Tucson (LM) - Trailer Wiring Harness Installation (2S061-ADU10)

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Text of Tucson (LM) - Trailer Wiring Harness Installation (2S061-ADU10)

  • Instructional Symbols / Definitions

    Notes to the Installer

    Hyundai Genuine AccessoriesVehicle Model Tucson Trailer Wiring HarnessAccessory

    ( B )

    HMA Part No. 2S061 ADU1039025-998

    Model Year 2010 ~ Difficulty

    Vendor Part No.

    Read the entire installation pamphlet prior to beginning the installation of the accessory.

    Ensure that the vehicle is properly protected in the area that the accessory is to be installed.

    To prevent vehicle damage, never place tools on top of painted surfaces, seats, dash pad, console or floor carpet / mat.

    - Preparation- Disassembly - Accessory Installation- Function Check- Visual Check- Trouble Shooting

    Basic Required Hand Tools Specialty Required Tools

    Always wear appropriate safety gear to include gloves and eye protection when required.

    Safely use hoist to raise vehicle to allow easy installation of the hitch. Access to the underside of the vehicle is required.

    Denotes instructional steps necessary to complete the process.

    Denotes quality processes to be checked prior to moving to the next step.

    Denotes safety equipment required to be used such as a mask, goggles, rubber gloves, and hearing protection.

    Denotes cautions to be taken to avoid physical injury or electronic component damage.

    Denotes warnings that may lead to serious physical injury or vehicle damage.

    Denotes specific tools that are necessary to complete the step.

    Denotes cautions to be taken to avoid vehicle and component damage.

    Goggles

    Hearing Protection

    Mask

    Rubber Gloves

    10mm

    10mm

    Note: Difficulty stated above reflects the minimum level of expertise required to install the accessory ( A ) Customer ( B ) Dealer Technician ( C ) Master Technician

    PAGE 1 of 16Revision Date:3/26/2010

    Ratchet 10mm Combo Trim Panel Puller Goggles

    Phillips Screwdriver 10mm Socket

    39025-998 rev A

    Wire Cutters

    Note: For ease of installation, install the trailer wiring harness before installing the trailer hitch.

    Vehicle Hoist

  • No.

    23

    Kit Overview

    248 16

    1134 12

    22

    13

    2

    No. Qty.1

    2120191817

    6

    5

    14

    15

    109

    DescriptionNo.

    Hyundai Genuine Accessories

    Description Qty. Qty. Description

    7

    6 Cable TieAlcohol Wipe

    28

    28

    1

    Alcohol Wipe1

    1

    T

    S

    R

    Hardware Kit Total

    UK

    L

    44

    V

    WM

    P

    Hardware Overview

    Q

    F

    E

    G

    ID

    H

    J

    N

    O Y

    X

    A

    B

    C

    Installation Manual

    PAGE 2 of 16Revision Date:3/26/2010

    Trailer Harness with Converter Module1

    Installation Manual1

    Cable Tie

    39025-998 rev A

    1 Glove Box Card

    Glove Box Card1Foam Strips13

    13 Foam Strips

    39025-997REV. A

    02/08/2010

    Overloading circuit can cause fires. DO NOT exceed: Max stop/turn light: 7.5 amps max current draw per side. Max tail lights: 7.5 amps max current draw.Read vehicle's owners manual for additional information.

    WARNING

    NOTICE15 AMP TOW HARNESS FUSE LOCATION.

    The 15 amp tow harness fuse is located under the hood, near the battery's positive (+) post.CAUTION: Only use a 15 amp replacement fuse, never use a higher rated fuse.Make sure the fuse cover is properly installed to prevent moisture intrusion.

  • 2NOTE

    Record customers preset radio stations (if applicable).Using a 10mm socket, remove the Negative (-) battery cable and secure it away from the Negative (-) battery post.

    Failure to remove the Negative (-) battery cable prior to installation could damage or destroy electronic components.

    Open rear hatch and locate the two screws on each of the tail light assemblies. Starting on the driver side, remove the twoscrews as shown above and carefully pull the tail light assembly straight back from the vehicle. CAUTION: Do NOT scratch or damage tail light or vehicle body. Take caution not to break plastic clip on the sides holding tail light assemblies in place.

    Hyundai Genuine Accessories (Disassembly)

    PAGE 3 of 16

    Phillips Screwdriver

    Revision Date:3/26/2010

    10mm Socket & Ratchet 1NOTE

    39025-998 rev A

  • 3NOTE

    4

    NOTE

    Locate the taillight plugs. It will match the ends of the trailer wiring harness. Push down the locking tab and disconnect the driver side tail light plug. Lay the tail light assembly inside the vehicle. Do not allow tail light assembly to hang by the wiring harness. Repeat steps 2 and 3 to remove the tail light assembly from the passenger side of the vehicle.CAUTION: Take care not to damage the locking tabs.

