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1 SYLLABUS FOR WRITTEN EXAMINATION OF PAPER II (PART VI) OF CIVILIAN TRADE INSTRUCTOR (CTIs) FOR PARTICULAR TRADES AT HQ MEG & CENTRE 1. (a) Time Allowed (General Candidates) : 3 Hours (including Paper I (Part I to V) ) (b) Time Allowed (Visually Handicapped) : 3 Hours 20 Minutes (including Paper I (Part I to V) ) (c) Question Paper : Objective Multiple Choice Type (d) 50 Questions for particular trade and each question will have 02 marks. (Total 100 Marks) (e) Total Marks : 100 Marks GENERAL SYLLABUS FOR MASON 2. CONSTRUCTION TECHNOLOGY (a) Determine fineness of cement using (i) Dry blank sieving (ii) Blaine’s air permeability method. (b) Determine the standard consistency, initial and final setting time of cement sample using Vicat’s apparatus. (c) To determine the soundness of given sample of cement. (d) To determine the compressive strength of cement sample. (e) To determine the specific gravity and water absorption of coarse aggregate. (f) To determine the fineness modulus and particle size distribution of course, fine, and all in aggregates (g) To determine the percentage bulking of a fine aggregate sample. (h) To determine consistency of freshly mixed concrete of given proportion by slump test. (j) To determine the workability of freshly mixed concrete of given proportion by Compacton factor test. (k) To determine the cube strength and cylinder strength of concrete of given proportion and given water cement ratio (l) To determine the water absorption and porosity of given stone sample. (m) To determine the compressive strength of a stone sample. (n) To determine the water absorption of burnt clay bricks. (o) To determine the compressive strength of burnt clay bricks.

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Page 1: SYLLABUS OF CTIs PAPER II PART VI FOR CIVILIAN … file1 syllabus for written examination of paper ii (part vi) of civilian trade instructor (ctis) for particular trades at hq meg

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SYLLABUS FOR WRITTEN EXAMINATION OF PAPER II (PART VI) OF

CIVILIAN TRADE INSTRUCTOR (CTIs) FOR PARTICULAR TRADES AT HQ MEG & CENTRE

1. (a) Time Allowed (General Candidates) : 3 Hours (including Paper I (Part I to V) )

(b) Time Allowed (Visually Handicapped) : 3 Hours 20 Minutes (including Paper I (Part I to V) )

(c) Question Paper : Objective Multiple Choice Type

(d) 50 Questions for particular trade and each question will have 02 marks. (Total 100 Marks)

(e) Total Marks : 100 Marks

GENERAL SYLLABUS FOR MASON

2. CONSTRUCTION TECHNOLOGY

(a) Determine fineness of cement using

(i) Dry blank sieving (ii) Blaine’s air permeability method.

(b) Determine the standard consistency, initial and final setting time of cement sample using Vicat’s apparatus.

(c) To determine the soundness of given sample of cement.

(d) To determine the compressive strength of cement sample.

(e) To determine the specific gravity and water absorption of coarse aggregate.

(f) To determine the fineness modulus and particle size distribution of course, fine, and all in aggregates

(g) To determine the percentage bulking of a fine aggregate sample.

(h) To determine consistency of freshly mixed concrete of given proportion by slump test.

(j) To determine the workability of freshly mixed concrete of given proportion by Compact‐on factor test.

(k) To determine the cube strength and cylinder strength of concrete of given proportion and given water cement ratio

(l) To determine the water absorption and porosity of given stone sample.

(m) To determine the compressive strength of a stone sample.

(n) To determine the water absorption of burnt clay bricks.

(o) To determine the compressive strength of burnt clay bricks.

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3. Building materials:

(a) Building materials: Classification and requirements of good stone and brick, Brick manufacturing, harmful ingredients,

testing, constituent of a good brick earth, lime, manufacturing, field‐testing, artificial hydraulic lime;

(b) Timber: classification, structure, seasoning, defects ;

(c) Paints: Constituents, types, characteristics of varnishes.

(d) Concrete technology: Cement: Composition, manufacture, field‐testing, storage; Cement concrete; workability, durability,

characteristic strength, physical tests, Concrete Mix design.

(e) Building construction: Stone masonry: safe permissible loads, brick masonry: bonds, laying, reinforced brick work,

defects, glass block masonry, Partition: Non load bearing, brick, clay block, timber and glass, cavity walls; Dampness: sources,

effects, prevention, materials used, Roof types, Floor type: brick, cement concrete, terrazzo, mosaic, tiled, doors and windows.

(f) Construction equipment: Selection , bulldozer, dumpers, trenchers, excavators, hoe, hoists, graders, piling hammers,

pumps, compressors, bitumen mix plant, rollers, clam shell, aggregate production techniques, crushers.

(g) Determinate Structures : Classification and types of structures, Type of Loads. Simple Stresses and strains: Hooke’s law,

stress strain relationship, Elastic constants and their relations, Thermal stresses. Shear forces and bending moments in beams and SFD and

BMD. Stresses in beams: Direct, Bending, shear and torsion. Principal stresses and strains: Mohr’s circle and ellipse of stresses and

strains.Deflections in beams ‐ Double integration, Macaulay’s method, moment area, conjugate beam. Principle of vitual work ‐

Castigliano’s first theorems, unit load method

4. CIVIL ENGINEERING MATERIALS AND BUILDING CONSTRUCTION

(a) Building materials:

(i) Stones: Classification, requirements of good materials, Querying of stones, common building stones.

(ii) Bricks: Classification of bricks‐constituent of a good brick earth, harmful ingredients, manufacturing of bricks,

testing of bricks.

(iii) Tiles, Terra ‐ cotta: Manufacturing of tiles and terra‐cotta, types of terra‐cotta, uses of terra cotta.

(iv) Lime: Classification, manufactures of lime, artificial hydraulic lime, pozzuolana, field‐testing of lime.

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(v) Cements: Composition, manufactures of Portland cement, field‐testing of cement, special types of cements, storage

of cement.

(vi) Steel: Types of steel, marketable forms, stress‐ strain behavior.

(vii) Cement concrete: Various constituents, preparation and properties of concrete in fresh state, factors affecting

workability, durability and strength, characteristic strength, stress‐ strain behavior, acceptance criteria, mix‐ design and

physical tests.

(ix) Timber: Classification of timber, structure of timber, seasoning of timber, defects in timber, important Indian

timbers.

(x) Paints and varnishes: Constituents of paints, types of paints, types, constituents and characteristics of varnishes,

miscellaneous.

(xi) Introduction to polymers: Polymeric materials, PVC, Polyester, HDPE, CDPE etc. Classification, properties and

applications in civil engineering.

(b) Building Construction:

(i) Brick and stone masonry: Various terms used, types, tools used, bonds in brick work, dressing of stones,

applications for lifting stones.

(ii) Partition and cavity walls: Types of non bearing partition‐ brick partitions, clay block partitions, timber partitions

and glass partitions, construction of a masonry cavity walls.

(iii) Damp prevention: Sources of dampness, effects of dampness, prevention of dampness, materials used in damp

proofing course.

(iv) Roofs: Types, terms used in sloping roof, king post truss, queen post truss, simple steel roof trusses.

(v) Floors: Components of floor, brick floors, cement concrete floors, terrazzo flooring, mosaic floorings, tiled flooring.

(vi) Doors and Windows: Locations, sizes general types of door movement, various types of doors and windows.

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5. THEORY OF STRUCTURES.

(a) Introduction: Classification of structures, equations of equilibrium, stability, static and kinematics indeterminacies,

principle of superposition. Slopes and deflections in determinate beams and frames: Double integration, Macaulay’s moment area

and conjugate beam methods, deflection from strain energy, Castiglione’s theorem and its applications, unit load method,

deflection of pin‐jointed frames, Maxwell’s reciprocal theorem. Moving loads and influence lines: Analysis of statically

determinate structures subjected to moving loads, calculation of maximum and absolute maximum B.M. and S.F., Influence line

Diagram for reaction, S.F. and B.M. in beams trusses and 3‐hinged arches. Analysis of indeterminate beams and frames: Force

and displacement approaches in analysis of indeterminate structures, Method of consistent deformation, principle of minimum

strain energy, slope deflection method, moment distribution method, Muller‐Breslau Principle and analysis of indeterminate pin

jointed frames Plastic analysis: Introduction, plastic hinge concept, plastic modulus, shape factor, upper and lower hound

theorems, collapse mechanisms, combined mechanism, plastic analysis of beams and portal frames by equilibrium and

mechanism methods.

6. SOIL MECHANICS

(a) Introduction: Definition of soil, rock, soil mechanics and foundation engineering, soil formation, soil structure, soil map

of India.

(i) Soil properties: Basic definitions, phase diagram, water content, specific gravity, void ratio, porosity, unit weight,

weight volume relationships, index properties of soil and their determination, classification of soils, degree of saturation,

density index. Permeability and seepage : Darcy’s law and its validity, seepage velocity, discharge velocity, constant

and variable head permea‐meter, pumping in and out tests, permeability of stratified soils, factors affecting permeability,

Laplace’s equation, flow potential flow net and its properties, different methods of drawing flownets, seepage pressure,

quick sand, exit gradient, piping, design of filter, principle of total and effective stresses, capillarity conditions

in soil, effective and pore pressures.

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(ii) Stresses in soils: Need for finding stress distribution in soil, assumptions in elastic theories, Boussinesq’s equation

for point, line, circular and rectangular loads, Westergaad’s formula for point load, comparison of Boussinesq’s and

Westergaad’s equation, concept and use of pressure bulbs, principle and use of New mark’s influence chart, contact

pressure.

(iii) Compaction: Mechanism of compaction, objective of compaction, measurement of compaction, factors affecting

compaction, optimum moisture content, Standard Proctor test, Modified Proctor test, effect of moisture content and

compactive effort on dry density, zero air void curve, compaction of cohesionless soils, field compaction, field control of

compaction.

(iv) Consolidation: Mechanism of consolidation, e‐log (p) curves, basic definitions, estimation of preconsolidation

pressure, normally consolidation and over consolidation ratio, Terzaghi’s theory of one dimensional consolidation,

assumptions, governing equation, standard solution, laboratory determination of consolidation properties of soil, magnitude

and rate of consolidation, settlements, secondary consolidation, compression characteristics of clays and settlement

analysis.

(v) Shear strength : Normal, shear and principal stresses, Columb’s equation, Mohr’s stress circle, Mohr‐Columb

failure criteria, laboratory determination of shear parameters of soil by direct shear tests, triaxial test, unconfined

compression test, Vane shear test, Consolidated drained, consolidated undrained and unconsolidated undrained shear test,

pore pressure parameters, Lambe’s p‐q diagram.

(aa) Determination of water content by oven drying method

(ab) Determination of specific gravity by pycnometer

(ac) Determination of field density and dry unit weight by core cutter method

(ad) Determination of field density by sand replacement method

(ae) Determination of grain size distribution by sieve analysis

(af) Determination of grain size distribution by hydrometer analysis

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(ag) Determination of liquid limit of soil

(ah) Determination of plastic limit of soil

(aj) Determination of compaction properties of soil by standard proctor test

(ak) Determination of shear parameters of soil by direct shear method

7. PROJECT MANAGEMENT AND QUANTITY SURVEYING

(a) Construction plant and equipment: Factors affecting selection of equipment, aggregate production techniques, crushers,

concrete production (only general features of equipments will be discussed).

(b) Specifications: Object of specifications, general specifications, detailed specifications of the following: earth work in

foundation, lean concrete in foundation, cement concrete, RCC, brick work, plastering, cement concrete floor, mosaic floor, white

washing, distempering, painting, doors and windows, DPC, centering and shuttering, stone masonry, cement mortar, lime mortar.

(c) Introduction of trade scope for training in the trade safety precautions. Carpenter’s hard tools their names materials

from which made and uses. Grinder of tools precautions to be taken. Common joints their description and use. Use of nails screws

hings dowels etc, joining compounds. Purposes of arch centering door frames etc., and point to be attended to while making them.

