46
Welcome to Celebrating 30 years in Semiconductor and Sensor device manufacture!

Welcome to · Wet Etch – BOE, Metal etch, Solvent strip, ... LAM 4420 Nitride / Poly Etch ! LAM 4520 Oxide Etch ! LAM 9600 Metal Etch ! ... Polyimide – coat and bake

  • Upload
    hatram

  • View
    249

  • Download
    2

Embed Size (px)

Citation preview

Page 1: Welcome to · Wet Etch – BOE, Metal etch, Solvent strip, ... LAM 4420 Nitride / Poly Etch ! LAM 4520 Oxide Etch ! LAM 9600 Metal Etch ! ... Polyimide – coat and bake

Welcome to

Celebrating 30 years in Semiconductor and Sensor device manufacture!

Page 2: Welcome to · Wet Etch – BOE, Metal etch, Solvent strip, ... LAM 4420 Nitride / Poly Etch ! LAM 4520 Oxide Etch ! LAM 9600 Metal Etch ! ... Polyimide – coat and bake

Sensor and Silicon Solutions

Over 250 million die shipped per year

Page 3: Welcome to · Wet Etch – BOE, Metal etch, Solvent strip, ... LAM 4420 Nitride / Poly Etch ! LAM 4520 Oxide Etch ! LAM 9600 Metal Etch ! ... Polyimide – coat and bake

Fab 1

Probe & Test

Fab 2

Fab 3

Page 4: Welcome to · Wet Etch – BOE, Metal etch, Solvent strip, ... LAM 4420 Nitride / Poly Etch ! LAM 4520 Oxide Etch ! LAM 9600 Metal Etch ! ... Polyimide – coat and bake

>250 Million die shipped per year www.semefab.com

Semefab Overview

!   Commercial Foundry

!   CMOS/Bipolar Foundries – 6” & 4”

!   MEMS Foundry – 6” & 4”

!   Ship >250 million die/year

!   Technology Inductions

!   Design & Development Partnerships

!   Established 1986

!   Global Fabrication Player

!   ≈83% Export Bias

!   >46 Customers Worldwide

!  Profitable, Cash Positive, Low

Gearing

!   Private Limited Company

Page 5: Welcome to · Wet Etch – BOE, Metal etch, Solvent strip, ... LAM 4420 Nitride / Poly Etch ! LAM 4520 Oxide Etch ! LAM 9600 Metal Etch ! ... Polyimide – coat and bake

>250 Million die shipped per year www.semefab.com

Foundry Operations

Fab Operations

!   Fab 3: 6” MOS/Bipolar to 0.8µm

!   Fab 2: 6” & 4” MEMS to 0.8µm

!   Fab 1: 4” MOS/Bipolar to 2.5µm

!   Probe & Test Operation

!   ISO9001, ISO14001

!   UL & ESA Approval

Page 6: Welcome to · Wet Etch – BOE, Metal etch, Solvent strip, ... LAM 4420 Nitride / Poly Etch ! LAM 4520 Oxide Etch ! LAM 9600 Metal Etch ! ... Polyimide – coat and bake

>250 Million die shipped per year www.semefab.com

Foundry Operations

!   PiN Photo Diode

!   Lateral FET

!   Low Noise N Channel JFET

!   DMOS RF MOSFET

!   Power Bipolar

!   Fast Recovery Diode

Diverse Process Portfolio

!   MEMS

!   Si Gate CMOS & Opto CMOS

!   Metal Gate CMOS & PMOS

!   DI Complementary Bipolar

!   DI BiCMOS

!   Linear Bipolar

Page 7: Welcome to · Wet Etch – BOE, Metal etch, Solvent strip, ... LAM 4420 Nitride / Poly Etch ! LAM 4520 Oxide Etch ! LAM 9600 Metal Etch ! ... Polyimide – coat and bake

!   Limited Illustration – much of our foundry portfolio is customer proprietary

Cantilever Structure Courtesy of: Microvisk Technologies Inc.

Diverse Process Portfolio

MEMS & MOS/Bipolar Volume Foundry

Page 8: Welcome to · Wet Etch – BOE, Metal etch, Solvent strip, ... LAM 4420 Nitride / Poly Etch ! LAM 4520 Oxide Etch ! LAM 9600 Metal Etch ! ... Polyimide – coat and bake

>250 Million die shipped per year www.semefab.com

!   Fab 3: 25,000 6” wafers per year capacity, potential 75,000

!   Fab 2: 25,000 4”/6” wafers per year capacity

!   Fab 1: 50,000 4” wafers per year capacity

!   Probe & Test:

!   Test floor supports wafer test and package test

!   Electrical parametric testing

!   Sensor functional testing e.g. low pressure, etc.

