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T B 9 - 3470 - 209 - 30

D E PA R T ME N T OF T H E A RMY T E C H NI C A L B U L L E T I N

CHECK FOR CURRENT CHANGES

S U P E R S E D E S C O P Y

DATED 28 OCTOBER 1963

SEE PAGE i FOR DETAILS

S H OP E QU I P ME N T , WE L D I N G

F I E L D MA I N T EN AN CE

( N S N 3 4 7 0 - 0 0 - 3 5 7 - 7 2 6 8 )

I N S T A L L A T I ON I N ON E M3 5 A 2 C A RGO T R U CK

A N D

ON E M1 0 5 A 2 C A RGO T RA I L E R

HEADQUARTERS, DEPARTMENT OF THE ARMY

DECEMBER 1985

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Change

No. 1

TB 9-3470-209-30

C1

HEADQUARTERS

DEPARTMENT OF THE ARMY

Washington, DC, 12 May 1988

SHOP EQUIPMENT, WELDING

FIELD MAINTENANCE

(NSN 3470-00-357-7268)INSTALLATION IN ONE M35A2 CARGO TRUCK

AND

ONE M105A2 CARGO TRAILER

TB 9-3470-209-30, 10 December 1985, is changed as follows:

1. Remove old pages and insert new pages as indicated below. New or changedmaterial is indicated by a vertical bar to the left of the changed material.

Changed illustrations are indicated by a miniature pointing hand highlighting

the general area of the change.

Remove Pages

25 thru 30

33 and 34

2. File this change

Insert Pages

25 thru 30

33 and 34

sheet in back of the publication for reference purposes.

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By Order of the Secretary of the Army:

CARL E. VUONO

General United States ArmyChief of Staff

Official:

R. L. DILWORTH

Brigadier General, United States ArmyThe Adjutant General

DISTRIBUTION:

To be distributed in accordance with DA Form 12-21A, requirements for

SC 3470-95-C1-A02.

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TECHNICAL BULLETIN)

)

NO. 9-3470-209-30*)

DEPARTMENT OF THE ARMY TECHNICAL

SHOP EQUIPMENT, WELDING

FIELD MAINTENANCE

(NSN 3470-00-357-7268)

TB 9-3470-209-30

HEADQUARTERS

DEPARTMENT OF THE ARMY

WASHINGTON, DC,

10 December 1985

BULLETIN

INSTALLATION IN ONE M35A2 CARGO TRUCK

AND

ONE M105A2 CARGO TRUCK

Reporting Errors and Recommending Improvements

You can help improve this bulletin. If you find any mistakes or if you

know of a way to improve the procedures, please let us know. Mail your

letter or DA Form 2028 (Recommended Changes to Publications and Blank

Forms) direct to: Commander, US Army Armament, Munitions and Chemical

Command, ATTN: AMSMC-MAS (R), Rock Island, IL 61299-6000. A reply will

be furnished to you.

TABLE OF CONTENTS

Para Page

1 GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

2 WARNINGS AND CAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

3 LOCATION OF EQUIPMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

4 INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

*This bulletin supersedes TB 93431202-30/1, dated 28 October 1963.

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TB 9-3470-209-30

6

F i g u r e

12

3

4

5

7

89

1 0

1 1

1 2

1 3

1 41 5

1 6

1 81 92 02 1

L I S T OF I L L U S TRA T I ONS

T i t l e P a g e

Ca r g o t r u c k , M3 5 A 2 , u n i t 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 3Co mp o n e n t s t o b e mo u n t e d , u n i t 1 , M3 5 A 2 , f l o o r p l a n . . . . . . . . . . . . . . . 1 4Ho l e d i me n s i o n s f o r mo u n t e d c o mp o n e n t s a n d s t r a p l o o p s ,

u n i t 1 , M3 5 A 2 , f l o o r p l a n . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 5

Ho l e d i me n s i o n s f o r b l i n d r i v e t n u t s a n d s t r a p l o o p s ,u n i t 1 , M3 5 A 2 , l e f t s i d e v i e w . . . . . . . . . . . . . . . . . . . . . 1 6

Co mp o n e n t s t o b e s t e we d , u n i t 1 , M3 5 A 2 , r i g h t s i d e e l e v a t i o n . . . . 1 7

Co mp o n e n t s t o b e mo u n t e d , u n i t 1 , M3 5 A 2 , l e f t s i d e e l e v a t i o n . . . . 1 8Ca r g o t r a i l e r , M1 0 5 A2 , u n i t 2 . . . . . . . . . . . . . . . . . . . . . . . . 1 9Co mp o n e n t s t o b e mo u n t e d , u n i t 2 , M1 0 5 A2 , f l o o r p l a n . . . . . . . . . . . 2 0

Ho l e d i me n s i o n s f o r b l i n d r i v e t n u t s a n d s t r a p l o o p s ,u n i t 2 , M1 0 5 A2 , f l o o r p l a n . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 1

Ho l e d i me n s i o n s f o r b l i n d r i v e t n u t s a n d s t r a p l o o p s ,u n i t 2 , M1 0 5 A 2 , 1 e f t s i d e a n d f r o n t v i e w . . . . . . . . . . . . . . . . . . . . . . . . 2 2

Co mp o n e n t s t o b e mo u n t e d , u n i t 2 , M1 0 5 A2 ,l e f t s i d e e l e v a t i o n . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 3

Ho l e d i me n s i o n s f o r b l i n d r i v e t n u t s a n d s t r a p l o o p s ,

u n i t 2 , M1 0 5 A2 , r i g h t s i d e v i e w . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 4Co mp o n e n t s t o b e mo u n t e d , u n i t 2 , M1 0 5 A2 ,

r i g h t s i d e e l e v a t i o n . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 5E l e c t r i c a l c o mp o n e n t s t o b e mo u n t e d , u n i t 1 , M3 5 A 2 , t o p v i e w . . . . . . 2 6

E l e c t r i c a l c o mp o n e n t s t o b e mo u n t e d , u n i t 1 , M3 5 A2 ,r i g h t s i d e e l e v a t i o n . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 7

Di me n s i o n s f o r e l e c t r i c a l c o mp o n e n t s t o b e mo u n t e d ,u n i t 1 , M3 5 A 2 , l e f t s i d e e l e v a t i o n . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 8

E l e c t r i c a l s c h e ma t i c , u n i t 1 , M3 5 A 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 9P o we r c a b l e a s s e mb l y , 1 1 0 2 1 1 6 3 , u n i t 1 , M3 5 A2 . . . . . . . . . . . . . . . . . . . 3 0P o we r c a b l e a s s e mb l y , 1 1 0 2 1 1 6 4 , u n i t 1 , M3 5 A2 . . . . . . . . . . . . . . . . . . . 3 1

P o we r c a b l e a s s e mb l y , 1 1 0 2 1 1 6 5 , u n i t 1 , M3 5 A2 . . . . . . . . . . . . . . . . . . . 3 2P o we r c a b l e a s s e mb l y , 1 1 0 2 1 1 6 6 , u n i t 1 , M3 5 A2 . . . . . . . . . . . . . . . . . . 3 3

1 7

ii

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1. General

a. Instructions contained in this

bulletin are to be used as a guide for

installation of welding field mainte-

nance shop equipment (NSN 3470-00-357-

7268) in one M35A2 cargo truck, unit 1

(fig. 1), and one M105A2 cargo trailer,

unit 2 (fig. 2).

b. Slight variations to instal-

lation instructions may be made at the

discretion of the officer in charge.

c. Complete lists of items con-

tained in this shop are found in SC

3470-95-CL-A08 .

d. Personnel performing this in-

stallation should have a practicalknowledge of electricity.

e. Items not mentioned in this

bulletin that may be components of this

shop may be stowed in cabinets and

drawers or secured in such a manner as

to avoid damage in transit.

f. All dimensions, fastener sizes,

and hardware sizes are in inches.

g . Whenat right and

2. Warnings

entering shop,

roadside is at

and Cautions

WARNING

curbside is

left.