(d) Description- specification and general care & maintenance of common tools used by a brick mason. Evolution of brick

size and shape of brick constituents of brick earth-step in manufacturing of bricks detail regarding preparation of earth molding

drying &burning types of kilns used for burning. Fundamental technical terms used in brick masonry and their description sizes

of common brick and joints. Necessity of bending bricks. Material used for bonding bricks mortar type of mortar including mud

mortar ratio of mix method of mixing mortar for masonry and plaster. Description specification and general care of alignment

tools used by bricks mason gauge rod. Kinds of bricks and their uses. Characteristics of good bricks transportation and handling

of the bricks tiles roofing & flooring –brief description about their manufacture and use. Necessity of wetting bricks &tiles before

use. Brick work-racking back and tooting details of bonding 9’’ and 131/2

’’ English and Flemish bond special precautions at

quoins –characteristics of each description specification of mortar tools. Cross wall and methods of construction –grouting of

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mortar joining and finishing of brick work. Different types of pointing tools used for same details of bonding cross wall. English

& Flemish bond special precaution at junctions. Lime types-technical terms methods of manufacturing lime kilns and method of

slacking comparison of hydraulic lime &cement. Method of construction of English and Flemish garden wall bonds its

advantages &disadvantages over English and Flemish bonds PWD specification on brick work

(e) Block bonding of cross walls. Construction of coping-different shape of coping materials, used weathering & proving

drip cement types brief description of method of precautions-PWD instruction on the above. Foundation definition purpose types

and important technical terms cause of failure. Construction of still with over sailing courses-gauge rod. Its purpose construction

and use door and window frames. Hold fats and do dowels purpose & method of fixing PWD specification on the above. Sand type

building. Arch purpose and type technical terms used in connection with arches setting out of trammel and template for preparing

voussoirs and key bricks dead man (Burji) construction of centering for arch. Reinforces concrete lintel materials required

method of construction handling and lifting precautions necessary setting lintels in position method of construction of form works

for casting the lintel method of fixing uprights folding wedges for stripping cutting, bending binding and placing of reinforcement

including canopy and porch. Hollow bricks-glazed sand lime bricks method of manufacturing land uses advantages and

advantages. Necessary to pillars types relations between cross section and height.

(g) Details of bending for square and rectangular pillars.

(f) Precaution by construction. Technical term advantages and constructional details regarding cavity wall precaution to be

taken at the bottom of cavity provision of weep holes and meal ties with their proper distribution.

(g) Special care at the junction of door or window openings. Definition of scaffolding types and part precautions to be

observed. Local PWD specifications (Surki-Puzzolina). Site clearance profile and builders square steps in setting out marking of

center line, excavation and other lines use of dead man and checking accuracy precautions. Windows & ventilators: including steel

window and ventilators fixtures and fastening used in doors, windows and ventilators. Plastering tool use description necessary for

screeds and their fixing steps in plastering door and window openings. Concrete ingredients selection of materials various ratio of

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mix and where they are uses measuring of materials for mixing. Moulding types place where the moulding occur in a building

geometry of moulding making and using a mould.

Architectural terms concerned with classic moulding such as architrave apex, baluster bose column pedestals tympanum

hand and machine mixing of concrete laying concrete. Method of curing local PWD specification water cement ratio. Types of floor

and construction details such as consolidation of beds and filling concrete base & finishing. Types of floor such as mud or mureom,

brick, stone, cement, concrete, terrazzo, mosaic, asphalt. Familiarization with the local municipal bye law Granolithic flooring.

Purpose of drainage different systems their advantages & disadvantages method of collection, carriage and final disposal of wastage

various types of constructions necessary. Classification of roofs-types parts, trusses roof covering materials for flat roof.

(h) House drainage system normal layout of drainage to dwelling traps. (Gulley, nahani, etc.) Their description purpose

and method of fixing sanitary fitting such as W.C. urinal wash basin kitchen suit , construction of surface drains & paying its

surface with bricks. Drainage pipes types. Materials and size gradient for different diameter methods of jointing and laying

importance of water tightness concrete base and covering timber structure of tree, classification felling seasoning defects in timber

local wood available their characteristics and use ply wood laminated boards brief description and use. Manhole standard sizes,

necessity details of construction & benching provision of foot rests and drops top cover of manhole. Different methods of testing

drainage system local PWD specification or the above subject.

(j) Septic tank its purpose parts & method of construction bonding & water proofing of tank walls method of lining field drain

with bricks shoring for deep trenches names and sizes of timber member used safety precautions method of pumping sub soil water.

Important of stone as a material for building construction coping conversion and dressing step in stone dressing types of stones as

per ISI specification.

(k) Introduction to R.C.C. user, materials, properties and form work including bending of bar & construction reference to ISI,

code. Reinforced bricks work. Ashlar masonry. Types of joint used in Ashlar such as chamfered beveled construction of stone steps

with moulded nosing classification of stone geological and chemical characteristics of good stone brief description of and use of

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granite basalt tap lime and sand stone slate late rite, gravel marble. Lifting appliances such as lifting tackles, skips, chain, Lewis etc.

Preparation in use them. Step in preparing and moulding of stone preparation of sheet metal mould checking the mould precaution.

Types of marble and constructional detail such as consolidation of fitting & setting n floor, stair, pillar, wall etc

(l) Coping method of construction of different form of coping, such as brick on edge, slabs, semi circular, triangular.

Heathering throtting projecting courses such as corbal cornice. Rules regarding over hand. Construction of attached piers, pillars and

buttresses tumbling in purpose bonding details method of construction reinforced brick work its necessity.

(m) Setting out and bonding details in wall circular in plan, use of profiles and trammel with RCC pre cast circular wall lining

with brick. Setting out and construction of circular gate pillars with brick and stone bending use of different types of materials such

as brick and tile concrete. Hollow block masonry laying of hollow block for wall, columns use of structural clay tile for partition pre

cast concrete partition walls metal lathe partition, with post and planks foam concrete block partitions. Mixing laying compacting of

RCC curing thumb rule regarding percentage of reinforcement for lintels, beams slabs, columns necessity for hook and cranking

shear reinforcement. Type of external and internal finishes such as rough cast pebble dash and stucco-materials used and method of

finishing factor to be kept in view, local PWD specification on the subject.

(n) Stairs technical terms in connection with stair relationship between tread and rise type of stair according to materials and

shape, construction details of brick, stone and RCC stairs. Spiral stairs with precast concrete steps form work and shuttering names

of various member with sizes, distance of placing their removal precautions local PWD specification on the subject. Use of glazed

tiles for wall facing steps in fixing precaution necessity use of tiles in internal corners general precaution on finished job faulty

workmanship and waste of material resulting from unfinished pieces construction and expansion joint method of filling repair of

cracks. Roof pitched roof types, roof covering component part of roof. Theory of trussing , king & queen port trusses

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SPECIFIC SYLLABUS FOR MASON

1 ISI SPECIFICATION

Definition. Uses

2 TERMITE TREATMENT

Types. Why and how it is done

3. TESTING OF BUILDING MATERIALS

Laboratory test for brick, cement

4 ESTIMATION

Types, Calculation and estimation all types of work

5 RE-INFORCED CEMENT CONCRETE

Types of steel rods, Types of bending, Tools for bending and cutting

6 TO SET OUT CENTRE LINE FOR A BUILDING

7 FLOORING

Parts of floor, Types of floor, Good characteristics

8 CULVERTS

Types of culverts

9 BRIDGES

Parts of bridge, Types of bridge

10. ARCHES

Technical terms, Types of arches

11 SHUTTERING

Types of shuttering

12 CONCRETE TECHNOLOGY

Definition of concrete, Types of concrete, Stages in preparation of concrete, Concrete strength

13 SPLITTING AND CUTTING OF STONE

Types of splitting, Types of polishing

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14 CIVIL ENGINEERING DRAWING

Definition, Types of drawing, Blue prints, Drawing scale

15 STABILISED SOIL BLOCK MASONRY

Tools for soil block masonry, Method of moulding soil blocks

16 HOLLOW BLOCK MASONRY

Methods of construction

17 SEPTIC TANK

18 MASON TOOLS

Type of mason tools and their uses

19 BUILDING MATERIALS

Definition, Types of building materials and their uses, Good characteristics or properties

20 CEMENT

Types, Ingredients of cement, Good characteristics of cement

21 SAND

Types, Good characteristics of sand

22 BRICKS

Types, Ingredients of bricks, Manufacturing of brick (process of manufacturing)

Good characteristics of bricks

23 LIME

Types, Compressive strength of lime

24 TYPES OF MORTARS

Uses of mortar, Types of mortar, Procedure of mixing mortar, Good characteristics of mortar

25 BRICK MASONRY

Tools used in brick masonry, Bonds in brick masonry, Technical terms in brick masonry

Rules for bonding, Junction in brick masonry

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26 STONE

Types of rocks, Good characteristics of stone, Types of quarrying, Types of stone masonry

Dressing of stone, Uses of stones

27 DAMP PREVENTION

Effects of dempness, Methods of damp prevent

28 POINTING

Types of pointing, Methods of pointing

29 PLASTERING

Types of plastering, Good characteristics of plastering

30 RCC LINTEL

Method of casting rcc lintel

31 METHOD OF FIXING DOORS AND WINDOWS

Method of fixing

32 ROOF

Types of roofs, Good characteristics of roof

33 COPING

Types, Uses

34 RETAINING WALL

Types, How it is made

35 FOUNDATION

Objects of foundation, Types of loads, Types of loads, Types of foundation, Remedial measures

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GENERAL SYLLABUS FOR CARPENTER AND JOINER

Ser

No

Trade practical Trade theory

1. Familiarization with the workshop, sections and the

general places, wood working sections and wood

working machine ship. Introduction to the safety

rules in the shop floor and the firefighting

equipment Show different exercises /jobs done by

the trainees in the previous year batches etc. Show

different audio – visual and aids, library, show room

etc.

Importance of the trade in the industrial development of the country.

Subjects to be taught and the student of the proficiency to be

attended. Introduction to the general safety causes of the accident

and the remedies. Give some instruction related with the duties of

the trainees, discipline recreational, medical facilities and other

extracurricular activities of the institute. (All necessary guidance to

be provided to the new comers to become familiar with the working

of the industrial training institute system including stores procedures

2. Planning practice:

Demonstration and the users of the plans Setting of

the plane, holding, planning technique. Planning

face side face edge mark use of marking gauge etc.

testing of the of the accuracy flatness twist ness of

the surface use. Use of straight edge, bench stop, try

square, winding strips etc. try square, winding strips

etc. cross planning, edge planning etc. Grinding and

sharpening of the lane blades

Introduction to timber growth of the tree, cross-section of a trunk

parts and the formation of and the functions. Identification of the

timber.

3 Chiseling practice

Demonstration and the use of the different types of

the chisels. Chiseling along the grain across the

grain of the vertical, horizontal etc. Grinding

sharpening and the honing of the chisel.

Hand tools: continued and the different types of the chisels

description tubes sizes, users, grinding sharpening honing etc.

Workshop appliances: work bench, bench vice, bench hook, bench

stop shooting board, mite board etc. types sizes, users etc.

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4 Joint practice:- demonstration and making framing

joints :- Halving joints trenching and house joints.

Mortise and tenon joints plain, haunched, stob

tenon, fare face tenon, brindle joints etc. sharpening

and setting of different types of raw

Classification and grinding of timbers per ISI defects and diseases

in the timber, caused, remedies, hypes of the grains. Joiners:

Classification of joint groups names (framing, broadening and the

lighting) Frame joints:- Halving, trenching and the housing of the

joints, description, types of the uses. Mortise of the tenon joints

different types of the uses. Hand tools: Sharpening and the setting of

the different types of the saws. Saw set, saw sharpening files etc.

5 Demonstration and make Dove—tail joints: Dovetail joints, description, types pin size, uses etc. Timber:

stacking (vertical and horizontal) Moisture content in timber and

its effect on timber moisture meter and oven method Characteristics

of wood Physical and mechanical properties of wood, qualities of

good timber.

6 Broadening joints: Demonstration and make

different types of broadening joints simple butt,

related butt pocket screw, glued butt, tongue and

groove butt joints etc.

Broadening and lengthening joints, description, types, users.

Adhesives, type, uses etc. Hand tools:-Special saws, planes types,

uses Timber:

7 Lengthening joints:Different types of scarf joints

Table scarf, bevel scarf, tension scarf, etc.

A frame of different type of joints. Small article

involving above joints may be made. Introduction

on woodworking machines and workshop safety.

Acquaintance with machine parts, function and

operational techniques of all available wood

working machines. Demonstrate each operation on

different machine :- Band saw :- remove and refit of

band saw blades setting and grinding Operations :-

Ripping making planks/scantling from a log. Cross-

cutting, curves, cutting , beveling chamfering etc .

