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Transport solutions for HEAVY HAULAGE Semi low loaders

Transport solutions for HEAVY HAULAGE · 2019-06-25 · HEAVY HAULAGE Semi low loaders. 2 The platform series is particularly suitable for trans-porting long, heavy and bulky loads

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Page 1: Transport solutions for HEAVY HAULAGE · 2019-06-25 · HEAVY HAULAGE Semi low loaders. 2 The platform series is particularly suitable for trans-porting long, heavy and bulky loads

KAPITEL 1

Transport solutions for

HEAVY HAULAGE

Semi low loaders

Page 2: Transport solutions for HEAVY HAULAGE · 2019-06-25 · HEAVY HAULAGE Semi low loaders. 2 The platform series is particularly suitable for trans-porting long, heavy and bulky loads

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The platform series is particularly suitable for trans-porting long, heavy and bulky loads. Its easily extend-ible telescopic sections mean that the vehicle can be simply adjusted to the length of the load, making it a universally applicable part of the vehicle fl eet.

The wide variety of versions and options make this series extremely adaptable and fl exible. For almost everything that's tall, heavy and wide, a vehicle can be confi gured to do the job. An ideal series for haulage logistics and construction companies.

SEMI LOW LOADERS

The higher the load, the heavier the cargo, the more demands are placed on the haulage vehicle. With its low loader series, DOLL has the right solution for every job. Particularly in conjunction with DOLL panther running gear, it is possible to achieve a lower loading height, greater lift and extraordinary manoeu-vrability, even with high payloads.

LOW LOADERS

The self-steering trailer is a vehicle of unbeatable effi -ciency for transporting long, heavy and self-support-ing loads, tried and tested and offering extraordinary durability – an indispensable addition to every vehicle fl eet for long loads (e.g. for wind turbine blades or concrete components).

SELF-STEERING TRAILERS

PLATFORM SEMI-TRAILERS

OVERVIEW

SERIES

Page 3: Transport solutions for HEAVY HAULAGE · 2019-06-25 · HEAVY HAULAGE Semi low loaders. 2 The platform series is particularly suitable for trans-porting long, heavy and bulky loads

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THE VERSATILE

OVERVIEW

SEMI LOW LOADERS

GOOSENECK RUNNING GEAR

LOAD PLATFORM

BASIC FEATURES

§ Especially suitable for long, wide orhigh loads§ 2 – 5axles with various axle and

steering systems§ Telescopic extension up to a length

of 50 metres§ Payload-optimised design§ Low loading height§ Various low loader versions§ Comprehensive range of ramps

INDUSTRIES

§ Construction machinery (building andcivil engineering)§ Construction elements§ Forestry and agricultural machinery§ Conveyor and crusher installations§ Industrial and wind turbine installations§ Mining§ Crane systems§ Rail vehicles

NUMBER OF AXLES up to 5

GROSS VEHICLE WEIGHT up to 85 t

PAYLOAD up to 70 t

TELESCOPIC up to 35 m triple extension

hydraulic

AXLE SYSTEM conventional or DOLL panther

STEERING

Page 4: Transport solutions for HEAVY HAULAGE · 2019-06-25 · HEAVY HAULAGE Semi low loaders. 2 The platform series is particularly suitable for trans-porting long, heavy and bulky loads

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SEMI LOW LOADERS

GOOSENECK TECHNICAL DETAILS § Height 210 mm, fi fth-wheel load 23 t to 35 t § Straight or slanted, fi xed neck with central frame § External main frame § Height 135 mm, fi fth-wheel load 18 t § Fixed neck with central frame

LOW BED TECHNICAL DETAILS § Variable platform length adaptable to transportation task concerned

§ Low bed design features wheel or excavator troughs § Low design as a variant § Extensive options for securing the load and attachments § Telescopic extension in individual segments possible § Bolt-plate coupling to mount extension supports

SUSPENSION TECHNICAL DETAILS § 1 – 5 axles, hydraulically steered § Axle systems: Vario with beam axle or with the DOLL panther system

