Unifix Scaffolding LLC scaffolding & formworkunifixscaffolding.com/uploads/unifix_brouchure.pdf · scaffolding & formwork ... (EN 74 / BS - 1139) FORGED DOUBLE COUPLER OD 48.3 mm

scaffolding & formwork

Excel lence Committed . . .

Unifix Scaffolding LLC


UNIFIX sca�olding LLC are the leading supplier of sca�olding and formwork systems for past 25 years with primary objective to provide value added and cost e�ective formwork & sca�olding solutions to our valued clients in the construction industry in United Arab Emirates and GCC.

Our vast experience in sca�olding and formwork industry supported with experience sta�, high standard of manufacturing, quali�ed vendors , product quality, design services enable us to provide best services to our valued clients withwork safety standard and procedures.

We pride in our self in fundamental business principal to provide reliability, uncompromising commitment to our customers in each and every job we take and execute.

The mission of UNIFIX sca�olding LLC to is to serve the construction industry with dedication, excellence, hight standard of quality control , safety procedures, providing cost e�ective and customized solution to site requirement in line with client satisfaction.

www.unifixscaffolding.com

scaffolding & formworkCuplock Support & Formwork

Cuplock Standard

Base Jack660 / 760 / 860 mm

All Jacks available in black and galvanized finish

Adj. Forkhead660 / 760 / 860 mm

Univ. Jack660 / 760 / 860 mm


Cuplock Ledger

2.5 M

1.8 M

1.6 M

1.3 M

1.2 M

1.0 M

Cuplock Support Formwork:

Cuplock Components

1.00

1.50

2.00

57.0

45.0

33.0

Main Lift (m) Vertical Load (kN)

Internal Verticals

57.0

44.5

31.5

1.0

1.5

2.0

57.0

45.0

33.0

57.0

43.5

30.5

57.0

43.0

29.0

57.0

42.0

28.5

Bay Length (mm)Lift(m) 600 900 1200 1800 2500

External Verticals

Fixed Forkhed

200x186mm / 150x162mm

Socket Base / Adaptor

110x110mmx6mm

Spigot Connector

300mm Long

Cantilever Frame Beam BracketL : 1.5 m / 1.0 m L : 1.5 m / 1.0 m

1.3m

‘L’

1.25m1.2m

‘L’

350

3.0 M

2.5 M 2.0

M 1.5 M

1.0 M

Wt. kg 14.25 11.85 9.50 7.20 4.60

Is a traditional staging system wherein cuplock support components are deck with Aluminum primary and secondary beams or alternatively with H20 timber beams or combination of Aluminum primary and H20 secondary. The system is simple , robust and versatile and can be design for any slab soffit height and slab thickness, easy to erect and dismantle with safety. the system offers cost effective solution to high soffit slab to commerical and residential projects

Pair of top & bottom cups provided at every 500mm intervals , the captive mobile top cups are malleable casting which endures rough site handling whilst bottom cup are pressed from high quality steel. cuplock standardavailable in eight standard sizes from 3.0m to 0.8m

The forge blade ends fits in the standard top & bottom cup, the robust design of blades need minimum maintenance.ledgers available in eight standard sizes from 2.5m to 0.6m

scaffolding & formwork Decking Beam Formwork


Length (m)

Weight (kg.)

2.5

26.4

1.8

18.0

1.2

11.9

Decking Beams (Primary)Includes 100mm wide top flange, which eliminates the necessity of a plywood infill,whereby maintenance costs are cut down.

Decking Steel Beams Fromwork

1.5

7.4

1.2

6.1

0.9

4.8

Length (m)

Weight (kg.)

1.7

8.3

Infill Beams (Secondry)Infill beams have been designed to be used with primary Decking beams Used to provied skeletal support for plywood decking.

Early Striking Technique

Dropheads

Drophead Raised Drophead Struck

Length (m)

Weight (kg.)