    Remove cargo floor covering from the vehicle to access the spare tire area. This will provide access to the (3) trim panel screws for the rear threshold.

    Hyundai Genuine Accessories (Disassembly)

    PAGE 4 of 16Revision Date:3/26/2010

    39025-998 rev A

  • 5NOTE

    6

    NOTE

    Locate the (3) plastic Phillips head threshold screws in the inside of the threshold. Using a Phillips screwdriver, unscrew the center pin. Carefully pull the (3) plastic clips from the threshold and set aside. Grasp threshold on inside at outer screw locations and gently pull upward using a rocking motion to release four pressure clips on each side directly under the horizontal flat surface of the threshold cover and set aside. Carefully remove any pressure clips that remain seated in the rear threshold and place back onto plastic tabs on the base of the plastic threshold cover.

    CAUTION: Take care not to damage the clips holding the threshold.

    Using a Phillips screwdriver, remove the (2) screws securing the trim panel on the driver side as shown above. On passenger side, remove jack assembly and repeat screw removal procedure from driver side.

    Hyundai Genuine Accessories (Disassembly)

    PAGE 5 of 16Revision Date:3/26/2010

    Phillips Screwdriver

    Phillips Screwdriver

    7

    NOTE

    Using a trim panel puller, locate the (2) clips using the above dimensions. Pry the trim panel away from the vehicle. Grasping the edge of the trim panel, carefully pull back on the trim panel to access the vehicle wiring harness. Repeat procedure for passenger side.

    Trim Panel Puller

    CAUTION: Take care not to damage the plastic clips holding the trim panels.

    39025-998 rev A

    8.50

  • NOTE

    NOTE

    On the driver side inside the vehicle, connect the tow hitch harness connector containing the yellow wire to the existing vehicle plug previously pushed through the grommet hole. Route the 4-flat trailer harness, power wire & remaining tail light connector through the hole and completely seat the new grommet. For ease of routing 4-flat harness through grommet hole, make sure dust cover remains open. Route the 4-flat harness and the power wire down to the underside of the vehicle between the vehicle bumper and body. Leave them for now, they will be installed later.

    8

    10

    NOTE

    TRIM PANEL REMOVED FOR CLARITYOn the driver side, use the alcohol wipe provided. Clean the flat surface on the floor behind the interior trim panel. Remove the protective tape from the back of the tow harness module and mount in the cleaned dry area as shown above, pressing firmly in place. Secure wire harness to floor with foam strip as shown above and in Steps 11 and 14and repeat procedure for passenger side.

    9

    Hyundai Genuine Accessories (Disassembly)

    PAGE 6 of 16Revision Date:3/26/2010

    On driver side tail light pocket, unseat grommet and push remaining harness and connector inside the vehicle. Repeat procedure for passenger side.

    39025-998 rev A

    Hyundai Genuine Accessories (Accessory Installation)

  • Hyundai Genuine Accessories (Accessory Installation)

    PAGE 7 of 16Revision Date:3/26/2010

    Route the trailer harness connectors containing the green wire along the trim panel and out to the threshold area. Route across to the passenger side, along the threshold area. Route wire behind passenger side trim panel to the vehicle tail light harness. Secure harness run with (5) foam strips supplied in kit as shown above and press firmlyto ensure adhesion.

    11

    CAUTION: Be careful not to pinch or cut any wires while routing wires. Secure wires in place where they cannot be pinched or cut.

    NOTE

    On passenger side inside the vehicle, connect the tail lightharness containing the green wire to the existing vehicle tail light plug previously pushed through the grommet hole. Route the remaining plug through the hole and completely seat the new grommet.

    12

    Starting on the driver side, reconnect the tail light assembly to the mating plug at the tail light pocket area. Properly align and return the tail light assembly to its original position. Using a Phillips screwdriver, secure the assembly in place by reattaching the two screws removed in step 2. Repeat this procedure for the passenger side tail light assembly.

    13

    CAUTION: Be careful not to pinch or cut any wires. Ensure that all alignment pins/tabs are correctly in place on tail light assemblies/body.

    Phillips Screwdriver

    NOTE

    NOTE

    39025-998 rev A

    TRIM PANEL REMOVED FOR CLARITYFrom inside the vehicle starting on the driver side, route the harness downward towards the vehicle floor. Secure the harness at the upper and lower panel standoff mounts as shown above using (2) cable ties provided andtrim excess cable tie ends with wire cutters.

    14

    NOTE

    Wire Cutters

  • Hyundai Genuine Accessories (Accessory Installation)

    PAGE

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