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Transport solutions for HEAVY HAULAGE Low loaders

Transport solutions for HEAVY HAULAGE€¦ · Positive locking load securing system Zanner load securing package with container lock Adjustable support frame Container lock LOAD SECURING

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Page 1: Transport solutions for HEAVY HAULAGE€¦ · Positive locking load securing system Zanner load securing package with container lock Adjustable support frame Container lock LOAD SECURING

KAPITEL 1

Transport solutions for

HEAVY HAULAGE

Low loaders

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2

SERIESOVERVIEW

2

The platform series is particularly suitable for trans-porting long, heavy and bulky loads. Its easily extend-ible telescopic sections mean that the vehicle can be simply adjusted to the length of the load, making it a universally applicable part of the vehicle fl eet.

The wide variety of versions and options make this series extremely adaptable and fl exible. For almost everything that's tall, heavy and wide, a vehicle can be confi gured to do the job. An ideal series for haulage logistics and construction companies.

SEMI LOW LOADERS

The low loader series is used when heavy and tall items have to be transported – when every centimet-re counts and when payload is crucial. This is where the advantages of the DOLL panther running gear come into their own. It has a low dead weight, lower load height, large lift and as a result can be used uni-versally and fl exibly in any vehicle fl eet.

LOW LOADERS

The self-steering trailer is a vehicle of unbeatable effi -ciency for transporting long, heavy and self-support-ing loads, tried and tested and offering extraordinary durability – an indispensable addition to every vehicle fl eet for long loads (e.g. for wind turbine blades or concrete components).

SELF-STEERING TRAILERS

PLATFORM SEMI-TRAILERS

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3OVERVIEW

THE ALL-ROUNDER

GOOSENECK RUNNING GEAR

LOAD PLATFORM

LOW LOADERS

BASIC FEATURES

§ Flexible in use for tall, heavy items with point loads§ High variability in the layout of the

load bed§ Flexibility with 1-axle dolly

(steered, lifting)§ Payload-optimised design§ Big steering angle§ Low loading height, large lift§ High manoeuvrability with

hydraulic knuckle steering

INDUSTRIES

§ Heavy construction machinery andbuilding elements§ Heavy agricultural and forestry machinery§ Mining§ Wind turbine elements§ Heavy industrial and plant components§ Conveyor and crusher installations§ Containers§ Boat haulage

NUMBER OF AXLES up to 4

GROSS VEHICLE WEIGHT up to 73 t

PAYLOAD up to 50 t

TELESCOPIC double extension

STEERING hydraulic

AXLE SYSTEM conventional or DOLL panther

DOLLY VERSIONS 1-Axle-Dolly

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MODEL OVERVIEW

GOOSENECK

LOW LOADERS

4

Gooseneck, central box fi xed

Gooseneck, central box detachable

Gooseneck, Segmenti detachable

Gooseneck with permanently installed dolly

Gooseneck, central box detachable

GOOSENECK TECHNICAL DETAILS

§ Height 210/490 mm § Fifth-wheel load up to 35 t § Fixed gooseneck in central box or Segmenti design

§ Hinged or compensating and detachable gooseneck

LOAD PLATFORM TECHNICAL DETAILS

§ Low bed with central box frame § Lowered running surfaces § Flat bed § Tracked excavator bed § Dolly variants: 1-axle dolly steered or friction steered, permanently installed, hinged to the gooseneck, can be fi tted to increase the number of axles, )

RUNNING GEAR TECHNICAL DETAILS

§ 1 –5 axles, hydraulic power steered § DOLL panther or conventional VARIO running gear

Gooseneck with permanently installed dolly

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LOAD PLATFORM RUNNING GEAR

MODEL OVERVIEW 5

Low bed, fl at bed Running gear, DOLL panther

Running gear, DOLL VARIO

LOAD PLATFORM

Low bed, fl at bed

Lifting load bed

Low bed, central box frame with lowered running surface

Page 6: Transport solutions for HEAVY HAULAGE€¦ · Positive locking load securing system Zanner load securing package with container lock Adjustable support frame Container lock LOAD SECURING

EQUIPMENT OPTIONS

LOW LOADERS

A wide range of options enable a DOLL low loader to be configured according to the vehicle's application.