1.2

5.5

1.8

7.3

2.5

9.5

Intermediate Transoms

Built in simplicity with its resulting speed of erection striking and dismantling is one of the key features of the system, used with cuplock support wherein drop-head is struck in early afterpouring of the slab ( subject to achieving minimum concrete strength ) keeping the support legs intact with the slab soffit enabling secondary infills & primary beams to be removed and re-used. the system is cost effective and avoid use of timber

The quick action drophead supplied along with adaptor and nutsbolts, is designed to fit on standrad Legs, They allow primary and Secondry beams to be struck and re-used after 3-4 days, of pouring of the slab and leave the support in position.

Maximum Axial Load : 40kN

Transom provides intermediate support to wooden scaffold boardsplatform for easy accessibility and safe working.

Early striking is a teachnique whereby the formwork is removed 3 to 4 days after pouring a slab, the supporting legs of scaffolding remains undistrubed until the concrete is strong enought to support its own weight. the complete support to be removed after about 10 to 14 days, depending on the temperature and cube strength tests.

All Props available in Painted and galvanized finish



Prop Formwork System

Heavy Duty Adjustable Prop Max. permitted Load 20kN & 30kN

S150 Aluminium Beam T150 Aluminium Beam

Secondry Beam Primary Beam

H20 Timber Beam Four Way Forkhead 8/20 Tripod Stand

Primary/ Secondry Timber Beam

200

80

150

80

150

75

Multi Clamps H20. to H20 Multi Clamps Alu. to H20 Universal Clamps Assembly Fork Rod Guard Post Bracket

Prop formwork system (H20 Timber / Aluminum Beams)

Benefits of the system No rigid system grid dimension Flexible and versatile system ,Fewer components making system cost effective

Is a advance propping system , heavy duty adjustable props deck withprimary & secondary H20 timber beams or alternatively with Aluminum beams or combination of Aluminum primary and H20 beam secondary, the system enables to pour any slab length x width or thickness with ease, and offers versatility and speed with minimum manpower. the system suitable for soffit height up to 4.0m max.

Design parameters governing the system Distance between Props range between 2.50m to 2.90m Distance between primary beams range between 3m to 4m Distance between secondary beams range between 0.50 to 0.75m

Heavy Duty Prop 20kN Load specification

Size

No.1

No.2

No.3

No.4

1.75m

2.10m

2.50m

3.20m

2.90m

3.50m

3.95m

4.90m

16.70kg

18.50kg

20.00kg

24.00kg

Height Closed Height Open Weight

Stabilizer/P.P Prop Push Pull Prop(Open End)

easily attached to base of the soldier, to plumb and stabilize the shutter for extra

safety , the base must be anchored to ground for uplift . A minimum two stabilizers required

per shutter. PP Prop available in four standard sizes but can bhe manufactured custom-made

Lifiting Bracketsbolted to the top of soldiers,they provide facilities for lifiting the shutter by crane

2.70m 3.15m 3.60m1.80m0.90m



Soldier Wall Form System

LENGTH:LENGTH:Wt. Kg 73.00 65.00 55.80 37.00 22.50

Wt. Kg 21.00 36.50 53.50 61.00 69.00

3.60m 3.15m 2.70m 1.80m 1.20m

170m

m

150m

m

150mm225mm

Soldier Wallform System

Corner Soldiers Soldiers

Internal Corner Stripping Unit

Lifting Bracket

Swivel Shoring base

Universal Clamp

Hop-up Access Bracket Threaded Shoring Adaptor

Tubular Shoring AdaptorUniversal Clamps

conect aluminum to soldiers

Timber Waling Clampsconect timber 6”x 2” to soldiers

Heavy Duty P.P Prop Specifications

Size

No.1

No.2

No.3

No.4

1.75m

2.10m

2.50m

3.20m

2.90m

3.50m

3.95m

4.90m

15.70kg

17.00kg

18.50kg

22.50kg


Use of strong back soldiers with aluminum beams walers can take high concrete pressure, allowing spacing of walings to be maximized and ties to be reduced result in significant cost saving , assembly and erection are minimized with fast fixing clamp and plywood nailed to the timber insert provided with Aluminum walers.



