The DeltaV System

1 Best in Batch Based on several fundamental

concepts that provide powerful

system functionality, the DeltaV

system is built for batch.

2 Design BenefitsThe DeltaV system provides

consistent terminology in a familiar,

user-friendly design environment,

based on the S88.01 batch

standard.

4 Batch ArchitectureDelivering a totally integrated batch

engineering environment, DeltaV

Batch is a-one-of-a-kind solution

that’s easy to configure.

6 Under the HoodOffering a complete suite of

products that support all

components of the S88 Control

Activity Model—no other batch

solution is as well integrated as

DeltaV Batch.

8 Batch ConfigurationEasy-to-use, self-revealing software

tools based on Microsoft User

Interface standards help you build

your batch control strategies. the

DeltaV system’s built-in

configuration audit trail helps you

address regulatory requirements

such as FDA’s 21 CFR Part 11.

10 Batch User InterfacePowerful, intuitive Batch Operator

Interface allows you to monitor and

control batch execution. Detailed

batch management capabilities

including electronic signatures,

action confirm and verify, and an

electronic operator log are also

supported.

12 Batch HistoryElectronic batch records are easily

captured, stored and viewed with

the DeltaV Batch Historian.

14 EnterpriseOptimizationFoundations for executing your e-

business strategies like integrated

batch history, embedded security,

and complete change management

and control.

16 We are EmersonTurnkey solutions are built on solid

relationships and backed by global

expertise.

Contents

Best in Batch

in Batch!Consistentlyrecognized by

industry authoritiesas the leading

batch supplier, and winningnumerous batch awards, wecontinue to make our batchoffering better. With theDeltaV TM “built for batch”system's capabilities,Emerson ProcessManagement once again setsthe standard in the field.Theresult has been betterperformance and costsavings—made easy.

The DeltaV system is built to S88standards and fully supportscompliance with the FDA’s 21 CFRPart 11 requirements with integratedrecipe and campaign management,batch history, automatic versioncontrol and change management,

and electronic signature support.

From recipe scheduling to devicecontrol to advanced control; fromsimple sequencing to multi-productmulti-stream formulations, theDeltaV system makes your batchoperation easy—with features like:

� Easy, familiar tools

� Single point configuration andglobal database

� Formula, recipe and campaignmanagement

� Recipe management andsimulation

� Batch-to-batch historycomparisons

� VB/VC++, OPC and XMLintegration

� Integrated batch history

� Batch-centered analysis tools.

From concept and architecture to configuration, execution, historyand reporting, DDeellttaaVV BBaattcchh mmaakkeess iitt eeaassyy..

1

“Not only is the batchcontrol system very

flexible and easy to usedue to the application of

the S88 standard, but thebatch tracking capabilities

are very advanced.”—Michael Boudreaux

Akzo Nobel Chemicals, Inc.USA

DesignBenefits

2

What does “built forbatch” mean?The DeltaV Batch software isbased on several fundamentalconcepts that providepowerful system functionality,while keeping implementationeasy and cost-effective.

The DeltaV Batch software featuresa single, completely integrateddatabase that coordinates allconfiguration activities. Systeminformation is transparentlydistributed globally in the run-timeenvironment, so each part knowsabout the others. Unlike any otherbatch solution, DeltaV Batchseamlessly integrates all elements ofyour solution with:

� A single global system databasewith no database mapping or dualdata entry required—applicationsuse the same information.

�Unit-relative equipment handling.

� Access to all data by name—nophysical location references arerequired.

� Request response and exceptionreporting communicationbetween applications that's fastand transparent to the user.

� Controller based phase logic withan embedded interface to thebatch executive that executesrecipes—without data mapping.

� Integrated reporting, viewing andanalyzing batch history data.

� PC-based soft phases for easyintegration with external systems(LIMS, material tracking,barcoding, etc.).

�Out-of-the-box functionalitysupporting FDA 21 CFR Part 11compliance includingConfiguration Audit Trail,Electronic Signatures, OperationAction Confirm/Verify andElectronic Operator Log.