!   Assembly: Subcontracted to Far East

!   Final Test: In house or Far East

Production Capacity

Page 9: Welcome to · Wet Etch – BOE, Metal etch, Solvent strip, ... LAM 4420 Nitride / Poly Etch ! LAM 4520 Oxide Etch ! LAM 9600 Metal Etch ! ... Polyimide – coat and bake

>250 Million die shipped per year www.semefab.com

Device Applications Served  ASIC & IC Foundry :

!   Opto CMOS ASIC Optical Smoke Detector

!   OptoCMOS ASIC + FILTER Light Sensing and Switching

!   OptoMCMOS Hazard Flasher

!   CMOS ASIC Smoke Detector Address

!   MCMOS ASIC Garage Door Opener

!   CMOS ASIC Automotive Windscreen Wiper

!   CMOS ASIC Automotive Window Lift

!   CMOS ASIC EC Motor Controller Interface

!   CMOS Foundry Secure Telecoms

!   DI BICMOS Precision Op-Amps

!   Linear Array Solar battery charger controller

Page 10: Welcome to · Wet Etch – BOE, Metal etch, Solvent strip, ... LAM 4420 Nitride / Poly Etch ! LAM 4520 Oxide Etch ! LAM 9600 Metal Etch ! ... Polyimide – coat and bake

>250 Million die shipped per year www.semefab.com

Device Applications Served  

Discretes:

!   JFET PIR Motion Sensors

!   Pin Diode Light Sensing

!   Lateral MOSFET Audio Power Amplification

!   Bipolar Power Power Devices and Module

!   FRD Power Devices and Module

!   RFMOSFET RF Base Stations and PMR

!   Photodiode Array Precision Measurement

Page 11: Welcome to · Wet Etch – BOE, Metal etch, Solvent strip, ... LAM 4420 Nitride / Poly Etch ! LAM 4520 Oxide Etch ! LAM 9600 Metal Etch ! ... Polyimide – coat and bake

>250 Million die shipped per year www.semefab.com

Device Applications Served  

MEMS Foundry:

!   NO2 & CO detectors Automotive Air Quality

!   Pressure Sensor 1 Bar Automotive Engine Management

!   Pressure Sensor Altimeter, Diving, Industrial

!   Pressure Sensor mBar Medical –respiratory

!   Thermopile Non contact temperature sensing

!   Gas Thermal conductivity Gas flow measurement

Page 12: Welcome to · Wet Etch – BOE, Metal etch, Solvent strip, ... LAM 4420 Nitride / Poly Etch ! LAM 4520 Oxide Etch ! LAM 9600 Metal Etch ! ... Polyimide – coat and bake

>250 Million die shipped per year www.semefab.com

!   Silicon Nanowire bio sensor

!   MEMS micro hotplate

!   Ultra Low pressure medical pressure sensor

!   Blood analysis sensor

Projects in Development

Page 13: Welcome to · Wet Etch – BOE, Metal etch, Solvent strip, ... LAM 4420 Nitride / Poly Etch ! LAM 4520 Oxide Etch ! LAM 9600 Metal Etch ! ... Polyimide – coat and bake

>250 Million die shipped per year www.semefab.com

Global Business Distribution  

USA 24%

Asia 28%

Europe 30%

UK 18%

FY2016  

Page 14: Welcome to · Wet Etch – BOE, Metal etch, Solvent strip, ... LAM 4420 Nitride / Poly Etch ! LAM 4520 Oxide Etch ! LAM 9600 Metal Etch ! ... Polyimide – coat and bake

>250 Million die shipped per year www.semefab.com

Revenue by Technology Family

CMOS  &  Bipolar  IC  44%  

Discrete  24%  

MEMS  32%  

FY2016  by  sector  

Page 15: Welcome to · Wet Etch – BOE, Metal etch, Solvent strip, ... LAM 4420 Nitride / Poly Etch ! LAM 4520 Oxide Etch ! LAM 9600 Metal Etch ! ... Polyimide – coat and bake