Column Forms

Aluminum Beams Column Forms ( Ply faced )

Special Steel Column Forms

Column Form Work Plan layout

Special Steel Column Forms

S150 Aluminum beam walers supported by horizontal strong back steel channels tied at the corners with end bracket eliminates use of ties for column up to 1000 x1000mm, system assembly and erection are minimized with light weight components and fast fixing clamp, plywood nailed to the timber insert provided with S150 walers. forms supplied with lifting hooks, P.P brackets, corner ties.Ply supplied by customer.

Benefits of the system suitable for various sizes and columns and pour height can take high concrete pressure up to certain pour height system with minimum components is easy & fast to erect and dismantle the system is simple , versatile ,and robust in-use

Reduced cycle time Quality concrete finish Cost effective for high reuse

Custom made special steel formwork is manufactured in our purpose made factory with experience fabricators & welders in accordance with quality & inspection procedures to ensure finished products complies with design parameters and meets site and customer requirements forms supplied with lifting hooks,P.P brackets to align P.P Props

Benefits of the system High Reuse Elimination of plywood and timber costs Elimination of down time to replace form face

Stabilizer

Frame With Inbuilt Ladder

Platform

Handrails

DiagonalBrace

Four Rung Frame

8” Castor Wheels



Aluminum Tower & Access Scaffold

Light Duty Access Scaffolding

Cross brace 3.0m & 2.5m length

Horizontal Brace 3.0m & 2.5m length

Aluminum Mobile Towers

Frames design for interior and exterior light access work including maintenance, system has only three major components Frames, cross brace & horizontal brace to provide speed, convenience and durability, frames provided with in-built ladders and spigots connector.

System available in 'H' Frame and Korean frame type

Korean Frame 1m x 2m

2m

1m

2m

1m

H Frame 1m x 2m

Heavy Duty Access Scaffolding Cuplok components are design and supplied for heavy duty access scaffolding , the system can be used for any heavy access work for greater working heights with ease. The system is fast and versatile to be erected and dismantle for all kind of structure with minimum man power and safety. The access system supplied with additional safty components like intermediate transom , toe board clamps , board retaining couplers, hand rail post , Guard rails and scaffold platforms to enhance safe working and performance.Benefits system very versatile and safe for site working condition Cuplock components can be used mobile tower for internal & external access work Cuplock components can be design & used for static staircase tower for site access

‘H’ Frame Assembly

Cuplock HD Access ScaffoldingAssembly

Cuplock Staircase Tower Access Assembly

Aluminum mobile tower scaffolding is light weight, fast and easy to assemble, system manufactured with advance technology & finish ,to allow tower free standing up to 12m height with support of stabilizer

Tower availabe in 2m to 12m heightSingle width : 90 cm ( width ) x 190 cm ( length )Double width: 135 cm ( width ) x 250cm ( length )

Key Features: high strength and light weight interchangeable frames with inbuilt ladders strong wheels with brakes Adjustable legs for quick leveling ( 40mm ) lightweight platform ( with trap door option ) Towers provided with all safety features Easier to handle , erect and dismantle



Couplers & Accessories

FORGED SWIVEL COUPLER

OD 48.3 mm (EN 74 / BS - 1139)

FORGED DOUBLE COUPLEROD 48.3 mm (EN 74 / BS - 1139)

FORGED PUTLOG (Single) COUPLEROD 48.3 mm (EN 74 / BS - 1139)

UNIVERSIL CLAMP

PRESSED SLEEVE COUPLEROD 48.3 mm

(EN 74 / BS - 1139)

PROP BRACING COUPLER60mmX48mm DIA

(EN 74 / BS - 1139)

OD 48.3 mm (EN 74 / BS - 1139)

8 “ Castor Wheel with Brake8 “ Castor Wheel

Castor Wheel with adj. Jack 40cm

OD 48.3 mm (BS - 1139)

FORGED BOARD RETAINING COUPLER (BRC)

RAPID CLAMP

FORGED GRAVALOK GIRDER COUPLER(Beam Clamp)