§ High manoeuvrability thanks to its hydraulic axle steering § Tyres: twin tyres, 17.5”

MODEL OVERVIEW

GOOSENECK

Gooseneck central boxGooseneck central box

Segmented Gooseneck

Hinging Gooseneck

Page 5: Transport solutions for HEAVY HAULAGE · 2019-06-25 · HEAVY HAULAGE Semi low loaders. 2 The platform series is particularly suitable for trans-porting long, heavy and bulky loads

TYPENÜBERSICHT 5

LOW BED SUSPENSION

DOLL panther suspension

3-axle semi low bed

5--axle semi low bed, low-height design

4--axle semi low

SUSPENSION

DOLL-Vario suspension

Page 6: Transport solutions for HEAVY HAULAGE · 2019-06-25 · HEAVY HAULAGE Semi low loaders. 2 The platform series is particularly suitable for trans-porting long, heavy and bulky loads

EQUIPMENT OPTIONS

SEMI LOW LOADERS

A wide range of options enable a DOLL semi-trailer to be configured according to the vehicle's application.

6

Front wall as tool box

Front wall with external stake holder Low front wall

Front wall with tool box and stake holder

1 FRONT WALL CONCEPT

Page 7: Transport solutions for HEAVY HAULAGE · 2019-06-25 · HEAVY HAULAGE Semi low loaders. 2 The platform series is particularly suitable for trans-porting long, heavy and bulky loads

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7EQUIPMENT OPTIONS

2 GOOSENECK

Hinging gooseneck

Detachable gooseneck

Segmenti gooseneck

Gooseneck central frame

DOLL tronic controls

FRONT WALL § In various heights

§ Front wall as tool box

GOOSENECK § Integrated steering unit § Integrated CAN bus control unit § Various fi fth-wheel loads § Various overhangs

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3 4

Support frame with spindle stanchions

Plug-in oblique struts and spindle stanchions

Lashing ring on the sideDropsides with tool box

Plug-in dropsides

Fold-down dropsides

8

DROPSIDES LOAD SECURING SYSTEM

DROPSIDES § Various front wall and dropside packages

§ Loading options

3

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4

Compensation support Rubber fl oor covering Locking teeth in the external frame

9

LOAD-SECURING SYSTEM § Lashing points and rings § Stanchions and pocket rails § Support frames § Container twist locks § Load-securing package according to industry

EQUIPMENT OPTIONS

Plug-in chock

Laxo container lock

ISO container twist locks

Double support frame

Pocket rail

Lashing points

Page 10: Transport solutions for HEAVY HAULAGE · 2019-06-25 · HEAVY HAULAGE Semi low loaders. 2 The platform series is particularly suitable for trans-porting long, heavy and bulky loads

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5

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ADD-ON PARTS

ADD-ON PARTS § Ramp storage § Storage of safety equipment § Load-securing package according to industry

5

Attachable ramp

Storage for attachable ramps

Ramp storage

Front wall with tool box and spare wheel Double tool box

Steel tool box with lattice fl oorStainless steel tool box

Page 11: Transport solutions for HEAVY HAULAGE · 2019-06-25 · HEAVY HAULAGE Semi low loaders. 2 The platform series is particularly suitable for trans-porting long, heavy and bulky loads

1111EQUIPMENT OPTIONS

Drop-down legRear support legs

Mechanical support legs Warning sign package at the rear

Warning plate bracket Warning plate

Hatz diesel engine

Page 12: Transport solutions for HEAVY HAULAGE · 2019-06-25 · HEAVY HAULAGE Semi low loaders. 2 The platform series is particularly suitable for trans-porting long, heavy and bulky loads

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6

12

LOW LOADER BED

LOW LOADER BED § Lifting loadbed § Various load area extensions § Lowered running surfaces § Wheel recesses with various covers § Extension pieces § Wheeled loader recesses§ Wheeled loader recesses

