, saturation system, highway planning in India, road development plans.

(b) Highway location and alignment: Basic requirements of an ideal alignment and factors controlling, engineering survey for highway location, drawing and reports, highway projects.

(c) Highway geometric design: Highway cross‐section elements, sight distances, Design of horizontal alignment, Transition curves and vertical alignment.

(d) Pavements design: Design factors, Design of flexible pavements, CBR, GI and Burmister methods, Design of rigid pavements.

(e) Pavement materials: Soils, Aggregates and their characteristics, Bituminous materials and mixtures, portland cement concrete.

(f) Construction of roads: Construction of water bound macadam roads, bituminous pavements, cement concrete pavements, design and construction of joints in cement concrete pavements.

(g) Hill roads: General considerations, alignment, geometric design and construction, drainage and maintenance problems in hill roads.

(h) Highway maintenance: Pavement failures, maintenance of highway pavement , evaluation and strengthening of existing pavements

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2 Heavy EquipmentHeavy Equipment Entire construction plant equipment

- Road Roller- Asphalt Paver- Dumper

Concrete Batching Plant All issues for effective production Entire construction

Operator of concrete, proportion of mix of industry stone, sand, cement and water and quality control checksAsphalt Batching Plant All issues for effective production Highways / Airports

Operator of bituminous mixes, proportion of mix of stone, sand, asphalt and water and quality control checksCrane Operators Effective operation of Crane Entire construction cluding capacity constraints and industry occupational safety etcPavement Marking How to use various types of Highways, runways, pavement marking machines, types taxi ways of materials used and quality control

3 PROJECT MANAGEMENT AND QUANTITY SURVEYING

Construction plant and equipment: Factors affecting selection of equipment, dumpers, trenchers, pumps,compressors, bitumen mix plant, rollers, clam shell, aggregate production techniques, crushers, concreteproduction (only general features of equipments will be discussed).

4 ROAD MAKING EQUIPMENT

Roller Road PaverAsphalt Concrete Plant

5 HAULING EQUIPMENT

Tractors TrailorsTrucksTipper

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6 CONCRETING EQUIPMENT

Batching PlantsMixersConcrete PumpsTransit MixersDumpersConcrete Placers

7 QUARRY EQUIPMENTCrushersScreening PlantsPneumatic

8 PNEUMATIC EQUIPMENTRock DrillsCompressorsPavement Breakers

9 LIFTING & HANDLING EQUIPMENTAll type of Cranes upto 300 Ton

10 Tar Boiling operationTar Boiler Operator Effective use of tar / asphalt boiler Highways / Rural to the prescribed temperatureRoads / AirportsBitumen Sprayers Effective use of sprayer to achieve Highways / Rural prescribed spread rates ofbitumen Roads / Airports

49

SPECFIC SYLLABUS FOR DRIVER SPECIAL VECHICLE

Ser No Subject1 ENGINE

Introduction to EngineSystem In IC / EC EngineClassification of IC EngineEngine (Two / Four Stroke & Petrol / Diesel)Valve Timing

2. PUMPIntro to PumpCentrifugal Pump & Reciprocating Pump and DifferencesSingle Stage Single Acting PumpDouble Stage Single Acting Pump

3 WATER SUPPLYIntro to Water SupplyTech Data of No 4 Pumping SetUses of Pumping Set & AccessoriesSeries ConnectionParallel ConnectionStarting & Stopping and MaintenanceWater Supply ((Practical))

4 AIR COMPRESSORIntro to Air CompressorSingle Stage Single Acting Air CompressorDouble Stage Single Acting Air CompressorIntro to Rotary Gear Wheel Type Air Compressor

50

Tech Data and Parts of Rotary Gear Wheel Type Air CompressorAir Circuit, Oil Circuit and Scavenging CircuitSafety DeviceIntro to Rotary Screw Type Air CompressorIntro to Rotary Slide Van Type Air CompressorOperating of Air Compressor (Practical)Maintenance of Air Compressor (Practical)

5 PNUEMATIC TOOLS

Intro to Pneumatic toolsUses of Pneumatic toolsWorking Principle of Percussion Type tools Operating of Percussion Type Tools (Practical)Working Principle of Percussion With Slow Rotary Type tools Operating of Percussion With Slow Rotary Type (Practical) Working Principle of Rotary Type Tools

Operating of Rotary Type Tools (Practical) Working Principle of Miscellaneous Tools Operating of Miscellaneous Tools (Practical) Maintenance of Pneumatic ToolsIntro to Sand Blast

Operating of Sandblast (Practical)Intro to New Generation ToolsOperating of New Generation Tools (Practical)

6 CONCRETE MIXERIntro to Concrete Mixer, Working Principle of Concrete MixerOperating of Concrete Mixer (Practical), Maintenance of Concrete Mixer (Practical)