Fab 3 MOS / BIPOLAR 150mm

Page 16: Welcome to · Wet Etch – BOE, Metal etch, Solvent strip, ... LAM 4420 Nitride / Poly Etch ! LAM 4520 Oxide Etch ! LAM 9600 Metal Etch ! ... Polyimide – coat and bake

>250 Million die shipped per year www.semefab.com

Fab3 – Process Capability

!   ASML 5500 Stepper to 0.8µm (capable to 0.5µm)

!   Perkin Elmer Projection Alignment to 2.0µm

!   Furnace Stack 1: Oxidation, Oxidation, LPCVD PolySi

(in situ Phos dope), Phos deposition

!   Furnace Stack 2: Oxidation, Oxidation, LPCVD Nitride

(Std & Low Stress), Boron deposition

!   Furnace Stack 3: Oxidation (SiC), Oxidation, Alloy, LPCVD

BP-TEOS

!   Mercury Automated Pre Diffusion Clean System

Page 17: Welcome to · Wet Etch – BOE, Metal etch, Solvent strip, ... LAM 4420 Nitride / Poly Etch ! LAM 4520 Oxide Etch ! LAM 9600 Metal Etch ! ... Polyimide – coat and bake

>250 Million die shipped per year www.semefab.com

Fab3 – Process Capability

!   Wet Etch – BOE, Metal etch, Solvent strip, PDC

!   SVG8800 Coat / Develop Track

!   LAM 4420 Nitride / Poly Etch

!   LAM 4520 Oxide Etch

!   LAM 9600 Metal Etch

!   Varian 3290 Al/1%Si, Al/1%Cu, TiW Sputter with pre-etch

!   Varian 350DE Ion implanter, B, P, As

Page 18: Welcome to · Wet Etch – BOE, Metal etch, Solvent strip, ... LAM 4420 Nitride / Poly Etch ! LAM 4520 Oxide Etch ! LAM 9600 Metal Etch ! ... Polyimide – coat and bake

>250 Million die shipped per year www.semefab.com

Fab 3 – 6” CMOS/Bipolar

1500 m2 (15850 sq. ft.) Class 100 Photo, Class 10

Page 19: Welcome to · Wet Etch – BOE, Metal etch, Solvent strip, ... LAM 4420 Nitride / Poly Etch ! LAM 4520 Oxide Etch ! LAM 9600 Metal Etch ! ... Polyimide – coat and bake

Fab 3

Photolithography

Page 20: Welcome to · Wet Etch – BOE, Metal etch, Solvent strip, ... LAM 4420 Nitride / Poly Etch ! LAM 4520 Oxide Etch ! LAM 9600 Metal Etch ! ... Polyimide – coat and bake

Fab 3

Diffusion

Page 21: Welcome to · Wet Etch – BOE, Metal etch, Solvent strip, ... LAM 4420 Nitride / Poly Etch ! LAM 4520 Oxide Etch ! LAM 9600 Metal Etch ! ... Polyimide – coat and bake

Working With You

Multi-Nationals, SMEs, Start-Ups and Academia

Page 22: Welcome to · Wet Etch – BOE, Metal etch, Solvent strip, ... LAM 4420 Nitride / Poly Etch ! LAM 4520 Oxide Etch ! LAM 9600 Metal Etch ! ... Polyimide – coat and bake

Fab 3

Diffusion

Page 23: Welcome to · Wet Etch – BOE, Metal etch, Solvent strip, ... LAM 4420 Nitride / Poly Etch ! LAM 4520 Oxide Etch ! LAM 9600 Metal Etch ! ... Polyimide – coat and bake

Fab 3

Implant

Page 24: Welcome to · Wet Etch – BOE, Metal etch, Solvent strip, ... LAM 4420 Nitride / Poly Etch ! LAM 4520 Oxide Etch ! LAM 9600 Metal Etch ! ... Polyimide – coat and bake

Seamless Transition

Induction, Development, Volume Solutions

Page 25: Welcome to · Wet Etch – BOE, Metal etch, Solvent strip, ... LAM 4420 Nitride / Poly Etch ! LAM 4520 Oxide Etch ! LAM 9600 Metal Etch ! ... Polyimide – coat and bake