6

Lowered running surface

Wheel recess with grip bars

Lowered running surfaces

Wheel recess with coverWheeled loader recesses

Wheel recesses with and without cover

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1313

Tracked excavator recess

Tracked excavator recess

Extension piece Loadbed extension pieces

EQUIPMENT OPTIONS

Page 14: Transport solutions for HEAVY HAULAGE · 2019-06-25 · HEAVY HAULAGE Semi low loaders. 2 The platform series is particularly suitable for trans-porting long, heavy and bulky loads

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RUNNING GEAR § 1 – 5 axles § DOLL panther or conventional VARIO running gear § hydraulic power steered § Suspension, air or hydraulic § Tracking aid

7

14

RUNNING GEAR

panther running gearVARIO running gear

DOLL tronic control unitUniversal radio transmitter and receiver

7

Page 15: Transport solutions for HEAVY HAULAGE · 2019-06-25 · HEAVY HAULAGE Semi low loaders. 2 The platform series is particularly suitable for trans-porting long, heavy and bulky loads

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RANGE OF RAMPS § Single and double ramps with various load-bearing capacities

§ Hydraulic ramps § Hydraulically adjustable

§ Various ramp surfaces (wood, rubber, grip bars, lattice grid surface – also available in combination)

§ Spring-assisted lifting ramp§ Spring-assisted lifting ramp

8

8

15

RANGE OF RAMPS

Double ramp, hydraulic, with rubber surface Double ramp with grip bars, hydraulically widening

One-piece ramp, mechanically adjustable with wooden fl oorDouble ramp, hydraulic, with lattice grid surface

EQUIPMENT OPTIONS

Page 16: Transport solutions for HEAVY HAULAGE · 2019-06-25 · HEAVY HAULAGE Semi low loaders. 2 The platform series is particularly suitable for trans-porting long, heavy and bulky loads

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STEERING PRINCIPLESTEERING IS A MATTER OF TRUST

A steering system on a semi-trailer generally means: better cornering, greater manoeuvrability, lower tyre wear and fewer tensile forces acting on the frame. Steering is particularly nec-essary when vehicles exceed an overall length of 20 metres.

As all the model series from DOLL have the telescoping func-tion and hence signifi cantly exceed this limit, the appropriate steering system is available for every vehicle model.

However, there are quality differences between steering sys-tems. DOLL has employed its own steering systems - refi ned in development and proven in use – for many years. The DOLL steering system is extraordinarily precise, reacting quickly and very directly to the steering movements in the towing vehicle. This gives drivers a sense of security – they know that they can rely on their DOLL steering system.

Page 17: Transport solutions for HEAVY HAULAGE · 2019-06-25 · HEAVY HAULAGE Semi low loaders. 2 The platform series is particularly suitable for trans-porting long, heavy and bulky loads

17STEERING PRINCIPLES

HYDRAULIC KNUCKLE STEERING

With hydraulic steering the turning angle of the tow-ing vehicle is transferred via hydraulic cylinders in the gooseneck to the cylinders in the running gear. The turning angle is then transferred to the axles by means of the stub axles. The hydraulic steering de-livers excellent manoeuvrability and handling. The redundant, dual-circuit hydraulic system and the pos-sibility of manual adjustment ensure safety at all times, including in the most extreme driving situations.

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The millions of kilometres covered

confirm the low operating costs

§ Low wear

§ Low maintenance costs

§ Reliability in use

§ High resale value

§ Stable handling and high centres of gravity are

possible even with a low ride height

§ Especially manoeuvrable as a result of good

turning angle of up to 55°

§ No tilting as a result of spirit level function

§ Load protection by means of optimised suspension

MAXIMUM SAFETY

§ Universal range of applications: The

high payload and the low loading height of the

DOLL panther make it flexible in use

§ Equipment options take care of

customer-specific configurations

MAXIMUM FLEXIBILITY

MAXIMUM PROFITABILITY

THE ORIGINALThe all-rounder for heavy haulage, especially resilient, especially stable tracking,

especially manoeuvrable and off-road-capable, especially flexible in use, especially

durable. With spilt axle, hydraulic suspension, innovative independent suspension

and levelling.

