8
34 IEEE Spectrum | April 2007 | NA www.spectrum.ieee.org Electric cars are back About A yEAr Ago, the united States was coming off a gaso- line price shock, hybrid electric vehicles were the state of the art in production-car technology, and so-called plug-in hybrids were something only a few garage hackers and green extremists did for fun. the world’s largest car company, general Motors Corp., was locked in a boardroom fight while its North American products with- ered on the vine. Ah, what a difference a year makes. today, the state of the art has passed beyond hybrids to technolo- gies that seemed dead or ridiculously exotic even a year ago: pure electric-drive cars, including fuel-cell vehicles; and plug-in hybrids, which give the option of charging the hybrid’s batteries directly from a wall socket. Don’t look for such cars in showrooms any time soon, but notice that some pretty specific ideas about how they will enter the market are starting to emerge. And some of those ideas come from an unlikely source: gM itself. but first, a reality check. Nearly 50 million cars and light trucks were sold by major manufacturers worldwide last year. None of those vehicles were pure electrics, and only 350 000—less than 1 percent— were hybrids of one sort or another. by 2025, says Philip gott, a market forecaster at industry analyst global Insight, 12 percent of light vehicles sold globally will be hybrids. Another 12 percent, he says, will be diesels. Few analysts will even hazard a guess about when the first pure electrics will show up in the showrooms of major manufacturers. but gM is clearly striving to be the company that puts them there. the auto giant announced several concepts and test fleets last year, all based on a common set of components using electric motors to power the wheels. Even as gM struggled to regain the high ground in tech, it took more than its share of public relations hits. there was the news that it will almost certainly have to cede to toyota its crown as the world’s largest automaker, either this year or next. It’s a title gM has held for 70 years. the company shed more than 30 000 employees in North America last year (it pledged to reinvest some of the saved cash in technology). Many observers remain skeptical of gM’s goals, pointing to the three decades the company spent aggressively battling any and all regulation in the fields of safety, emissions, and energy usage, while a litany of gM innovations languished in laboratories. there was the company’s romance with hydrogen, for example, exemplified by Hy-wire, gM’s 2002 fuel-cell car. Cars powered by hydrogen fuel cells remain in gM’s vision, but they’ve been recast as a piece of a larger strategy involving electric-drive vehicles. Several other manufacturers have unveiled fuel-cell concept cars, including Honda with its latest FCX, which made our list this year. And there’s more than one way to spin wheels with hydrogen: bMW and Mazda each released roughly 100 produc- tion vehicles with the ability to burn hydrogen in their internal- combustion engines. one of the biggest obstacles to hydrogen-powered cars is the lack of global hydrogen production and distribution infrastructure. but the auto industry was jolted by increasing speculation last year that as China builds a network of filling stations, it might possibly use them to distribute hydrogen as well as gasoline—jump-starting the global fuel-cell vehicle industry in a way impossible in more devel- oped markets. Such a strategy would assuage fears, as China goes mobile, of a vast greenhouse gas upsurge. the Chinese middle class is finding out what others learned decades ago: cars are bulwarks of personal freedom and, in the larger picture, of economic growth. Fortunately, cars today are cleaner, safer, more capable, and more reliable than ever. that trend will go on, probably forever. Meanwhile, our collective vision of what constitutes a car is evolving with the technology that makes it go—and feeds our fantasies. n It has lithium-ion batteries and comes with a charging cable, just like your cellphone. unlike your phone, however, it can go from zero to 100 kilometers per hour in less than 4 seconds, pinning you against the back of your seat like a fighter pilot. And it’ll do it with a lot less noise—and for uS $70 000 less—than a Ferrari F430. Created by tesla Motors, a Silicon Valley start-up in San Carlos, the tesla roadster is powered by 6831 mass-market lithium-ion batteries and costs about $100 000. Want one? Fine, just put down $75 000 now and wait until summer 2008 to take delivery. the tesla was engineered by England’s Lotus, renowned for its small, light sports cars. the car weighs just 1100 kilograms (2425 pounds), nearly a third of that battery weight. With its 185-kilowatt motor, it has a top speed of 210 km/h (130 mph). As with any pure electric car, the key parameters are the batteries’ recharge time, energy density, and useful life. the point of reference 2007 Roadster A new kind of car from a Silicon POWER PLANT n 185-kW electric motor TRANSMISSION n 2-speed electrically actuated manual n rear-wheel drive CLAIMED RANGE n 400 km MORE Among the car’s buyers are the usual eco-celebs. Actors george Clooney and Dennis Haysbert have plunked down deposits.

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Page 1: Top 10 Tech Cars 2007

34 IEEESpectrum|April2007|NA www.spectrum.ieee.org

Electric cars are backAboutAyEArAgo,theunitedStateswascomingoffagaso-linepriceshock,hybridelectricvehicleswerethestateoftheartinproduction-cartechnology,andso-calledplug-inhybridsweresomethingonlyafewgaragehackersandgreenextremistsdidforfun.theworld’slargestcarcompany,generalMotorsCorp.,waslockedinaboardroomfightwhileitsNorthAmericanproductswith-eredonthevine.