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7 BITUMEN PLANT

Intro to Bitumen Plant Bitumen Work (Practical)

8 ROAD ROLLERIntro to Road Roller

Main Components of Road Roller & PartsType of ControlsOperating of Road Roller (Practical) Safety Precaution of Road Roller Maintenance of Road Roller (Practical)All types of Road Roller including pneumatic,

9 OUT BOARD MOTOR

Safety Precaution of OBM Operating of OBM (Practical)

10 PINJOR ROCK DRILLIntro to Pinjor Rock Drill

Uses of Pinjor Rock Drill (Practical) Maintenance of Pinjor Rock Drill (Practical)

11 CRANEIntro to Crane

Uses of Crane (Practical) Controls of Crane Maintenance of Crane (Practical)

12 BATTERYIntro to BatteryUses & Maintenance of Battery (Practical)

52

GENERAL SYLLABUS FOR OPERATOR EXCAVATOR MACHINERY

Ser SubjectNo

1 Worksite Health & Safety Practices

Describe factors affecting health and safety in the workplace, Interpret and apply Occupational Health & Safety Regulations,Interpret and apply general worksite and employer safety rules ,Use personal protective equipment (PPE) ,Describe safetycertifications common to the heavy equipment industry, Identify relevant jurisdictional authorities, and describe their rolesCommunicate using audible and visual signals, ‘radio’ protocols Describe and use safe rigging practices ,A9 Assess typicalworksite hazards

2 Essential Heavy Equipment KnowledgeDescribe common types of heavy equipment and their respective

capabilities, advantages, limitations, Describe common attachments for heavy equipment and their purposes and capabilities, Describe Define basic tools, supplies, and lubricants associated with heavy equipment common heavy equipment and industry terminology, Describe heavy equipment mechanical systems, Describe heavy equipment inspection and maintenance, Describe common types of logging equipment and their respective capabilities, advantages, limitations, Describe common attachments for logging equipment and their purposes and capabilities

3 Employability Skills and Professional PracticesDescribe general employability skills, Describe human rights, respect in the workplace, labour relations

4 Job Control & Engineering Basics

Define engineering and survey terminology , Use simple grade checking instruments and techniques, Describe expressions of slopes and grade control and layout: grade stakes, ribbon trails and codes Describe utilities, Describe soils ,Describe common aggregates Describe bulking and settlement of materials, Describe compaction practices and equipment, Interpret drawings and plans,Describe Elements of Logging Plan Identify environmental concerns, issues and regulatory compliance ,Interpret maps and implement Logging Plan; Identify concerns and hazards ,Describe process and benefits of “Walking the Block”

5 Environmental Awareness, Protection & Enhancement

Describe common environmental issues pertaining to heavy construction/ excavating, Demonstrate spill control techniques, Demonstrate job site techniques to control sediment, and minimize environmental damage

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6 Operate Articulated Haul Truck

Describe and comply with safety requirements ,Perform pre start checks, start up/shutdown procedures, monitor ,performance,Perform daily maintenance tasks ,Describe mechanical components, perform troubleshooting, basic repairs ,and maintenance,Perform basic operator functions ,Haul and dump materials

7 Operate Loader

Describe and comply with safety requirements ,Perform Pre Start Checks, Start Up/Shutdown Procedures, Monitor,Performance, Perform daily maintenance tasks ,Describe mechanical components, troubleshooting, basic repairs andmaintenance, Perform basic operator functions, Dig, carry (tram) and stockpile materials ,Place, spread, and grade material inlifts Back fill trenches and excavations, Load trucks ,Service processing plants (screening and crushing systems) Optional,Install and use attachments Optional, Remove snow and ice Optional

8 Operate Backhoe (Optional In-School Practical Training)

Describe and comply with safety requirements ,Perform Pre Start Checks, Start Up/Shutdown Procedures, Monitor Performance,Perform daily maintenance tasks ,Describe mechanical components, troubleshooting, basic repairs and maintenance ,Performbasic operator functions, Dig, carry (tram) and stockpile materials, Place, spread, and grade material in lifts Excavate trenches,ditches ,Backfill trenches, excavations, Service utilities crew, Load trucks, Drive on public roads, Handle debris, brush, cleanuptasks with 4-in-one bucket ,Install and use attachments

9 Operate Dozer

Describe and comply with safety requirements, Perform Pre Start Checks, Start Up/Shutdown Procedures, Monitor Performance ,Perform daily maintenance tasks, Describe mechanical components, troubleshooting, basic repairs and maintenance ,Perform basic operator functionsStrip and stockpile surface materials/ organics ,Cut and fill material

Create slopes, Create ditches ,Spread ballast ,Place aggregates to specified elevations (“finish grading”), Rips dense materials optional. Clear land optional, Push scraper optional