Seasoning: Types, advantages, disadvantages etc. Holding and

striking tools, Hammers, Mallets etc, Clamps, gash ramps, ‘T’ bar

cramps etc.

Files: Types grades uses, car, and maintenance of hand tools.

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Circular Saw :- Ripping cross cutting rebating ,

grooving etc. Planning Machine :- Surfacing, thick-

nessing chamfering, edging beveling etc, Machine

Operations Conditioned :- Wood Turning lathe :-

Use of turning tools, plain Turning taper turning and

Turning different articles- Chisel handles; table

lamp stand etc. Use of face plate, chuck etc.

Introduction on wood working machine:

Descriptions, types, sizes, parts, functions operation and safety

precautions, care and maintenance oiling, greasing etc. to be ex

pained in brief of the following machines:

Band Saw machine. Circular saw machines. Planning

machines(thickness and surfaces Wood Turing Lathe with Turing

tools, Market form of timber-Terms conversion of timber-Method,

advantages and is advantages of each methods and users,

Drilling Machine: Use of straight shank drills,

tapershank drills, counter sinking bits etc.

Grinding Machines :- Grinding of different types of

tools cutters materials for jobs.

Wood working :- Machines continued :-

Introduction of wood working machine, descriptions types sizes,

parts, functions, operations and safely precautions, care and

maintenance, Oiling, greasing etc. to be explained in brief of the

following machines, continued. (a) Drilling Machines (b) Grinding

Machines (c) Mortise (d) Tenoning (e) Sander (f) Portable machine

(g) Universal wood working Machine. Calculate of timber weight

area, volume etc

Use of special Saws :- Compass saw, frame saw,

Bow saw, fret saw etc, Demonstration and practice.

Use of special planes :- Compass plane, Molding

planes etc. Demonstration and practice. Making a

small wall bracket. Prepare chalk box. Tea tray or

office Tray :-

Hand Tools :- Special Saws :- Description, type size, use care and

maintenance, sharpening and setting of saws. Special planes :-

Compass saw frame saw, bow saw fret saw etc. Description, type,

size, use care and maintenance Timber :- Preservation timber :-

Chemical treatment of Timber. Type, process etc. preservatives

used in the aqua plant.

Use of country drill, hand drill, ratchet brace, Brest

drill. Use of different type drill bits, hand augur

layout of a stool and make cutting list. Prepare a

standard height. Taper legged stool as per lay out.

Use of Adhesives.

Country drill, hand drill bit brace ratchet brace, breast drill-parts

functions, sizes user in different places. Drill bits, type ,sizes

different uses. Calculation of timber required for stool. Prepare

cutting list from drawing (sewn size and finish size)

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Demonstration and make layout of different

furniture. Making notice board or display board .

User hard board ply wood and insulation board.

Making a small rack or meat shelf.

Description of timbers used in furniture making work. :- Teakesal

Deodar, etc. Other wood as available in the local market. Design of

Furniture's for different purpose :- Bed room, dinning Hall, Library,

Office, Work-shop ,Class room , Kitchen ,Garden etc.

Manufacturing process of various boards and shut-like ply wood

block board laminated board hard board insulation board etc. and

description, type market size, use selection of sheets and matching

grade and color.

Manufactures a small table. Demonstration and use

of lock, hinges, hasp and stable etc.

Nails and screw:- Types, sizes, and use , Nuts and tools, washers-

do. Lock , hinges and staple lower bolt etc other fittings:- Type sizes

and uses.

Making a small exercise and of Carving tools and

their sharpening.

Properties of wood. Preparation bill of materials and simple

estimation.

Preparation of surface use too-thing plane for knoty

or interlocked cross grained timber, scraping, sand

papering etc. Preparation of putty and use.

Preparation strain and application on finished

surface.

Method of preparation of surface for straining tools and equipment

required. Sand paper , types, grades finish and uses. Preparation of

putty and use. Staining:- Type, process , methods and staining

materials. Timber:- Different staining method applied for different

timber.

Varnishing on finished surface :- Furniture

polishing:- Demonstration hoe to make French

police. Use of French police and wax police:- Re-

move the police and Repolishing old furniture.

Varnish:- type and use. French police, wax police, types and uses.

Dowel: Types Size, in pattern making work

Marking and Making patterns with self core and

with core prints. Prepare

Types of core and core prints Different use of core and core prints.

core box and pattern. Coring the pattern to its

various position:- (a) Casting position,

(b) Machining position core print. Painting the

pattern, core box etc. As per I.S.I. specifications.

‘color code’ as per ISI specification Use of paints on pattern core,

core box, core prints etc. Estimate volume of wood and other

requirement for pattern making box.

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Safety Precaution Making tools:-Use of steel rule,

square, scriber, dividers, compass calipers etc. Use

of Marking table, marking block etc. Use of hand

tools:- Hacksaw, punch hammer cold different types

files. Operations:- Chipping, filling etc. same basic

exercise:- Making square block drilling counter-

sinking etc. Use of taps and dies. Grinding of cold

chisels punch, drill bits etc. Marking and making

hanging plate corner, making name plate different

types of clamps and angle plate used for wooden

furniture. Use of nut, bolts, washer, machine screws

etc.

General safety in fitting shop. Marking tools:- Type, size, use-core 7

maintenance of tools:- Steel rule, square, scriber, dividers compass,

calipers, and other tools. Making table, marking block etc.

description, size use etc. Hack saw punch hammer coldchisel files

etc. type size, use etc. Use of fitting vice clamps. Type of drill bits,

and counsers ink bits tap in simple work. Type of hanging plates,

corner plate, clamps , angles plates etc. Used in carpentry work.

Type of Nut, bolt washer, machine screw, etc.

Use of common hand tools and related with sheet-

Metal Works:- Steel rule square, snips, sheet-metal

mallets punch, hammer stakes etc. Development

from drawing and able to make layout of simple

pattern a) Parallel line method Redial line method

Cutting proper thin sheets folding the sheets as per

drawings. Marking and making simple exercise.

Punching making holes, washers, etc. Folding

bending sheets at different angles. Fitting aluminum

channel for sliding door. Top or rack. Bending

E.R.W. and aluminum channel for furniture .Simple

soldering brazing and Welding may be done.

Common sheet metal tools:- Description, type, size and etc. Reading

of development drawing of simple job system of layout. Square,

cylinder, cone, etc. Marking and making template for patterns

making carpentry work. Shearing punching folding bending etc.

Basic principal of simple and soldering , brazing and welding

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SPECIFIC SYLLABUS FOR CORPENTER AND JOINER

Ser

No

Subject

1 TIMBER TECHNOLOGY

Advantage of timber, Classification of timber, Selection of timber. Softwood and hard wood Different between

hardwood and softwood

2 READING AND DRAWING BLUE PRINT

Into Of Blue Print And Azo Print,\difference Method of taking blue print and azo print, drawing and making of

sketches, uses of blue print, Carpenter applies to building const

3 CARPENTER APPLICATION TO BUILDING CONST

Construction of door frame, Construction of window frame, Construction of king post and trusses, Construction of

queen post trusses, Construction of various size of roofs and Construction of doors/shutters

4 SEASONING OF TIMBER

Type of seasoning, Air seasoning ,Water seasoning ,Steam seasoning. Advantage and disadvantage of seasoning

5 Type of preservation ,Use of preservation Materials/modern use of timber for preservation

6 JOINTS AND ITS USES

Types Of Joints ,Lengthening Joints, Breathing Joints and Angering Joints

7 DEFFECTS IN TIMBER

Type of defects ,natural defects and artificial defects

8 SHUTTERING AND CENTRING: Type of shuttering ,Construction of flat shuttering and Construction of beam

shuttering

9 FALS CELLING AND WALL PANNALING : Types of false Celling

10 WOOD AND TRUESS : Type Of Truss ,King Post tress. Queen Post Trues , Estimation Of Timber For Trues

11 WOOD ROOFS : Type Of Roofs ,Lean To Roofs, Double Lean Roofs ,Couple Roofs, Close Couple Roofs, Color

Roofs and Double Color Roofs

12 WOODEN FLOORING : Type Of Flooring, Single Layer Flooring and Double Layer Flooring

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13 PLYWOOD AND SUN MICA MODERN MATERIAL

Type Of Plywood ,Classification Of Plywood, Manufacture Of Plywood, Advantage Of Plywood ,Type Of Sun

mica And Use Of Sun mica ,Modern Materials And Their Uses

14 JOINERS AND LOCKERS : Type Of Lockers, Internal Locks and External Locks

15 FURNITURE MAKINGS

Making Chair With Arms, Chair without Arms, Bench , Desk, Table Without Draw, Table With Draw, Book Case,

Alamirah, Book Rack, Box, Black Board With Essal

16 POLISHING AND VARNISHING

Constituents Of Oil Paints, Properties Of a Good Paint, Type Of Paints, Preparation Of Paints Varnish and Polish

17 WOOD WORKING MACHINE

Wood Turning Lathe Machine ,Circular Saw Machine, Band Saw (Vertical), Band Saw (Horizontal), Thicnessing

and Planning Gridding, Attachments, Surface planning Machine

18 USE OF MODERN POWER TOOLS

Mitter Cutting Machine, Chain Saw Machine, Power Screw Driver, Jig Saw Machine, Repro Cutting Machine and

Electric Planner

19 ESTIMATION

Estimation Of Round Timber, Estimation Of Roof And Trusses ,Estimation Of Various Furniture and Estimation Of

Scandalizing

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GENERAL SYLLABUS OF PAINTER AND DECORATOR

Ser

No

Practical Work Trade theory

1 INDUCTION TRAINING

Familiarisation with the workshop. –importance of the

Trade trg.-Machinery used In the trade-type of work

done by trainees in the Instt -Type of jobs made by the

trainees in the trade introduction to safety including fire

fighting equipments and their uses etc.

Importance of safety & general precaution observed in the Instt.

& In the section-Iportance Of the trade on the development of

Industrial Economy of the country. What is related instructions

subjects to be taught, achievements to be made recreational,

medical facilities and other extra curricular activities of the

Institute (All necessary guidance to be provided to the new

comers to become familiar with the working of Industrial

Training Institute system including stores procedures etc.)

Importance of the allied trades- types of work done by

trainee in allied trades- Induction of practical in allied

trade & their importance.

Related instructions under allied trade, subjects to be taught &

their importance in the trade.

2 ALLIED TRADE CARPENTER:

Marking out for carpentry work. Use of carpenters basic

hand tools for simple operation viz. Sawing, plaing,

chiselling, drilling Etc. Grinding of tools.

Safety precautions, descriptions, uses & care of hand tools, their

names, materials from which made & their uses. Grinding of tools

and precaution to be taken.

Making simple carpentry joints, used in door, windows,

timber-floors, panels, wooden partitions etc.

Types of woods their description and use common defects in

timber and their effects.

Use of jointing devices - nails, screws, nuts, bolts &

dowels joints by wooden filling by glue.

Common joints their description & use. Use of nails, screws

hinges, dowels etc. Glue its specification, preparation of

compounding and their application.

Planing & surface preparation of wood for varnishing &

polishing.

Use of planer, different types & their functions.

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ACHIEVEMENTS

Should be able to:- Use carpenter hand tools. Make simple carpentry joints. Uses suitable jointing devices. Identify different

types of timbers.

ALLIED TRADE-SHEETMETAL:

Importance of skills involved. Use of simple hand tools

such as mallets scriber, steel rule, ships, groover etc.

Use of ferrous sheet metals fir the following operations

marking, cutting, bending, folding. Development of

surfaces from blue prints.

Introduction to the trade. Safety precaution to be observed.

Common hand tools used for sheet metals and definition,

description, function and uses.

Joining of simple sheet metals of different gauges by

simple self secured joints. Joining sheet metal by soft

soldering. Joining of sheet metal by brazing.

Different types and uses of joints employed in sheet metal work.

Description of common machines and equipment used in sheet

metal. Brief description of brazing & soldering.

To familiarise with machinery & equipment & the

different types of containers & practice in making

articles such as trays, cylinders & cones.

Sheet metal wire gauge, equivalent inch. & mm., Sizes of standard

wire gauges. Metals commonly rolled into sheets such as tinplates

, galvanised sheets, iron sheets, copper, brass sheets, aluminium

sheets etc brief description of physical properties of the above

3 ACHIEVEMENTS: Should be able to:- (a) Use sheet metal hand tool & equipment (b). identify various types of sheet

metals used in industry (c) Make joints by soldering & brazing. (d) Make simple sheet metal article like, tray cylinders,

cones etc

4 ALLIED TRADE

Plumbing Plumber tools & their uses. Jointing stone-

ware sockets pipes with cement mortar & cast iron

pipes running, with lead & caulking. Erecting

washbasins. Erecting simple sanitary fittings.

