TSM11 - Applied Motion 1.2 Block Diagram DSP Voltage Regulator 3.3V Voltage Regulator 12V Voltage Temp

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  • Rev. D 920-0099

    TSM11 Integrated Step-Servo Motor

    Hardware Manual

  • 2 Rev. D 920-0099

    TSM11 Hardware Manual

    Contents

    1 Introduction ........................................................................4 1.1 Features .................................................................................4 1.2 Block Diagram .......................................................................5 1.3 Safety Instructions .................................................................6

    2 Getting Started ..................................................................7 2.1 Installing Software .................................................................7 2.2 Mounting Hardware ...............................................................7 2.3 Choosing a Power Supply .....................................................8

    2.3.1 Voltage Selection .................................................................... 8 2.3.2 Current .................................................................................... 9

    3 Installation/Connections ....................................................10 3.1 Connecting the Power Supply ...............................................10 3.2 Connecting the TSM11 Communications ..............................11

    3.2.1 Connecting to a host using RS-422/485 .................................. 11 3.2.2 Assigning RS-485 Addresses .................................................. 12

    3.3 Connecting to a TSM11 using USB .......................................13 3.4 Inputs and Outputs ................................................................14

    3.4.1 Connector Pin Diagram ........................................................... 14 3.4.2 X1/Step & X2/Dir Digital Inputs ............................................... 15 3.4.3 X3/EN & X4/AR Digital Inputs ................................................. 17 3.4.4 Programmable Output ............................................................ 18

    4 Reference Materials ..........................................................20 4.1 Mechanical Outlines (Unit:mm) ..............................................20 4.2 Technical Specifications .........................................................21 4.3 Torque Speed Curves ...........................................................22 4.4 Drive/Motor Heating ...............................................................23

    5 Troubleshooting .................................................................24 6 Mating Connectors and Accessories .................................25

    6.1 Mating Cable (included in package) ......................................25 Standard Model ................................................................................ 25 Daisy Chain Connector Model ........................................................... 25

    6.2 Accessories (Sold separately) ...............................................26 7 Contacting Applied Motion Products ..................................27

  • 3 Rev. D

    920-0099

    TSM11 Hardware Manual

    The information in this manual applies to the following products:

    Model Communication

    RS-422/485 Modbus/RTU

    TSM11S-1RM 

    TSM11S-2RM 

    TSM11S-3RM 

    TSM11Q-1RM  

    TSM11Q-2RM  

    TSM11Q-3RM  

    TSM11Q-1RM-H01  

    TSM11Q-2RM-H01  

    TSM11Q-3RM-H01  

  • 4 Rev. D 920-0099

    TSM11 Hardware Manual

    1 Introduction Thank you for selecting the Applied Motion Products TSM11 Integrated Motor. The Step- Servo is an innovative revolution for the world of stepper motors, because it enhances stepper motors with servo technology to create a product with exceptional features and broad capabilities. TSM is Applied Motion Products 3rd generation integrated Step-Servo and compact motor+drive+encoder+controller all-in-one solution. With improved technology, TSM upgrades significant key features based on 2nd generation SSM by operating more efficiently and intelligently.

    1.1 Features • Programmable, micro-stepping digital step-servo motor and driver in an integrated package • Operates from a 15 to 30 volt DC (24VDC nominal) power supply • Control Modes:

    Profile Position * Step and Direction * CW/CCW pulse * A/B Quadrature (Encoder following) * Serial Commanded Position

    Profile Velocity * I/O Controlled Velocity * Serial Commanded Velocity

    Torque Mode * Serial Commanded torque mode

    Q Programming (TSM11Q only) • Communications:

    RS-422/485, Modbus/RTU protocol • Encoder feedback • Available torque:

    TSM11□-1RM up to 65mN.m TSM11□-2RM up to 80mN.m TSM11□-3RM up to 125mN.m

    • I/O: Digital Input filtering both hardware and software 4 digital inputs, 5 to 24VDC, up to 1MHz 2 digital outputs, 30VDC, 100 mA max

    • Support for multiple homing methods

  • 5 Rev. D

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    TSM11 Hardware Manual

    1.2 Block Diagram

    DSP

    Voltage Regulator 3.3V

    Voltage Regulator 12V

    Voltage Temp. Det.