Ah,whatadifferenceayearmakes.today,thestateofthearthaspassedbeyondhybridstotechnolo-

giesthatseemeddeadorridiculouslyexoticevenayearago:pureelectric-drivecars,includingfuel-cellvehicles;andplug-inhybrids,whichgivetheoptionofchargingthehybrid’sbatteriesdirectlyfromawallsocket.Don’tlookforsuchcarsinshowroomsanytimesoon,butnoticethatsomeprettyspecificideasabouthowtheywillenterthemarketarestartingtoemerge.Andsomeofthoseideascomefromanunlikelysource:gMitself.

butfirst,arealitycheck.Nearly50millioncarsandlighttrucksweresoldbymajormanufacturersworldwidelastyear.Noneofthosevehicleswerepureelectrics,andonly350000—lessthan1percent—werehybridsofonesortoranother.by2025,saysPhilipgott,amarketforecasteratindustryanalystglobalInsight,12percentoflightvehiclessoldgloballywillbehybrids.Another12percent,hesays,willbediesels.

Fewanalystswillevenhazardaguessaboutwhenthefirstpureelectricswillshowupintheshowroomsofmajormanufacturers.butgMisclearlystrivingtobethecompanythatputsthemthere.theautogiantannouncedseveralconceptsandtestfleetslastyear,allbasedonacommonsetofcomponentsusingelectricmotorstopowerthewheels.

EvenasgMstruggledtoregainthehighgroundintech,ittookmorethanitsshareofpublicrelationshits.therewasthenewsthatitwillalmostcertainlyhavetocedetotoyotaitscrownastheworld’slargestautomaker,eitherthisyearornext.It’satitlegMhasheldfor70years.thecompanyshedmorethan30000employeesinNorthAmericalastyear(itpledgedtoreinvestsomeofthesavedcashintechnology).

ManyobserversremainskepticalofgM’sgoals,pointingtothethreedecadesthecompanyspentaggressivelybattlinganyandallregulationinthefieldsofsafety,emissions,andenergyusage,whilealitanyofgMinnovationslanguishedinlaboratories.therewasthecompany’sromancewithhydrogen,forexample,exemplifiedbyHy-wire,gM’s2002fuel-cellcar.CarspoweredbyhydrogenfuelcellsremainingM’svision,butthey’vebeenrecastasapieceofalargerstrategyinvolvingelectric-drivevehicles.

Severalothermanufacturershaveunveiledfuel-cellconceptcars,includingHondawithitslatestFCX,whichmadeourlistthisyear.Andthere’smorethanonewaytospinwheelswithhydrogen:bMWandMazdaeachreleasedroughly100produc-tionvehicleswiththeabilitytoburnhydrogenintheirinternal-combustionengines.

oneofthebiggestobstaclestohydrogen-poweredcarsisthelackofglobalhydrogenproductionanddistributioninfrastructure.buttheautoindustrywasjoltedbyincreasingspeculationlastyearthatasChinabuildsanetworkoffillingstations,itmightpossiblyusethemtodistributehydrogenaswellasgasoline—jump-startingtheglobalfuel-cellvehicleindustryinawayimpossibleinmoredevel-opedmarkets.

Suchastrategywouldassuagefears,asChinagoesmobile,ofavastgreenhousegasupsurge.theChinesemiddleclassisfindingoutwhatotherslearneddecadesago:carsarebulwarksofpersonalfreedomand,inthelargerpicture,ofeconomicgrowth.Fortunately,carstodayarecleaner,safer,morecapable,andmorereliablethanever.

thattrendwillgoon,probablyforever.Meanwhile,ourcollectivevisionofwhatconstitutesacarisevolvingwiththetechnologythatmakesitgo—andfeedsourfantasies. n

Ithaslithium-ionbatteriesandcomeswithachargingcable,justlikeyourcellphone.unlikeyourphone,however,itcangofromzeroto100kilometersperhourinlessthan4seconds,pinningyouagainstthebackofyourseatlikeafighterpilot.Andit’lldoitwithalotlessnoise—andforuS$70000less—thanaFerrariF430.

CreatedbyteslaMotors,aSiliconValleystart-upinSanCarlos,theteslaroadsterispoweredby6831mass-marketlithium-ionbatteriesandcostsabout$100000.Wantone?Fine,justputdown$75000nowandwaituntilsummer2008totakedelivery.

theteslawasengineeredbyEngland’sLotus,renownedforitssmall,lightsportscars.thecarweighsjust1100kilograms(2425pounds),nearlyathirdofthatbatteryweight.Withits185-kilowattmotor,ithasatopspeedof210km/h(130mph).

Aswithanypureelectriccar,thekeyparametersarethebatteries’rechargetime,energydensity,andusefullife.thepointofreference

2007 Roadster

A new kind of car from a Silicon Valley start-up

POWER PLANT n185-kWelectricmotor

TRANSMISSION n2-speedelectricallyactuatedmanualnrear-wheeldrive

CLAIMED RANGEn400km

MOREAmongthecar’sbuyersaretheusualeco-celebs.ActorsgeorgeClooneyandDennisHaysberthaveplunkeddowndeposits.

