Tube and Pipe Tools - Thermal Solutions, Inc

2525 Interchange Road • Lehighton, PA 18235610-379-5446

Fax: 610-379-9581www.tubeandpipetools.com

Sales • Rental • Service • Repair • Training • 24 Hour Service

We will provide tooling and technical support for heat exchangers, chillers, coolers, water tube boilers,

fire tube boilers, and your mechanical maintenance staff.

Tube and Pipe ToolsTool Selection Guide

WITH COMPLETE VENDOR SUPPORT INFORMATION

Thermal Solutions, Inc.Sales • Rental • Service • Training • 24 Hour Service

Tooling for Exchangers, Boilers, Tube & Pipe2525 Interchange Road • Lehighton, PA 18235

Office Phone: 610-379-5446Fax: 610-379-9581

www.tubeandpipetools.com

David Bradley cell phone: 215-906-7432

email: [email protected]

Jeff Davis cell phone: 410-920-2169


Joe Main cell phone: 610-547-3443


CONTENTSCONTENTS

CONTACT INFOCONTACT INFO

Founded on the goal that we would allow our customers

to ask us today what they neededyesterday and still have them get it

before tomorrow.

COMPANY MISS IONCOMPANY MISS ION

Page

Tube and Pipe Cleaning Tools 1

Tube Testing 2

Tube Plugs 2

Exchanger Retubing Tools 3

Expanding 4

Tube and Pipe End Prep Tools 5

Specialty Application 5

Visual Inspection Process Monitoring 6

Temperature Monitoring 7

Field Machining Tools 8

Bolting Tools 9

Stud Heating 9

Turbine Tooling 9

Turbine Tooling 10

Tube and Pipe Alignment Tools 11

Dampers / Louvers & Expansion Joints 12

Hydraulic Bolting Solutions - Square Drives 13

Hydraulic Bolting Solutions - Hex Drives 13

Hydraulic Bolting Solutions - Pumps 13

Tube and Pipe Plugs 14

Petro Chemical Pipe Equipment – Orifice Plates 15

Petro Chemical Pipe Equipment – Blinds 15

Petro Chemical Pipe Equipment – Plugs 15

Air Impact Tools 16

Grinders 16

Specialty Tooling for Field Repair - Mathey Dearman 17

Specialty Tooling for Field Repair - Problem Solvers 17

Tube and Pipe Conversion Charts 18

2525 Interchange RoadLehighton, PA 18235

610-379-9581 Faxwww.tubeandpipetools.com

[email protected]

610-379-5446

Tooling for Exchangers,Boilers, Tube & PipeSales • Rental • Service • Training • 24 Hour ServiceEmergency access is available 24/7. Call: 215-906-7432

[email protected] E-mail Visit

Website 1

Tools for cleaning, testing, plugging, retubing, and manufacturing of heat exchangers, chillers and boilers. Power utility topackage boiler, surface condensers to lube oil coolers. Field Demonstrations available. Purchase or rentals available.

CLEANING

❶Jiffy Gun CleanersAir/water projectile gun.Relief valve for clogged tubes.Nozzle or grommet tipsonly 3.5 lbs.

❸35 lb. Roto Jet Cleaner Air / pneumatic variable speed, flexible cablecleaner with forward & reverse.Wet/dry shafts for chillers & boilers respectively.

❹Break-away technologySaves shaft repairsSaves timeSaves frustrationFits competitors units

❷ A Nylon Brush❷ C Molded Rigid

CLEANING

❷ B Plastic Scrubber ❷ E Combination

❷ D Spherical Scrubbers

❺ Soot Buster

Pneumatic tube punch 100 psi 25 cfmFor 2” 2-1/2” and 3” Vacuum attachments.Cleans a tube in 30 seconds.

❻ Turbine Tube/Pipe Cleaners

Straight or curved tubes 1/2” to 18” DiametersCatalyst, sulphur pipes, boilers, air heaters.

HOW TO ORDERHOW TO ORDER

Call 610-379-5446and Specify “Cleaning”

• Tube (ID, OD, Gage)

• # tubes to be cleaned or tested

• Length of tube

• Straight or U-tube bundle

• Tube Material, finned or prime surface

• Channel box / Channel head length

• Obstruction to tube sheet face

• Deposit to be cleaned

• Electric, Air, Water powered

mailto:[email protected]

http://www.tubeandpipetools.com



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610-379-5446


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Website2


TEST INGTEST INGHOW TO ORDERHOW TO ORDERCall 610-379-5446and Specify “Testing”


• # Tubes

• Straight or U-tube

• Vacuum or Pressure

• Tube or Joint Test

Manual ❷ Tube Tester

Fits most tight clearances3/8” - 3” tubesPressure test 1 - 100 psiChannel rods & seals available

Seal

Manifold Seal

ManifoldVacuum Tube Tester .280” - 3” tubes Vacuum test tubesGauge has check valve for easy testing

❹

Tapered Tube PlugsBrass, Steel, 316, 304, 416Aluminum, Monel, High chrome,rubber, Inconel, titanium, CuNi,HastelloyMaterial certifications available upon request.