� Totally integrated CampaignManagement.

Bridging thecommunication gapDeltaV Batch software is built basedon the S88.01, Namur NE33 Batchand IEC 61131-3 programmingstandards. So the concepts andterms are all familiar. The MicrosoftWindows-style interface leveragesyour day-to-day applicationfamiliarity to reduce the learningcurve, and makes your work easy.

Supporting standardizedbatch conceptsDeltaV Batch software follows theISA S88.01 standard, which definesa consistent set of terminology andmodels used to describe the controlrequirements for batchmanufacturing plants. Thisinternational standard’s procedural,physical and process models andterminology emphasize good plantdesign and operating practices. Fordetailed information, you canrequest a copy of this standard byvisiting the ISA web site atwwwwww..iissaa..oorrgg..

Flexible, modular—based on industry standards.

“DeltaV has built-infeatures that assure

compliance with FDAregulations and can be

interfaced with your current PLC systems.

...As a side benefit, usingDeltaV with your current

PLC system will provideexpanded functionality in

your processes.”–Purdue University

Department of Food ServicesDecember 2000 INProcess Newsletter

3

Powerful

system

functionality—

implementation

is easy.

As DeltaV is built on the S88.01 andNamur standards, you’ll see thefamiliar standard batch hierarchy inthe DeltaV Explorer. You'll alsorecognize the implementation ofS88.01 Procedural and Physical(equipment) Models.

DeltaV Batch design benefitsinclude:� Consistent terminology in a

familiar environment, so you canquickly get up and running.

�Modular implementation forprocess flexibility, reusability, andGood Manufacturing Practices(GMP).

� Resource arbitration to avoidcomplex interlocks andbottlenecks.

Integrated Equipment Hierarchy

Area

Process Cell

Unit

ControlModule

S88.01 Physical (Equipment)Model

The S88.01 Equipment Model is directly reflected in the DeltaV Explorer.

BatchArchitecture

Complex batch made easy.4

If your process applicationrequires complex batchprocessing, the DeltaVsystem's “built for batch”architecture is the answer.This architecture provides acomprehensive set of easy-to-use tools for designing andimplementing cost-effectivebatch control solutions.

Unit management andbatch controlAdvanced Unit Management addsclass-based units and phase logicused for batch processes andcomplex sequences in continuousand hybrid processes. With thisclass-based approach, you getreusable equipment controlstrategies—saving you time.Additionally, the state transitiondiagram logic built into the phaseclass provides you with multiplephase states, automatic stateswitching, and failuremonitoring—all pre-engineered.

The phases and units executing inthe controller support aliasing anddynamic referencing for your mostdemanding applications. And thephases may be orchestrated by theDeltaV recipe management andexecution software, including theuse of recipe parameters and historycollection.

The DeltaV Batch solution has beenbuilt on the S88.01 standard, andaddresses the entire scope offunctionality identified in the S88.01Control Activity model including:

�Device control�Unit supervision and management� Process management�Recipe management� Production scheduling� Production

informationmanagement.

Electronic signatures inCCaammppaaiiggnn MMaannaaggeerr

help you meet FDA 21CFR Part 11.

The DDeellttaaVV OOppeerraattoorr IInntteerrffaaccee withthe BBaattcchh OOppeerraattoorr IInntteerrffaaccee provides

a simple yet powerful set of tools tocontrol your batch process.

“Compared to ladderlogic and other

approaches we’ve usedbefore, it’s much easier

to configure. Any kind ofcontrol strategy you’d

like is already there—it’sa 10:1 improvement in

the labor involved in thecontrol programming.

And it’s fun!”–Rick Lucian

Los Angeles Dept. of Water & Power,

USACONTROL Magazine

5

Built-in control

strategies make

configuration

easy.

BBaattcchh HHiissttoorryy VViieeww displaysbatch history for reportingand analysis. You can usethe history interfaces tocompare performanceagainst pervious batches.