By John VoElckER

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A new kind of car from a Silicon Valley start-upistheonlyrecentelectricvehiclefromamajormanufacturer,thelate,lamentedgeneralMotorsEV1.WhentheEV1wasintroducedin1996,itranonlead-acidbatteries,hadamaximumrangeof95km(60miles),andtookupto12hourstorecharge.theteslausesthesamelithium-ionbatteriesfoundinlaptopsanddigitalcameras.theirenergydensitycanbeashighas160watt-hoursperkilogram—oratleastfourtimesthatoftypicallead-acidcells.Sotheteslahasa400-kmrangeand,bestofall,itcanrechargeinaslittleas3.5hours.

unresolvedatthemomentistheissueofbattery life.Laptopbatteriesusuallydon’tlast the 10 years required of major auto-

motivecomponents.Andteslahasindicateditexpectsitsbatterypack’spowertodegradeupto30percent inasfewasfiveyearsor200000km.Morethanadozencompaniesaretryingtodeveloplithium-ionbatteriesinsizesandpackagessuitableforautomotiveuse.Whenoneofthemsucceeds,thetacticoflashingtogethermanysmallcellsbolsteredbyinstrumentationtomonitorandaccommodatethepowerorthermalvariancesamongthemprobablywillend.

teslaMotors ishardly theonlynewEVmakerthesedays,thoughits$40millioninventurefundingputsitatthetopofthelist.globally,morethantwodozencompaniesare

offeringelectriccarsofalldifferentsorts,fromdrabecono-boxestosupercarsliketheteslaroadster.

Meanwhile,asofJanuary,teslahadsoldmorethan250cars—atidysumat$100000each.thefirstcarsaresupposedtobedeliv-eredinSeptember,ifcrash-testanalysesandotheru.S.government-certificationrequire-mentsgosmoothly.

teslaalsohasplans for a secondcar, asportyfour-seatsedancode-namedWhiteStar.thecompanyhopestolaunchthatcarby2010,atapriceof$50000.todoso,ithassetupanengineeringcenterinrochesterHills,Mich.,andplanstostaffitwithmorethan50engineers.n

By John VoElckER

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POWER PLANTn100-kWhydrogenfuelcell

CLAIMED FUEL EFFICIENCYn435kmfrom171litersofhydrogen,storedat350atmospheres

MOREHondaletjournaliststakethecaroutonthebankedtesttrackatitsr&DcenterinJapan,atspeedsupto140km/h(87mph).

»top 10 tech cars

POWER PLANT nVortecV8(displacementnotreleasedatpresstime)

TRANSMISSION ntwo-modehybridsystemntwo40-kWelectricmotorsnthreeplanetarygearsetsnAll-wheeldrive

CLAIMED FUEL EFFICIENCYn10.5L/100km(estimated)

MORE two-modehybridsystemisplannedforpickuptrucks,too.

gMC’syukon is a strapping2500kilogramsunloaded.Inotherwords,itain’tnoPrius.

And yet, yukons f it ted with gM’s newtwo-modehybrid systemuseessentially thesameprincipletoreduceenergyconsumptionastoyota’scelebrity-friendlyit-car.Anelectricdrivecanpowerthevehicle,byitselfortogetherwiththecombustionengine.thebatterythatpowersthemotorischargedbytheengineandalsothroughregenerativebraking.

beingasbigasitis,though,theyukonout-doesotherhybridsbyhavingtwoelectricdrivemotors,eachcapableof40kilowattssustained.Asinglemotorwithenoughtorquetomovesuchamasscouldn’tbeaccommodated insidethetruck.SogM’sengineers,who ledadesigneffort that later included engineers fromDaimlerChryslerandbMWaswell,usedapairofelectricmotors—asystemgMhadpreviouslyputintoproductionforitshybridtransitbuses.AsinthePrius,theyukon’smotorsareactuallymotor/generatorsthatcanproducetorquewhenfedwithelectricity—orviceversa.

thesizeofthesystemwasconstrainedbytheneedtofititintothesamespaceasthecompany’s6-speedautomatictransmission.Insideanalumi-numcasingarepackednotonlyfourfixedgearsbut(fromfronttorear)a“planetary”gearsetandelectricmotor,aclutch,asecondplanetarygearsetandmotor,andthenafinalclutchandgearset.Ineachplanetarygearset,acentralgear(the“sun”)isspunbytheengineorelectricmotor.thesunissurroundedbyplanetgearsthatarein

turnsurroundedbyaringgear,whichdrivesorisdrivenbyanothermotor.byvaryingthespeedatwhichtheplanetgearsspin,youalsochangethepowersplitbetweenthetorqueonthesunandthatontheringgear.beingabletosplitthepowerarbitrarilylikethatletsyouchanneljusttherightamountoftheengine’spowertothewheels;therestisdevotedtochargingthebatteries.