All electrically-powered tools

TB 9-3470-209-30

WARNING

Drill bits can fracture or break dur-

ing use. Wear safety glasses at all

times when drilling holes.

CAUTION

Special care should be exercised to

avoid damage to electrical connectors,wiring, or electrical equipment.

To preserve waterproof characteristics,

precautions should be taken not to

puncture the outer skin when drillingholes into the walls or floor of the

shop . Coat underside of vehicle body

with coating compound (UNDERCOATING TT-

C-520, NSN 8030-00-221-1834) where

mounting hardware projects through

floor.

3. Location of Equipment

a. Locations of equipment installed or

stowed in units 1 and 2 are shown in figures

1 thru 13.

(1) Refer to table 1 for hardwarerequired for installation.

(2) Refer to table 2 for components to

to be mounted.

(3) Refer to table 3 for electricalcomponents to be mounted.

b. Refer to table 4 for standard con-

version chart.

and equipment must be grounded

prior to use.

Extinguish all smoking materials

and do not permit open flame or

sparks in the vacinity of flam-

mable gases or liquids.

Table 1. Mounting Hardware

MS/part no. Size and description QtyApplication

AN970-5 5/16-in. Flat Washer 3 Pipe vise

AN970-8 1/2-in. Flat Washer 4 Machinists vise

MS3367-3-0 12.00-in. Tiedown Strap 28 Power cable assemblies

1

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3 . L o c a t i o n o f E q u i p me n t - - Co n t i n u e d

T a b l e 1 . Mo u n t i n g Ha r d w a r e - - Co n t i n u e d

MS / p a r t n o . S i z e a n d d e s c r i p t i o n Qt y A p p l i c a t i o n

MS 2 7 1 3 0 - A 2 7 # 1 0 - 2 4 U N C B l i n d Ri v e t Nu t 3 0 S t r a p l o o p s t o wa l l

MS 2 7 1 8 3 - 1 1 5 / 1 6 - i n . F l a t Wa s h e r 2 0 Wo r k t a b l e s , p i p e v i s e ,e l e c t r i c p o r t a b l e b a n d -s a w s t a n d , p o r t a b l ee l e c t r i c g r i n d e r , h a n dl e v e r t h r o a t l e s s s h e a r -i n g ma c h i n e

MS 2 7 1 8 3 - 1 3 3 / 8 - i n . F l a t Wa s h e r 1 0

MS 2 7 1 8 3 - 1 7 1 / 2 - i n . F l a t Wa s h e r 1 0

MS 2 7 1 8 3 - 4 2 7 / 3 2 - i n . F l a t Wa s h e r 2 4

MS 3 5 1 9 0 - 2 7 5 # 1 0 - 2 4 UNC- 2 A Co u n t e r - 3 6s u n k H e a d Ma c h i n e S c r e wx 1 . 0 0 L

MS 3 5 1 9 0 - 2 7 6 # 1 0 - 2 4 UNC- 2 A Co u n t e r - 2 4s u n k H e a d Ma c h i n e S c r e w

x 1 - 1 / 4 L

MS 3 5 3 3 8 - 4 3 # 1 0 L o c k Wa s h e r 3 0

MS 3 5 3 3 8 - 4 5 5 / 1 6 - i n . L o c k wa s h e r 2 0

MS 3 5 3 3 8 - 4 6

MS 3 5 3 3 8 - 4 7

MS 3 5 3 3 8 - 4 8

3 / 8 - i n . L o c k wa s h e r

7 / 1 6 - i n . L o c k wa s h e r

1 / 2 - i n . L o c k wa s h e r

1 0

1 0

1 0

We l d i n g t a b l e , a r cwe l d i n g ma c h i n e ,we l d i n g ma c h i n ep a r t s c h e s t

B l a c k s mi t h s a n v i l ,ma c h i n i s t s v i s e s

S t r a p l o o p s t o wo o ds l a t s

S t r a p l o o p s

S t r a p l o o p s , wo o d e ns l a t s

S t r a p l o o p s

Wo r k t a b l e s , p i p e v i s e ,e l e c t r i c p o r t a b l e b a n d -s a w s t a n d , p o r t a b l ee l e c t r i c g r i n d e r , h a n dl e v e r t h r o a t l e s s s h e a r -i n g ma c h i n e

A r c we l d i n g ma c h i n e ,we l d i n g t a b l e , we l d -

i n g ma c h i n e p a r t sc h e s t

T r u c k b o w s

B l a c k s mi t h s a n v i l ,ma c h i n i s t s v i s e s

2

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3 . L o c a t i o n o f E q u i p me n t - - Co n t i n u e d

T a b l e 2 . Co mp o n e n t s t o b e Mo u n t e d

F i g u r eN S N Q t y De s c r i p t i o n n o .

5 1 2 0 - 0 0 - 1 8 0 - 2 8 8 5

6 1 5 0 - 0 O- 6 8 2 - 3 4 6 0

8 1 1 5 - 0 0 - 6 7 9 - 5 5 9 4

8 1 2 0 - 0 0 - 2 6 8 - 3 3 6 0

8 1 2 0 - 0 0 - 3 5 7 - 7 9 9 2

8 1 2 0 - 0 0 - 1 5 1 - 9 7 5 8

5 1 3 0 - 0 0 - 8 8 9 - 9 0 0 4

5 1 3 0 - 0 0 - 2 9 3 - 2 4 8 8

4 2 4 0 - 0 0 - 5 4 0 - 0 6 2 3

5 1 2 0 - 0 0 - 5 9 5 - 8 3 8 7

2 5 4 0 - 0 0 - 6 4 1 - 0 1 8 7

6 2 3 0 - 0 0 - 7 2 9 - 9 2 5 9

3 4 3 9 - 0 0 - 4 4 0 - 0 0 9 0

5 1 3 0 - 0 0 - 8 5 7 - 8 5 2 6

5 1 3 0 - 0 0 - 9 0 3 - 2 5 1 0

5 1 3 0 - 0 0 - 7 2 0 - 0 6 5 4

3 4 3 8 - 0 0 - 1 9 8 - 8 3 4 8

3 4 4 5 - 0 0 - 2 4 4 - 4 5 2 7

5 1 3 0 - 0 0 - 1 3 4 - 4 5 3 5

3 4 3 6 - 0 0 - 8 4 7 - 3 7 7 2

1

4

2

4

4

4

1

1

2

1

1

2

1

1

1

1

1

1

1

1

A NV I L , B L ACK SMI T H S

C AB L E A S S E MB L Y , P OWE R, E L E C T RI C AL :5 0 f t , 3 c n d c t

B OX , S MA L L P A RT S

C Y L I N DE R , C OMP R E S S E D G A S :a c e t y l e n e

CY L I NDE R, COMP RE SS ED GA S: 9 i n . d i a

x 5 1 i n . o a l g , a r g o n

C Y L I N DE R , C OMP R E SS E D GA S :o x y g e n

DRI L L , E L E CT RI C, P ORT A BL E

GRI NDE R, E L E CT RI C, P ORT A BL E

H EL ME T , WE L D E R S

J A CK KI T , HY DRA UL I C, HA ND:2 0 - t o n c a p .