Introduction to the trade. Safety precautions and elementary first

aid. Plumbers hand tools description & use. Description on

erecting rain water & drainage piping system including installation

of sanitary & water supply fittings.

Joining of pipes of different materials & of different

diameter .Use of different type of binding material for

leakage.

Description of different types of pipes & their uses such as

galvanised pipes, lead pipes, aluminium pipes, Brass pipes, plastic

& synthetic pipes etc.

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5 ACHIEVEMENTS

Should be able to:-

(a) Use plumber’s hand tools. (b) Identify different types of pipe and pipe fitting sanitary installations.

6 ALLIED TRADEELECTRICIAN :

Practice in identifying series and parallel circuits

different system of wiring , fixing & connecting

appliance for domestic & industrials lighting.

Introduction to the trade. Safety precautions and elementary first

aid treatment for electric shocks, burns etc. Elementary

electricity. General idea of supply system. Electric fitting, system

of wiring. Wiring installation for domestic & industrial lighting.

To familiarise with the electrical wires viz. V.I.R.,CTS

Cables etc. and electrical fitting of panel board, switch

board, joint boxes, conduit pipe wiring, tube lamp

fifing, pump and motor installations.

General idea of conduit pipe or synthetic pipe wiring & its

accessories I.E .Rules. Description of electrical wiring materials

used for domestic purpose. Brief description of various electrical

equipment used in industries viz. Generators, Motors,

Transformers, Starters etc. & their uses.

7 ACHIEVEMENTS:

Should be able to:-

(a) Use electrical hand tools. (b) Identify different types of wiring & electrical installations.

(c) Take necessary safety precautions per I.E. Rules.

8 ALLIED TRADE –

Machine shop : Basic hand tools and their uses.

Handling practice of different hand tools.

Safety precautions for the trade. Brief description of different

types of and tools and their functions.

Identification of different machine tools, their

components, functions and uses.

Brief description of various machine tools & accessories & their

uses

9 ACHIEVEMENTS:

Should be able to:- (a) Use different types of simple hand tools used in machine shop. (b) Identify different types of

machine tools and their accessories.

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10 MAIN TRADE TRAINING:

Preparing of surfaces on wood by cleaning,

rubbing down, knotting, stopping, filling,

artificial wood staining & graning.

Painter hand tools, brushes of various sizes, diamond glazier, stopping

knife, scrapers, platteknife, chisel knife, shave hook plumb line, lining

tool, rule file etc. –their description, use care & maintenance.

Putty preparation, mixing of putty-different

process of making, use of putty on different

wooden surfaces.

Blow lamp-its use, care and maintenance. Putty definition, types, uses.

Method of mixing & its different system of application.

Finishing, varnishing and polishing of wooden

furniture such as chair, table almirahs, trays etc.

both old & new furniture.

Varnishes-gold sizes, spur varnish, synthetic varnish. Preparation of

different types of varnishes, resion varnish, synthetic varnishes, copal

varnish etc. Pigments & extenders. Oil, driers, resings, solvents &

thinners. Description of each of the items, classification & uses.

Preparing of surfaces on wood for varnishing,

finishing, polishing of doors, windows, panels,

partitions of rooms, wooden boxes etc.

Varnishes-Method of preparation-Different types-classification and their

application on woods.

11 ACHIEVEMENTS: Should be able to:- (a) Prepare wooden surface s for varnishing. (b) Prepare and use putty.(c) Prepare

varnish and use the same.

Metal pre-treatment such as scraping, rubbing by

emery cloth, wire brushes, buffing etc.

Corrosion-causes of corrosion, effect of atmosphere in different places.

Metal pre-treatment such as pickling,

phosphatising. Sand blasting etc.

Corrosion on different metals both ferrous and non-ferrous- factors

controlling corrosion test atmospheric, water, soil etc. –Protection

against.

Preparing of surfaces for primary coat of different

metals, practicing by brushes of various

sizessetting and application practice.

Brushes-description, sizes & uses. Method of application, process for

coating different metals. precaution, care and maintenance.

Finishing painting by brushes on the metal

surfaces like trays, boxes, containers, tables,

chairs etc.

Painter’s equipments ladder- step scaffolding trestle buckets etc. Their

description & use.

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Metal pre-treatment such as pickling,

phosphatising, sand and shot blasting, buffing,

wire brushing etc.

Corrosion-its effect & types methods to prevent orrosin, purpose of

meta pre- treatment, description of various method and field of

application.

Primary colours, colour blendings by mixing of

various ingredients in different colours for brush

painting & spray painting.

Paint-definition, classification, & uses. Method if selection, application

preparation, techniques. Various types. Their purposes and its effect on

paints.

Printing by brushes of Wooden furniture such as

Chairs, tables, trays, almirahs, racks, boards,

panels etc.

Painter’s equipment such As-lader, step scaffold- Ing, trestle, buckets

etc., Their description & uses. Mixing of paint, tools & Equipment used

for mix- Ing-description, uses With safety measures. Nitrocellulose /

shellac Lacquers for wood-prob- Lems associated with painting of

different Types of wood.

Painting by brushing of cast iron pipe, steel pipe

and galvanised pipes, lead pipes, aluminium

pipes, synthetic pipes etc. METHOD PAINTING

Different types of pipe lines such as hot and cold

water, liquid & gas chemicals and oil, steam pipe

lines etc.

Basic knowledge of symbol of different pipe lines such as gas, steam,

water, oil, chemicals etc. Precaution against air polluting. Application of

standard paints approved by I.S.I.

12 ACHIEVEMENTS: The Trainees should be able to:- (a) Identify corroded parts and know methods of corrosion

prevention. (b) Know the pre treatment process and handle the tools & equipment. (c) Mix various types of paints to

produce different colours. (d) Use various types painting brushes. (e) Paint different wooden and metal surfaces. (f)

Identify different types of pipe lines & paint them.

Practice on metal surfaces with the help of spray

painting plants with compressed air.

Description of various spray painting plants & equipment, method of

construction their fields of application, safety precaution etc.

Practice in painting by dipping the metal surfaces,

like trays, boxes, containers, castings frames,

garden benches etc.

Roller coating machine dipping by hand & mechanical devices ,

different types of ovens, their construction working principles, field of

application, safety precaution.

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13 ACHIEVEMENTS: The Trainees should be able to: -

(a) Handle spray-painting equipment. (b) Paint wooden and metal surfaces by spray painting process (c) Use hand tools

and mechanical devices for dipping (d) Paint various metal surfaces by dipping process

Preparing surfaces of walls & ceiling, cleaning

rough surfaces for distempering. Practice in use of

nail brushes, iron hit, chiselling, rubbing by emery

& brushes etc.

Description of bonds for plastering walls. Techniques of constructing

walls. Methods of erecting scaffolding. Purpose of cleaning walls

surfaces & their effects & processes of cleaning, different methods of

cleaning, its description, precautions and uses.

Mixing paints & colour making. Distempering

walls, matching colours for ceiling and walls ,

relief painting and texturing of walls and ceiling.

Methodof making scaffolding.

Dry distemper, cement colour for floor, cement paint, lime colour

making process for distempering & cement paints, precaution and

application process.

Painting of walls with oil colours. Preparing wall

for oil paints, mixing of paints.

The methods employed in preparing surfaces for oil painting of wall

various painting faults and their remedies. Method of wall painting

with oil colour paint. Emulsion paints for buildings

Painting of walls with oil colour. Mixing paints &

colour making. Painting walls & ceiling.

The method employed in preparing various oil paints. Remedies of at

morphemic corrosion, calculation of the amount of paints needed for

the amount of paints needed for the jobs.

Painting of walls with oiled colour of residential

house, colouring of door & windows fittings,

electrical fittings, water supply pipe lines house

drainage sanitary fittings etc.

Painter’s equipments classification, function & their uses- principles of

spray gun painting. Method of application and precautions analysis of

rates for simple items of works. Schedule of rates specification .

Paintings with oil colour, water colour of a

buildings, office buildings, iti workshop building

inside & outside fittings including sanitary

drainage water supply , gas pipes etc.

Buildings painting by spray gun and brushes, difference – specific

application & their defects & remedies. Different colour used,

selection of paints for different types of fitting, electrical, water

supply, sanitary & drainage line

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14 ACHIEVEMENTS: The Trainees should be able to: - (a) Prepare wall surfaces for distempering and painting.

(b) Mix paint for wall painting. (c) Paint wall of residential and workshop buildings. (d) Paint sanitary, fittings

electrical fittings, pipefittings, door and windows fitting including wooden fittings

Sign painting practice in freehand sketching for

geometrical shapes, human figures, animal

figures and natural scenes with black & white by

pencil & colours (both) cutting stencils of gothic

letters & roman letters, lettering different types of

lettering roman, gohic, architectural, ornamental

and freehand. Cutting ornamental stencils in

cardboard lettering practice on different

languages of at least 3 languages.

Methods of stencilling special types of stencils. Care of stencils.

Drawing instruments used in lettering use of tsquare & drawing

instruments used in lettering use of T-square & drawing board,

method employed, recautions to be taken lettering description, types

& their uses, common practice

Painting letters & figures of different types,

signals name board, advertisement etc.

Conception of colour primary secondary & tertiary. Definition

of colour, terms such as tint, shade, hue, tone monochromic, warm

colours, glossary of terms for paints &enamels their nature

constituents of paints & method of manufacture. Different types of

paints as primer surfaces, under coats, full gloss paint

and enamels.

Sign board painting in deferent media, chart,

poster festoon, banner, models etc. Use of hand

made paint (powder mixing) Ready-made enamel

paint, atercolour.

Method of mixing powders pigments deferent types proportion and

colour making. Linseed oil, turpentine oil and varnish- their

function and its properties- application of mixing paint.

Painting of walls system of lay out-

Advertisement, Industrial and commercial

painting. Layout of painting with combination

colouring viz. Cinema posters Including scenery,

lettering and portrait).

Painting of walls-Layout process- types- Use of paint. Combination

of all types. Method of evaluating the job works, estimating and

costing. Preservation of painted articles, posters etc. General idea of

commercial artist definition activities.

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15 ACHIEVEMENTS: The Trainees should be able to: - (a) Prepares Letters and figures of deferent types and stencil cut on paper and board.

(b) Paint letters & figures of different types. (c) Paint posters, charts, banners, festoons, signboard model etc. (d) Paint

wall scenery, advertisement, cinema posters etc.

Preparation of pigment with oil, driers, resins,

etc. Practice in the mixing and matching of

colours, coloured objects and materials in both oil

& water medium.

Pigment, definition, types of pigments, properties of pigments

manufacturing processes, their different types and uses. Application

of oil driers, resins etc. & their purpose, colour pigments, matching

of colours in both oil and water medium.

Testing of different paints and varnishes for

special gravity weight palter viscosity, hardness

gloss and finish, adhesion, flexibility & drying

time.

Method of testing paints and varnishes,

Stove enamelling of sheet mental & cast iron

articles such as cycle parts , fun parts Etc.

Enamel is air drying & staving. Testing of oil strainers, dry

pigments, volatile paints thinners, viscosity drying gloss finish,

weight per litre, flexibility & adhesion

Novelty finishes both air drying & solving of

different articles such as fans, type writers, ovens

etc.

Process of pre-treatment of metal, surfaces. Standard colour code

practices as per classification. Process of painting different type of

machine tools, equipment, spare parts etc.

Repairs of painting defects, preservation of

bleeding, blistering, blooming chalking

decolourisation, fading, lifting, chalking, cracking

wrinkling, flaking, sealing, peeling off, runs &

sags blistering and peeling, pine-holding, orange

peeling, blushing, missing etc.

Treatment of various defects arising while painting and their

remedies, common coating failures, causes and remedies such as

lifting, checking, creaking, wrinkling etc.

Practice on silk screen painting in deferent media

such as festoon, posters etc.

Description of silk screen painting. Preparation of urface prior to

the application of textures. Various process of painting of silk

screen. Precaution during painting.

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Furniture description- job work –decoration of

new furniture such as book shelf, dressing table,

jobwork decoration of old furniture dining room

dressing room, kitchen room, toilet room etc.