❸ High Pressure Plugs

Holds 6500 psi. Blind Nipple style plug. Installs by hand in seconds using a simple torque wrench. Install through the tube on solid drive rod.

❸ A

❸ B

The “Elliott” Plug Two piece tube plugGreater sealing areaLess stress on tube sheetAvailable in all materials

Joint Tester ❸ Air and hand activatedTest tube to tube sheet joints in seconds. Seals on face of sheet & pulls a vacuum on joint.

❶ Tube Tester

Air activated 1/2” - 3” tubesPressure test 40 - 100 psiChannel rods and seals

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❶

PLUGSPLUGS





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Website 3


CUTT ING AND PULL INGCUTT ING AND PULL ING

❶ A❷ A

❷ B

❶ B

❷ Tube Pullers

Collet style condenser puller. Electric 6 ton puller. Control of collet pressure allows forsmooth pull by novice operators.

❹ Tube Buster

Knockout tubes in seconds.Exchangers & boilers

❺ Retube ToolsA - Sheet Hole BrushesB - Tube GagesC - Tube PilotsD - Grooving ToolsE - End Facers

❶ Tube Cutters

Tube venting tools. One revolution cutterFly cutters. Push drive and automatic

HOW TO ORDERHOW TO ORDERCall 610-379-5446and Specify “Cutting and Pulling”


• Tube Sheet Thickness

• # of tube sheet grooves, size andposition

• # tubes to be pulled (Partial orcomplete re-tube)

• Length of tube

• Straight or U-tube bundle

• Tube Material, finned or prime surface


• Obstructions to tube sheet face

• # of Supports sheets

• Are tubes rolled or loose in support sheet

• Tube joint straight roll, flare, welded

❸ Tube TuggerSpear type puller with continuous pulling ability1/2” - 2” tubes

❺ A

❺ B

❺ C

❺ D

❺ E





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EXPANDINGEXPANDING

HOW TO ORDERHOW TO ORDERCall 610-379-5446and Specify “Expanding”


• # tubes to be rolled

• Tube sheet or Drum Thicknesses

• Length of roll joint

• Straight, Flare, Beaded, projection

• Tube material, finned or prime surface


• Obstruction to tube sheet face

• Electric, Air powered

• Exchanger supports to be rolled

• Torque controlled or size rolling

• Header dimensions on print

9040 SeriesPush pull1/2” - 1-1/4” tubes

9050 SeriesT-Style roll throttle1/2” - 1-1/4” tubes

NEW HydraulicBaffle Expander

Flare Boiler Expanders

Roll Bead Tool

Deep Rolling Expanders

Cap Expanders

TouchupExpanders

Boiler Tube Expander

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Exchanger Expanders

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447100Dual Speed Electric175 rpm + 230 rpm1” - 4” tubesRoll Bead motor

445L1752 SeriesRight Angle Motor2” - 4” Boiler tubesDrum Motor, Torque controlled

Gear Drives

Elliott Expander Lubricant

M5700SeriesDigital Torque control box for electric motors.Torque shut off to auto reverse.

Tube Gage Kit

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Website 5

Ground Millhog1/2” ID—2-1/4” OD90 psi—25 cfm Air1-1/2” wide 14” long9# working/40# shipping

Mongoose.625” ID—3” OD90 psi—25 cfm Air2-1/4”wide 15” long13# working/30# shipping

Commander Millhog3-3/4” ID—14” OD90 psi—95 cfm12-3/4” wide 19-3/4”long85#working/145# shipping

Dictator Millhog4-1/2” ID—18” OD90 psi—95 cfm19” wide 19-3/4” long14# working/370# shipping

HHB-5000 High Speed450” ID—4” OD90 psi—80 cfm1.5” wide 6” dutchman

Panel Hog4-3/8” depth of cut90 psi / 80 cfm7.5”-13.5” radial clear28# working/65# shipping

Leading manufacturer of tube and pipe end prep machines. Tools that bevel, face, counterbore, remove seal welds, spot face,and trim tubes. Carbon to P91 cuts without cutting fluid with patented thick chip blade design. Field demonstrations available.

TUBE AND P IPE END PREP TOOLSTUBE AND P IPE END PREP TOOLS

SPEC IALTY APPL ICAT IONSSPEC IALTY APPL ICAT IONSHOW TO ORDERHOW TO ORDER

Call 610-379-5446and Specify “Tube”

• Tube (ID, OD, Wall)

• # preps, Material

• Membrane / tangent / clearance issues

• 37 1/2’, J-prep, Land, Counterbore

• # of machines for each size

• Date needed on site / approx. duration

or Specify “Pipe”

• Pipe Dia. & Schedule / wall

• # preps, material

• Radial / head clearance issues

• 37 1/2’, J-prep, Land, Counterbore

• Date needed on site / approx. duration

• Inconnell overlay removal• Fish mouth cutters• Stub removal• Electric drives• Seal weld removal