The BBaattcchh EExxeeccuuttiivvee is theengine where recipes areexecuted.

PPhhaasseess,, SSFFCCss and FFBB algorithms executein your controller. There are built-in

failure monitoring capabilities in thePhase/Batch execution communications.

Under the Hood

6

Configuration

Configuration

Phase LogicExecution

Recip

Operation

BatComm

BatchStatus

SynchronizedExecution

Recipes

ControlStrategies& Recipes

Totally integrated batch.

Offering a complete suite ofproducts that support allcomponents of the S88.01Control Activity Model—noother batch solution is as wellintegrated as the DeltaVBatch.

Process control and unitsupervisionControl and unit supervision is builtinto the DeltaV control hardwareand software with built-in unitmodules, unit phases, and controlmodules.

Process managementThe DeltaV Batch Executive coupledwith the Batch Operator Interfaceprovide integrated processmanagement.

Recipe managementDeltaV Recipe Studio integratesrecipe creation and management inthe DeltaV engineeringenvironment—easy.

Production planning andschedulingThe DeltaV Campaign Managereasily integrates the creation andmanagement of campaigns, bothlocally and working with productionplanning systems.

Production informationmanagementThe DeltaV Batch Historianintegrates history collected by batchfor easy analysis and record keeping.

ControlStrategies

“Our contractpharmaceutical

manufacturing operationrequires fast and frequentproduct changeovers. Our

DeltaV system helps useasily change the control

and informationcollection required for

those products.”–James Yarger

Cedarburg Pharmaceuticals, LLC

7

Provides all

elements of

S88.01

History

CampaignManager

e Execution

Enterprise Analysis & Reporting

Batch &Continuous

History

ERP/ MESCommand

tchmands

BatchList/Status

Recipe History& Batch Events

Engineering

8

Intuitive configurationenvironment

With DeltaV Batch software youhave a totally integrated batchconfiguration environment. Youbenefit from easy-to-use, self-revealing software tools based onMicrosoft’s User Interface standards.

All your recipes, phases and unitsare configured using a state-of-the-art, drag-and-drop, intuitive userinterface.

Behind the scenes withsmart softwareWith DeltaV Batch, no-valueengineering is eliminated—there is:

� Data entered once—all aspects ofconfiguration are combined intoone suite of tools and all datainto one common globaldatabase.

� Communication between recipesexecuted in the Batch Executiveand controllers is automatic—data mapping between recipephases and controller code iseliminated.

�Moving data between recipesand controllers occursautomatically.

� State Transition diagram isembedded in the Phase Class—noneed to build it yourself.

� Phases can be executed onmultiple units withoutduplicating phase logic.

� Reusable batch objects areautomatically linked to recipes atruntime—no need to recreate.

� Batch history is collected withno configuration required.

� Campaign manager browsesexisting batch configurationwithout additional setup.

Mapping data and long hours ofconfiguration are a thing of thepast. Smart software allows you torun your process—easily.

Recipe and formulation entry isfacilitated using RReecciippee SSttuuddiioo.

Recipes, phases, equipment definitions andcontrol strategies are all located readily inthe DDeellttaaVV EExxpplloorreerr.

Built-in state transition diagrams reduceyour engineering effort.

Intuitive software—easy.

“With DeltaV Batch,recipes and phase logic

are not only easy toconfigure, but easy to

troubleshoot. I can viewphase modules in

realtime, determinewhen and where

problems are, fix them,and view the changes in

minutes.”Keith Bellville

Texas Eastman Division of EastmanChemical Company, USA

9

Changing the

way you run

your plant.

Configuration Audit TrailTo help you meet your regulatorycompliance requirements, such asthe U.S. FDA’s 21 CFR Part 11, aswell as ISO 900 and OSHA, theDeltaV system completelyintegrates change managementinto your processautomation. Now yourengineering efforts arechronicled and saved aspart of the DeltaVConfiguration Audit Trail.This audit trail provides

you with a complete version-to-version comparison—not just thewho, when, where, and why of thechange, but most importantly—the what!