Deferent colour used, shades and their effects procedures of decoration

etc. Patching work, cleaning the various surfaces curved, round

ornamental grills etc. Methods of work applied for various painting

surface, instruments used in deferent position for cleaning and painting.

Precaution for colours painting in same parallel

surface.

16 ACHIEVEMENTS: The Trainees should be able to: - (a) Remove paints; prepare surfaces & paint machine tools & equipment etc. (b) Repair

painting defects. (c) Repair silkscreen painting. (d) Repair job work decoration of new & old furniture etc.

Spray painting in deferent surface like corners,

round parallel, curved surface, angles,

rectangular, cone, cylinders, square, adjustment

of spray gun stroke & holding spray-gun etc. for

multipurpose work.

Spray painting equipment, spray-gun deferent types, methods of

spraying techniques on various surface. Precaution in holding spray-gun

& spraying stroke.

Practice of painting safety colour code on

deferent symbolic articles &identification of pipe

lines as per international & Indian standard

Various colour codes & identification of pipe lines as per international &

Indian standard.

Spray painting with compressed air atomisation,

Practice in deferent types of sprayguns wiz

externally fed spray-gun section, pressure &

gravity feed guns, catalyst spray guns with

external mixing of catalyst & resin-their

application.

Various types of spray guns and their accessories used in industry their

maintenance, techniques of their use safety precautions.

Practice of airless & electrostatic spraying such

as Hydraulic Airless spraying, electrostatic

spraying – Rustburg No.1 process and No.2

electrostatic hand guns. Rustburg electro-air gun,

stat air gun, Rustburg electro- Hydraulic gun.

Airless & electrostatic spraying – description, safety precaution.

Comparison between air & Hydraulically operated guns.

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Practice on Rustburg electrostatic blade coater, high tension

supplies for electrostatic spraying, handling of electromagnetic

generators . safety devise in electrostatic spraying, application

of electrostatic spraying. Handling of paint for electrostatic

spraying.

Rustburg electrostatic blade coater- description, its use.

Paints used on electrostatic spraying deferent types of

paint & mixing procedures.

17 ACHIEVEMENTS: The Trainees should be able to: - (a) Do spray painting in different surfaces like corner, round, curved cylinder etc. (b). Paint

safety colour codes as per International & Indian Standards. (c) Identify pipelines as per International & Indian Standards. (d)

Do spray painting with different types of spray guns. (e) Handle airless and electrostatic spraying, Rausburg electrostatic

blade coater.

Practice on deferent types of spray booths such as simple

cabinet booth, back extract, wet booth etc. for spray painting of

various parts stack cleaning, spray booth water treatment,

handling paint sludge, booth cleaning.

Different types of spray booths-system of inlet & outlet of

the booths,

Spray painting on machines & cast surfaces finishing of iron

casting pre-treatment for removals of paints and surface

treatment-Fettling degreasing-solvent wiping-Grease burning –

removal of scale. Finishing priming – puttying and filing end

surfacing, finishing coats. Practice on other types of machine

castings, nonferrous castings, sheet metal finishing etc.

Different type of pretreatment processes cleaning of the

surfaces. Method of spraying on various ferrous &

nonferrous castings, sheet metal containers. Use of higher

performance coatings like chlorinated rubber & epoxy

paints.

Spray painting on Car body- finishing – pretreatment process ,

primer, surfaces staving , wet sanding, synthetic finishing

cellulose finishing, acrylic finishes (thermo – setting) finishing

sheet metal components etc. spray painting on scooters and

motor cycles including pretreatment processes.

Method and application processes of car body finishing

various types of systems of spray painting and their effect

on metal surfaces. Synthetic, cellulose & acrylic paints

and finishing.

Spray painting practices on refrigerator & domestic appliances –

pre-treatment of surfaces-priming- finishing coats. Refrigerator

liner finishing

Staving , methods of heat transfer, time temperature

relation in a staving oven. General idea of oven design and

their classification. Safety precautions in use of ovens.

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18 ACHIEVEMENTS: The Trainees should be able to: - (a) Do spray painting on different types of booths. (b) Do spray painting on machine and

cast surfaces. (c) Do spray painting of car, scooter and motorcycle bodies and their components. (d) Do painting of

Refrigerator and domestic applications.

Dismantling assembling & fitting of painting and

varnish equipment and accessories and their

routine maintenance. Handling practice of fire

fighting equipment & its safety precautions.

General idea of ISI specifications on paints & varnishes. Function of

different types of fire fighting equipment, safety precautions.

Practice in storage of paints handling & storage

of materials, conveying, lifting & weighing.

Systematic arrangement for keeping paint

containers.

System of storing storage of paints & lacquers, solvents & thinners,

painter’s tools, including spray painting equipment etc. Maintenance of

store records.

Revision practice of varnishing of wooden

surfaces, painting by brushing , painting of walls

and metal surfaces, painting of letters and figures,

spray painting.

Methods of estimating labour, materials & costing procedures for

painting & varnishing , preparation of work schedules.

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SPECIFIC SYLLABUS FOR PAINTER AND DECORATOR

Ser No Subject

1 SIMPLE PLANE GEOMETRY

Definition : Point, Line, Stright Line, vetrical line, oblique line, zig-zag line, curyed line, parallel line.

2 ANGLE

Definition:Rectangle, Acute angle, obtuse angle, straight angle, Reflex angle.

3 CLASSIFICATION OF TRIANGLES

Definition: Scalene Triangle, Isosceles Triangle, Equilateral Triangle

4 PREPARATION OF SURFACE

Types of surface: Metal surface, Wall surface, Wood surface.

Types of Preparation: Old surface preparation, New surface preparation.

5 DISTEMPER

Type of distemper: Dry Distemper, Oil Bound Distemper, Snowcem.

6 PAINTS & THEIR USES

Type of paints: Oil paint, Enamel paint, Deco paint, Base paint, Epoxy paint.

7 TYPES OF ENGLISH & HINDI LETTERS

Type of Letters: Gothic Letter, Roman Letter, Italic Letter, Condenced Letter.

8 DIFFERENT TYPE OF SPACE

Types of Space: Full Space, Half space, Nil Space.

9 KINDS OF POLISH

Five type of polish:French polish, Wax polish, Mension polish, Lacqure polish, Teflon coating.

10 KINDS OF VARNISH

Four type of varnish: Synthetic varnish, Water varnish, Copal varnish, Melamyne polish.

11 PAINTING DEFECTS

Definition: Run Down, Brush Mark, Dry Spary.

12 APPLICATION PAINTING

Definition: Brush Painting, Spray Painting, Roller Painting.

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13 DECO PAINT PROCESS

14 ENLARGEMENT

15 COLOUR COMINATION AND CLASSIFICATION : Primary colour, Secondary colour, Teritiry colour, Neutral colour.

16 BUILDING ESTIMATION

17 MAKE A STENCIL

18 GLAZING TOOLS

Three type of Glazing tools: Stecil cutter, putty knife, diamond glazer.

19 GLASS CUTTING

20 TEXTURE PAINT

21 GLASS PAINTING

22 VISCOSITY

23 EMULSION PAINT

24 TOUCH WOOD

25 DIFFERENT TYPE OF PUTTY Two type of putty: Soft putty, Hard putty.

26 RUBBING COMPAUND

27 CAR PACH

28 DIFFERENT TYPE OF THINNER Definition: G P Thinner, N C Thinner, Q D Thinner.

29 DIFFERENT TYPE OF PRIMER Definition: Wood Primer, Metal Primer, Cement Primer.

30 BLOW LAMP

31 PAINT REMOVER

32 CAUSTIC SODA

33 P O P

34 BLACK BOARD PAINT

35 TYPE OF BRUSH Dusting Brush, Round Brush, Flat Brush, Stencil Brush.

36 Painter tools

37 Painting tools

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GENERAL SYLLABUS FOR SURVEYOR AND DRAUGHTSMAN

Ser

No

Subject

1. CONSTRUCTION TECHNOLOGY

(a) Determine fineness of cement using

(i) Dry blank sieving

(ii) Blaine’s air permeability method.

(b) Determine the standard consistency, initial and final setting time of cement sample using Vicat’s apparatus.

(c) To determine the soundness of given sample of cement.

(d) To determine the compressive strength of cement sample.

(e) To determine the specific gravity and water absorption of coarse aggregate.

(f) To determine the fineness modulus and particle size distribution of course, fine, and all in aggregates

(g) To determine the percentage bulking of a fine aggregate sample.

(h) To determine consistency of freshly mixed concrete of given proportion by slump test.

(j) To determine the workability of freshly mixed concrete of given proportion by Compact‐on factor test.

(k) To determine the cube strength and cylinder strength of concrete of given proportion and given water cement ratio.

(l) To determine the water absorption and porosity of given stone sample.

(m) To determine the compressive strength of a stone sample.

(n) To determine the water absorption of burnt clay bricks.

(o) To determine the compressive strength of burnt clay bricks.

2 REMOTE SENSING AND GIS

(a) Remote Sensing: Elements involved in remote sensing, electromagnetic spectrum, Energy resources, energy interactions

with earth surface features and atmosphere, resolution, sensors and satellites visual interpretation techniques, converging

evidence, interpretation for terrain evaluation, spectral properties of water bodies, digital data products and analysis.

(b) Geographic Information System: spatial databases and database management systems, coordinate systems and

georeferencing, spatial analysis, statistical modeling, interpolation methods, Application of digital elevation models, case studies

on use of GIS selected from various civil engineering areas, projects of small GIS modules.

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3

CONSTRUCTION TECHNOLOGY

(a) Building materials: Classification and requirements of good stone and brick, Brick manufacturing, harmful ingredients,

testing, constituent of a good brick earth, lime, manufacturing, field‐testing, artificial hydraulic lime; Timber: classification,

structure, seasoning, defects ; Paints: Constituents, types, characteristics of varnishes.

(b) Concrete technology: Cement: Composition, manufacture, field‐testing, storage; Cement concrete; workability, durability,

characteristic strength, physical tests, Concrete Mix design.

(c) Building construction: Stone masonry: safe permissible loads, brick masonry: bonds, laying, reinforced brick work,

defects, glass block masonry, Partition: Non load bearing, brick, clay block, timber and glass, cavity walls; Dampness: sources,

effects, prevention, materials used, Roof types, Floor type: brick, cement concrete, terrazzo, mosaic, tiled, doors and windows.

(d) Construction equipment: Selection , bulldozer, dumpers, trenchers, excavators, hoe, hoists, graders, piling hammers,

pumps, compressors, bitumen mix plant, rollers, clam shell, aggregate production techniques, crushers.

(e) To determine the difference in elevation of two given points.

(f) Profile levelling and cross sectioning of a given route.

(g) To measure the horizontal angle by the method of reiteration and repetition, theodolite traversing and error adjustment.

(h) To prepare the contour map of an area by the method of radial lines.

(j) Determination of elevation of top of tower using theodolite

(k) Tacheometric constant.

(l) Determination of height and distance using Stadia tacheometry

(m) Plane tabling by the method of radiation and intersection.

(n) Solution of Three point problem in plane tabling

(o) Setting out of simple circular curve by offsets from long chord and by successive bisection of long chord.

(p) Setting out of simple circular curve by radial and perpendicular offsets.

(q) Setting out of simple circular curve by one theodolite and by two theodolite method. (r) Use of total station.

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(s) Basics of surveying: Geoids and reference spheroids, coordinate systems, plane and geodetic surveys, methods of location of

a point, errors in measurements, surveying instruments, topographic maps, map layout.(t) Linear measurements: Direct and

indirect methods, Chain and tape measurements, Optical methods‐ tacheometers, sub tense bar, Electronic methods‐ EDMs, total

stations. 3. Leveling: Methods of height determination, levels and staves, booking and reduction of data, classification and

permissible closing error, profile leveling and cross sectioning, errors, reciprocal leveling. Contours‐ characteristics, uses and

methods of contouring.(u) Measurement of directions: Bearings and angles, compass surveying, magnetic bearings, declination,

local attraction errors and adjustments, theodolites‐ types, uses, methods of observation and booking of data.(w) Traversing

Computations and Adjustments: Compass and Theodolite traverses, balancing of traverses, computation of coordinates, omitted

measurements.(x) Plane tabling: Accessories, orientation and resection, methods, three point problem and solutions, errors in

plane tabling.(z) Project surveys: Engineering project surveys, stages of survey work, setting out of worksbuildings and simple

circular curves.