6

1 GOOSENECK

Gooseneck with external main frame, detachable (Segmenti)

Multifaster coupling and ramp storage in the gooseneck

Central box frame

Gooseneck with external main frame, detachable (Segmenti)

Fixed central box frame

Gooseneck with central frane, detachable

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1

2

7EQUIPMENT OPTIONS

2 SUPERSTRUCTURES

GOOSENECK § Integrated steering unit § Integrated CAN bus system § Various fi fth-wheel loads § Various overhangs

SUPERSTRUCTURES § Various front wall and dropside packages possible

Dropsides with oblique supports

Tool box with angled corners

High front wall with integrated tool box

Spare wheel mount, chock holders, warning plate brackets

Front wall as tool box, square edges

Fold-down dropsides

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3

8

FLOOR

FLOOR § Made of soft- or hardwood § Fixed or loose, removable fl oor segments

3

Sand-coated steel plate fl at bed frame and wooden fl oor

Rubber coating, wooden fl oor and extensionsRubber coating

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Removable fl oor elements, spruce Removable wooden fl oor elements

Wooden running surfaces bolted down

9EQUIPMENT OPTIONS

Steel fl oor with wooden running surfaces

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10

4

Support frame

Plug-in chock

Aluminium support frame

Zanner load securing package with container lockPositive locking load securing system

Container lockAdjustable support frame

10

LOAD SECURING SYSTEM

LOAD SECURING SYSTEM § Lashing points and rings § Stanchion pockets and pocket rails § Support frames § Container twist locks § Load-securing package according to industry

4

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Galvanised steel stanchions and lashing eyes

Lashing gear in the bed of the load-loader

Pocket rail

Lashing points and sand-coated steel plate

11EQUIPMENT OPTIONS

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12

5

12

LOW LOADBED

LOW LOADBED § Low bed with central box frame § Flat bed and tracked excavator bed § Vessel bed § Lowered running surfaces § Various load area extensions

5

Lowered running surfaces with insert rails Lowered running surfaces

Vessel bed

Ramp in the bed of the load-loader

Rear running gear with grip bars

Lifting load bedWheel recess in lowered running surface

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Low bed with outriggers for combine harvesters

Extension piece

Low bed with central box frame

Extensions and attachable rampFolding extension

Central box frame, not telescopic, lowered running surfaces

13EQUIPMENT OPTIONS

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DOLLY § 1 to 2-axle dollies § Dolly permanently connected to the gooseneck

§ Flexibly attachable dolly § Additional attachable axle

RUNNING GEAR § 1 to 6-axle dollies § DOLL panther or conventional VARIO running gear

§ Rigid or hydraulic power steered § Tracking aid § Tracked excavator recess § Trough can be covered 6

6

6

14

DOLLY AND RUNNING GEAR

1-axle dolly, fi xed to the gooseneck

Tracked excavator recess with aluminium covers

2-axle dolly

Tracked excavator recess completely open

1-axle intermediate dolly

Tracked excavator recess as as tool box

2-axle dolly, lifting1-axle dolly, lifting1-axle intermediate dolly, docked

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RAMPS § Single and double ramps with various load-bearing capacities

§ Hydraulic ramps § Hydraulically adjustable § Various ramp surfaces (wood, rubber, grip bars, lattice grid surface – also available in combination)

§ Spring-assisted lifting ramp

7

7

15

RAMPS

EQUIPMENT OPTIONS

Radio remote control

Simple ramp, wooden surface, mechanically adjustable

panther running gear

Plug-in front wall plate in the tracked excavator recess

DOLL tronic controls on the gooseneck

DOLL tronic controls at the rear

Hydraulic double ramp, lifting and adjustable

DOLL tronic remote control Galvanised ramp with grip bars

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STEERING PRINCIPLESSTEERING IS A MATTER OF TRUST

A steering system on a semi-trailer generally means: better cornering, greater manoeuvrability, lower tyre wear and fewer tensile forces acting on the frame. Steering is particularly necessary when vehicles exceed an overall length of 20 metres.

As all the model series from DOLL have the telescoping function and hence signifi cantly exceed this limit, the appro-priate steering system is available for every vehicle model.