the“twomodes”ofgM’ssystemreferstothedifferentmixesofelectric-motorandcombustion-enginetorque.thefirst,orinput-split,modeisforlow-speedandlight-loadapplicationsfromlaunchthroughsecondgear.Asinexistingsingle-modehybridsystems,aplanetarygearsetsplitsenginepowerbetweenthewheelsandoneofthe

twoelectricmotors.Actingasagenerator,thismotorchargesthebattery,whichpowerstheothermotor,whichdrivesthewheelsaswell.Inthismode,theengine-controlsystemalternatesamongelectric-only,engine/electric,andengine-onlydrive,choosingtheoptionthatprovidesthebestperformancewiththelowestfuelconsump-tion.Fromrest,energyfromthe300-voltnickel-metal-hydridebatteriespowersthedrivemotor,whichisquicklysupplementedbytorquefromtheengine.

thesecond,orcompound-split,modeisforhighspeedsandheavyloads.Itprovideselectricassistinthethirdandfourthgears.Here,bothelectricmotorscanreceivetorquefromtheengine

2008 yukonTwo-Mode hybrid

A hybrid heavy hauler

FcX / concept

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Ifyouwantone,you’llhavetowaituntil2018atleast,Hondasays.butstill,itslatestFCX

conceptcartakeshydrogenfuel-cellpowertrains intoanew,sleeker realm. It ’sa

radical, stylishdeparture from thepreviousFCX’supright,slab-sided

hatchbackdesign.HondarevealeditsnewFCX

this past summer, around thesame time gM previewed itsChevroletSequelfuel-cellvehi-cle.but the twocarscouldn’tbemoredifferent.theSequelis a conventionally attractivesport-utilityvehicle,buttheFCX

isalow,four-door,five-passengersedan.Itwouldlookrightathome

ontheAutobahn,althoughitsmaxi-mumspeedof160kilometersperhour

(100milesperhour)wouldn’twinitmanyfriendsintheleftlane.

Itispoweredbythecompany’sthird-generation fuelcell,which is20percent

smallerand30percentlighter,andat100kilo-watts,14kilowattsmorepowerful.thenewV(forvertical)Flowstackstandsupright,andcanbepackagedinwhatusedtobecalleda

“transmissiontunnel”betweentheseats,low-eringthecenterofgravityanddoingawaywiththecharacteristictall,uprightdesignofmostpreviousfuel-cellvehicles.

Moreimportant,thedesignhelpseliminateoneofthebiggestobstaclestomainstreamuseoffuel-cellcars:thecostandcomplexityofthesystemsneededtoletthecellswithstandsub-freezingtemperatureswhenthey’renotrunning.Waterisaby-productofthereactionthatliber-ateselectricalenergyinafuelcell.butanywaterremaininginthecells’stack,wherethereactionoccurs,wouldcausedamageifitfrozethere.InHonda’svertical-flowdesign,gravityhelpsdrainthatwater—improvingperformanceandreducingthepowerneededtopumpthestackdryeverytimethecaristurnedoff.AccordingtoHonda,thesystemworkssowellthatthecarcanstartattemperaturesaslowas–20°C.

Witha smaller and lighter95-kWdrivemotor,thenewFCX’scompletepowersystemis180kilogramslighterandalmost40percentsmaller than its predecessor’s. Hydrogenisstored ina 171-liter tankatapressureof350atmospheres,givingthecararangeof435km(270miles),Hondasays.

HondaplanstoputthecarintoverylimitedproductioninJapannextyear.Still,it’sastepforward:virtuallyallfuel-cellcarsbuiltsofarhavegoneintocarefullymaintainedandshel-teredfleetsatutilitycompanies,forexample.butHondasaysitisconsideringleasingthecarsforuS$600or$700amonthtointerestedpri-vatecitizens,togetreal-worldfeedbackonhowthenewFCXdrives,rides,andperforms. n

can a fuel-cell car be sexy?

Standonastreetcornerinanymiddle-classsuburbinbrazilandwelloverhalfthecarswhizzingbywillbeflex-fuelvehiclescapa-bleofburningvariousmixturesofgasolineandethanol.

Amongbrazil’smanyflex-fuelcars,aver-sionoftheFiatSienastandsoutbecauseitrunsonanyblendofethanolandgasoline,andalsoonpurenaturalgasaswell.Itburnsthenaturalgasfirstbecauseit’sbrazil’scheap-estcarfuel.

theSiena stores the liquid fuel in a48-liter tankand thenaturalgas in two6.5-cubic-metercylindersinthetrunk.the1.4-Lenginehastwosetsofinjectors,oneforliquidfuelandasecondfornaturalgas.butthosearetheengine’sonlymajorhardwaremodifications.theengine-controlunit(ECu)isthesameastheoneonordinarySienas.Itjustrunsmoresophisticatedsoftware.

thecar’sexistingsensorsmeasuretheairflow intocylinders, theengine speedandload,andthespecificfuelbeingsenttotheengine.thedataarefedtotheECu,whichusesthemtooptimizefuelinjectionandsparktiming.Mostimportant,theECuusesdata fromthesensor thatmonitorsoxygenintheexhausttovarytheair-fuelmixcontinuouslyuntilthatsensordetectsnooxygenremainingintheexhaust,indicat-ingcompletecombustion. n

2007 Siena Tetrafuel

POWER PLANT n1.4-L4-cylindern59kW(gasoline,ethanol)n50kW(naturalgas)

TRANSMISSIONn5-speedmanual

CLAIMED FUEL EFFICIENCY n5.6to7.7L/100km(gasoline)n8.3to11.5L/100km(ethanol)n15to20km/m3(naturalgas)

MOREAt6270litersperhectare(670gallonsperacre),brazil’sproductionofethanolfromsugarcaneisnearlytwiceasefficientasu.S.productionfromcorn,accordingtotheEarthPolicyInstitute.