4 DETERMINATE STRUCTURES

(a) Classification and types of structures, Type of Loads, (b) Simple Stresses and strains: Hooke’s law, stress strain

relationship, Elastic constants and their relations, Thermal stresses, (c) Shear forces and bending moments in beams and SFD

and BMD, (d) Stresses in beams: Direct, Bending, shear and torsion, (e) Principal stresses and strains: Mohr’s circle and

ellipse of stresses and strains, (f) Deflections in beams ‐ Double integration, Macaulay’s method, moment area, conjugate

beam, (g) Principle of vitual work ‐ Castigliano’s first theorems, unit load method

5 CIVIL ENGINEERING MATERIALS AND BUILDING CONSTRUCTION

(a) Building materials: Stones: Classification, requirements of good materials, Querying of stones, common building stones.

Bricks: Classification of bricks‐constituent of a good brick earth, harmful ingredients, manufacturing of bricks, testing of bricks.

Tiles, Terra ‐ cotta: Manufacturing of tiles and terra‐cotta, types of terra‐cotta, uses of terra cotta. Lime: Classification,

manufactures of lime, artificial hydraulic lime, pozzuolana, field‐testing of lime. Cements: Composition, manufactures of

Portland cement, field‐testing of cement, special types of cements, storage of cement. Steel: Types of steel, marketable forms,

stress‐ strain behaviour. Cement concrete: Various constituents, preparation and properties of concrete in fresh state, factors

affecting workability, durability and strength, characteristic strength, stress‐ strain behaviour, acceptance criteria, mix‐ design

and physical tests. Timber: Classification of timber, structure of timber, seasoning of timber, defects in timber, important Indian

timbers. Paints and varnishes: Constituents of paints, types of paints, types, constituents and characteristics of varnishes,

miscellaneous.

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(b) Introduction to polymers: Polymetric materials, PVC, Polyester, HDPE, CDPE etc. Classification, properties and

applications in civil engineering. 2. Building Construction: Brick and stone masonry: Various terms used, types, tools used,

bonds in brick work, dressing of stones, applications for lifting stones. Partition and cavity walls: Types of non bearing partition‐

brick partitions, clay block partitions, timber partitions and glass partitions, construction of a masonry cavity walls. Damp

prevention: Sources of dampness, effects of dampness, prevention of dampness, materials used in damp proofing course. Roofs:

Types, terms used in sloping roof, king post truss, queen post truss, simple steel roof trusses. Floors: Components of floor, brick

floors, cement concrete floors, terrazzo flooring, mosaic floorings, tiled flooring. Doors and Windows: Locations, sizes general

types of door movement, various types of doors and windows.

6

THEORY OF STRUCTURES

(a) Introduction: Classification of structures, equations of equilibrium, stability, static and kinematics indeterminacies, principle

of superposition.

(b) Slopes and deflections in determinate beams and frames: Double integration, Macaulay’s moment area and conjugate beam

methods, deflection from strain energy, Castigliano’s theorem and its applications, unit load method, deflection of pin‐jointed

frames, Maxwell’s reciprocal theorem.

(c) Moving loads and influence lines: Analysis of statically determinate structures subjected to moving loads, calculation of

maximum and absolute maximum B.M. and S.F., Influence line Diagram for reaction, S.F. and B.M. in beams trusses and

3‐hinged arches.

(d) Analysis of indeterminate beams and frames: Force and displacement approaches in analysis of indeterminate structures,

Method of consistent deformation, principle of minimum strain energy, slope deflection method, moment distribution method,

Muller‐Breslau Principle and analysis of indeterminate pin jointed frames.

(e) Plastic analysis: Introduction, plastic hinge concept, plastic modulus, shape factor, upper and lower hound theorems,

collapse mechanisms, combined mechanism, plastic analysis of beams and portal frames by equilibrium and mechanism

methods.

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7 SOIL MECHANICS

(a) Introduction: Definition of soil, rock, soil mechanics and foundation engineering, soil formation, soil structure, soil map of

India.

(b) Soil properties: Basic definitions, phase diagram, water content, specific gravity, void ratio, porosity, unit weight, weight

volume relationships, index properties of soil and their determination, classification of soils, degree of saturation, density index.

(c) Permeability and seepage : Darcy’s law and its validity, seepage velocity, discharge velocity, constant and variable head

permea‐meter, pumping in and out tests, permeability of stratified soils, factors affecting permeability, Laplace’s equation, flow

potential flow net and its properties, different methods of drawing flownets, seepage pressure, quick sand, exit gradient, piping,

design of filter, principle of total and effective stresses, capillarity conditions in soil, effective and pore pressures.

(d) Stresses in soils: Need for finding stress distribution in soil, assumptions in elastic theories, Boussinesq’s equation for

point, line, circular and rectangular loads, Westergaad’s formula for point load, comparison of Boussinesq’s and Westergaard’s

equation, concept and use of pressure bulbs, principle and use of New mark’s influence chart, contact pressure.

(e) Compaction: Mechanism of compaction, objective of compaction, measurement of compaction, factors affecting

compaction, optimum moisture content, Standarad Proctor test, Modified Proctor test, effect of moisture content and compactive

effort on dry density, zero air void curve, compaction of cohesionless soils, field compaction, field control of compaction.

(f) Consolidation: Mechanism of consolidation, e‐log (p) curves, basic definitions, estimation of preconsolidation pressure,

normally consolidation and over consolidation ratio, Terzaghi’s theory of one dimensional consolidation, assumptions,

governing equation, standard solution, laboratory determination of consolidation properties of soil, magnitude and rate of

consolidation, settlements, secondary consolidation, compression characteristics of clays and settlement analysis.

(g) Shear strength : Normal, shear and principal stresses, Columb’s equation, Mohr’s stress circle, Mohr‐Columb failure

criteria, laboratory determination of shear parameters of soil by direct shear tests, triaxial test, unconfined compression test,

Vane shear test, Consolidated drained, consolidated undrained and unconsolidated undrained shear test, pore pressure

parameters, Lambe’s p‐q diagram.

8 ADVANCED STRUCTURAL ANALYSIS

(a) Prestressed Concrete Design: Basic Concepts of Prestressing, Calculation of Stresses in restressed Beams, Partial Loss of

Prestress, Flexural Design of Prestressed Beams, Flexural Strength Design for Shear.

(b) Yield line theory: Introduction to Yield line theory for reinforced concrete slabs, Yield line solutions based on work

equations.

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9 ADVANCED SURVEYING : Astronomy: Solution of an astronomical triangle, co‐ordinate systems time solar, sidereal and

standard equation of time, conversion of time, sun dial, determination of time, azimuth, latitude and longitude, correction for

astronomical observations.

Trade practical Trade theory

Induction training Familiarization with the institute.

Importance of the trade training. Instruments used in the

trade. Types of the work done by the trainees in the

institute. Types of the jobs made by the trainee in the

institute. introduction of the safety including fore fighting

equipment and their uses etc.

Importance of the safety and the general precautions observed in

the institute and in the section. importance of the trade in the

Development of the industrial economy of the same of the country.

What is the related instruction – subjects to be taught, achievement

to be made recreational, medical facilities and the other extra

activities of the institute.(all necessary guidance to be provided to

the new comers to become familiars, with the working of industrial

training institute. system including store procedures, professional

prospects etc.

free hand sketching of simple geometrical objects. Use of

drawing instruments and materials. Lay out of drawing

sheets, drawing conventional lines according to is code.

Folding of sheets.

Introduction Drawing is a language of technicians, drawing office

organization, drawing instruments, equipments and materials their

use, care &maintenance, safely precautions. Introduction to Indian

standard institution. Code of practice for general and architectural

drawings.

Free hand sketching of geometrical models. Lettering and

numbering, vertical & inclined.

Importance of lettering, printing of letters and figures sizes,

proportion etc. as per ISI code.

Printing of single strike lettering both Inclined & vertical,

printing of double strike lettering both Inclined & vertical,

printing of name plates.

Forms and proportions for single strike lettering, lettering stencils.

Construction of plane geometrical figures (lines, angles,

triangles, rhombus, quadrilaterals, polygons etc.)

Geometrical drawing. Definitions, constr of plain geometrical

figures.Orthographic rojection, dihedral angles and recommended methods of

projection according to ISI codes.

Construction of ordinary scales, plain, comparative,

venire & scale of chords.

Principles, representation and construction of different types of scales, graphic

scales, recommended scales for drawing with reference to ISI codes.

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Drawing plan and elevation of points, lines, surfaces and

solids. Dimensioning technique.

Dimensioning technique, order of finishing, technical sketching,

technique of sketchier model drawing, orthographic sketching etc.

Sketching from models. Drawing orthographic sketches

including dimensioning.

Conventional signs and symbols as per i.e.

Bricks-characteristic of good bricks, hollow bricks and

manufacture of bricks.

Conventional signs and symbols used in engineering

drawing including conventional brakes.

Tiles, terracotta, stone ware and earthen ware.

Sand types, characteristics, cement, lime.

Showing arrangement of bricks in different parts of bonds,

in walls, pillars copying, drawing of shoring.

Sequence of construction of a building. Names of different parts of

building. Bricks masonry-principles of construction of bonds. Tools

and equipment used scaffolding.

Drawing of scaffolding. Drawing details of stone masonry

including stone joints.

Stone masonry terms used principles of construction, classification,

composite masonry and strength of walls. Timber: structure-Indian

timber uses.

Drawing different types of foundation, footing, piles,

grillages, raft & well foundation.

Drawing different types of foundation, footing, piles, grillages, raft

& well foundation.

Drawing details of damp proof courses. Plinth protection. Dampness in building and damp proof course. Method of

prevention of dampness in building. mortar-types, proportion &

mixing. plastering & pointing. White washing & distempering.

Drawing details of ground floorsconcrete, brick on edge,

tiled, timber, patent stone mosaic and steel floor.

Types of ground floor and methods of constructing granolithic,

mosaic, brick tiled etc. floors.

Drawing forms of arches, lintels and centering. Arches-technical terms forms-brick and stone

centering-lintel. Market formsand sizes.

Making drawings of carpentry joints: lengthening, bearing,

housing, framing, paneling & molding.

Carpentry joints-terms,

classification of joints

Making detailed drawing of different types of door

including paneled, glazed and flush door.

Doors: parts of door, locations, sizes, and types.

Making detailed drawing of windows and ventilators. Windows and ventilators: including steel windows and ventilators-

fixtures and astenings used in doors. Windows and ventilators.

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Drawing details of pitched roof including and queen post,

roof trusses. Drawing details of a steel roof truss, showing

details connections.

Roof: pitched roof types, roof covering, and component parts of

roof. Theory of trussing, king and queen post trusses.

Drawing details of upper floors, wooden floors, stone jack,

arch, madras terrace and brick nogged.

classification and construction of upper floorsincluding water

proofing, general principles ofconstruction of masonry & RCC

Drawing details of brick stone wooden & steel stairs.

Preparing drawings of details of parts of wooden stair.

Preparing drawings of straight, open newel dog legged

geometrical and bifurcated stairs & spiral stairs.

Stairs: terms, forms, materials, planning and

designing of stairs. Details of construction

Drawing details of single storied residential house with

single room (drawing should be of both pitched and flat

roof) drawing plan, elevation, section with aid of line

diagrams. Lay out and detailing of a residential building.

Residential building. Principles of planning. Orientation-local

building by law as including ISI code, types of residential building,

rooms. Services, utilities which constitute a dwelling house

estimation. Method and find out quantities for a single storied

residential building.

Drawing perspective views of building including coloring

and shading.

Perspective view-types Method of construction

technique of coloring and shading.

Inking & tracing. Use of Leroy set, printing of letters.

Preparing blue prints & ammonia prints.

Inking & tracing operating of Leroy set & care of its accessories.

Method of preparing blue prints or ammonia prints. Folding of

prints.

Allied trade training plumbing: use of plumbing tools. Safely precaution & elementary first aid forge and

fuel. Lighting fire. Common hand tools-their description and use.

Description of plumbing operations.

carpentry Use of carpenter’s hand tools involving sawing,

planning & chiseling. Marking out & marking simple

joints used in doors and trusses.

Safely precautions & elementary first aidcarpenter’s hand tools, their names,

description and use. Common joints. Use of nails, screws, hinges, dowels etc.

Preparation of glue & putty. Grinding & sharpening of tools. Their care &

maintenance. Use of different types of joints. Properties and uses of different

timbers used in construction work.