>250 Million die shipped per year www.semefab.com

Fab 2 – Process Capability

!   ASML 2500 Stepper to 0.8µm

!   Double side proximity alignment to 2.0µm

!   Furnace Stack: Oxidation; LPCVD PolySi

!   Wet Etch - PDC, HF, BOE, Al etch, Si Etch, Solvent Strip

!   KOH wet etch

!   Acetone & NMP Lift-off

!   Multi-Metal Sputter – Au, TiW, Al, AlSi, AlCu,

Ti, Ni, NiCr, Al2O3, Constantan, SiCr, Sn

Page 26: Welcome to · Wet Etch – BOE, Metal etch, Solvent strip, ... LAM 4420 Nitride / Poly Etch ! LAM 4520 Oxide Etch ! LAM 9600 Metal Etch ! ... Polyimide – coat and bake

>250 Million die shipped per year www.semefab.com

Fab 2 – Process Capability

!   Evaporation – Cr, Ni ,Pt, Au, Ti, Ta

!   6” Dry Etch: LAM Rainbow Oxide, Poly/Nitride

!   4” Dry Etch: LAM Autoetch 490 & 590

!   PECVD Thin Films - SiO2, SiN, SiON

!   Wafer-Wafer & Wafer-Glass Bonding - Anodic, Eutectic, Fusion

!   SVG8800 Coat/Develop track – bulk dispense

!   SVG8800 Coat/Develop track – syringe dispense

Page 27: Welcome to · Wet Etch – BOE, Metal etch, Solvent strip, ... LAM 4420 Nitride / Poly Etch ! LAM 4520 Oxide Etch ! LAM 9600 Metal Etch ! ... Polyimide – coat and bake

>250 Million die shipped per year www.semefab.com

Fab 2 – Process Capability

!   Polyimide – coat and bake

!   XeF2 dry etch release of Polysilicon

!   Deep Reactive Ion Etch (Fab1 Annexe)

!   Resist strip dry etch, Matrix 101

!   Critical point drying CO2 / IPA

Page 28: Welcome to · Wet Etch – BOE, Metal etch, Solvent strip, ... LAM 4420 Nitride / Poly Etch ! LAM 4520 Oxide Etch ! LAM 9600 Metal Etch ! ... Polyimide – coat and bake

Fab 2 MEMS 100mm & 150mm

Page 29: Welcome to · Wet Etch – BOE, Metal etch, Solvent strip, ... LAM 4420 Nitride / Poly Etch ! LAM 4520 Oxide Etch ! LAM 9600 Metal Etch ! ... Polyimide – coat and bake

Fab 2

Photolithography

Page 30: Welcome to · Wet Etch – BOE, Metal etch, Solvent strip, ... LAM 4420 Nitride / Poly Etch ! LAM 4520 Oxide Etch ! LAM 9600 Metal Etch ! ... Polyimide – coat and bake

Fab 2

Wet Etch

Page 31: Welcome to · Wet Etch – BOE, Metal etch, Solvent strip, ... LAM 4420 Nitride / Poly Etch ! LAM 4520 Oxide Etch ! LAM 9600 Metal Etch ! ... Polyimide – coat and bake

Fab 2

DRIE Etch

Page 32: Welcome to · Wet Etch – BOE, Metal etch, Solvent strip, ... LAM 4420 Nitride / Poly Etch ! LAM 4520 Oxide Etch ! LAM 9600 Metal Etch ! ... Polyimide – coat and bake

>250 Million die shipped per year www.semefab.com

DRIE Test Structures

Page 33: Welcome to · Wet Etch – BOE, Metal etch, Solvent strip, ... LAM 4420 Nitride / Poly Etch ! LAM 4520 Oxide Etch ! LAM 9600 Metal Etch ! ... Polyimide – coat and bake

>250 Million die shipped per year www.semefab.com

XeF2 Release Etch

Fab 2

Page 34: Welcome to · Wet Etch – BOE, Metal etch, Solvent strip, ... LAM 4420 Nitride / Poly Etch ! LAM 4520 Oxide Etch ! LAM 9600 Metal Etch ! ... Polyimide – coat and bake

>250 Million die shipped per year www.semefab.com

3 Axis Accelerometer with CMOS

Page 35: Welcome to · Wet Etch – BOE, Metal etch, Solvent strip, ... LAM 4420 Nitride / Poly Etch ! LAM 4520 Oxide Etch ! LAM 9600 Metal Etch ! ... Polyimide – coat and bake