L A D DE R, V E HI C L E BOA RD I N G

L I GHT , E XT E NS I ON

MOI S T U RE ST A B I L I Z E R , WE L D I N G E L E C T ROD E

S AND ER, DI S K, E L E CT RI C, P ORT A B L E

S A W, B A ND , P OR T AB L E , P OWE R- D RI V E N

S AW, RE CI P ROCA T I NG, P ORT A BL E , E L E CT RI C

S C RE E N , WE L D I N G

S HE A RI N G MA CH I N E, T H R0 A T L E S S , H AN D L E V E R

S T A ND , P OR T A BL E B A ND SA W, E L E C T RI C

T A BL E , WE L DI NG

2 - 3

5

2 - 3 - 5

2 - 6 - 8 -1 1

2 - 8 - 1 3 -

1 7

2 - 6 - 8 -1 3

5

2

5

8 - 9 - 1 3

2

5

2

5

2 - 3

5

8 - 1 3

2

2

2 - 3

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3 . L o c a t i o n o f E q u i p me n t - - Co n t i n u e d

T a b l e 2 . Co mp o n e n t s t o b e Mo u n t e d - - Co n t i n u e d

F i g u r eN S N Qt y De s c r i p t i o n n o .

4 9 1 0 - 0 0 - 5 4 3 - 7 7 7 2

4 9 1 0 - 0 0 - 5 4 3 - 7 7 7 1

4 9 1 0 - 0 0 - 0 1 9 - 3 0 4 8

2 5 4 0 - 0 0 - 4 4 9 - 7 1 8 0

5 1 8 0 - 0 0 - 3 5 7 - 7 7 3 1

3 4 3 3 - 0 0 - 3 5 7 - 6 3 1 1

3 4 3 3 - 0 0 - 8 8 0 - 0 5 1 2

3 9 2 0 - 0 0 - 2 7 2 - 7 7 3 2

5 1 2 0 - 0 0 - 2 9 3 - 1 4 3 9

5 1 2 0 - 0 0 - 1 8 0 - 0 6 7 0

3 4 3 1 - 0 0 - 9 0 3 - 5 6 4 7

3 4 3 1 - 0 0 - 6 9 1 - 1 4 1 5

1

1

1

1

1

2

1

1

2

1

1

1

T A B L E , WOR K , A U T OMOT I V E MA I N T E NA N CE : 2 - 3 - 56 0 i n . l g w/ s h e l v e s

T A B L E , WOR K , A U T OMOT I V E MA I N T E NA N CE : 2 - 3 - 57 2 i n . l g w/ d r a we r s

T A NK , T E S T I N G, R AD I A T OR A ND F U E L 8 - 1 3T A N K

T A R PA UL I N E XT E N SI ON S ET 5

T OOL K I T , B OD Y AN D F E ND ER RE P AI R 5

T OR CH OU T F I T , C UT T I N G A ND WE L D I N G 5

T OR CH OU T F I T , ME T A L L I Z I N G A ND WE L D I N G 5

T R U CK , H A ND , T WO- WH E EL E D 2 - 6

V I S E , MA CHI NI S T S : 2 - 8 - 94 - i n . j a w

V I S E , P I P E : 8 - 94 - i n . c a p .

WE L D I N G MA CH I N E, A RC 8 - 9 - 1 3

T OR CH OU T F I T , WE L D I N G 5

T a b l e 3 . E l e c t r i c a l Co mp o n e n t s t o b e Mo u n t e d

P a r t n o . o r F i g u r e

s p e c i f i c a t i o n Qt y De s c r i p t i o n n o .

A P P L E T O N 1 5 2 3 3 1 6 BOX CONNECTOR: t y p e I , c l a s s 4 , 1 5 - 1 7

s t y l e M ( W- F - 4 0 6 ) t h r u 2 1

4 9 1 0 - 0 0 - 8 0 0 - 1 4 0 5 1 C A BL E A S S E MB L Y , E L E C T R I C A L P OWE R 1 5( MI L - C- 4 5 8 2 0 )

6

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3 . L o c a t i o n o f E q u i p me n t - - Co n t i n u e d

T a b l e 3 . E l e c t r i c a l Co mp o n e n t s t o b e Mo u n t e d - - Co n t i n u e d

P a r t n o . o r F i g u r es p e c i f i c a t i o n Qt y De s c r i p t i o n n o .

1 1 0 2 1 1 6 3

1 1 0 2 1 1 6 6

1 1 0 2 1 1 6 4

1 1 0 2 1 1 6 5

GE - GL D 0 5 3 3

GE - GL D 0 5 3 1

6 1 4 5 - 0 0 - 2 9 5 - 0 8 5 5

A P P L E T O N 2 5 1 0

5 9 7 5 - 0 0 - 2 8 1 - 0 0 9 0

AP PL ET ON4 0 - 3 / 4

GE - 5 7 4 0 - 7

1

1

1

1

2

2

4 2 f t

4

4

4

4

CA BL E A S SE MB L Y, P OWE R c o n s i s t i n g o fo n e e a c h o f t h e f o l l o wi n g :

4 4 - i n . f l e x . c o r d ( J - C - 5 8 0 )c o n n e c t o r ( W- C- 5 9 6 / 9 2 - 1 )b o x c o n n e c t o r ( W- F - 4 0 6 )

CA BL E A S SE MB L Y, P OWE R c o n s i s t i n g o fo n e e a c h o f t h e f o l l o wi n g :

3 7 . 5 0 - i n . f l e x . c o r d ( J - C - 5 8 0 )c o n n e c t o r ( W- C- 5 9 6 / 9 2 - 1 )b o x c o n n e c t o r ( W- F - 4 0 6 )

CA BL E AS SE MB L Y , P OWE R c o n s i s t i n g o fo n e e a c h o f t h e f o l l o wi n g :

4 4 - i n . f l e x . c o r d ( J - C - 5 8 0 )p l u g ( W- C- 5 9 6 / 9 1 - 1 )b o x c o n n e c t o r ( W- F - 4 0 6 )

CA BL E A S SE MB L Y, P OWE R c o n s i s t i n g o fo n e e a c h o f t h e f o l l o wi n g :

3 7 . 5 0 - i n . f l e x . c o r d ( J - C- 5 8 0 )p l u g ( W- C- 5 9 6 / 9 1 - 1 )b o x c o n n e c t o r ( W- F - 4 0 6 )

CONNE CT OR, CA BL E OUT L E T : 2 - p o l e , 3 - wi r e ,3 0 a mp , g r o u n d i n g , 1 2 5 V , 5 0 / 6 0 Hz( W- C- 5 9 6 / 9 2 - 1 )

CONNE CT OR, PL UG: s t r a i g h t , g r o u n d i n g ,2 - p o l e , 3 - w i r e , 3 0 a mp , 1 2 5 V, 5 0 / 6 0Hz ( W- C- 5 9 6 / 9 1 - 1 )

C AB L E , P OWE R, E L E C T RI C AL : t y p e S 0 6 CF 3 /1 0 S R N J G ( J - C - 5 8 0 )

COV ER, J U NCT I ON B OX , DUP L EX : t y p e V I I I ,s i z e F , s t y l e 5 9 ( W- J - 8 0 0 )

J U NC T I ON B OX , D UP L E X : t y p e I I ( W- J - 8 0 0 )

J U NC TI ON B OX , L A MP HOL D ER : t y p e I( W- J - 8 0 0 )

L A MP H OL D E R ( GE N E RA L E L E C T RI C )

1 4 - 1 6t h r u 1 8

1 4 - 1 5 -1 7 - 2 1

1 4 - 1 6 -1 7 - 1 9

1 4 - 1 5 -1 7 - 2 0

1 8 - 2 1

1 9 - 2 0

1 4 t h r u2 1

1 5 - 1 6

1 4 t h r u1 7

1 4 t h r u1 7

1 5 - 1 6

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3 . L o c a t i o n o f E q u i p me n t - - Co n t i n u e d

T a b l e 3 . E l e c t r i c a l Co mp o n e n t s t o b e Mo u n t e d - - Co n t i n u e d

P a r t n o . o r F i g u r es p e c i f i c a t i o n Qt y De s c r i p t i o n n o .