Wiring (electrical) Wiring in different system. Fixing and Safety precautions and elementary first aid. Artificial respiration

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connecting appliances for domestic lighting. and treatment of electrical shock. Elementaryelectricity. General

idea of supply system. Wireman’s tool kits. Wiring materials.

Electric fittings. System of wiring. Wiring installation for domestic

lighting

construction of straight walls in English bond half and full

brick thick with a right angled quoin, one end toothed and

the other end racked back. Construction of cross walls.

safety precautions Tools their description, use and their care.

Forming a door or window opening method of fixing door

or window frame to sally with hold fast.

Details of different bending wall and section according to ISI

Surveying of a building site with chain. Entering field

book & plotting. Calculation the area of site. (Practice

should also be given in measuring exiting building and

producing drawing from these dimensions taken.)

Surveying of a building site with plane table. Prismatic

compass & its use.

Introduction. Chain surveying principles instruments employed,

use, care & maintenance. Field problems. Field book. Plotting.

Introduction to plane table survey. Instruments employed, use, care

& maintenance. Prismatic compass. Plan meter and pantograph.

Handling of leveling instrument. Differential leveling.

Surveying of abuilding site wit chain & level with a view

to computing earth work. Setting out level. Plotting of

longitudinal cross-sections of a proposed road from given

reduced level marking, suitable formation levels &

calculation of earth work. Plotting of block & block

leveling and drawing of contours.

Instruments and accessories their use and description level books,

differential leveling. Application of chain and leveling to building

construction. Plotting, preparation of contour computing earth work

by spot level and contours, setting out work.

Cross section showing the different types of roads. Road: introduction to road, general principles of alignment.

Classification and construction of different types of roads.

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Drawing typical cross section of rail way tracks

embankment layout plans of railway platforms, narshling

yards sidings, lopping, highballing points &crossing.

Electric railways track.

Indian railways their gauges construction of permanent ways.

Different rail cession. Use of stone blast in railway track. Use and

types of slippers types of signal, fixtures & fastening in railway

tracks including base plates and fist plates.

Preparing drawing of a masonry culvert and take out

various quantities of items of work & prepare abstract of

cost. Preparing drawing of an arched bridge.

Bridges: introduction to bridges, component parts of a bridge.

Classification of culverts. (IRC)

Preparation of drawings showing various pipe joints for

underground drain age, method of sanitary fittings in

multistoried building. Manholes and septicktank

Introduction-terms used in public health engineering. system of

sanitation-house plumbing ,sanitary fittings etc.

Drawing details of RCC members. Rectangular beams

lintel chajjas, slap, stair including column with footing &

continuous columns showing disposition of reinforcement,

preparing bar bending, schedules. Method of floor and

roof finishing

Introduction to R.C.C uses materials proportions and form work,

including bending of bars and construction reference to ISI code.

Reinforced brick work. materials used for rcc, construction

selection of materials course aggregate, fine aggregate cement

water, reinforcement, characteristics., method of mixing concrete

hand and machine, slump test.

Drawing forms of rivet heads and types of riveted joints. Forms of rivets, proportions. Types of riveted joints.

drawing the various standard steel sections and built up

sections used for girders and stanchion including

compound columns and streets standard piles, steel

through etc.

Introduction to structural drafting. Arrangements of drawing

standard drawing practice to represent thread nuts, bolts and

structural steel section. Reference to ISI code.

Preparation of estimate for residential buildings, canals

distributaries, outlets culverts & public health works.

Type designs. Building estimating. Types of estimate standard

method of taking out quantity, labor & material detailed & abstract

estimate. Analysis of rates for simple items of work.

Schedule of rates, specifications

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SPECIFIC SYLLABUS FOR SURVEYOR AND DRAUGHTSMAN

Ser

No

Subject

1 BUILDING MATERIALS Stone (type, quality, requirement)

Bricks (type, quality, requirement, classification)

Sand (types)

Timber (types)

Knots (types)

2 BUILDING DRAWING Introduction

Parts of buildings

3 FOUNDATION Introduction

Objective of foundation

Bearing capacity

Load of foundation (types)

Type of foundation

4 STAIR AND STAIRCASE Introduction

Essential requirement of a

well designed staircase.

5 ROOF AND TRUSS Introduction. (types)

6 BEAM Introduction (types).

Selection of site for residential buildings.

Planning and designing.

Orientation.

Shape of buildings.

7 ESTIMATION Introduction. (methods)

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8 ROAD AND RECEE ALIGNMENT Introduction. (types)

9 PERSPECTIVE DRAWING Introduction. (terms and definition)

10 THEODOLITE SURVEY. Introduction. (types and classification)

11 PLANE TABLE SURVEY. Definition. (types, methods, advantages and dis-

advantages)

12 COMPASS SURVEY Definition. (uses, types, types of north’s, types of

traverse, bearings)

13 ISOMETRIC DRAWING Introduction.

Isometric view.

Isometric projection.

Isometric scale.

14 LEVELING Definition. (classification, types of benchmark)

15 ENGINEERING DRAWINGS Introduction

Classification of drawing

Orthographic drawing

First angle projection

Isometric projection

16 GEOMETRIC TERMS Introduction

Definition

17 PLANE CURVES Introduction

Ellipse

Parabola

Hyperbola

Methods

18 TOTAL STATION Introduction

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Advantages

Disadvantages

Uses of total station

19 AUTOCAD Introduction

How to activate auto cad

Menu bar

Tool bar (types of tool bar)

Line (different types of line and geometric terms)

Modify tool bar (different types of bar)

Status bar (function keys and uses)

Setting up a drawing (units, limits and using)

Editing of object (using of method)

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GENERAL SYLLABUS FOR DRIVER PLANT

Ser No Subject

1 TRANSPORTATION ENGINEERING

(a) Road development and planning: Brief history of road development, road cross section, necessity of

transportation planning, classification of roads, road patterns, planning surveys, saturation system,

highway planning in India, road development plans.

(b) Highway location and alignment: Basic requirements of an ideal alignment and factors controlling,

engineering survey for highway location, drawing and reports, highway projects.

(c) Highway geometric design: Highway cross‐section elements, sight distances, Design of horizontal

alignment, Transition curves and vertical alignment.

(d) Pavements design: Design factors, Design of flexible pavements, CBR, GI and Burmister methods,

Design of rigid pavements.

(e) Pavement materials: Soils, Aggregates and their characteristics, Bituminous materials and mixtures,

portland cement concrete.

(f) Construction of roads: Construction of water bound macadam roads, bituminous pavements,

cement concrete pavements, design and construction of joints in cement concrete pavements.

(g) Hill roads: General considerations, alignment, geometric design and construction, drainage and

maintenance problems in hill roads.

(h) Highway maintenance: Pavement failures, maintenance of highway pavement , evaluation and

strengthening of existing pavements

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2 Heavy Equipment

Heavy Equipment Entire construction plant equipment

- Road Roller

- Asphalt Paver

- Dumper

Concrete Batching Plant All issues for effective production Entire construction

Operator of concrete, proportion of mix of industry stone, sand, cement and water and quality control

checks

Asphalt Batching Plant All issues for effective production Highways / Airports

Operator of bituminous mixes, proportion of mix of stone, sand, asphalt and water and quality control

checks

Crane Operators Effective operation of Crane Entire construction cluding capacity constraints and

industry occupational safety etc

Pavement Marking How to use various types of Highways, runways, pavement marking machines, types

taxi ways of materials used and quality control

3 PROJECT MANAGEMENT AND QUANTITY SURVEYING

Construction plant and equipment: Factors affecting selection of equipment, dumpers, trenchers, pumps,

compressors, bitumen mix plant, rollers, clam shell, aggregate production techniques, crushers, concrete

production (only general features of equipments will be discussed).

4 ROAD MAKING EQUIPMENT

Roller

Road Paver

Asphalt Concrete Plant

5 HAULING EQUIPMENT

Tractors Trailors

Trucks

Tipper

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6 CONCRETING EQUIPMENT

Batching Plants

Mixers

Concrete Pumps

Transit Mixers

Dumpers

Concrete Placers

7 QUARRY EQUIPMENT

Crushers

Screening Plants

Pneumatic

8 PNEUMATIC EQUIPMENT

Rock Drills

Compressors

Pavement Breakers

9 LIFTING & HANDLING EQUIPMENT

All type of Cranes upto 300 Ton

10 Tar Boiling operation

Tar Boiler Operator Effective use of tar / asphalt boiler Highways / Rural to the prescribed temperature

Roads / Airports

Bitumen Sprayers Effective use of sprayer to achieve Highways / Rural prescribed spread rates of

bitumen Roads / Airports

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SPECFIC SYLLABUS FOR DRIVER SPECIAL VECHICLE

Ser No Subject

1 ENGINE

Introduction to Engine

System In IC / EC Engine

Classification of IC Engine

Engine (Two / Four Stroke & Petrol / Diesel)

Valve Timing

2. PUMP

Intro to Pump

Centrifugal Pump & Reciprocating Pump and Differences

Single Stage Single Acting Pump

Double Stage Single Acting Pump

3 WATER SUPPLY

Intro to Water Supply

Tech Data of No 4 Pumping Set

Uses of Pumping Set & Accessories

Series Connection

Parallel Connection

Starting & Stopping and Maintenance

Water Supply ((Practical))

4 AIR COMPRESSOR

Intro to Air Compressor

Single Stage Single Acting Air Compressor

Double Stage Single Acting Air Compressor

Intro to Rotary Gear Wheel Type Air Compressor

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Tech Data and Parts of Rotary Gear Wheel Type Air Compressor

Air Circuit, Oil Circuit and Scavenging Circuit

Safety Device

Intro to Rotary Screw Type Air Compressor

Intro to Rotary Slide Van Type Air Compressor

Operating of Air Compressor (Practical)

Maintenance of Air Compressor (Practical)

5 PNUEMATIC TOOLS

Intro to Pneumatic tools

Uses of Pneumatic tools

Working Principle of Percussion Type tools

Operating of Percussion Type Tools (Practical)

Working Principle of Percussion With Slow Rotary Type tools

Operating of Percussion With Slow Rotary Type (Practical)

Working Principle of Rotary Type Tools

Operating of Rotary Type Tools (Practical)

Working Principle of Miscellaneous Tools

Operating of Miscellaneous Tools (Practical)

Maintenance of Pneumatic Tools

Intro to Sand Blast

Operating of Sandblast (Practical)

Intro to New Generation Tools

Operating of New Generation Tools (Practical)

6 CONCRETE MIXER

Intro to Concrete Mixer, Working Principle of Concrete Mixer

Operating of Concrete Mixer (Practical), Maintenance of Concrete Mixer (Practical)

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7 BITUMEN PLANT

Intro to Bitumen Plant

Bitumen Work (Practical)

8 ROAD ROLLER

Intro to Road Roller

Main Components of Road Roller & Parts

Type of Controls

Operating of Road Roller (Practical)

Safety Precaution of Road Roller

Maintenance of Road Roller (Practical)

All types of Road Roller including pneumatic,

9 OUT BOARD MOTOR

Safety Precaution of OBM

Operating of OBM (Practical)

10 PINJOR ROCK DRILL

Intro to Pinjor Rock Drill

Uses of Pinjor Rock Drill (Practical)

Maintenance of Pinjor Rock Drill (Practical)

11 CRANE

Intro to Crane

Uses of Crane (Practical)

Controls of Crane

Maintenance of Crane (Practical)

12 BATTERY

Intro to Battery

Uses & Maintenance of Battery (Practical)

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GENERAL SYLLABUS FOR OPERATOR EXCAVATOR MACHINERY

Ser

No

Subject

1 Worksite Health & Safety Practices

Describe factors affecting health and safety in the workplace, Interpret and apply Occupational Health & Safety Regulations

,Interpret and apply general worksite and employer safety rules ,Use personal protective equipment (PPE) ,Describe safety

certifications common to the heavy equipment industry, Identify relevant jurisdictional authorities, and describe their roles

Communicate using audible and visual signals, ‘radio’ protocols Describe and use safe rigging practices ,A9 Assess typical

worksite hazards

2 Essential Heavy Equipment Knowledge

Describe common types of heavy equipment and their respective

capabilities, advantages, limitations, Describe common attachments for heavy equipment and their purposes and capabilities,

Describe Define basic tools, supplies, and lubricants associated with heavy equipment common heavy equipment and

industry terminology, Describe heavy equipment mechanical systems, Describe heavy equipment inspection and maintenance,