• Speed “air clamp”• Wrap track pipe cutter• Membrane cutter• Panel replacement system• Compound bevels

• Fin fan tubes• Cuts without coolant• Reduces cleanup

❶ ❷ ❸ ❹

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Prepzilla1.575” ID—8.625” OD90 psi—80 cfm8-3/4” wide 19-3/4” long140# working/90# shipping

Mini Millhog1-1/4” ID—6 5/8” OD90 psi—40 cfm5-1/4” wide 13” long25# working/65# shipping

Wart Millhog—Air/elec3/4” ID—4 1/2” OD90 psi—40 cfm Air2-5/8” wide 14-1/2”long19# working/63# shipping





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Website6

Firesight® high-temperature remote viewing equipment for process control boilers, furnaces, kilns and incinerators. First qualityborescopes, fiberscopes and specialized visual inspection equipment. 80 years of quality manufacturing in the Philadelphia area.

Why Lenox should be your camera supplier . . .• A FireSight system can reduce pollution by as much as 20%• It can also reduce fuel consumption by as much as 2%.• FireSight will speed up boiler light off.• The system comes with a three-year warranty, which is not pro-rated.• Thousands of FireSight systems are installed worldwide.• Save up to $3,500/year in compressed air versus competitive systems.• The only high temperature video system with quartz lenses that out lasts the glass lenses

used in other systems. And we have the data to prove it.• An exclusive light volume control for a sharp, clear image under all operating conditions.• Only 1⁄2 the cost of other high temperature replacement video cameras.• 230 designs to meet specific requirements.• Spare parts available for every FireSight system ever built.

HOW TO GET A FREE DEMOHOW TO GET A FREE DEMOCall 610-379-5446 and Specify “High Temperature Applications”

• Proposed subject description

• Size of access for periscope lens tube

• Operating temp. of unit to be inspected

• Is area illuminated with combustion or dark?

• Schedule a 30 minute live demo using ourportable diagnostic cart on your vessel.

OR specify “Borescope Applications”

• Diameter of access

• Length to inspection point

• Subject to be inspected

• Requirements for video copy, digital copy.

View-a-pipe ARFour way articulation and Remote focus..433” Dia. up to 33” long. Savesinspection frustration with remote focus.

Mini-Video package• Battery operated• Scan dome head• Digital image• Low cost alternative

A

BC

ED

F

G

A. Wall BoxB. Furnace LensC. High Temperature,

Air-Cooled CCTV HousingD. Light Volume ControlE. Compact CCD CameraF. Video MonitorG. High Efficiency

Compressed Air Filter

FireSight® High-TemperatureRemote Viewing System

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PROCESS MONITORING & VISUAL INSPECT ION PROCESS MONITORING & VISUAL INSPECT ION





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Website 7

Provides temperature reading of your control room from the most hostile environments. Infra-View® Remote InfraredThermometers are remote sensing infrared detectors that are permanently flange mounted on any port, door or penetration into the boiler or furnace. The Infra-View patented design is supplied with a rugged protective cooling jacket that is factoryassembled and pre-piped with an air-cooler, purging and filtering system designed to work in most severe service environments.The NIST CERTIFIED Infra-View infrared “non-contact” sensor monitors flue gas temperatures in the boiler or furnace rangingfrom 250 F to 3,000 F (higher end temperatures available).

TEMPERATURE MONITORINGTEMPERATURE MONITORING

Performance and control applications:

• Start-up Temperature

• Soot Blower Control

• Low NOx Applications

• Reduce Ash Fusion / Slagging

• High Temperature Alarm

• Fluidized Bed Boilers

• Primary Furnace Air

• Fireball Centering

• Waste / Refuse Incinerators

• Monitor Black Liquor Temperatures

Performance and control applications:

• Specifically designed for oldergenerators uprated to run at higherpower levels

• Different iso-phase bustemperatures indicate unbalancedloads between phases

• Measures bus temperature remotelyand annunciates alarm conditions

• Eliminates bus failure from heatbuild-up generated from loosearcing connections.

• Saves the effort of a manualreading.

Infra-View® Infrared Boiler/Furnace Thermo-meter mounted on boiler with an air actuatedvalve held open with cooling/purge air andspring to close on loss of plant air.

Infra-View® GB/IS Generation Bus Temperature

Infra-View® GB/IS Generation Bus Temperature Monitor with air cooling.

Infra-View® Boiler Thermometer maintenanceand customization being performed with alaptop computer in the field. Sensor program-ming can be accomplished anywhere along (2) wire loop or at DCS.

The Infra-View® GB/IS Generator Bus Temperature Monitor is a remote infrared sensor designed with intrinsically safe encapsulatedcomponents that are able to withstand the considerable EMF generated by the isolated-phase bus bars.

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Website8

Machine prep pipe for welding, maintain pre-heating during the welding process and stress relieve the joint when welding. • Pre Heat and Post Weld heat treating • Precision Severing / Beveling of in-line Piping • Specialized Machining for valves,pumps, and turbines.