5 9 3 5 - 0 1 - 0 5 8 - 9 2 6 9 4 RE CE PT A CL E , DUP L E X, GROUNDE D: 2 - p o l e , 1 5 - 1 63 - w i r e ( W- C- 5 9 6 / 4 0 )

SQ U AR E D D 2 2 1 N R B 1 S WI T CH B OX ( E NCL OS ED) : s u r f a c e mt d , 1 4 - 1 5 -t y p e NDS , c l a s s 2 , d e s i g n 2 SN B OX , 1 71 2 0 / 2 4 0 v a c , 3 0 a mp ( W- S - 8 6 5 )

MS 2 0 6 5 9 - 1 4 1 2 7 T E RMI N AL L U G 1 7

4 . I n s t a l l a t i o n

N O T EBlind hand riveter ( 5 1 2 0 - 0 0 -679-6523) is used for instal-

lation of blind rivet nuts

in unit walls. Installblind rivet nuts in ac-

cordance with the manual

supplied with the hand riveter.Position floor-mounted

equipment, shown in figures

2 and 8. Use equipmentmounting holes as template

for location of drilled

floor mounting holes inaccordance with figures 3

and 9.

a . Ma r k a n d d r i l l t h i r t y 0 . 2 5 - i n .d i a me t e r h o l e s f o r b l i n d r i v e t n u t s i nt h e me t a l wa l l s o f u n i t s 1 a n d 2 i na c c o r d a n c e wi t h f i g u r e s 4 , 1 0 , a n d 1 2 .I n s t a l l t h i r t y # 1 0 b l i n d r i v e t n u t s( MS 2 7 1 3 0 - A 2 7 ) i n t h e h o l e s .

b . I n s t a l l f i f t e e n s t r a p l o o p s( MS 5 1 9 3 9 - 3 ) , u s i n g t h i r t y # 1 0 x l - i n .

c o u n t e r s u n k h e a d ma c h i n e s c r e ws ( MS3 5 1 9 0 - 2 7 5 ) , i n t h e b l i n d r i v e t n u t s i nu n i t s 1 a n d 2 i n a c c o r d a n c e wi t hf i g u r e s 4 , 1 0 , a n d 1 2 .

c . Dr i l l t wo 0 . 2 2 - i n . d i a me t e rh o l e s i n f l o o r i n a c c o r d a n c e wi t hd i me n s i o n s s h o wn i n f i g u r e 3 , u n i t 1 .

8

S e c u r e o n e s t r a p l o o p ( MS 5 1 9 3 9 - 3 ) t ot r u c k f l o o r , u s i n g t wo # 1 0 x l - i n .c o u n t e r s u n k h e a d ma c h i n e s c r e ws ( MS 3 5 1 9 0 -2 7 5 ) , t wo # 1 0 l o c k wa s h e r s ( MS 3 5 3 3 8 - 4 3 )u n d e r f l o o r , a n d t wo # 1 0 h e x n u t s( MS 3 5 6 4 9 - 2 0 2 ) .

d . Dr i l l f o u r 0 . 2 2 - i n . d i a me t e rh o l e s t h r o u g h wo o d e n s l a t s o f t r u c k i na c c o r d a n c e wi t h d i me n s i o n s s h o wn i nf i g u r e 4 , u n i t 1 . S e c u r e t wo s t r a pl o o p s ( MS 5 1 9 3 9 - 3 ) t o wo o d e n s l a t s ,u s i n g f o u r # 1 0 x 1 - 1 / 4 - i n . c o u n t e r s u n kh e a d ma c h i n e s c r e ws ( MS 3 5 1 9 0 - 2 7 6 ) , f o u r7 / 3 2 - i n . f l a t wa s h e r s ( MS 2 7 1 8 3 - 4 2 ) ,

f o u r # 1 0 l o c k wa s h e r s ( MS 3 5 3 3 8 - 4 3 ) , a n df o u r # 1 0 h e x n u t s ( MS 3 5 6 4 9 - 2 0 2 ) .

e . Dr i l l t we n t y 0 . 2 2 - i n . d i a me t e rh o l e s t h r o u g h t r a i l e r s l a t s i n a c c o r d -a n c e wi t h d i me n s i o n s s h o wn i n f i g u r e s1 0 a n d 1 2 , u n i t 2 . S e c u r e t e n s t r a pl o o p s ( MS 5 1 9 3 9 - 3 ) t o t r a i l e r s l a t s ,u s i n g t we n t y # 1 0 x 1 - 1 / 4 - i n . c o u n t e r -s u n k h e a d ma c h i n e s c r e ws ( MS 3 5 1 9 0 - 2 7 6 ) ,t we n t y 7 / 3 2 - i n . f l a t wa s h e r s ( MS 2 7 1 8 3 -4 2 ) , t we n t y # 1 0 l o c k wa s h e r s ( MS 3 5 3 3 8 -4 3 ) , a n d t we n t y # 1 0 h e x n u t s ( MS 3 5 6 4 9 -

2 0 2 ) .

f . Ma r k a n d d r i l l f o u r 0 . 2 2 - i n .d i a me t e r h o l e s t h r o u g h t r a i l e r f l o o r i na c c o r d a n c e wi t h d i me n s i o n s s h o wn i nf i g u r e 9 , u n i t 2 . S e c u r e t w o s t r a pl o o p s ( MS 5 1 9 3 9 - 3 ) , u s i n g f o u r # 1 O x 1 -

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4 . I n s t a l l a t i o n - - Co n t i n u e d

i n . c o u n t e r s u n k h e a d ma c h i n e s c r e w s( MS 3 5 1 9 0 - 2 7 5 ) , f o u r # 1 O l o c k wa s h e r s( MS 3 5 3 3 8 - 4 3 ) , a n d f o u r # 1 0 h e x n u t s( MS 3 5 6 4 9 - 2 0 2 ) .

F o l l o w s t e p s ( 1 ) t h r u ( 1 8 ) b e l o wf o r e q u i p me n t i n s t a l l a t i o n i n u n i t 1 .Re f e r t o f i g u r e s 2 a n d 3 f o r c o mp o n e n tl o c a t i o n s a n d d i me n s i o n s .

( 1 ) P o s i t i o n 6 0 - i n . a n d 7 2 - i n .wo r k t a b l e s ( 4 9 1 0 - 0 0 - 5 4 3 - 7 7 7 2 a n d 4 9 1 0 -0 0 - 5 4 3 - 7 7 7 1 ) i n a c c o r d a n c e wi t h f i g u r e s2 a n d 3 . Ma r k a n d d r i l l s i x 0 . 3 9 - i n .d i a me t e r h o l e s t h r o u g h wo r k t a b l e l e g sa n d t r u c k f l o o r o n a i s l e s i d e o n l y i na c c o r d a n c e w i t h f i g u r e 3 . S e c u r e wo r kt a b l e s t o f l o o r o f t r u c k u s i n g s i x

5 / 1 6 - x l - i n . h e x h e a d c a p s c r e w s( MS 9 0 7 2 5 - 3 4 ) a n d s i x 5 / 1 6 - i n . f l a twa s h e r s ( MS 2 7 1 8 3 - 1 1 ) ; u n d e r t r u c k f l o o ru s e s i x 5 / 1 6 - i n . l o c k wa s h e r s ( MS 3 5 3 3 8 -4 5 ) a n d s i x 5 / 1 6 - i n . h e x n u t s ( MS 5 1 9 6 7 -5 ) .