>250 Million die shipped per year www.semefab.com

Released Cantilever Structures

Page 36: Welcome to · Wet Etch – BOE, Metal etch, Solvent strip, ... LAM 4420 Nitride / Poly Etch ! LAM 4520 Oxide Etch ! LAM 9600 Metal Etch ! ... Polyimide – coat and bake

Fab 2

Sputter

Page 37: Welcome to · Wet Etch – BOE, Metal etch, Solvent strip, ... LAM 4420 Nitride / Poly Etch ! LAM 4520 Oxide Etch ! LAM 9600 Metal Etch ! ... Polyimide – coat and bake

Fab 2

Sputter

Page 38: Welcome to · Wet Etch – BOE, Metal etch, Solvent strip, ... LAM 4420 Nitride / Poly Etch ! LAM 4520 Oxide Etch ! LAM 9600 Metal Etch ! ... Polyimide – coat and bake

>250 Million die shipped per year www.semefab.com

Blood Viscosity Sensor

Can:lever  structure  courtesy  of:  Microvisk  Technologies  Inc.  

Page 39: Welcome to · Wet Etch – BOE, Metal etch, Solvent strip, ... LAM 4420 Nitride / Poly Etch ! LAM 4520 Oxide Etch ! LAM 9600 Metal Etch ! ... Polyimide – coat and bake

>250 Million die shipped per year www.semefab.com

Fab2 – 6” & 4” MEMS

800 m2 (8450 sq. ft.) Class 100 Photo, Class 10

Page 40: Welcome to · Wet Etch – BOE, Metal etch, Solvent strip, ... LAM 4420 Nitride / Poly Etch ! LAM 4520 Oxide Etch ! LAM 9600 Metal Etch ! ... Polyimide – coat and bake

Diverse Process Portfolio

MEMS & MOS/Bipolar Volume Foundry

Page 41: Welcome to · Wet Etch – BOE, Metal etch, Solvent strip, ... LAM 4420 Nitride / Poly Etch ! LAM 4520 Oxide Etch ! LAM 9600 Metal Etch ! ... Polyimide – coat and bake

>250 Million die shipped per year www.semefab.com

1GHz RF LDMOS Cross Section

Page 42: Welcome to · Wet Etch – BOE, Metal etch, Solvent strip, ... LAM 4420 Nitride / Poly Etch ! LAM 4520 Oxide Etch ! LAM 9600 Metal Etch ! ... Polyimide – coat and bake

>250 Million die shipped per year www.semefab.com

Probe & Test Capability

!   360m2 (2,691 sq.ft.) Probe & Test Floor

!   Class 100 Operating Environment (Hoods)

!   Reedholm Instruments RI20/RI40 Parametric Tester (3)

!   Tesec 8101TT - Discrete Device Tester (3kV/20A) (1)

!   Multitest SOIC / DIP Handler –40°C to +125°C (5)

!   Electroglas 2001X Wafer Auto-prober (7)

!   Wentworth 1050 Semi-Auto Prober (high-voltage) (1)

!   Thermostream (1)

Page 43: Welcome to · Wet Etch – BOE, Metal etch, Solvent strip, ... LAM 4420 Nitride / Poly Etch ! LAM 4520 Oxide Etch ! LAM 9600 Metal Etch ! ... Polyimide – coat and bake

Probe & Test

Page 44: Welcome to · Wet Etch – BOE, Metal etch, Solvent strip, ... LAM 4420 Nitride / Poly Etch ! LAM 4520 Oxide Etch ! LAM 9600 Metal Etch ! ... Polyimide – coat and bake

Probe & Test

Page 45: Welcome to · Wet Etch – BOE, Metal etch, Solvent strip, ... LAM 4420 Nitride / Poly Etch ! LAM 4520 Oxide Etch ! LAM 9600 Metal Etch ! ... Polyimide – coat and bake

A Global Business

We export to over 20 countries worldwide

Page 46: Welcome to · Wet Etch – BOE, Metal etch, Solvent strip, ... LAM 4420 Nitride / Poly Etch ! LAM 4520 Oxide Etch ! LAM 9600 Metal Etch ! ... Polyimide – coat and bake

Glasgow International Airport

Edinburgh International Airport

DRE Structure: 2mm x 2mm

Contact us

Semefab Ltd. Newark Road South, Eastfield Industrial Estate, Glenrothes, Fife, Scotland, UK, KY7 4NS T: +44 1592 630630 F: +44 1592 775265 E: [email protected] www.semefab.com

semefab