Describe common types of logging equipment and their respective capabilities, advantages, limitations, Describe common

attachments for logging equipment and their purposes and capabilities

3 Employability Skills and Professional Practices

Describe general employability skills, Describe human rights, respect in the workplace, labour relations

4 Job Control & Engineering Basics

Define engineering and survey terminology , Use simple grade checking instruments and techniques, Describe expressions of

slopes and grade control and layout: grade stakes, ribbon trails and codes Describe utilities, Describe soils ,Describe common

aggregates Describe bulking and settlement of materials, Describe compaction practices and equipment, Interpret drawings and

plans,Describe Elements of Logging Plan Identify environmental concerns, issues and regulatory compliance ,Interpret maps

and implement Logging Plan; Identify concerns and hazards ,Describe process and benefits of “Walking the Block”

5 Environmental Awareness, Protection & Enhancement

Describe common environmental issues pertaining to heavy construction/ excavating, Demonstrate spill control techniques,

Demonstrate job site techniques to control sediment, and minimize environmental damage

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6 Operate Articulated Haul Truck

Describe and comply with safety requirements ,Perform pre start checks, start up/shutdown procedures, monitor ,performance

,Perform daily maintenance tasks ,Describe mechanical components, perform troubleshooting, basic repairs ,and maintenance

,Perform basic operator functions ,Haul and dump materials

7 Operate Loader

Describe and comply with safety requirements ,Perform Pre Start Checks, Start Up/Shutdown Procedures, Monitor,

Performance, Perform daily maintenance tasks ,Describe mechanical components, troubleshooting, basic repairs and

maintenance, Perform basic operator functions, Dig, carry (tram) and stockpile materials ,Place, spread, and grade material in

lifts Back fill trenches and excavations, Load trucks ,Service processing plants (screening and crushing systems) Optional

,Install and use attachments Optional, Remove snow and ice Optional

8 Operate Backhoe (Optional In-School Practical Training)

Describe and comply with safety requirements ,Perform Pre Start Checks, Start Up/Shutdown Procedures, Monitor

Performance, Perform daily maintenance tasks ,Describe mechanical components, troubleshooting, basic repairs and

maintenance ,Perform basic operator functions, Dig, carry (tram) and stockpile materials, Place, spread, and grade material in

lifts Excavate trenches, ditches ,Backfill trenches, excavations, Service utilities crew, Load trucks, Drive on public roads,

Handle debris, brush, cleanup tasks with 4-in-one bucket ,Install and use attachments

9 Operate Dozer

Describe and comply with safety requirements, Perform Pre Start Checks, Start Up/Shutdown Procedures, Monitor

Performance ,Perform daily maintenance tasks, Describe mechanical components, troubleshooting, basic repairs and

maintenance ,Perform basic operator functions

Strip and stockpile surface materials/ organics ,Cut and fill material

Create slopes, Create ditches ,Spread ballast ,Place aggregates to specified elevations (“finish grading”), Rips dense materials

optional. Clear land optional, Push scraper optional

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10 Operate Excavator Describe and comply with safety requirements, Perform Pre Start Checks, Start Up/Shutdown

Procedures, Monitor Performance ,Perform daily maintenance tasks ,Describe mechanical components, perform ,

troubleshooting, basic repairsand maintenance, Perform basic operator functions ,Excavate and backfill trenches, Cut and fill

material, Strip and stockpile surface materials/ organics, Create mass excavation, Create slopes, Load trucks, Create side cast

road,(road building on sloping terrain) Service pipe crew (e.g., Place bedding, hoist objects, backfill in lifts, hoe pack, shoring

cages) ,Place riprap Optional, lear land Optional, Perform demolition tasks Optional ,Use attachments Optional

11 Operate Grader(Optional In-School Practical Training) Describe and comply with safety requirements Optional,

Perform Pre Start Checks, Start Up/Shutdown Procedures, Monitor Performance ,Perform daily maintenance tasks ,Describe

mechanical components, perform troubleshooting, basic repairs and maintenance ,Perform basic operator functions ,Describe

and apply grading fundamentals ,Form and handle windrows ,Strip surface materials ,Cut and fill material ,Maintain

construction access roads, logging roads ,Maintain public roads, Create slopes Create ditches, Shouldering ,Form road base

(sub-grade) ,Place aggregates to specified elevations (“finish grading”) ,Clear snow and ice ,Use common attachments.

12 Operate Feller Buncher Describe and comply with safety requirements, Perform pre start checks, start up/shutdown

procedures, monitor, performance of equipment. Perform daily maintenance tasks ,Describe mechanical components, perform

troubleshooting, basic repairs, and maintenance ,Perform basic operator functions ,Identify Species for Felling, Determine

Block & Slope Orientation,- Soil Conditions ,-Ground Limitations ,Communicate with Skidding Team.

13 Operate Wheel Skidder Describe and comply with safety requirements, Perform Pre Start Checks, Start Up/Shutdown

Procedures, Monitor Performance ,Perform daily maintenance tasks ,Describe mechanical components, perform

troubleshooting, basic repairs and maintenance, Perform basic operator functions, Haul logs , Manoeuvre over a variety of

terrain ,Communicate with feller/buncher and work as an effective team

14 Operate Track Skidder Describe and comply with safety requirements, Perform Pre Start Checks, Start Up/Shutdown

Procedures, Monitor Performance ,Perform daily maintenance tasks, Describe mechanical components, perform

troubleshooting, basic repairs and maintenance, Perform basic operator functions, Haul logs, Manoeuvre over a variety of

terrain, Communicate with feller buncher and work as an effective team

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15 Operate Grapple Yarder (Optional In-School Practical Training) Describe and comply with safety requirements - man

checks Perform Pre Start Checks, Start Up/Shutdown Procedures, Monitor Performance. Perform daily maintenance tasks,

Describe mechanical components, perform troubleshooting, basic repairs and maintenance ,Perform basic operator functions,

Describe Yarder Crew Roles and Responsibilities . Describe Inspections ,- Cables, - Guy Lines, Determine Block / Slope

Orientation - Soil, Conditions- Ground ,Limitations

16 Operate Dangle Head Processor Describe and comply with safety requirements - man checks, Perform Pre Start Checks,

Start Up/Shutdown Procedures, Monitor Performance. Perform daily maintenance tasks ,Describe mechanical components,

perform troubleshooting, basic repairs and maintenance, Perform basic operator functions, Set computerized controls for desired

length, Position machine for greatest safety, efficiency and productivity ,Understand and follow log quality specifications.

17 Operate Log Loader Describe and comply with safety requirements ,Perform Pre Start Checks, Start Up/Shutdown

Procedures, Monitor Performance ,Perform daily maintenance tasks ,Describe mechanical components, perform

troubleshooting, basic repairs and maintenance ,Perform basic operator functions ,Explain features and benefits of • Clam ,

Butt ‘n top, Live heel. Communicate with log truck driver, Operate Clam ,Operate Butt ‘n Top. Operate Live Heel

18 TRANSPORTATION ENGINEERING Road development and planning: Brief history of road development, road cross

section, necessity of transportation planning, classification of roads, road patterns, planning surveys, saturation system, highway

planning in India, road development plansHighway location and alignment: Basic requirements of an ideal alignment and factors

controlling, engineering survey for highway location, drawing and reports, highway projects.Highway geometric design:

Highway cross‐section elements, sight distances, Design of horizontal alignment, Transition curves and vertical

alignment.Traffic engineering: Traffic characteristics, traffic studies and their uses, traffic flow characteristics, traffic control

devices, intersections, traffic planning, Trip‐generation models, trip‐distribution models, modal split analysis.Pavements design:

Design factors, Design of flexible pavements, CBR, GI and Burmister methods, Design of rigid pavements.Pavement materials:

Soils, Aggregates and their characteristics, Bituminous materials and mixtures, portland cement concrete.Construction of roads:

Construction of water bound macadam roads, bituminous pavements, cement concrete pavements, design and construction of

joints in cement concrete pavements.Hill roads: General considerations, alignment, geometric design and construction, drainage

and maintenance problems in hill roadsHighway maintenance:‐ Pavement failures, maintenance of highway pavement ,

evaluation and strengthening of existing pavements.

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SPECIFIC SYLLABUS FOR OPERATOR EXCAVATOR MACHINERY

Ser

No

Subject

1 Introduction of Earth Moving plants

Introduction

Capability of EM Plants

Specification,Technical data,Service Capacities

2 Introduction to Engine

Description of engine and their HP

Main Components of Engine

Working Principle of 2 Stroke and 4 Stroke Engine

Difference between 2 Stroke and 4 Stroke Engine

Difference between Petrol and Diesel Engine

All systems (Lubrication, Cooling, Air in take, Brake, ECM, Transmission, Gear, Clutch, Steering, FIP

Differential,Turbo Charger, , Rotary Pumps, Auxialiary Gear Box, Hydraulic system,etc)

3 Working System of EM Plants

Air intake system,Types, working System ,Difference

Principle and Various system Employed in Size II & Size IV Dozer

Principle and Various system Employed in MG GD 605 R-2

Principle and Various system Employed in Wheel Dozer G14 D1

Principle and Various system Employed in JCB 3DX

Principle and Various system Employed in Skid Steer Loader

Description of Various Type of Winch and their Function

Introduction to Super/Turbo Charger

Care and maintenance of all Working Systems

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4 Name of tools

Types and use

Care and maintenance

5 Introduction to FOL

Identification FOL

Storage and Safety

Care and maintenance

6 System of Maintenance of EM Plants

Checks before starting

Mechanical task for prime movers

Mechanical task for towed equipement

Maintenance forecast Chart

Periodical maintenance of EM Plants

7 Introduction to Tyre,Tube & Battery

Introduction

Storage

Care and maintenance

8 Operation of EM Plants

Size II Dozer

Size IV Dozer

MG GD 605 R-2

Wheel Dozer

JCB 3DX

Skid Steer Loader

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9 Running adjustment of EM Plants

Main Clutch

Brake

Steering

Fan Belt

Track Chain

Removing of air lock and Hydro lock

10 Repair Inspection and Documents

Type of Repair

Type of Insp

Name Of Docu

Maintenance Docu

11 Transportation of EM Plants

Loading & Un Loading

Types of TLR, Wagon & Aircraft

Safety precautions during Transportation

12 Difficulties and Precautions in desert; mountain and snow bound area

Effect on plant

Effect on Men

Safety precautions

13 Recce and earth work calculation

Recce procedure, Method of calculation

Factors effecting the out put of EM Plant , Out put Calculation of Size II Dozer

Out put Calculation Size IV Dozer, Out put Calculation of MG GD 605 R-2

Out put Calculation of Wheel Dozer, Out put Calculation of Skid Steer Loader

Out put Calculation of Tipper, Estimation of Hire Charge

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14 Earth work Project

Recce Report and Earth Work Calculation of Helipad, Play Ground, Embankment , Fish Pond, Trial Blazing

15 Duty of Plant Instructor

Management of plant and Training at unit level

Conditioning and demanding Process of Spares, Tyre, Tube, Bty and Tools

16 Attachment of EM Plants

Name and Use of attachment of E JCB

Name and Use of attachment of Skid Steer Loader

17 GENERAL

Means of communications, Benebifts, Roads, Advantages and disadvantages of various kinds of roads, Classification of

roads. Q (Questions) Nos - 12,13,46

Modern road surfaces

Paved roads

Allignment and survey of roads, land requirement

Requisites of road projects

Gradients on roads

Cambers

18 EARTH ROADS AND EARTHWORK

Earth Roads and Gravel Roads

Earth-Work

Examples on earthwork

Embankment and cutting

Examples on embankment and cutting

19 DRAINAGE WORKS

Sub-soil drainage

Surface drainage of roads

Cross drainage works

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20 MACADAM ROADS

Curves. Corners, widths, superelevation etc

Water-bound macadam road

21 CONCRETE ROADS

Advantages, sub- grade, cross-sections , specifications, method of construction, joints, reinforcement, etc

Creteways

22 REPAIRS AND MAINTENANCE OF ROADS

Waterbound macadam road

Cement concrete road

Surface treatment with colas

Full grout treatment with colas

Semi grout treatment with colas

MEASURES FOR SAFETY OF PEDESTRIIANS

STREET LIGHTING

FINANCIAL ASPECT

SOIL TREATMENT

Soil stabilization, soil survey, soil tests, analysis, etc

Soil classification

Soil cement road-ways