Control modules are implementedthrough CCoonnttrrooll SSttuuddiioo and functionblock diagrams.

Configuration Audit Trail provides a comprehensive change history.

Item History

Check-inComment

Drag and drop steps andtransitions to build phases. It’s that easy!

Powerful operator interface.

Operations

10

Manage all your batches using the powerful BBaattcchhOOppeerraattoorr IInntteerrffaaccee..

For power users, unit phase can bemonitored even more closely using the

run-time of CCoonnttrrooll SSttuuddiioo.

Powerful, intuitive BatchOperator InterfaceWith the Batch Operator Interfaceapplication you can easily performscheduling and detailed batchmanagement activities. Multipleviews are available, providing a quickmeans for the operator to manageand interact with batches.

From the pre-configured views,operators can view batch messages,respond to prompts and enterspecific comments, as well as stop,start, pause, and abort executingrecipes.

Operators have access to alarms,historical trending and eventsummary displays, and are notifiedof pending batch alarms andprompts.

Standard pop-up faceplates are alsoprovided, allowing operators tomanually control individual phases.

11

Meet regulatory

compliance with

electronic

operator log and

electronic

signatures.

Simulated recipesWith DeltaV Batch you can simulaterecipe execution once the graphicallayout is completed. Operatortraining can be conducted so youcan go on-line with fewer upsets orloss of production.

Electronic Operator LogTraditionally your operators havekept paper-based, clipboard logs totrack issues associated with runningbatches. From the Batch OperatorInterface, electronic operator logsare automated:� Comments entered on-the-fly.� Viewable by all, with sufficient

privilege.� Automatically collected with

batch history.

ElectronicSignaturesTo meet your regulatorycompliance efforts like theFDA’s 21 CFR Part 11,OSHA, and ISO 9000,DeltaV Batch incorporatesaction confirm/verify viaelectronic signatures fromthe Batch OperatorInterface and CampaignManager.

Any and all actions undertaken canbe set up to require a user name andpassword to execute, and anadditional verifier user name andpassword if required.

ConfirmerVerifier

EElleeccttrroonniicc OOppeerraattoorr LLoogg provides a better, easierway to view operator comments.

“Let's give credit wherecredit's due: Emerson

Process Management orsubsidiaries won in the

most categories thisyear, 21, including the

coveted process controlsystem category. ”

—By Dave Fusaro

Executive Editor

CONTROL, Jan. 2002

Batch History

Totally integrated history—easy.12

Using electronic batchrecords?The DeltaV Batch Historian providesyou with all of the key elements youneed to easily capture, store andview batch historical data. With theBatch Historian you'll get:

� Non-intrusive data collection:data is collected and storedautomatically without the use ofembedded data collectionrequests in your phases or recipes.

� Easy-to-use tools: Batch HistoryView displays batch data in anintuitive, graphical environment.

� Tight integration: Process alarms,events and trends can beaccessed on a batch basis.

� Reliable data storage: A built-inbuffering mechanism allowsbatch history to be collected evenin the event that the BatchHistorian is temporarily taken off-line.

� Open flow of data: Data can easilybe read into other 3rd-partypackages using a standard ODBCinterface.

� Batch reporting & analysis: Out-of-the-box batch reports andquery tools can be used as is orcustomized to suit your specificneeds.

� Database management:Archiving batch-related data issafe and easy using the BatchHistorian Administration Client,and the built-in cataloging featuremakes finding and restoring datasimple.

Secure, smart,intuitive—Easy.

13

Remote

operations

—easy.The BBaattcchh OOvveerrvviieeww CChhaarrtt provides a quick andeffective method to drill down to details of yourbatches. You can quickly identify issues or comparecurrent batches with best batches.

Recipe execution detailsare available at thetouch of a button. TheBBaattcchh DDeettaaiill CChhaarrtt andBBaattcchh CCoommppaarriissoonn CChhaarrttprovide an extremelyeasy-to-use comparisonmechanism for viewing asingle recipe’s executionor doing a comparisonbetween batches.