( 2 ) P o s i t i o n we l d i n g t a b l e ( 3 4 3 6 -0 0 - 8 4 7 - 3 7 7 2 ) i n a c c o r d a n c e wi t h f i g u r e s2 a n d 3 . Dr i l l f o u r 0 . 3 9 - i n . d i a me t e rh o l e s t h r o u g h l e g b a s e s a n d t r u c kf l o o r . S e c u r e we l d i n g t a b l e t o f l o o r ,u s i n g f o u r 3 / 8 - x 1 - 3 / 8 - i n . h e x h e a d

c a p s c r e ws ( MS 9 0 7 2 5 - 6 3 ) a n d f o u r 3 / 8 - i n .f l a t wa s h e r s ( MS 2 7 1 8 3 - 1 3 ) ; u n d e r t r u c kf l o o r u s e f o u r 3 / 8 - i n . l o c k wa s h e r s( MS 3 5 3 3 8 - 4 6 ) a n d f o u r 3 / 8 - i n . h e x n u t s( MS 5 1 9 6 7 - 8 ) .

(3) Position small parts box

(8115-00-679-5594) in accordance with

figures 2 and 3. Drill two 0.39-in.

diameter holes through bottom center

line of small parts box and floor.

Secure small parts box to floor, using

two 3/8- x 1-3/4-in. hex head capscrews

(MS90725-65) and two 3/8-in. flat wash-ers

two

and

(MS90725-13; under truck floor, use

3/8-in. lockwashers (MS35338-46)

two 3/8-in. hex nuts (MS51967-8).

( 4 ) S e c u r e c a s e f o r p o we r - d r i v e np o r t a b l e b a n d s a w ( 5 1 3 0 - 0 0 - 9 0 3 - 2 5 1 0 ) t o

f l o o r ( f i g . 2 ) , u s i n g a 4 8 - i n . r e t a i n -i n g s t r a p ( 7 5 5 0 5 8 8 - 3 ) i n a c c o r d a n c ewi t h f i g u r e 6 .

( 5 ) S e c u r e we l d i n g e l e c t r o d emo i s t u r e s t a b i l i z e r ( 3 4 3 9 - 0 0 - 4 4 0 - 0 0 9 0 )t o wa l l ( f i g . 2 ) , u s i n g a 3 6 - i n . r e -

t a i n i n g s t r a p ( 7 5 5 0 5 8 8 - 4 ) i n a c c o r d a n c ewi t h f i g u r e 6 .

( 6 ) S e c u r e t wo o x y g e n c y l i n d e r s( 8 1 2 0 - 0 0 - 1 5 1 - 9 7 5 8 ) t o wa l l o f t r u c k( f i g . 2 ) , u s i n g t wo 9 2 - i n . r e t a i n i n gs t r a p s ( 7 5 5 0 5 8 8 - 7 ) i n a c c o r d a n c e wi t hf i g u r e 6 .

( 7 ) P o s i t i o n t wo - w h e e l e d h a n dt r u c k ( 3 9 2 0 - 0 0 - 2 7 2 - 7 7 3 2 ) , c o n t a i n i n go n e a c e t y l e n e c y l i n d e r ( 8 1 2 0 - 0 0 - 2 6 8 -3 3 6 0 ) a n d o n e o x y g e n c y l i n d e r ( 8 1 2 0 - 0 0 -

1 5 1 - 9 7 5 8 ) i n a c c o r d a n c e wi t h f i g u r e 2 .S e c u r e t i e - w h e e l e d h a n d t r u c k t owo o d e n t r u c k s l a t s , u s i n g t wo 1 2 - i n .r e t a i n i n g s t r a p s ( 7 5 5 0 5 8 8 - 6 ) ( f i g . 6 ) .

( 8 ) P o s i t i o n b l a c k s mi t h s a n v i l( 5 1 2 0 - 0 0 - 1 8 0 - 2 8 8 5 ) i n a c c o r d a n c e wi t hf i g u r e 2 . Us i n g b a s e a s t e mp l a t e , ma r ka n d d r i l l t wo 0 . 5 0 - i n . d i a me t e r h o l e st h r o u g h f l o o r ( f i g . 3 ) . S e c u r e b l a c k -s mi t h s a n v i l t o f l o o r , u s i n g t wo 1 / 2 -x 3 - 1 / 4 - i n . h e x h e a d c a p s c r e ws ( MS 9 0 7 2 5 -1 2 0 ) a n d t wo 1 / 2 - i n . f l a t wa s h e r s

( MS 2 7 1 8 3 - 1 7 ) ; u n d e r t r u c k f l o o r u s e t wo1 / 2 - i n . l o c k ws h e r s ( MS 3 5 3 3 8 - 4 8 ) a n dt wo 1 / 2 - i n . h e x n u t s ( MS 5 1 9 6 7 - 1 4 ) .

( 9 ) P o s i t i o n e l e c t r i c p o r t a b l eb a n d s a w s t a n d ( 5 1 3 0 - 0 0 - 1 3 4 - 4 5 3 5 ) o nt a b l e t o p ( 6 0 - i n . wo r k t a b l e ) i n a c c o r d -a n c e wi t h f i g u r e 2 . Us i n g b a s e a st e mp l a t e , ma r k a n d d r i l l t h r e e 0 . 3 3 -i n . d i a me t e r h o l e s t h r o u g h t a b l e t o p .S e c u r e e l e c t r i c p o r t a b l e b a n d s a w s t a n dt o t a b l e t o p , u s i n g t h r e e 5 / 1 6 - x 2 - 1 / 4 -i n . h e x h e a d c a p s c r e ws ( MS 9 0 7 2 5 - 4 1 ) ,t h r e e 5 / 1 6 - i n . f l a t wa s h e r s ( MS 2 7 1 8 3 -1 1 ) , t h r e e 5 / 1 6 - i n . l o c k wa s h e r s ( MS 3 5 3 3 8 -4 5 ) , a n d t h r e e 5 / 1 6 - i n . h e x n u t s ( MS 5 1 9 6 7 -5 ) .

( 1 0 ) P o s i t i o n p o r t a b l e e l e c t r i cg r i n d e r ( 5 1 3 0 - 0 0 - 2 9 3 - 2 4 8 8 ) o n t a b l e t o p( 7 2 - i n . w o r k t a b l e ) i n a c c o r d a n c e wi t h

9

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4 . I n s t a l l a t i o n - - Co n t i n u e d

f i g u r e 2 . Us i n g b a s e a s t e mp l a t e , ma r ka n d d r i l l f o u r 0 . 3 3 - i n . d i a me t e r h o l e st h r o u g h t a b l e t o p . S e c u r e p o r t a b l ee l e c t r i c g r i n d e r t o t a b l e t o p , u s i n gf o u r 5 / 1 6 - x 2 - 1 / 4 - i n . h e x h e a d c a p s c r e ws( MS 9 0 7 2 5 - 4 1 ) , f o u r 5 / 1 6 - i n . f l a t wa s h e r s( MS 2 7 1 8 3 - 1 1 ) , f o u r 5 / 1 6 - i n . l o c k wa s h e r s( MS 3 5 3 3 8 - 4 5 ) , a n d f o u r 5 / 1 6 - i n . h e xn u t s ( MS 5 1 9 6 7 - 5 ) .