Adj.Props & Wall Ties Accessories

Heavy Duty Tie System

Adjustable Steel Props

Wing Nut

Tie Rod

Waler Plate

Plastic Reducer

Plastic Tube

Cast-iron Water BarrierPlastic Cone

Tie Assembly

Tie Rod16mm Dia / 20mm Dia

Wing Nut16mm Dia / 20mm Dia

Waler Plate 120x120mm6mm / 8mm / 10mm Thk

Dywi-dag Tie Rod (SWL) 95kn16mm Dia / 20mm Dia

Two Wing Waler Plate

Thread Water Barrier16mm Dia

Cast-Iron Water Barrier16mm Dia / 20mm Dia

Plastic Cone16mm Dia

Plastic Reducerfor Water Barrier

16mm Dia

Anchor Screw KeyExtractor

Recoverable Anchor ScrewM24 X 200 / M24 X 280

16mm Dia

Tie Rod Connector ( Hex Nut)

16mm Dia

Props available in medium and heavy duty category , heavy duty props are available in five different sizes and are manufactured in accordance with BS-1139 part 1 , all props supplied in painted and galvanized finish.

Medium duty Props Inner 48mm OD, 2mm thk & Outer pipe 60mm OD, 2mm thk. Available in One standard size 4.0m ( min 2.5m to max 4.0m ) weight 11.5Kg

H D Props Max. 15 KN loadInner 48mm OD, 3.2mm & Outer pipe 60mm OD, 3.0mm thk. supplied with heavy Duty prop sleeve and nut & G’ Type pin

H D Props Max. 20KN & 30KN LoadInner pipe 60mm OD, 3.0mm thk & Outer pipe 76mm OD, 3.0mm thk. with sp. heavy duty prop sleeve and nut. & G’ Type pin

Prop Sleeve

G Type Pin

Prop Nut With Handle

Heavy Duty Prop Max 15 kN Specification

Size

No.1

No.2

No.3

No.4

1.75m

2.10m

2.50m

3.20m

2.90m

3.50m

3.95m

4.90m

15.50kg

16.75kg

18.00kg

21.00kg


The most popular tie system , the rapid ties are available with complete range of accessories including waler plates, wing nuts, cast iron water barrier anchors, plastic tubes and cones.The 16mm diameter tie rod has robust, self cleaning thread and safe working load (SWL) 95KN.



Scaffolding Boards & Tubes

Timber Scaffold Boards

Steel Scaffold Planks

H20 Timber Beams

with anti-skids

with End steel bands

Available in 2m/3m/4m lengthin painted and Galvanised Finish

Available in 3.9m length

Size 80x200mm

Black Tubes Galvanised Tubes48mm Dia 48mm Dia

Available In 6m Length Available In 6m Length

S150 Aluminium Beam

T150 Aluminium Beam

Available lengths

H 20 Beam 1.90

H 20 Beam 2.45

H 20 Beam 2.65

H 20 Beam 2.90

H 20 Beam 3.30

H 20 Beam 3.60

H 20 Beam 3.90

H 20 Beam 4.50

H 20 Beam 4.90

H 20 Beam 5.90

H 20 Beam 11.90

Available lengths

Alu. Beam 1.50Alu. Beam 2.40Alu. Beam 2.70Alu. Beam 3.00Alu. Beam 3.60Alu. Beam 4.20Alu. Beam 4.80Alu. Beam 5.40Alu. Beam 6.00Alu. Beam 7.20

Size 75x150mm

Size 80x150mm

P.O. Box: 2627 Sharjah, U.A.E.Tel: +971-6-5216630Fax: +971-6-5216680E-mail: info@uni�xsca�olding.com Web: www.uni�xsca�olding.com for any sales enquiry please contactMob: 052 5651219, email: sales@uni�xsca�olding.com




Documents

Unifix Scaffolding LLC scaffolding & formworkunifixscaffolding.com/uploads/unifix_brouchure.pdf · scaffolding & formwork ... (EN 74 / BS - 1139) FORGED DOUBLE COUPLER OD 48.3 mm