Research and translation for this segment was provided by Erico Guizzo.

Auto omnivoreandpowerfromthebattery.thesecondandthirdplanetarygearsetsnotonlysplittheenginepoweramongthedrivewheelsandtheelectricmotors,theycanmultiplyalltorquetodelivermaximumpowertothewheels.

Controllingitallaremicroprocessors.Infact,accordingtochiefengineertimCrewe,70percentof the total effort involved indesigningandtestingthesystemwenttowardcontrollogic.thatlogicanalyzeshundredsofinputsevery10milliseconds,includingvehicleload,engineoperations,batteryparameters,andthetemperaturesinthehigh-voltageelec-triccomponents.Dependingonvehiclespeedandpowerrequirements,onemotor-generatormayassisttheengine,orprovideregenerativebraking,withtheothershutdownforgreaterefficiency.orbothmotorscanprovideboostorbrakingsimultaneously.Andthecombina-tionofplanetarygearsetsandelectricmotorssmoothstheshiftingamongmodes,sothatenginespeedcanstayconstantevenasitvar-iestheelectricpowerdeliveredtothebatteryordrivewheels.

Whencoupledwithcylinderdeactivation,thetwo-modehybridsystemisexpectedtoimproveoverallfueleconomyby25percent,to10or11 litersper100kilometers(about22milespergallon).Forcomparison, thestandardgMCyukongets15to16L/100km(roughly15mpg)inthecityand11to12L/100km(20mpg)onthehighway,accordingtotheu.S.EnvironmentalProtectionAgency. n

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POWER PLANT n120-kWelectricmotornturbocharged1-L3-cylinderenginen53-kWgenerator:recharges16-kWhbatterypack

TRANSMISSION nNone;electricmotordrivesfrontwheels

MOREoneoftwocarsthisyearnamedforanelectricitypioneer,theotherbeingthetesla.

Volt / concept

POWER PLANT n125-kW1.4-Lturbochargedandsupercharged4-cylinder

TRANSMISSIONn6-speedmanualnFront-wheeldrive

CLAIMED FUEL EFFICIENCY n7.2L/100km

MOREAfterhistestrun,notoriouslyirritablereviewerJeremyClarksoncalleditoneofthef iveworstcarshehaseverdriven.

Powerful small-displacementengineshavealwaysbeenaEuropeanspecialty.buteveninEurope,anenginethatputsoutmorethan75kilowatts(100horsepower)perliterofdis-placementisnotable.Soonethatgets125kW(168hp)and240newtonmetersoftorquefrom1.4litersisquiteanachievement.throwinfuelconsumptionof7.2litersper100kilometers(33milespergallon), andyou’ve reallygotsomethingtocheerabout.

Solet’shearitforVolkswagen’sgolfgtwith thetSItwincharger engine.VW’sgoalwastoreducecarbondiox-ideemissionswhilemaintainingpower,torque,anddrivingcharacteristicsinanenginethatcouldbeproducedinhighvolumesforavarietyofvehicles.theresultingenginedeliversthehighestspecificpowerofanymass-produced4-cylinder,andthesametorqueasa2.3-Lenginewhileusing20percentlessfuel.

VW’sengineersoptedfortheconventionalapproachtomaximizingkilowattsperliter:startwithsmalldisplacement,andcoaxouteverypos-siblekilowatt.todothis,theirunusualtrickwastousebothasuperchargerandaturbocharger.Eachisessentiallyapumpthatpushesmoreairintothecylinder,allowingmorefueltobe

used,therebyincreasinganengine’spower.butasuperchargerisbasicallyanairpumpdrivenbygearsorabeltfromtheengine’scrankshaft,whileaturbochargerisasmallturbinespunbytheforceofescapingexhaustgases.

becauseit’sdrivenoffthecrankshaft,asuperchargercansupplyadditionalairtothecombustionprocessevenatlowenginespeed.ontheotherhand,aturbohasto“spoolup”toitsoperatingspeed,whichhappensonlywhentheengineisrunningfastenoughtogeneratesignificantexhaustpressuretospin it.thedelaybetweenadriveracceleratingandtheturboboostcomingon iscalled“turbo lag.”