( 1 1 ) P o s i t i o n ma c h i n i s t s v i s e( 5 1 2 0 - 0 0 - 2 9 3 - 1 4 3 9 ) o n t a b l e t o p ( 7 2 - i n .wo r k t a b l e ) i n a c c o r d a n c e w i t h f i g u r e2 . Us i n g b a s e a s t e mp l a t e , ma r k a n dd r i l l f o u r 0 . 5 0 - i n . d i a me t e r h o l e st h r o u g h t a b l e t o p . S e c u r e ma c h i n i s t sv i s e t o t a b l e t o p , u s i n g f o u r 1 / 2 - x 3 -1 / 4 i n . h e x h e a d c a p s c r e ws ( MS 9 0 7 2 5 -

1 2 0 ) , f o u r 1 / 2 - i n . f l a t w a s h e r s ( MS 2 7 1 8 3 -1 7 ) , f o u r 1 / 2 - i n . l o c k wa s h e r s ( MS 3 5 3 3 8 -4 8 ) , a n d f o u r 1 / 2 - i n . h e x n u t s (MS51967-1 4 ) .

( 1 2 ) P o s i t i o n h a n d l e v e r t h r o a t -l e s s s h e a r i n g ma c h i n e ( 3 4 4 5 - 0 0 - 2 4 4 -4 5 2 7 ) o n t a b l e t o p ( 7 2 - i n . wo r k t a b l e )i n a c c o r d a n c e w i t h f i g u r e 2 . Us i n gb a s e a s t e mp l a t e , ma r k a n d d r i l l f o u r0 . 3 3 - i n . d i a me t e r h o l e s t h r o u g h t a b l e -t o p . S e c u r e h a n d l e v e r t h r o a t l e s ss h e a r i n g ma c h i n e t o t a b l e t o p , u s i n g

f o u r 5 / 1 6 - x 2 - 1 / 4 - i n . h e x h e a d c a p -s c r e ws ( MS 9 0 7 2 5 - 4 1 ) , f o u r 5 / 1 6 - i n . f l a twa s h e r s ( MS 2 7 1 8 3 - 1 1 ) , f o u r 5 / 1 6 - i n .l o c k wa s h e r s ( MS 3 5 3 3 8 - 4 5 ) , a n d f o u r5 / 1 6 - i n . h e x n u t s ( MS 5 1 9 6 7 - 5 ) .

(13) Stow welding torch outfit

(3431-00-691-1415) and small parts

box (8115-00-679-5594) on upper shelf

of 60-in. work table and secure with

three 92-in. retaining straps (7550588-

7) (fig. 5).

( 1 4 ) S t o w p o r t a b l e e l e c t r i c d r i l l( 5 1 3 0 - 0 0 - 8 8 9 - 9 0 0 4 ) a n d t a r p a u l i n e x t e n -s i o n s e t ( 2 5 4 0 - 0 0 - 4 4 9 - 7 1 8 0 ) o n u p p e rs h e l f o f 6 0 - i n . wo r k t a b l e a n d s t o w t woe x t e n s i o n l i g h t s ( 6 2 3 0 - 0 0 - 7 2 9 - 9 2 5 9 ) ,a n d e l e c t r i c p o r t a b l e r e c i p r o c a t i n g s a w( 5 1 3 0 - 0 0 - 7 2 0 - 0 6 5 4 ) o n u p p e r s h e l f o f7 2 - i n . w o r k ( t a b l e ( f i g . 5 ) .

( 1 5 ) S t o w p o r t a b l e e l e c t r i c d i s ks a n d e r ( 5 1 3 0 - 0 0 - 8 5 7 - 8 5 2 6 ) o n t r u c ks l a t s a n d s e c u r e wi t h a 2 4 - i n . r e t a i n -i n g s t r a p ( 7 5 5 0 5 8 8 - 5 ) ( f i g . 5 ) .

(16) Stow two welders helmets(4240-00-540-0623), four electrical

power cable assemblies (6150-00-682-

3460), metallizing and welding torch

outfit (3433-00-880-0512), body and

fender repair tool kit (5180-00-357-

7731), and two cutting and welding

torch outfits (3433-00-357-6311) on

bottom shelf of 60-in. work table and

secure with six 92-in. retaining straps

(7550588-7) (fig. 5).

( 1 7 ) V e h i c l e b o a r d i n g l a d d e r( 2 5 4 0 - 0 0 - 6 4 1 - 0 1 8 7 ) i s s t o we d i nM3 5 A2 c a r g o t r u c k f r a me .

( 1 8 ) P o s i t i o n t h r e e a r g o nc y l i n d e r s ( 8 1 2 0 - 0 0 - 3 5 7 - 7 9 9 2 )a g a i n s t f r o n t wa l l i n a c c o r d a n c ewi t h f i g u r e s 2 a n d 5 . S e c u r ea r g o n c y l i n d e r s t o f r o n t t r u c ks l a t s u s i n g t wo 9 2 - i n . r e t a i n i n gs t r a p s ( 7 5 5 0 5 8 8 - 7 ) .

h . F o l l o w s t e p s ( 1 ) t h r u ( 9 ) b e l o wf o r e q u i p me n t i n s t a l l a t i o n i n u n i t 2 .Re f e r t o f i g u r e s 8 a n d 9 f o r c o mp o n e n tl o c a t i o n s a n d d i me n s i o n s .

( 1 ) P o s i t i o n a r c w e l d i n g ma c h i n e( 3 4 3 1 - 0 0 - 9 0 3 - 5 6 4 7 ) i n a c c o r d a n c e wi t hf i g u r e s 8 a n d 1 3 . Ma r k a n d d r i l l f o u r0 . 3 9 - i n . d i a me t e r h o l e s t h r o u g h b o t t o mf r a me o f a r c w e l d i n g ma c h i n e a n d f l o o ri n a c c o r d a n c e wi t h f i g u r e 9 . S e c u r ea r c we l d i n g ma c h i n e t o f l o o r , u s i n gf o u r 3 / 8 - x 3 - i n . h e x h e a d c a p s c r e w s( MS 9 0 7 2 5 - 7 0 ) a n d f o u r 3 / 8 - i n . f l a twa s h e r s ( MS 2 7 1 8 3 - 1 3 ) ; u n d e r t r a i l e rf l o o r u s e f o u r 3 / 8 - i n . l o c k wa s h e r s( MS 3 5 3 3 8 - 4 6 ) a n d f o u r 3 / 8 - i n . h e x n u t s

( M S 5 1 9 6 7 - 8 ) .

(2) Secure three acetylene cylin-

ders (8120-00-268-3360) to trailer

walls, using six 66-in. retaining

straps (7550588-9) in accordance with

figures 8 and 11.

( 3 ) S e c u r e o x y g e n c y l i n d e r ( 8 1 2 0 -

10

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4 . I n s t a l l a t i o n - - Co n t i n u e d

0 0 - 1 5 1 - 9 7 5 8 ) t o wa l l , u s i n g t wo 3 6 - i n .r e t a i n i n g s t r a p s ( 7 5 5 0 5 8 8 - 4 ) i n a c c o r d -a n c e wi t h f i g u r e s 8 a n d 1 3 .