HHiissttoorriiccaall DDaattaa AAnnaallyyssiiss capabilities include the ability todisplay continuously trended data for different batcheson the same chart, facilitating comparison of trendprofiles.

“The DeltaV BatchHistorian makes it easy

to track batch databecause it automaticallycollects batch event data

with no additionalconfiguration.”

—Michael BoudreauxAkzo Nobel Chemicals, Inc.

USA

Execute production campaigns,streamline engineering—easy.

EnterpriseOptimization

14

Integrated batch history,embedded security, completechange management andcontrol. These are thefoundations for executing youre-business strategy and easilyintegrating your batch processwith your enterprise systems.The DeltaV system canintegrate with yourscheduling, planning, andquality systems as easily as itintegrates with existing legacyautomation systems like PLCsand DCSs.

Soft phase integrationRunning an efficient plant requiresintegration beyond the planning andscheduling systems. You need to

easily connect your laboratorysystems (LIMS), quality, materialshandling, and inventory systems,

without using thepaper and number ofpeople it requirestoday.

DeltaV Batch supportsthis integrationthrough the use of softphases; i.e. phases thatrun in a PC-basedworkstation, the sameworkstation that mayhave these softwarepackages, as well as

being tied to the bar code readersand weigh scales. You can developphases to address manual processingsteps like adding raw materials,checking inventory levels, andchecking materials expiration datesrequired for production of the batch.

By integrating these manualoperations into your batchproduction, you can take advantageof DeltaV Batch security verification,engineering audit trail, andcomplete history collection. Thismeans more efficient operations andstreamlined regulatory compliance.

Soft phases run in the workstation, making integrationeasy.

15

The right

information

—when and

where it’s

needed.

Campaign ManagerThe DeltaV Campaign Managergives you an easy mechanism forexecuting production campaigns.There is no additional configurationrequired to streamline yourengineering. Campaign Managerlinks directly with the BatchExecutive to provide all the existingrecipe information, equipmentselection options, and availableformulas and formula parameters, aswell as security integration for yourconfirm and verify operationalrequirements.

Sometimes changing productionrequirements or equipmentproblems can dictate the need tomodify your campaign. With DeltaV

Batch existing campaigns can beeasily edited to change formulas andequipment, based upon orderchanges or any processingequipment issues. You can even addor remove batches from thecampaign for maximum flexibility.

Microsoft Biztalk maps production requests from SAPto DeltaV Campaign Manager.

The DeltaV system

CMMS

“Our quality hasimproved, customer

satisfaction hasincreased, our machine

breaks have beensignificantly reduced,and startup time was

reduced 25%.”—Rich Hatton

Abitibi ConsolidatedEnterprise-basedcampaign managementFor complete integration with yourplanning and scheduling systemssuch as SAP's R/3 and Oracle, theDeltaV Campaign Manager provideseasy, integration methods via XMLand ActiveX technologies. Now youcan fully plan and schedule yourcampaigns to meet your customers'requirements, with much greaterefficiency.

We AreEmerson

16

Performance improvement isthe primary objective ofprocess management.

Creating greater potential forshareholders, customers andemployees is the key. How best todo it is the question. And more thanever before Emerson is the answer.Our Performance Solutions divisionconsolidates the expertise of morethan 20 worldwide processimprovement leaders—names likeFisher, Rosemount, Micro Motionand more— into a powerful, singlesource of experts focused onbuilding productive risk/rewardpartnerships with clients in thepower, pulp & paper, oil & gas,chemical, pharmaceutical, and food& beverage industries. Workingtogether, we help companiesachieve higher quality, greaterreliability and faster time to market,while steadily advancingproductivity and profitability. Timeand again, we deliver provenperformance improvementsolutions.

Automation andintegration expertiseAutomation and instrumentationform the central nervous system ofyour plant or process. It’s essentialthat all the components of this

system work together to help youachieve greater performance,reliability and return. Day after day.Year after year.