VW’ssuperchargercompensatesforthatlag.below2400revolutionsperminute, the

superchargercanincreasethepressureoftheairprovidedtothecombustionprocessbyupto150kilopascals(about1.5atmospheres).underaccelerationfrom2400to3500rpm,thesuper-chargerstaysengagedwhiletheturbospoolsup.oncetheturbonearsitsmaximumboostof250kilopascals(2.5atmospheres),abypassflapswitchestheairsupplyfromthesuperchargertotheturbo.theintegrationofthetwoprovideshightorquefrom1750rpmto4500rpm. n

2007 Golf GT TSI

Recipe for fun: take a turbo and add a blower

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»top 10 tech cars

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Hybrid-electricvehicleshavebeenavailableforadecadenow.Andwithina fewyears,so-calledplug-inhybridswillofferbeefierbatteriesthatcanberechargedfromawallsocket,aswellasbythevehicle’sinternal-combustionengine.butbothvariantsarestilladaptedfromthesamedesignhandeddownduringacenturyofmechanicallydrivencars,inwhichtheengine’storqueistransferredmechanicallytothewheels.

Amoreradicaldesignistheserieshybridelectriccar—drivenbyoneormoreelectricmotorspoweredbybatteries that canberechargedbythecombustionengine.Intheseriesconfiguration,thecombustionenginecannotdrivethewheelsdirectly;itswitcheson,onlyasneeded,torunabackupgenera-torthatrechargesthebatteriesontripsthatexceedthecar’sall-electricrange.

theChevroletVolt,whichstoletheshowatDetroit ’sNorthAmerican InternationalAutoShowinJanuary,isthefirst-everserieshybridconcept vehicle shownbyamajorcarmaker.Its1-liter,3-cylinderturbochargedenginerunsanonboard53-kilowattgeneratorthatrechargesa16-kilowatt-hourlithium-ionbatterymadeupof804-voltcells.

thatbatterypowersthecarthrougha120-kWelectricmotordelivering320newtonmetersofpeaktorque,givinganall-electricrange estimated at 65 kilometers (about40miles).theplug-inrechargetimelikelywill

be6.5hoursorless.Andthe45-Lgasolinetankgivesalmost1000kmbetweenrefuelings.

onpaper,anyway.“Wedon’thaveabatterypackyet”fortheconcept,acknowledgestonyPosawatz,thevehiclelinedirector,whocon-firmedthatthecarshowninDetroitdoesn’tyet run—so its rangehasbeenestimatedfromlabtests.Amongotherqualificationsforautomotiveuse,lithium-ionbatterypacksmustlast10yearsorlongerthroughmorethan4000fullcharge-dischargecycles.

theVoltisthefirstofseveralconceptsthatareexpectedtousewhatgMcallsitsE-flexplatformforelectricallydrivenvehi-cles.Startingaround2010,gMplanstobuildavarietyofsubcompactvehiclesthesizeofanopelAstraonabasicarchitecturethataccommodatesE-flexcomponents.Somewillhavecombustionengines,somearelikelytobeparallelhybridswithplug-incapability,andothersmaybeserialhybridsliketheVolt.

gM’sannouncementthatitwouldproducecarsusingE-flexchangedtheVoltfromjustanothershinyconcepttoapossibleprecur-sorofatrulyradicalshiftindrivetechnology.DuringtheVolt’sunveiling,robertA.Lutz,gM’svicechairmanforproductdevelopment,wasclear:gMintendstosellcarspoweredbyelectricity.but,understandably,thecompanywon’tcommittoadatefordoingsountilitcangetsufficientlypowerfulanddurablelithium-ionbatteriesforautomotiveuse. n

GM’s vision of an electric-drive future

POWER PLANTn2.5-L181-kWturbochargedflat-4(orhorizontallyopposed4-cylinder)

TRANSMISSIONn5-speedautomaticnAll-wheeldrive

CLAIMED FUEL EFFICIENCY n9to11.8L/100km

MOREtestingthethreedifferentmodesofSubaru’sSI-Drivemayposeachallengeforgovernmentagencies.

SubaruhasalwaysbeenaJekyll-and-Hydecompany.Itssensibleall-wheel-drivestationwagonssit in thesameshowroomsas theirunrulyalter egos, suchas the fast, road-huggingImprezaWrXsedans,developedovermanyyearsofpunishingoff-roadrallies.

NowSubaruhas introduced technologytoletdriverschoose—sensibleorwicked?—bytwistingadialontheconsole.theSubaruIntelligentDrive(SI-Drive)sys-temletsdriversselectoneofthreemodes:Intelligent,Sport,orSportSharp.Itcomesstandardonthree2007models—oneofthemtheoutback2.5Xtwithautomatictransmission—andmoreareduenextyear.

theturbocharged2.5-literdouble-overhead-camengineinthe2.5Xt—inwhichthecylindersarehorizontallyopposed,likeaPorsche’s,tolowerthecenterofgravity—produces181kilowatts(243horsepower)andarousing327newtonmeters(241foot-pounds)oftorque.

AsyouchangeSI-Drivemodes,thesystem’scontrolsoftwarerevisessettingsfortheenginecontrol,automatic-transmissionshiftpoints,andthrottleresponse.InIntelligentmode,thesystemlimitsenginetorqueto309Nm,therebycuttingmaximumpowerbyroughly20percent.