( 4 ) S e c u r e a r g o n c y l i n d e r ( 8 1 2 0 -

0 0 - 3 5 7 - 7 9 9 2 ) t o wa l l , u s i n g t wo 3 6 - i n .r e t a i n i n g s t r a p s ( 7 5 5 0 5 8 8 - 4 ) i n a c c o r d -a n c e wi t h f i g u r e s 8 a n d 1 3 .

( 5 ) S e c u r e h a n d h y d r a u l i c j a c kk i t ( 5 1 2 0 - 0 0 - 5 9 5 - 8 3 8 7 ) t o f l o o r , u s i n ga 3 6 - i n . r e t a i n i n g s t r a p ( 7 5 5 0 5 8 8 - 4 ) i na c c o r d a n c e wi t h f i g u r e s 8 a n d 1 3 .

( 6 ) P o s i t i o n ma c h i n i s t s v i s e( 5 1 2 0 - 0 0 - 2 9 3 - 1 4 3 9 ) o n t r a i l e r t a i l g a t ei n a c c o r d a n c e wi t h d i me n s i o n s s h o wn i nf i g u r e 8 . Us i n g b a s e a s a t e mp l a t e ,

ma r k a n d d r i l l f o u r 0 . 5 0 - i n . d i a me t e rh o l e s t h r o u g h t a i l g a t e ( f i g . 9 ) .S e c u r e ma c h i n i s t s v i s e , u s i n g f o u r1 / 2 - x 2 - i n . h e x h e a d c a p s c r e ws ( MS 9 0 7 2 5 -1 1 5 ) a n d f o u r 1 / 2 - i n . f l a t w a s h e r s( MS 2 7 1 8 3 - 1 7 ) ; u n d e r t a i l g a t e u s e f o u r1 / 2 - i n . f l a t wa s h e r s ( A N9 7 0 - 8 ) p l a c e do n t h e t a i l g a t e o p p o s i t e t h e ma c h i n i s t sv i s e , f o u r 1 / 2 - i n . l o c k wa s h e r s ( MS 3 5 3 3 8 -4 8 ) , a n d f o u r 1 / 2 - i n . h e x n u t s ( MS 5 1 9 6 7 -1 4 ) .

( 7 ) P o s i t i o n p i p e v i s e ( 5 1 2 0 - 0 0 -1 8 0 - 0 6 7 0 ) i n a c c o r d a n c e wi t h d i me n s i o n s

s h o wn o n t r a i l e r t a i l g a t e i n f i g u r e 8 .Us i n g b a s e a s a t e mp l a t e , ma r k a n dd r i l l t h r e e O. 3 3 - i n . d i a me t e r h o l e st h r o u g h t a i l g a t e ( f i g . 9 ) . S e c u r e p i p ev i s e , u s i n g t h r e e 5 / 1 6 - x 1 - 3 / 4 - i n . h e xh e a d c a p s c r e ws ( MS 9 0 7 2 5 - 3 9 ) a n d t h r e e5 / 1 6 - i n . f l a t wa s h e r s ( MS 2 7 1 8 3 - 1 1 ) ;u n d e r t a i l g a t e u s e t h r e e 5 / 1 6 - i n . f l a twa s h e r s ( A N9 7 0 - 5 ) p l a c e d o n t h e t a i l -g a t e o p p o s i t e t h e p i p e v i s e , t h r e e5 / 1 6 - i n . l o c k wa s h e r s ( MS 3 5 3 3 8 - 4 5 ) , a n dt h r e e 5 / 1 6 - i n . h e x n u t s ( MS 5 1 9 6 7 - 5 ) .

( 8 ) P o s i t i o n r a d i a t o r a n d f u e lt a n k t e s t i n g t a n k ( 4 9 1 0 - 0 0 - 0 1 9 - 3 0 4 8 ) i na c c o r d a n c e wi t h f i g u r e s 8 a n d 1 3 .S e c u r e t o t r a i l e r s l a t s , u s i n g t w o 1 2 -i n . r e t a i n i n g s t r a p s ( 7 5 5 0 5 8 8 - 6 ) ( f i g . 8 ) .

( 9 ) P o s i t i o n we l d i n g s c r e e n( 3 4 3 8 - 0 0 - 1 9 8 - 8 3 4 8 ) i n a c c o r d a n c e wi t hf i g u r e s 8 a n d 1 3 . S e c u r e t o t r a i l e r

s l a t s u s i n g t wo 1 2 - i n . r e t a i n i n g s t r a p( 7 5 5 0 5 8 8 - 6 ) ( f i g . 8 ) .

i . F o l l o w s t e p s ( 1 ) t h r u ( 1 4 ) b e l of o r e l e c t r i c a l c o mp o n e n t i n s t a l l a t i o ni n u n i t 1 , M3 5 A 2 c a r g o t r u c k .

( 1 ) T o p r o v i d e s u f f i c i e n t h e a d -

r o o m f o r p e r s o n n e l t o wo r k i n t h e M3 5 Ac a r g o t r u c k , r a i s e t h e b o ws 1 8 i n c h e si n a c c o r d a n c e wi t h f i g u r e s 1 5 a n d 1 6 ,a n d d r i l l t e n 0 . 4 4 - i n . d i a me t e r h o l e st h r o u g h b o w s o c k e t s a n d b o ws .

( 2 ) S e c u r e b o ws i n p l a c e w i t h t7 / 1 6 - x 1 - 3 / 8 - i n . h e x h e a d c a p s c r e ws( MS 9 0 7 2 5 - 8 8 ) , t e n 7 / 1 6 - i n . l o c k wa s h e r s( MS 3 5 3 3 8 - 4 7 ) , a n d t e n 7 / 1 6 - i n . h e x n u t( MS 5 1 9 6 7 - 1 1 ) .

( 3 ) P o s i t i o n s wi t c h b o x ( S q u a r e

D2 2 1 NRB ) o n t h e t wo t o p s l a t s i na c c o r d a n c e wi t h f i g u r e 1 5 . Us i n g h o l eo f s wi t c h b o x a s a t e mp l a t e , ma r k a n dd r i l l f o u r O . 1 2 - i n . d i a me t e r p i l o th o l e s . S e c u r e s wi t c h b o x t o t r u c k ( s lwi t h f o u r # 1 0 x l - i n . t h r e a d f o r mi n gs c r e ws ( MS 5 1 8 6 1 - 4 9 ) .

( 4 ) I n s t a l l e l e c t r i c a l p o we rc a b l e a s s e mb l y ( 4 9 1 0 - 0 0 - 8 0 0 - 1 4 0 5 )t h r o u g h b o x c o n n e c t o r i n b o t t o m o fs wi t c h b o x a n d c o n n e c t t o c i r c u i tb r e a k e r i n s i d e s wi t c h b o x ( f i g . 1 5 ) .

( 5 ) P o s i t i o n f o u r l a mp h o l d e r j u n c t i o n b o x e s ( A p p l e t o n 4 0 - 3 / 4 ) o ni n n e r s i d e o f s e c o n d a n d f o u r t h b o ws s h o wn i n f i g u r e 1 4 . Ma r k a n d d r i l le i g h t 0 . 1 2 - i n . d i a me t e r p i l o t h o l e s as e c u r e l a mp h o l d e r j u n c t i o n b o x e s t ob o ws wi t h e i g h t # 1 0 x l - i n . t h r e a df o r mi n g s c r e ws ( MS 5 1 8 6 1 - 4 9 ) .