F IELD MACHINING TOOLSF IELD MACHINING TOOLSSplit Frame Lathes2” - 60” OD❶

❶ A ❶ B ❶ C ❶ D

End Prep Lathes and Flange Facers2” - 36” ID mount

Exchanger and Boiler Machining

Stress Tech

❸ Portable Mills 12” - 96” mills, 6” - 66” travel

❷

❷ A

❸ A❷ B

❸ B ❸ C

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Line Boring

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Website 9

BOLT ING TOOLSBOLT ING TOOLS

STUD HEAT INGSTUD HEAT ING

TURBINE TOOL INGTURBINE TOOL ING

❶ Castellated Sockets11⁄2”: 21⁄4” – 4”21⁄2”: 23⁄4” – 7”31⁄2”: 5” – 7”

❷ Impact Sockets11⁄2”: 2” – 61⁄4”21⁄2”: 2” – 71⁄4”21⁄2”: 75⁄8” – 105⁄8”31⁄2”: 5” – 91⁄8”

❸ Model SSsizes 1” – 5”Stack SocketHex to Hex Drive

❹ Castellated Busters®

compatible with slugging, impact, & hydraulic wrenches21⁄4” – 7”

❺ Castellated Slugging Wrench

21⁄4” – 6”

❻ IndustrialSlugging Wrench

15⁄16” – 45⁄8”

❶ Power Flex®

Flexible bolt heaterfor heating hard toreach studs safely.

❷ Bolt Heater Silver-solderedBrass header forquick change. Longer-lasting than tack weldedcompetitors.

❷ Turbine DieHigh Speed 8 threadevery 1⁄8” from 1” – 4”every 1⁄4” from 4” – 7”

❹ Hex Long Arm Wrench

❶ Turbine TapHigh Speed 8 threadevery 1⁄8” from 1” – 4”every 1⁄4” from 4” – 7”

❸ Hex Bits

❸ Gas Bolt Heater Kit Complete with 1⁄4”, 3⁄8”, 1⁄2”bushings & air valve. Order separately:1⁄4”, 3⁄8”, 1⁄2”Stainless steel pipestandard 18”. Others available.

❹ Speed Heater High Density Heats 4X faster.Reduces outageby days. (Measurestud hole diameter& make sure heateris within .015.)

❺ Induction HeaterPortable power supply(electric & waterconnection) heatscomponents rapidlyby replaceableinduction coils. Cools rapidly. Remote control.

❻ Porta-Safe®

Portable, electricalpower in customizedself-contained carts.Transforms power intopower you can use.

We have the turbine tools used by maintenance crews throughout the world to reduce down time during an outage orturnaround. Every major utility system in the country has depended on our turbine maintenance tools, including our portablepower units to transform higher voltages down to safer GFI protected lower voltages.





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TURBINE TOOL INGTURBINE TOOL ING

❶ ExtensometerMeasures stud elongation (ie:stretch) on large diameter steam GE & Westinghousebolting applications.Model # E1000

❷ Radius Taper Gauge

Clearance readings axially (X&Y) between packing & packing gland on rotor.#RXY25100: .025 – .100#RXY50300: .050 – .300#RXY275500: .275 – .500#RXY450650: .450 – .650

Tightwire Brackets

4 Starret micrometerheads provide windage & elevation alignments readings on casings, shells, packing & diaphragmsin turbine assembly.2 brackets each.

❸ A Heavy Duty: TWB1

❸ B Light Duty: TWB2

❹ Bridge MicrometerReads elevation differencesbetween 2 joints, heights ofwelds, crush pins, diaphragmkeys, & diaphragm springs.1” Starret mike head included.#BM06:

4” L body 2” L bridge#BM06:

4” L body 4” L bridge#BM12:

6” L body 6” L bridge

❻ Stud Protractor Ease in bolt tightening. Open to desireddegree. Use 1 measuring arm to mark casing& 1 to mark nut. Tighten nut until it aligns withcasing. Extra nipple for larger diameterssupplied. Model # CG18

❺ Chain Indicator HolderChecks alignment on just about any size diametershaft by adding chain.24” chain included.Start 1/2” diameter shafts. Model# CIH

❽ Head Set Alignment KitQuality headphones for clear contact tone. Kit includes:

• micrometer• 2 heads (1 1/2” & 1”)• insulator• 1-6” rods• tubing adapter• battery• tight wire#SCZ01

*New vibrator pack alsoavailable.

❼ Packing Tooth ScraperRun over teeth to reestablish tapered edges.Adjustable tool bits. Knurl black oxidized handle. #PTS01 ❼ B Extra bits available. #SE2

❸ A

❸ B

❼ B

❼

Power House Tool, Inc. has the turbine tools used by maintenance crews throughout the world to reduce down time during anoutage or turnaround. Every major utility system in the country has depended on our turbine maintenance tools, including ourportable power units to transform higher voltages down to safer GFI protected lower voltages.