Italsomakesthrottleresponsesmootherandmoregradual,improvingthefuelmileagebyupto10percent,Subarusays.

theSportmodesharpensthrottleresponsetofavoraccelerationandpoweroverfueleffi-ciency.thismodeisbestforfreewayandsubur-bandrivingandinhillyterrain,Subarusays.

theSportSharpmodeemphasizesinstan-taneouspowerdelivery.It’susefulforpassing.remappedshiftpointsholdthecarinitslowergearslonger,improvingaccelerationbymorethan50percent comparedwith Intelligentmode,Subarusays,andmimickingthewild-

childbehavioroftheWrX.the ideaofasingleenginewithmultiple

personalitieshadlongbeenthedreamoftoshioMasuda,Subaru’sprojectgeneralmanagerfortheLegacyoutbackline.Despiteskepticismthatsuchasystemwaspossible,oneofhisengineersbuiltaprototypeofwhatwouldbecometheSI-Driveandinstalleditinatest“mule.”thatcargraduallywonmanagementovertotheidea.

theteam’schallengelayinthefactthatofferingthreeperformanceprofilesrequiredthreetimesasmuchsoftwaredevelopmentandtesting. n

2007 outback 2.5XT

A sensible car acquires multiple personalities

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POWER PLANT n4.2-L309-kWV8

TRANSMISSIONn6-speedmanualnAll-wheeldrive

CLAIMED FUEL EFFICIENCY n12to17L/100km(14to20mpg),accordingtoCar and Driver

MOREHoldingdownboththeaccel-eratorandbrakeactivatestheoptionalautomatic’sLaunchControlmode,whichrevstheengineforthebesttractionandquickestacceleration.

POWER PLANT nNinedifferentenginesavailable,from120to270kW,including…n4-and6-cylinderin-linedieselsngasolinein-line6orV8

TRANSMISSIONSn6-speedmanualorautomaticnrear-orall-wheeldrive

CLAIMED FUEL EFFICIENCY n6.1to10.9L/100km

MOREtoreduceengineloads,bMWplanstointroducemoreelectricaccessorydrives.

2008 5-SeriesFor40years,engineersfromthebavarianMotorWorkshaveingeniouslyappliedtech-nologytothepursuitofasinglegoal:superbhandlingandperformance.butnowadays,notevenbMWcanignorecallsforcarsthatconsumeless,emit less,andtreadmoregentlyontheplanet.

the company has not announced ahybrid,thoughithaspartneredwithgMandDaimlerChrysler intheirtwo-modehybrid project [see “2008gMCyukontwo-Mode Hybr id”]. And now, on i tsrevised5-Seriessportssedans,bMWhasintroducedregenerativebraking—thefirsttimesuchasystemhasbeenusedonanonhybridcar.

the company’sbrakeEnergyregen-erationsystemgrewoutofanintelligentalternatorcontrolproject shownat lastyear’sParisAutoShow.thecoreideaistochangethetimesatwhichthealternatorchargesthebattery.

In a conventional car, the alternatorgeneratespowercontinuously,regardlessofother loadson theengine.but in thenew5-Seriescars,itisengagedtogener-atepoweronlywhenthecardecelerates.Atothertimes,whenthecariscruisingoraccelerating, itmerely freewheels.Withthealternatorno longersappingpower—aphenomenonknownasalternatordrag—

theengineneedstoworkslightlylesshardtomovethecar,cuttingfuelconsumption.thealternatoritselfhasnotchanged;bMWhassimplyinsertedanelectronicallycon-trolledclutchthatengagestoletitchargeonlywhenthecardecelerates.

thepowertodriveallthecar’selectriccomponents—asmuchas3.5kilowattsinthe average midsize car these days—issuppliedbyasomewhatmorepowerfulbattery.bMWwon’treleaseexactfigures,but it does say that it uses glass-mattechnology,whichseparatesthebattery’splateswithsaturatedabsorbentglass—boronsilicate—ratherthantheusualgelorliquidelectrolyte.theacidelectrolyteis held in themicrofibers between lay-ersoflead,improvingitsenergystorageduringfrequentcharge/dischargecycles,comparedwith standard lead-acidbat-teries.thoseordinarybatteriesconvertupto20percentofelectricalenergytoheatduringcharging,againstaslittleas4percentforglass-matdesigns.

Alternatordragisfoundinalmosteveryvehiclesoldtoday,soitsimpactmayseeminsignificant.but in theEuropeanuniondrivingcycle,whichisusedtomeasurefuelconsumptionforcarssoldwithinthatmarket,bMW’srevisedalternatorsystemreducedenergyconsumptionbyroughly3percent.n

Regenerative braking in a nonhybrid

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ther8,Audi’sfirstexcursionintosupercarter-ritory,isprojectedtocostroughlyuS$130000whenithitsshowroomsthisyear.Ifthecurrentcropofstartersupercarsleavesyouunder-whelmed,yourshipmaybeabouttocomein.

ther8 isstuffedwithadvanced tech-nology,includinganaluminumspaceframe,adirect-injectionmidmountedV8,anda465-watt12-speakersoundsystem.Italso

hasshockabsorbersfilledwithfluidwhoseviscosityisvariedelectromagnetically,asintheCadillacXLrandSrX.