54

10 Operate Excavator Describe and comply with safety requirements, Perform Pre Start Checks, Start Up/Shutdown Procedures,Monitor Performance ,Perform daily maintenance tasks ,Describe mechanical components, perform , troubleshooting, basicrepairsand maintenance, Perform basic operator functions ,Excavate and backfill trenches, Cut and fill material, Strip andstockpile surface materials/ organics, Create mass excavation, Create slopes, Load trucks, Create side cast road,(road building onsloping terrain) Service pipe crew (e.g., Place bedding, hoist objects, backfill in lifts, hoe pack, shoring cages) ,Place riprapOptional, lear land Optional, Perform demolition tasks Optional ,Use attachments Optional

11 Operate Grader(Optional In-School Practical Training) Describe and comply with safety requirements Optional,Perform Pre Start Checks, Start Up/Shutdown Procedures, Monitor Performance ,Perform daily maintenance tasks ,Describemechanical components, perform troubleshooting, basic repairs and maintenance ,Perform basic operator functions ,Describeand apply grading fundamentals ,Form and handle windrows ,Strip surface materials ,Cut and fill material ,Maintainconstruction access roads, logging roads ,Maintain public roads, Create slopes Create ditches, Shouldering ,Form road base(sub-grade) ,Place aggregates to specified elevations (“finish grading”) ,Clear snow and ice ,Use common attachments.

12 Operate Feller Buncher Describe and comply with safety requirements, Perform pre start checks, start up/shutdownprocedures, monitor, performance of equipment. Perform daily maintenance tasks ,Describe mechanical components, performtroubleshooting, basic repairs, and maintenance ,Perform basic operator functions ,Identify Species for Felling, Determine Block& Slope Orientation,- Soil Conditions ,-Ground Limitations ,Communicate with Skidding Team.

13 Operate Wheel Skidder Describe and comply with safety requirements, Perform Pre Start Checks, Start Up/ShutdownProcedures, Monitor Performance ,Perform daily maintenance tasks ,Describe mechanical components, perform troubleshooting,basic repairs and maintenance, Perform basic operator functions, Haul logs , Manoeuvre over a variety of terrain ,Communicatewith feller/buncher and work as an effective team

14 Operate Track Skidder Describe and comply with safety requirements, Perform Pre Start Checks, Start Up/ShutdownProcedures, Monitor Performance ,Perform daily maintenance tasks, Describe mechanical components, perform troubleshooting,basic repairs and maintenance, Perform basic operator functions, Haul logs, Manoeuvre over a variety of terrain, Communicatewith feller buncher and work as an effective team

55

15 Operate Grapple Yarder (Optional In-School Practical Training) Describe and comply with safety requirements - manchecks Perform Pre Start Checks, Start Up/Shutdown Procedures, Monitor Performance. Perform daily maintenance tasks,Describe mechanical components, perform troubleshooting, basic repairs and maintenance ,Perform basic operator functions,Describe Yarder Crew Roles and Responsibilities . Describe Inspections ,- Cables, - Guy Lines, Determine Block / SlopeOrientation - Soil, Conditions- Ground ,Limitations

16 Operate Dangle Head Processor Describe and comply with safety requirements - man checks, Perform Pre Start Checks,Start Up/Shutdown Procedures, Monitor Performance. Perform daily maintenance tasks ,Describe mechanical components,perform troubleshooting, basic repairs and maintenance, Perform basic operator functions, Set computerized controls for desiredlength, Position machine for greatest safety, efficiency and productivity ,Understand and follow log quality specifications.

17 Operate Log LoaderDescribe and comply with safety requirements ,Perform Pre Start Checks, Start Up/Shutdown

Procedures, Monitor Performance ,Perform daily maintenance tasks ,Describe mechanical components, perform troubleshooting,basic repairs and maintenance ,Perform basic operator functions ,Explain features and benefits of • Clam , Butt ‘n top, Live heel.Communicate with log truck driver, Operate Clam ,Operate Butt ‘n Top. Operate Live Heel

18 TRANSPORTATION ENGINEERING Road development and planning: Brief history of road development, road cross section,necessity of transportation planning, classification of roads, road patterns, planning surveys, saturation system, highway planningin India, road development plansHighway location and alignment: Basic requirements of an ideal alignment and factorscontrolling, engineering survey for highway location, drawing and reports, highway projects.Highway geometric design: Highwaycross‐section elements, sight distances, Design of horizontal alignment, Transition curves and vertical alignment.Trafficengineering: Traffic characteristics, traffic studies and their uses, traffic flow characteristics, traffic control devices, intersections,traffic planning, Trip‐generation models, trip‐distribution models, modal split analysis.Pavements design: Design factors, Designof flexible pavements, CBR, GI and Burmister methods, Design of rigid pavements.Pavement materials: Soils, Aggregates andtheir characteristics, Bituminous materials and mixtures, portland cement concrete.Construction of roads: Construction of waterbound macadam roads, bituminous pavements, cement concrete pavements, design and construction of joints in cement concretepavements.Hill roads: General considerations, alignment, geometric design and construction, drainage and maintenance problemsin hill roadsHighway maintenance:‐ Pavement failures, maintenance of highway pavement , evaluation and strengthening ofexisting pavements.