However, there are quality differences between steering systems. DOLL has employed its own steering systems - refi ned in development and proven in use – for many years. The DOLL steering system is extraordinarily precise, reacting quickly and very directly to the steering movements in the towing vehicle. This gives drivers a sense of security – they know that they can rely on their DOLL steering system.

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17STEERING PRINCIPLES

HYDRAULIC KNUCKLE STEERING

With hydraulic steering the turning angle of the tow-ing vehicle is transferred via hydraulic cylinders in the gooseneck to the cylinders in the running gear. The turning angle is then transferred to the axles by means of the stub axles. The hydraulic steering de-livers excellent manoeuvrability and handling. The redundant, dual-circuit hydraulic system and the pos-sibility of manual adjustment ensure safety at all times, including in the most extreme driving situations.

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The millions of kilometres covered

confirm the low operating costs

§ Low wear

§ Low maintenance costs

§ Reliability in use

§ High resale value

§ Stable handling and high centres of gravity are

possible even with a low ride height

§ Especially manoeuvrable as a result of good

turning angle of up to 55°

§ No tilting as a result of spirit level function

§ Load protection by means of optimised suspension

MAXIMUM SAFETY

§ Universal range of applications: The

high payload and the low loading height of the

DOLL panther make it flexible in use

§ Equipment options take care of

customer-specific configurations

MAXIMUM FLEXIBILITY

MAXIMUM PROFITABILITY

THE ORIGINALThe all-rounder for heavy haulage, especially resilient, especially stable tracking,

especially manoeuvrable and off-road-capable, especially flexible in use, especially

durable. With spilt axle, hydraulic suspension, innovative independent suspension

and levelling.

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19

DOLL panther-AXLE TECHNOLOGY

The characteristic element of DOLL

panther independent suspension is

the double wishbone suspension. In

conjunction with hydraulic suspension

and hydraulic knuckle steering it offers

optimum handling, vehicle weight and

payload, as well as optimum suspension

travel and ground clearance.

MINIMAL WEAR

6 years experience with over 4,000

axle lines delivered. Low maintenance

and wear costs for the customer. Not

a single claim against the DOLL 5-year

warranty.

DURABLE QUALITY

DOLL engineering and know-how, the

use of high-quality raw materials and

components, precise production tech-

niques, the experience of the highly

skilled DOLL workforce – all this en-

sures a level of quality that guarantees

the lasting durability of the vehicle.

19DOLL panther

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DOLL is not only a leader in the fi eld of running gear technol-ogy and steering systems, but also in the operation of its vehi-cles by means of electronics. The DOLL tronic system enables the advantages of the DOLL panther running gear technology to be exploited to the fullest extent. With its DOLL tronic system, DOLL is the fi rst in the industry to develop an electronic operating and control system based on radio technology. At the heart of this development lies the decentralised, computer-based CAN bus system. All the trail-

DOLL tronic means: Operation of all trailer functions via radio remote control and/or keypads on the semi-trailer.

SIMPLE, INNOVATIVE OPERATING &CONTROL SYSTEM

er functions can be easily and safely controlled using various control panels (keypads) on the semi-trailer. The radio remote control unit required for this was developed specifi cally for this purpose and is integrated into the system. The central control of all the functions is a signifi cant handling advantage and leads to considerable time savings when loading and unloading.

Radio receiver linked to the external radio remote control

Keypads on the gooseneck(display of all the functions)

Electronic control unit in the gooseneck

Central lubrication system in the gooseneck

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21DOLL tronic

ADVANTAGES

§ Control of all the trailer's functions via radio and visual feedback on the remote control display; menu-guided program

§ The controls are fi tted as keypads on the side of the gooseneck and at the rear; clear, self-explanatory symbols enable simple and safe operation

§ The electronics, which are individually preprogrammed in the factory, are securely and accessibly housed in a robust, water-proof control box in the gooseneck

§ The system includes the operation of the ramps and the monitoring of the central lubrication system

Keypads for running gear

Electronic control unit at the rear

Central lubrication systemat the rear

Keypads forramp operation

Protected cable connections in the bed of the load-loader

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MAGIC LINE 23

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24EN

DOLL Fahrzeugbau GmbH

Industriestr. 13 77728 Oppenau (Germany) Tel.: +49 7804 49-0 Fax: +49 7804 [email protected] www.doll.eu