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Innovative tube and pipe fit up tooling. Saving outage and turnaround time for over 20 years. A staple product in every boilermakers arsenal of tube repair.

TUBE AND P IPE AL IGNMENT TOOLSTUBE AND P IPE AL IGNMENT TOOLS

HOW TO ORDERHOW TO ORDERCall 610-379-5446and Specify “Tube Fitting Tools”

• Tube OD

• Tube on centers of ____”

• # Tools required for work area

or Specify “Pipe Fitting Tools”

• Diameter of Pipe and schedule

• Pipe to pipe, pipe to elbow, or 3 ringcombination clamp.

• # of Banger Clamps (6/box)

❶ WALLBANGER™Waterfall tool fits tubes inseconds. 7⁄8”, 1”, 11⁄4”, 13⁄8”11⁄2” on common centers

❷ WALLBANGER™Fits single tubes in seconds13⁄4”, 2”, 21⁄4”, 23⁄8”,3”, 21⁄2”, 3”, 31⁄4”

❸ BOOMERAligns tubes and holds material used with chill rings.11⁄2”, 13⁄4”, 2”, 21⁄8”, 21⁄2”, 3”

❹ BUCKTool is used for position-ing and retaining boilertube sections in align-ment for Heliarc welds

❺GRIPPER™Tool fastens quickly to tubefor hoisting, quick and hassle free.1-1/2”, 1-3/4”, 2”, 2-1/8”,2-1/4”, 2-1/2”

Walhonde Pipefitter™ – Pipe to PipeAllows pipe fit for out of round pipe, sets gap, sets high low all from a light weight clamp. Mechanical clampallows for complete control of joint.

Walhonde Pipefitter™ – Pipe to ElbowInterchangeable rings allow for fittingpipes to elbow easily without specialtooling. Pipe sizes 4” - 24”

Pipe BangerSteel, Stainless and P91 insert shoesavailable. Fits pipe gap and high low.

Removable tack feet Allow for changes in material and easy replacementof used feet. Steel Stainless, P91.

Turnbuckle style attachmentSets gap and drive screw setshigh low.

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❾ 10





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Website12

Full-service supplier of louver dampers and expansion joints. The Fox name has been synonymous with quality in themanufacturing of dampers and expansion joints since 1970.

DAMPERS / LOUVERSDAMPERS / LOUVERSLouver Dampers

• Parallel Louvers• Opposed Louvers• Double Louvers

Diverters/Flap Dampers

Wafer/Butterfly Dampers

Radial Vane Dampers

Slide Gates/Guillotine Dampers• Low Leak Slide Gates• Zero Leak Slide Gates

Stack Dampers

Fabric Expansion Joints

HOW TO ORDERCall 610-379-5446 and Specify the following:

• Application

• Type of Damper

• Primary Function (Isolation or Control)

• Operating / Design Conditions (Temp., Pressure, Gas Flow)

• Size (w x h or diameter)

• Flange to Flange

• Material Specs (housing, blades, shaft, seals, liners)

• Design Criteria (Leakage %, Pressure Drop %)

• Accessories (Operator, Positioner, Transmitter, Limitswitches,Seal Air Fan)

HOW TO ORDER

1 5a

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7

6

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5b





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Website 13

Full-service tube and pipe tooling provider offering sales, service and often rent and rent-to-own options.

HYDRAUL IC BOLT ING SOLUT IONS – Square Dr ivesHYDRAUL IC BOLT ING SOLUT IONS – Square Dr ives

HYDRAUL IC BOLT ING SOLUT IONS – Hex Dr ivesHYDRAUL IC BOLT ING SOLUT IONS – Hex Dr ives

HYDRAUL IC BOLT ING SOLUT IONS – PumpsHYDRAUL IC BOLT ING SOLUT IONS – Pumps❼ Electric Hydraulic Pumps4000 rpm quad pump18 amp service

❽ Air Hydraulic Pump

❾ Air Filter RegulationLubricatorfor pneumatic wrench

❷ The Guts to show you the GutsLower maintenance on fewer parts

❶ Hydraulic Wrench Square Drive200 to 60,000 ft. lbs.

❸ Pneumatic WrenchSpeed torque wrench. Air driven torque multiplier.

❹Hydraulic Wrench &Link Cassette Tools200 to 40,000 ft. lbs.

❺Hydraulic Wrench Link Cassette Tools

❻ Hydraulic Wrench Link Cassette ToolsLower maintenance on fewer parts.

HOW TO ORDERHOW TO ORDERCall 610-379-5446 andSpecify “Hydraulic Bolting Solutions”

• Nut size across the flat (ATF)

• Clearance above, around the nut

• Point to point distance

• Stud size / material

• Torque to apply

• Air or electric pump

• Pump to nut distance forhose length





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Website14

❶ Wing Nut PlugSize: 1⁄2” – 24”

❷ Rim Bolt Test PlugSize: 14” – 36”

❸ Medium Pressure Inflatable Plug

Size: 4” – 36” Max. Test Pressure: <150 psigSize: 36” – 54” Max. Test Pressure: <105 psig

❹ Single Size Disc PlugsSize: 4” – 96” Max. Test Pressure: <15

❺ Thaxton PlugsHigh Pressure Test PlugsSize: 1⁄2” – 36”Max. Test Pressure: up to 10,000 psigID and OD options

❻ Ported Bypass Plugs

❼ Multi-Size DomeheadsFront and back tetheredplugs for leak detection

❾ Flange WeldTests weld neck flanges in minutes.Specify line size, pound classflange and pipe schedule.