56

SPECIFIC SYLLABUS FOR OPERATOR EXCAVATOR MACHINERY

Ser SubjectNo

1 Introduction of Earth Moving plants IntroductionCapability of EM Plants Specification,Technical data,Service Capacities

2 Introduction to Engine

Description of engine and their HP Main Components of EngineWorking Principle of 2 Stroke and 4 Stroke Engine Difference between 2 Stroke and 4 Stroke Engine Difference between Petrol and Diesel Engine

All systems (Lubrication, Cooling, Air in take, Brake, ECM, Transmission, Gear, Clutch, Steering, FIP Differential,Turbo Charger, , Rotary Pumps, Auxialiary Gear Box, Hydraulic system,etc)

3 Working System of EM PlantsAir intake system,Types, working System ,Difference

Principle and Various system Employed in Size II & Size IV Dozer Principle and Various system Employed in MG GD 605 R-2 Principle and Various system Employed in Wheel Dozer G14 D1 Principle and Various system Employed in JCB 3DX

Principle and Various system Employed in Skid Steer Loader Description of Various Type of Winch and their Function Introduction to Super/Turbo ChargerCare and maintenance of all Working Systems

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4 Name of toolsTypes and useCare and maintenance

5 Introduction to FOL

Identification FOL Storage and Safety Care and maintenance

6 System of Maintenance of EM Plants

Checks before starting Mechanical taskfor prime movers Mechanical task for towed equipement Maintenance forecast Chart Periodical maintenance of EM Plants

7 Introduction to Tyre,Tube & Battery

IntroductionStorageCare and maintenance

8 Operation of EM Plants

Size II Dozer Size IV Dozer MG GD 605 R-2Wheel DozerJCB 3DXSkid Steer Loader

58

9 Running adjustment of EM PlantsMain Clutch

BrakeSteeringFan BeltTrack ChainRemoving of air lock and Hydro lock

10 Repair Inspection and DocumentsType of RepairType of InspName Of DocuMaintenance Docu

11 Transportation of EM PlantsLoading & Un LoadingTypes of TLR, Wagon & AircraftSafety precautions during Transportation

12 Difficulties and Precautions in desert; mountain and snow bound areaEffect on plantEffect on MenSafety precautions

13 Recce and earth work calculationRecce procedure, Method of calculationFactors effecting the out put of EM Plant , Out put Calculation of Size II DozerOut put Calculation Size IV Dozer, Out put Calculation of MG GD 605 R-2

Out put Calculation of Wheel Dozer, Out put Calculation of Skid Steer LoaderOut put Calculation of Tipper, Estimation of Hire Charge

59

14 Earth work ProjectRecce Report and Earth Work Calculation of Helipad, Play Ground, Embankment , Fish Pond, Trial Blazing

15 Duty of Plant InstructorManagement of plant and Training at unit levelConditioning and demanding Process of Spares, Tyre, Tube, Bty and Tools

16 Attachment of EM PlantsName and Use of attachment of E JCBName and Use of attachment of Skid Steer Loader

17 GENERAL

Means of communications, Benebifts, Roads, Advantages and disadvantages of various kinds of roads, Classification of roads. Q (Questions) Nos - 12,13,46Modern road surfacesPaved roadsAllignment and survey of roads, land requirement Requisites of road projectsGradients on roadsCambers

18 EARTH ROADS AND EARTHWORK

Earth Roads and Gravel RoadsEarth-WorkExamples on earthwork Embankment and cutting Examples on embankmentand cutting

19 DRAINAGE WORKS

Sub-soil drainage Surfacedrainage of roads Cross drainage works

60

20 MACADAM ROADS

Curves. Corners, widths, superelevation etc Water-bound macadam road

21 CONCRETE ROADS

Advantages, sub- grade, cross-sections , specifications, method of construction, joints, reinforcement, etc Creteways

22 REPAIRS AND MAINTENANCE OF ROADS

Waterbound macadam road Cement concrete road Surface treatment with colas Full grout treatment with colas Semi grouttreatment with colas

MEASURES FOR SAFETY OF PEDESTRIIANSSTREET LIGHTINGFINANCIAL ASPECT SOIL TREATMENTSoil stabilization, soil survey, soil tests, analysis, etc Soil classificationSoil cement road-ways