    15-30VDC(24VDC nominal)

    Control Signal Input

    X1/STEP

    X2/DIR

    X3/EN

    RS485

    MOSFET PWM Power Amplifier

    Current Det.

    Motor

    Encoder

    Status LED

    Software Filter

    TSM11 Block Diagram

    X4/AR

    Output Y1/Out1

    Y2/Out2

    RS-422/485:TX+,TX- RX+,RX- GND

    I/O Configurations X1(5-24Volts) X2(5-24Volts) X3(5-24Volts) Y1(30V, 100mA)X4(5-24Volts) Y2(30V, 100mA)

    : Brake Output : Motion Output : Tach Output : General Purpose

    : Step : CW Step : A Quadrature : CW Limit : CW Jog : Run/Stop : General Purpose

    : Direction : CCW Step : B Quadrature : CCW Limit : CCW Jog : General Purpose

    : Enable : General Purpose

    : Alarm Reset : Change Speed : General Purpose

    : Fault Output : General Purpose

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    TSM11 Hardware Manual

    1.3 Safety Instructions Only qualified personnel should transport, assemble, install, operate, or maintain this equipment. Properly qualified personnel are persons who are familiar with the transport, assembly, installation, operation, and maintenance of motors, and who meet the appropriate qualifications for their jobs.

    To minimize the risk of potential safety problems, all applicable local and national codes regulating the installation and operation of equipment should be followed. These codes may vary from area to area and it is the responsibility of the operating personnel to determine which codes should be followed, and to verify that the equipment, installation, and operation are in compliance with the latest revision of these codes.

    Equipment damage or serious injury to personnel can result from the failure to follow all applicable codes and standards. Applied Motion Products does not guarantee the products described in this publication are suitable for a particular application, nor do they assume any responsibility for product design, installation, or operation.

    Read all available documentation before assembly and operation. Incorrect handling of the products referenced in this manual can result in injury and damage to persons and machinery. All technical information concerning the installation requirements must be strictly adhered to.

    It is vital to ensure that all system components are connected to earth ground. Electrical safety is impossible without a low-resistance earth connection.

    This product contains electrostatically sensitive components that can be damaged by incorrect handling. Follow qualified anti-static procedures before touching the product.

    During operation keep all covers and cabinet doors shut to avoid any hazards that could possibly cause severe damage to the product or personal health.

    During operation the product may have components that are live or have hot surfaces.

    Never plug in or unplug the Integrated Motor while the system is live. The possibility of electric arcing can cause damage.

    Be alert to the potential for personal injury. Follow recommended precautions and safe operating practices emphasized with alert symbols. Safety notices in this manual provide important information. Read and be familiar with these instructions before attempting installation, operation, or maintenance. The purpose of this section is to alert users to the possible safety hazards associated with this equipment and the precautions necessary to reduce the risk of personal injury and damage to equipment. Failure to observe these precautions could result in serious bodily injury, damage to the equipment, or operational difficulty.

  • 7 Rev. D

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    TSM11 Hardware Manual

    2 Getting Started The following items are needed:

    • A 15-30 volt DC power supply (24VDC is recommended), refer to “Choosing a Power Supply” for help in choosing the right one

    • Download Step-Servo Quick Tuner software from Applied Motion Products website • A PC running Windows XP, Vista, Windows 7 or Windows 8 (32-bit or 64-bit) • A mating cable(for power, I/O and communication connection, included in package) • A RS-485 converter

    2.1 Installing Software Before utilizing the TSM11 Integrated Motor and Step-Servo Quick Tuner Software in an application, the following steps are necessary:

    • Install the Step-Servo Quick Tuner • Launch the software by clicking St