Cylinder-Bag PlugForeign MaterialExclusion Plug

Tube SpongesFME

❽ All Rubber PlugLow cost alternative plugs.Max. Test Pressure: <15

TUBE AND P IPE PLUGSTUBE AND P IPE PLUGS

HOW TO ORDERHOW TO ORDERCall 610-379-5446and Specify “Tube and Pipe Plugs”

• Tube (OD, Gage)

• Pipe size & schedule

• Tube/pipe material

• Test pressure

• Test medium

• # tests

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Website 15

❼ Specticle BlindsCustom manu-factured to yourspecifications.

Flange Weld Test PlugsFor weld purges and fullyrated for ANSI-hydro test.

❽ Isolation Plugs

PETRO CHEMICAL PIPE EQUIPMENT - Orifice PlatesPETRO CHEMICAL PIPE EQUIPMENT – Orifice Plates

Shoulder plugs and gaskets forfin fan coolers and exchangers.

❾ Shoulder Plug

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PETRO CHEMICAL PIPE EQUIPMENT - BlindsPETRO CHEMICAL PIPE EQUIPMENT – Blinds

PETRO CHEMICAL PIPE EQUIPMENT - PlugsPETRO CHEMICAL PIPE EQUIPMENT – Plugs

❶ Universal Orifice PlatesReady to drill

❷ Restriction Orifice UnionsReady to drill

❸ Paddle Orifice PlatesReady to drill

❹ Bleed RingsStock for most sizes and configurations.

❺ Paddle Blinds516 grade 70 materialGround edges, drilled, stamped withline size and pound rating, painted.

❻ Paddle BlindsLarge sale and rentalinventory

All blinds are designed to the pressure / temperature combinations specified for a flange according to ANSI B16.5. Thickness is calculated using Formula 16 page 23 Section 304.5.3 Petroleum Refinery Piping ANSI B31.3—1973 ASME.

HOW TO ORDERHOW TO ORDER

Call 610-379-5446for personal care.





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Website16

ATP professional tools feature alloy steel hammer cases that are machined from solid bar not drawn or cast. The model numberis stamped in the motor housing under the name plate for permanent identification. There is a high power to weight ratio, plus100% parts interchangeability to the equivalent tool. Your replacement parts inventory will work for any tool you purchase. 100% American Made.

GUNSGUNS

GRINDERSGRINDERS

❶ Impact Wrench

❶ IndustrialGrinder

❷ Impact Wrench

❷ Industrial Grinder

❸ Chipping Gun

❸ Angle Grinder

❹ Air Drill

❹ Die Grinder

❺ Die Grinder

❻ Powered ConcreteSteel Saw





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SPECIALTY TOOLING FOR FIELD REPAIR - Mathey DearmanFull-service tube and pipe tooling provider offering sales, service and often rent and rent-to-own options.

SPECIALTY TOOLING FOR FIELD REPAIR – Mathey Dearman

❶Chain Clamp

❶ Plate Beveling Machine

❷ Torch Beveler

❷ Vacuum Leak Detector

❺ Jack Stands

❸ MagnaCut IITrackless Torch Cutter

❸ Magnetic Drilling Machines

❻ Air Heater Tube InsertShields against inlet end errosion.Repairs leaking tubes.

❽ Torque Limiting Nut

❾ Rod For Plugs

Before After

❹ Rim Clamp

❹ Valve Changing Tool

❺ Tube InsertShields against inlet end errosion.

❺ A ❺ B ❺ C

SPECIALTY TOOLING FOR FIELD REPAIR - Problem SolversSPECIALTY TOOLING FOR FIELD REPAIR – Problem Solvers