Emerson is at the leading edge ofthis movement. Through internaldevelopment and acquisition, wehave created a broad, processimprovement enterprise thatincorporates many of the mostrespected product, service andengineering names in the business.

For a more detailed look at ourcapabilities visit: wwwwww..eemmeerrssoonnppeerrffoorrmmaanncceessoolluuttiioonnss..ccoomm .

Pharmaceutical expertiseOur pharmaceutical specialists canhelp you achieve competitiveadvantage and hassle-free processcontrol and validation throughinnovative, integrated applicationsand superior process managementwith the latest automationtechnologies, like the DeltaV system.And all of the world's top 24pharmaceutical manufacturers useDeltaV Batch.

You can benefit from the experienceof our global services organizationimplementing pharmaceuticalautomation projects with the

leading pharmaceutical and biotechmanufacturers worldwide. Ourengineers will help you plan andexecute projects efficiently, climbthe learning curve quickly, avoidmistakes, prepare your organizationto deliver profitable results to yourstockholders, and most of all reduceproject risk.

Worldwide expertise in batch solutions.

“The PerformanceSolutions alliance

agreement is the mostsuccessful of the twelve to

fifteen key supplieragreements currently

in place.”–Michael Freytag

BayerUSA

17

Specialty chemicalexpertiseBecause no two specialty chemicaloperations are alike and becauseyour needs are unique, the last thingyou need is a "standard" solution.Our solutions work because weunderstand the specific demands ofthe chemical industry. We help yousolve problems and deliver projectswith positive ROI.

Our experienced professionals focuson maximizing your operatingefficiencies. We can work with youto retrofit a single area, renovate anexisting plant, or even design andbuild a new operation.

We understand and use the latesttechnologies like DeltaV Batch, usedby 18 of the 24 world's largestspecialty chemical manufacturers, inyour plant to improve quality,reliability, throughput and efficiency.And we can help you justifytechnology cost with higher returnson your investment.

Food and beverageexpertiseThe DeltaV system is in the world'slargest brewery and is used by manyleading food and beverageproducers. Coupled with ourconsulting services, we can help youexecute projects efficiently, avoidmistakes,deliverprofitableresults and,most of all,reduce projectrisk. We are notjust suppliersto ourcustomers,but integralpartners in creating outsourcedsolutions for many of the challengesour customers face. Thisconsolidated approach allowscustomers to draw on the enormousresources and expertise throughoutour organization.

Validation expertiseValidation can be anintimidating task. To help yourvalidation efforts go moresmoothly, we offer validationtraining and consulting services.Our industry-recognizedSystems Validation Workbookand Validation Project Plannerhelp you execute a successful,well-organized validationproject.

Optimization

and renewal

leadership.

PlantWeb, HART, DeltaV, the DeltaV design, Emerson Process Management and the Emerson Process Managementdesign are marks of one of the Emerson Process Management group of companies. All other marks are the property oftheir respective owners.The contents of this publication are presented for informational purposes only, and while everyeffort has been made to ensure their accuracy, they are not to be construed as warranties or guarantees, express orimplied, regarding the products or services described herein or their use or applicability. We reserve the right to modi-fy or improve the designs or specifications of such products at any time without notice.

© Fisher-Rosemount Systems, Inc. 2001 All rights reserved.

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To locate an Emerson Process Management representative or sales office near you, or to receiveany of the aforementioned brochures and cds,visit our website at: wwwwww..EEaassyyDDeellttaaVV..ccoomm, or call us at:Asia Pacific: 65.777.8211

Europe: 31.70.4136.666

Latin America: 512-832-3800

North America: 1.888.FOR.FRSI

(1.888.367.3774)

Additional information about specific DeltaV products may befound in the following—

Emerson Process Management

Fisher-Rosemount Systems, Inc.8301 Cameron RoadAustin, Texas 78754 USAT 1(512) 418-7400F 1(512) 418-7505

www.EasyDeltaV.com