Page 19: Transport solutions for HEAVY HAULAGE · 2019-06-25 · HEAVY HAULAGE Semi low loaders. 2 The platform series is particularly suitable for trans-porting long, heavy and bulky loads

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DOLL panther-AXLE TECHNOLOGY

The characteristic element of DOLL

panther independent suspension is

the double wishbone suspension. In

conjunction with hydraulic suspension

and hydraulic knuckle steering it offers

optimum handling, vehicle weight and

payload, as well as optimum suspension

travel and ground clearance.

MINIMAL WEAR

6 years experience with over 4,000

axle lines delivered. Low maintenance

and wear costs for the customer. Not

a single claim against the DOLL 5-year

warranty.

DURABLE QUALITY

DOLL engineering and know-how, the

use of high-quality raw materials and

components, precise production tech-

niques, the experience of the highly

skilled DOLL workforce – all this en-

sures a level of quality that guarantees

the lasting durability of the vehicle.

19DOLL panther

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DOLL is not only a leader in the fi eld of running gear technol-ogy and steering systems, but also in the operation of its vehi-cles by means of electronics. The DOLL tronic system enables the advantages of the DOLL panther running gear technology to be exploited to the fullest extent. With its DOLL tronic system, DOLL is the fi rst in the industry to develop an electronic operating and control system based on radio technology. At the heart of this development lies the decentralised, computer-based CAN bus system. All the trail-

DOLL tronic means: Operation of all trailer functions via radio remote control and/or keypads on the semi-trailer.

DOLL is not only a leader in the fi eld of running gear technol-ogy and steering systems, but also in the operation of its vehi-cles by means of electronics. The DOLL tronic system enables the advantages of the DOLL panther running gear technology

SIMPLE, INNOVATIVE OPERATING &CONTROL SYSTEM

er functions can be easily and safely controlled using various control panels (keypads) on the semi-trailer. The radio remote control unit required for this was developed specifi cally for this purpose and is integrated into the system. The central control of all the functions is a signifi cant handling advantage and leads to considerable time savings when loading and unloading.

Radio receiver linked to the external radio remote control

Keypads on the gooseneck(display of all the functions)

Electronic control unit in the gooseneck

Central lubrication system in the gooseneck

Page 21: Transport solutions for HEAVY HAULAGE · 2019-06-25 · HEAVY HAULAGE Semi low loaders. 2 The platform series is particularly suitable for trans-porting long, heavy and bulky loads

21DOLL tronic

ADVANTAGES

§ Control of all the trailer's functions via radio and visual feedback on the remote control display; menu-guided program

§ The controls are fi tted as keypads on the side of the gooseneck and at the rear; clear, self-explanatory symbols enable simple and safe operation

§ The electronics, which are individually preprogrammed in the factory, are securely and accessibly housed in a robust, water-proof control box in the gooseneck

§ The system includes the operation of the ramps and the monitoring of the central lubrication system.lubrication system.

Keypads for running gear

Electronic control unit at the rear

Central lubrication systemat the rear

Keypads forramp operation

Protected cable connections in the bed of the load-loader

Page 22: Transport solutions for HEAVY HAULAGE · 2019-06-25 · HEAVY HAULAGE Semi low loaders. 2 The platform series is particularly suitable for trans-porting long, heavy and bulky loads

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Page 23: Transport solutions for HEAVY HAULAGE · 2019-06-25 · HEAVY HAULAGE Semi low loaders. 2 The platform series is particularly suitable for trans-porting long, heavy and bulky loads

KAPITEL 23KAPITEL 23

Page 24: Transport solutions for HEAVY HAULAGE · 2019-06-25 · HEAVY HAULAGE Semi low loaders. 2 The platform series is particularly suitable for trans-porting long, heavy and bulky loads

24EN

DOLL Fahrzeugbau GmbH

Industriestr. 13 77728 Oppenau (Germany) Tel.: +49 7804 49-0 Fax: +49 7804 [email protected] www.doll.eu