( 6 ) P o s i t i o n f o u r d u p l e x j u n c t ib o x e s ( 5 9 7 5 - 0 0 - 2 8 1 - 0 0 9 0 ) o n b o w s a s

s h o wn i n f i g u r e s 1 5 a n d 1 6 . Ma r k a n dd r i l l e i g h t 0 . 1 2 - i n . d i a me t e r p i l o th o l e s a n d s e c u r e d u p l e x j u n c t i o n b o x e st o b o ws w i t h e i g h t # 1 0 x 1 - i n . t h r e a df o r m i n g s c r e ws ( MS 5 1 8 6 1 - 4 9 ) .

( 7 ) R e mo v e t w o k n o c k o u t s l u g sf r o m e a c h l a mp h o l d e r j u n c t i o n b o x a n de a c h d u p l e x j u n c t i o n b o x i n l i n e w i t h

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4 . I n s t a l l a t i o n - - Co n t i n u e d

b o w s . I n s t a l l t we l v e b o x c o n n e c t o r s( A p p l e t o n 1 5 2 3 3 ) i n t h e j u n c t i o n b o x e sa n d i n s t a l l j a m n u t s o n b o x c o n n e c t o r si n a c c o r d a n c e wi t h f i g u r e 1 7 .

(8) Fabricate four power cable

assemblies (11021163, 11021164, 11021165,and 11021166), using approximately 14

feet of cable (6145-00-295-0855). In-

stall four box connectors (Appleton

15233) . Refer to figures 18 thru 21

for individual power cable construction,

and install in accordance with figures

14 thru 17.

(9) Install 28 feet of cable(6145-00-295-1055) through duplex

junction boxes and lampholder junction

boexes on second and fourth bows. Refer

to figures 15 thru 17. Strip a 3-in.length of outside insulation from cable

on inside of each junction box. Strip1 inch of insulation from each individual

wire and twist wire to fit terminal lugs

(MS20659-141). Install and crimp ter-minal lugs in place in accordance with

figure 17.

( 1 0 ) Co n n e c t t h r e e wi r e s t o l a mp -h o l d e r ( GE - 5 7 4 0 - 7 ) , a n d s e c u r e t ol a mp h o l d e r j u n c t i o n b o x ( A p p l e t o n 4 0 -3 / 4 ) , wi t h s c r e ws p r o v i d e d wi t h l a mp -h o l d e r j u n c t i o n b o x . Re p e a t t h i s s t e p

f o r r e ma i n i n g t h r e e l a mp h o l d e r j u n c t i o nb o x e s . Re f e r t o f i g u r e s 1 5 t h r u 1 7 .

( 1 1 ) I n s t a l l f o u r g r o u n d e d d u p l e xr e c e p t a c l e s ( 5 9 3 5 - 0 1 - 0 5 8 - 9 2 6 9 ) a f t e rs t r i p p i n g 3 i n c h e s o f o u t s i d e i n s u l a -t i o n f r o m c a b l e . Re f e r t o

f i g u r e 1 7 . S t r i p 1 i n c h o f i n s u l a t i o n

f r o m e a c h i n d i v i d u a l w i r e a n d t w i s twi r e s t o f i t t e r mi n a l l u g s ( MS 2 0 6 5 9 -1 4 1 ) . I n s t a l l t e r mi n a l l u g s a n d c r i mp .Co n n e c t wi r e s t o g r o u n d e d d u p l e xr e c e p t a c l e s , a n d s e c u r e g r o u n d e d d u p l e xr e c e p t a c l e s t o d u p l e x j u n c t i o n b o x e swi t h s c r e ws p r o v i d e d wi t h g r o u n d e dd u p l e x r e c e p t a c l e s i n a c c o r d a n c e w i t hf i g u r e s 1 5 t h r u 1 7 .

( 1 2 ) I n s t a l l f o u r d u p l e x j u n c t i o nb o x c o v e r s ( A p p l e t o n 2 5 1 0 ) t o d u p l e x

j u n c t i o n b o x e s ( 5 9 7 5 - 0 0 - 2 8 1 - 0 0 9 0 ) a n ds e c u r e wi t h s c r e ws p r o v i d e d i n d u p l e x

j u n c t i o n b o x c o v e r s . Re f e r t o f i g u r e s1 5 a n d 1 6 .

( 1 3 ) T i g h t e n a l 1 b o x c o n n e c t o r s( A p p l e t o n 1 5 2 3 3 ) t o s e c u r e f l e x i b l ec o r d s i n j u n c t i o n b o x e s a n d s wi t c h b o x .Re f e r t o f i g u r e s 1 4 t h r u 2 1 .

( 1 4 ) S e c u r e p o we r c a b l e a s s e mb l i e st o b o ws a n d t r u c k r a c k wi t h t we n t y -e i g h t t i e d o wn s t r a p s ( MS 3 3 6 7 - 3 ) ( f i g .1 4 t h r u 1 6 ) .

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T a b l e 4 . S t a n d a r d Co n v e r s i o n Ch a r t

No mi n a l De c i ma ls i z e s i z e

1 / 1 6 0 . 0 65 / 6 4 0 . 0 83 / 3 2 0 . 0 97 / 6 4 0 . 1 11 / 8 0 . 1 29 / 6 4 0 . 1 45 / 3 2 0 . 1 61 1 / 6 4 0 . 1 73 / 1 6 0 . 1 91 3 / 6 4 0 . 2 07 / 3 2 0 . 2 21 5 / 6 4 0 . 2 31 / 4 0 . 2 5

1 7 / 6 4 0 . 2 79 / 3 2 0 . 2 81 9 / 6 4 0 . 3 05 / 1 6 0 . 3 12 1 / 6 4 0 . 3 31 1 / 3 2 0 . 3 42 3 / 6 4 0 . 3 63 / 8 0 . 3 82 5 / 6 4 0 . 3 91 3 / 3 2 0 . 4 12 7 / 6 4 0 . 4 27 / 1 6 0 . 4 42 9 / 6 4 0 . 4 51 5 / 3 2 0 . 4 73 1 / 6 4 0 . 4 81 / 2 0 . 5 03 3 / 6 4 0 . 5 21 7 / 3 2 0 . 5 3

No mi n a l De c i ma ls i z e s i z e

3 5 / 6 49 / 1 63 7 / 6 41 9 / 3 23 9 / 6 45 / 84 1 / 6 42 1 / 3 24 3 / 6 41 1 / 1 64 5 / 6 42 3 / 3 24 7 / 6 4

3 / 44 9 / 6 42 5 / 3 25 1 / 6 41 3 / 1 65 3 / 6 42 7 / 3 25 5 / 6 47 / 85 7 / 6 42 9 / 3 25 9 / 6 41 5 / 1 6

6 1 / 6 43 1 / 3 26 3 / 6 41

0 . 5 50 . 5 60 . 5 80 . 5 90 . 6 10 . 6 20 . 6 40 . 6 60 . 6 70 . 6 90 . 7 00 . 7 20 . 7 3

0 . 7 50 . 7 70 . 7 80 . 8 00 . 8 10 . 8 30 . 8 40 . 8 60 . 8 80 . 8 90 . 9 10 . 9 20 . 9 4

0 . 9 50 . 9 70 . 9 81 . 0 0

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By Order of the Secretary of the Army:

JOHN A. WICKHAM, JR.General, United States Army

Chief of Staff

Official:

MILDRED E. HEDBERGBrigadier General, United States Army

The Adjutant General

DISTRIBUTION:

To be d is t r ibu ted in accordance wi th DA Form 12-21A requ i remen ts fo r FSC Group

3455 /3460 /3470-CL.

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