❼ Condenser Plugs

10

TubeBrush



00 .380 .115 .240 .490 .740 .9901 .240 1.490 1.740 1.990 2.240 2.490 2.740 2.990 3.240 3.490 3.7400 .340 .070 .195 .320 .570 .820 1.070 1.320 1.570 1.820 2.070 2.320 2.570 2.820 3.070 3.320 3.570 3.8201 .300 .025 .150 .275 .400 .650 .900 1.150 1.400 1.650 1.900 2.150 2400 2.650 2.900 3.150 3.400 3.650 3.9002 .284 .057 .182 .307 .432 .682 .932 1.182 1.432 1.682 1.932 2.182 2.432 2.682 2.932 3.182 3.432 3.682 3.9323 .259 .107 .232 .357 .482 .732 .982 1.232 1.482 1.732 1.982 2.232 2.482 2.732 2.982 3.232 3.482 3.732 3.9824 .238 .024 .149 .274 .399 .524 .774 1.024 1.274 1.524 1.774 2.024 2.274 2.524 2.774 3.024 3.274 3.524 3.774 4.0245 .220 .060 .185 .310 .435 .560 .810 1.060 1.310 1.560 1.810 2.050 2.310 2.560 2.810 3.060 3.310 3.560 3.810 4.0606 .203 .094 .219 .344 .469 .594 .844 1.094 1.344 1.594 1.844 2.094 2.344 2.594 2.844 3.094 3.344 3.594 3.844 4.0947 .180 .140 .265 .390 .515 .640 .890 1.140 1.390 1.640 1.890 2.140 2.390 2.640 2.890 3.140 3.390 3.640 3.890 4.1408 .165 .045 .170 .295 .420 .545 .670 .920 1.170 1.420 1.670 1.920 2.170 2.420 2.670 2.920 3.170 3.420 3.670 3.920 4.1709 .148 .079 .204 .329 .454 .579 .704 .954 1.204 1.454 1.704 1.954 2.204 2.454 2.704 2.954 3.204 3.454 3.704 3.954 4.204

10 .134 .107 .232 .357 .482 .607 .732 .982 1.232 1.482 1.732 1.982 2.232 2.482 2.732 2.982 3.232 3.482 3.732 3.982 4.23211 .120 .135 .260 .385 .510 .635 .760 1.010 1.260 1.510 1.760 2.010 2.260 2.510 2.760 3.010 3.260 3.510 3.760 4.010 4.26012 .109 .032 .157 .282 .407 .532 .657 .782 1.032 1.282 1.532 1.782 2.032 2.282 2.532 2.782 3.032 3.282 3.532 3.782 4.032 4.28213 .095 .060 .185 .310 .435 .560 .685 .810 1.060 1.310 1.560 1.810 2.060 2.310 2.560 2.810 3.060 3.310 3.560 3.810 4.060 4.31014 .083 .084 .209 .334 .459 .584 .709 .834 1.084 1.334 1.584 1.834 2.084 2.334 2.584 2.834 3.084 3.334 3.584 3.834 4.084 4.33415 .072 .106 .231 .356 .481 .606 .731 .856 1.106 1.356 1.606 1.856 2.106 2.356 2.606 2.856 3.106 3.356 3.606 3.856 4.106 4.35616 .065 .120 .245 .370 .495 .620 .745 .870 1.120 1.370 1.620 1.870 2.120 2.370 2.620 2.870 3.120 3.370 3.620 3.870 4.120 4.37017 .058 .134 .259 .384 .509 .634 .759 .884 l .134 1.384 1.634 1.884 2.134 2.384 2.634 2.884 3.134 3.384 3.634 3.884 4.134 4.38418 .049 .152 .277 .402 .527 .652 .777 .902 1.152 1.402 1.652 1.902 2.152 2.402 2.652 2.902 3.152 3.402 3.652 3.902 4.152 4.40219 .042 .166 .291 .416 .541 .666 .791 .916 1.166 1.416 1.666 1.91620 .035 .180 .305 .430 .555 .680 .805 .930 1.180 1.430 1.680 1.93021 .032 .186 .311 .436 .561 .686 .811 .936 1.186 1.436 1.686 1.93522 .028 .194 .319 .444 .569 .694 .819 .944 1.194 1.444 1.694 1.94423 .025 .200 .325 .450 .575 .700 .825 .950 1.200 1.450 1.700 1.95024 .022 .206 .331 .456 .581 .706 .831 .956 1.206 1.456 1.706 1.95624 .022 .206 .331 .456 .581 .706 .831 .956 1.206 1.456 1.706 1.956*Above tab le does no t a l low for tube mi l l to le rance

1⁄4” 3⁄8” 1⁄2” 5⁄8” 3⁄4” 7⁄8” 1” 11⁄4” 11⁄2” 13⁄4” 2” 21⁄4” 21⁄2” 23⁄4” 3” 31⁄4” 31⁄2” 33⁄4” 4” 41⁄4” 41⁄2”

B.W.G.