Allthosetechnologieshaveappearedinothercars,butnotalltogetherinonecar.Andthestylish,two-seatr8hassomethingthatsetsitapartinitscat-egory: light-emittingdiodesfor itsdaytimerunninglights.

LEDs of fer many advantagesasautomotivelamps,includinglowpowerandlonglife.theautomotive-lightingcompanyHellaquotes just10WforapairofLEDrunninglights,againstasmuchas150Wforstandard,

incandescentones.LEDsalsolastupto 50000hours—which translates to

100yearsofheadlightuseforanaveragecar.Andthey’resmallenoughtogivestyl-istsgreatfreedomoverfront-enddesign:designerscanclusterorscattersingleLEDlampsastheirsketchesrequire.

theonlyproblemiscost:upto$1000perpairifyouhavetoreplacethem.that’sroughly 10 t imes as much as the high-intensitydischarge lamps,whichcastabluishlight,usedonupscalecarstoday.Soforthemoment,LEDrunninglightsarelim-itedtojustafewhigh-endAudis:ther8andtheA8,S6,andS8.theracyr8,however,goesitssiblingsonebetterbyalsousingLEDstoilluminateits4.2-liter,309-kilowatt,high-revvingV8,whichisvisiblethroughawindowbehindtheseats.

ther8’slightsareproducedbyosramoptoSemiconductors, inSanJose.Eachrunninglamphas12separateLEDspotlightsarrangedinasinuouscurveunderthepodcontainingthehighbeamandturnsignal.Eachof theLEDsprovides 18 lumensat140milliamperes.

Meanwhile,AudiandLexusarecompetingtobethefirsttouseLEDsasheadlightsinapro-ductioncar.Lexusprobablywillwintherace,asitsLS600h—theultraluxurioushybrid-electricflagshipoftheLSline—isexpectedtohitshow-roomsanydaynow.theLexusdesignersstayedwithaconventionalheadlightshape—whichholdshigh-intensitydischargelampsinotherLSmodels(itwasshapedtoevokebaccaratcrystal).butAudipromisestoofferfullLEDheadlampsasanoptionforther8bytheendofthisyear. n

lED lights hit the road

POWER PLANT n2.4-L,2.7-L,or3.5-L

TRANSMISSIONn4-or6-speedautomaticn Front-wheeldrive

CLAIMED FUEL EFFICIENCYn8.7L/100km(combined,2.4-Lengine)

MOREMygigletsyouripCDsontoitsharddrive,butitwon’tletyoutransfertheMP3filestoanyexternaldevice.

Ifyou’veboughtanewcarrecently,chancesarethatitcanaccommodatemostoftheentertainmentmedia,formats,andcompres-sionalgorithmsyouprobablynowenjoy:AM,FM,andsatelliteradio;CD;DVD;MP3.butthechallengeofaccessingallthoseoptionsmayhaveleftyouresignedlylisteningtothedroneofnewsradio.

Chr ys ler fee ls your pa in. A new,uS$1700option on this year’sSebringsedanbundlesplayersforallthosemedia,plusacellphoneandnavigationsystem,into

asingledash-mountedentertainmentsetupcalledMygig.thesystem,developedwithstereomakerHarman/kardon,featuresasingle,consistentuserinterfacetooper-atethemall.

IntheMygig–equippedSebring,thediscplayercanplaymusicorshowmov-iestobackseatpassengersfroma7-inchdisplayattherearoftheconsolebetweenthefrontseatsor—ifthecarisparked—ona 6.5-inch in-dash display. the music,video,andnavigationfunctionscanallbe

controlledbyvoicecommands(inEnglish,Spanish,orFrench)or througha touchscreen.thesystemintegratesbluetoothhands-free mobile call ing, and it canrecordvoicememos.

theheartoftheMygigsystemisitsruggedizedharddrivethatholdsnaviga-tiondataandupto1600MP3orWindowsMediaAudiofiles,aswellaseightphotosandupto32address-booknames. It isoneof thefirstcar-basedsystemsthatletsyou ripCD tracks intoMP3 format

andstore themontheharddrive.MP3-savvyreadersmaywonderhowthesystem,withoutanInternetconnection,canfetchtheartist,title,andothertrackinforma-tionforaCD.gladyouasked. Includedwithin thesystem’s 1gbofsoftware isthegracenote lookupengine to locateinformationforroughlyamillionCDsthatgracenotebelievesNorthAmericanusersmayplay.Chryslerhadn’tdecidedatpresstimewhethertochargeusersforquarterlyupdatesatthedealer. n

2007 Sebring

nav system + DVD player + iPod + phone + hard drive = integration

JoHNVoELCkErhaswrittenaboutautomotivetechnologyandothertopicsfor20years.Hecoveredsoftwareandmicroprocessordesignfor IEEE Spectrumfrom1985to1990.

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