WallThick-ness

OUTSIDE DIAMETER TUBEST

UB

E C

HA

RT

PIP

E C

HA

RT

1/8 10S 0.049 0.307(0.405) 40ST, 40S 0.068 0.269

80XS, 80S 0.095 0.2151/4 10S 0.065 0.410(0.540) 40ST, 40S 0.088 0.364

80XS, 80S 0.119 0.3023/8 10S 0.065 0.545(0.675) 40ST, 40S 0.091 0.493

80XS, 80S 0.126 0.4231/2 5S 0.065 0.710(0.840) 10S 0.083 0.884

40ST, 40S 0.109 0.62280XS, 80S 0.147 0.546160 0.188 0.464XX 0.294 0.252

3/4 5S 0.065 0.920(1.050) 10S 0.083 0.084

40ST, 40S 0.113 0.82480XS, 80S 0.154 0.742160 0.219 0.612XX 0.308 0.434

1 5S 0.065 1.185(1.315) 10S 0.109 1.097

40ST, 40S 0.133 1.04980XS, 80S 0.179 0.957160 0.250 0.815XX 0.358 0.599

1-1/4 5S 0.065 1.530(1.660) 10S 0.109 1.442

40ST, 40S 0.140 1.38080XS, 80S 0.191 1.278160 0.250 1.160XX 0.382 0.896

1-1/2 5S 0.065 1.770(1.900) 10S 0.109 1.682

40ST, 40S 0.145 1.61080XS,80S 0.200 1.500160 0.281 1.338XX 0.400 1.100

2 5S 0.065 2.245(2.375) 10S 0.109 2.157

40ST, 40S 0.154 2.06780XS, 80S 0.218 1.939160 0.344 1.687XX 0.436 1.503

10 5S 0.134 10.482(10.75) 10S 0.165 10.420

20 0.250 10.25030 0.307 10.13640ST, 40S 0.365 10.02060XS, 80S 0.500 9.75080 0.594 9.562100 0.719 9.312120 0.844 9.062140, XX 1.000 8.750160 1.125 8.500

12 5S 0.156 12.438(12.75) 10S 0.180 12.390

20 0.250 12.25030 0.330 12.090ST, 40S 0.375 12.00040 0.406 11.938XS, 80S 0.500 11.75060 0.562 11.62680 0.688 11.374100 0.844 11.062120, XX 1.000 10.750140 1.125 10.500160 1.312 10.126

14 5S 0.156 13.688(14) 10S 0.188 13.624

10 0.250 13.50020 0.312 13.37630, ST 0.375 13.25040 0.438 13.124XS, 80S 0.500 13.00060 0.594 12.81280 0.750 12.500100 0.938 12.124120 1.094 11.812140 1.250 11.500160 1.406 11.188

16 5S 0.169 15.670(16) 10S 0.188 16.624

10 0.250 15.50020 0.312 15.37630, ST 0.375 15.25040, XS 0.500 15.00060 0.656 14.68880 0.844 14.312100 1.031 13.938120 1.219 13.562140 1.438 13.124160 1.594 12.812

18 5S 0.165 17.670(18) 10S 0.188 17.624

10 0.250 17.50020 0.312 17.376ST 0.375 17.25030 0.438 17.124XS 0.500 17.00040 0.562 16.87660 0.750 16.50080 0.938 16.124100 1.156 15.688120 1.375 15.250140 1.562 14.876160 1.781 14.438

20 5S 0.188 19.624(20) 10S 0.218 19.564

10 0.250 19,50020, ST 0.375 19.25030, XS 0.500 19.00040 0.594 18.81260 0.812 18.37680 1.031 17.938100 1.281 17.438120 1.500 17.000140 1.750 16.500160 1.969 16.062

24 5S 0.218 23.564(24) 10, 10S 0.250 23.500

20, ST 0.375 23.250XS 0.500 23.00030 0.562 22.87640 0.688 22.32460 0.969 22.06280 1.219 21.562100 1.531 20.938120 1.812 20.376140 2.062 19.876160 2.344 19.312

30 SS 0.250 29.500(30) 10, 10S 0.312 29.376

ST 0.375 29.25020, XS 0.500 29.00030 0.625 28.750

2-1/2 5S 0.083 2.709(2.875) 10S 0.120 2.635

40ST, 40S 0.203 2.46980XS, 80S 0.276 2.323160 0.375 2.125XX 0.552 1.771

3 5S 0.083 3.334(3.5) 10S 0.120 3.260

40ST, 40S 0.216 3.06880XS, 80S 0.300 2.900160 0.438 2.624XX 0.600 2.300

3-1/2 5S 0.083 3.834(4) 10S 0.120 3.760

40ST, 40S 0.226 3.54880XS, 80S 0.318 3.364

4 5S 0.083 4.334(4.5) 10S 0.120 4.260

40ST, 40S 0.237 4.02680XS, 80S 0.337 3.826120 0.438 3.624160 0.531 3.438XX 0.674 3.152

5 5S 0.109 5.345(5.563) 10S 0.134 5.295

40ST, 40S 0.258 5.04780XS, 80S 0.375 4.813120 0.500 4.563160 0.625 4.313XX 0.750 4.063

6 5S 0.109 6.407(6.625) 10S 0.134 6.357

40ST, 40S 0.280 6.06580XS, 80S 0.432 5.761120 0.562 5.501160 0.719 5.187XX 0.864 4.897

8 5S 0.109 8.407(8.625) 10S 0.148 8.329

20 0.250 8.12530 0.277 8.07140ST, 40S 0.322 7.98160 0.406 7.81380XS, 80S 0.500 7.625100 0.594 7.437120 0.719 7.187140 0.812 7.001XX 0.875 6.875160 0.906 6.813

Nom. Schedule Wall InsidePipe Size No. Thkns. Dia.(inches) (inches) (inches)




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