16
40 Wire & Cable What Are the Different Types of DC Power Cable? Battery Cable Fine Stranded Battery Cable SGX Battery Cable Marine Battery Cable ¬ Standard lengths from 10’ to 500’ ¬ Rated 60V ¬ SAE J1127, SGT type, +221° (+105°C), 8 gauge meets J1128 ¬ Standard gauges from 8 to 4/0 ¬ Standard lengths from 10’ to 500’ ¬ Rated 600V ¬ Temperature rated +221° (+105°C) dry and +193° (+75°C) wet ¬ Standard gauges from 8 to 4/0 Standard battery cable is 100% copper stranded with PVC insulation to resist abrasion, fuel, oil, acid and salt. The insulation is also flame retardant. It is specified widely in OEM applications. Because of the stiffness of the insulation and larger gauge stranding, battery cable is less flexible than other cable types, but it is also quite resistant to cutting and abrasion damage. Quick Cable battery cable is available with red or black insulation, and features a color-coded stripe to match with the same gauge size connector. More flexible than standard battery cable. Superior, High Performance Battery Cable for Auto/Truck, Marine, Industrial and Back-Up Power Applications. More flexible than standard battery cable. Use for high temperature applications. Our battery cable for marine applica- tions is UL listed BC-5W2 boat cable. It features an enhanced insulation for oil, fuel and acid resistance and is highly resistant to abrasion. It is a fine stranded, flexible cable with tin plating for corrosion resistance. Quick Cable marine battery cable is available with red or black insulation. ¬ Fine stranded, annealed BARE COPPER wire ¬ Maximum conductivity ¬ Oil, water, acid resistant (SGT) thermoplastic rubber compound ¬ Water resistant safety insulator/ separator for additional protection against corrosion or cut through ¬ Soft-annealed, bare copper conductor – more flexible ¬ Chemically cross-linked polyolefin (XLPO) insulation ¬ RoHS compliant ¬ Temperature rated -40°F to +257ºF (-40°C to +125°C) ¬ Temperature rated -50°C to +105°C (221°F) ¬ Excellent low temperature flexibility ¬ High resistance to UV light and ozone exposure ¬ Voltage Rating: 600V ¬ Meets SAE J378C/J1127 ¬ Meets UL 62 for SJE, SE, and SEO ¬ Available certifications: SAE: J1654 Ford: ESB-M1L85-A, ESF- M1L92-A Chrysler: MS-5919 Delphi: ESM-3024 NEW NEW

What Are the Different Types of DC Power Cable? Wire & Cable What Are the Different Types of DC Power Cable? Battery Cable Fine Stranded Battery Cable SGX Battery Cable Marine Battery

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40

Wire &

Cable

What Are the Different Types of DC Power Cable?

Battery Cable

Fine Stranded Battery Cable

SGX Battery Cable

Marine Battery Cable

¬ Standard lengths from 10’ to 500’

¬ Rated 60V

¬ SAE J1127, SGT type, +221° (+105°C), 8 gauge meets J1128

¬ Standard gauges from 8 to 4/0

¬ Standard lengths from 10’ to 500’

¬ Rated 600V

¬ Temperature rated +221° (+105°C) dry and +193° (+75°C) wet

¬ Standard gauges from 8 to 4/0

Standard battery cable is 100% copper stranded with PVC insulation to resist abrasion, fuel, oil, acid and salt. The insulation is also flame retardant. It is specified widely in OEM applications. Because of the stiffness of the insulation and larger gauge stranding, battery cable is less flexible than other cable types, but it is also quite resistant to cutting and abrasion damage.Quick Cable battery cable is available with red or black insulation, and features a color-coded stripe to matchwith the same gauge size connector.

More flexible than standard battery cable. Superior, High Performance Battery Cable for Auto/Truck, Marine, Industrial and Back-Up Power Applications.

More flexible than standard battery cable. Use for high temperature applications.

Our battery cable for marine applica-tions is UL listed BC-5W2 boat cable. It features an enhanced insulation for oil, fuel and acid resistance and is highly resistant to abrasion. It is a fine stranded, flexible cable with tin plating for corrosion resistance.Quick Cable marine battery cable is available with red or black insulation.

¬ Fine stranded, annealed BARE COPPER wire

¬ Maximum conductivity

¬ Oil, water, acid resistant (SGT) thermoplastic rubber compound

¬ Water resistant safety insulator/separator for additional protection against corrosion or cut through

¬ Soft-annealed, bare copper conductor – more flexible

¬ Chemically cross-linked polyolefin (XLPO) insulation

¬ RoHS compliant

¬ Temperature rated -40°F to +257ºF (-40°C to +125°C)

¬ Temperature rated -50°C to +105°C (221°F)

¬ Excellent low temperature flexibility

¬ High resistance to UV light and ozone exposure

¬ Voltage Rating: 600V

¬ Meets SAE J378C/J1127

¬ Meets UL 62 for SJE, SE, and SEO

¬ Available certifications: • SAE: J1654 • Ford: ESB-M1L85-A, ESF-

M1L92-A • Chrysler: MS-5919 • Delphi: ESM-3024

NEW

NEW

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leMachine Tool Wire (MTW)

¬ VW-1 rated, flame retardant

¬ Temperature range: UL and CSA 105°C – 600V 90°C MTW

¬ Rated 600V, sold by the foot

MTW is recommended for uninterruptable power supplies, machine tools, appliances, transformers, switchboard panels, controls, electronic circuits, and meters. Can be used as battery cable, motor lead and power hook-up cable. Other applications includerenewable energy (solar and wind).MTW is made from fine stranded, annealed bare copper wire and features PVC insulation that is tough, moisture and chemical (acid, fuel, oil) resistant.

UL® Welding Cable¬ Standard lengths from

10’ to 500’

¬ Rated 600V

¬ Rated +257° (+125°C)

¬ UL3284 and CSA CL1254 compliant

¬From 6 to 4/0 gauge

QuickFlex™ welding cable is also available as UL listed cable withfine stranded copper wire thathas been tin plated for corrosion resistance. Like other weldingcable it is very flexible.Available only with black insulation.

Welding Cable¬ Standard lengths

from 10' to 500'

¬ Rated 600V

¬ Temperature rated +221° (+105°C)

¬ Standard gaug-es from 6 to 250 MCM (250 MCM is only available in black)

Our QuickFlex™ welding cable is made with very fine stranded copper wire and is insulated with pliable synthetic rubber, so it is very flexible even in cold weather conditions. Welding cable is easier to route in tight spaces than battery cable. QuickFlex™ welding cable is avail-able with red or black insulation.

DLO RHH/RHW Cable

¬ Chlorinated polyethylene (CPE) jacket

¬ 600V and 2000V rated

¬ 90° C wet/dry continuous exposure

¬ Suitable for -40° C applications

¬ Sold by the foot

DLO cable is used in telecom power supplies, mining equipment, industrial and earthmoving equipment, diesel electric locomotives and other instances where flexible power leads must be installed in conduit or raceways. It is made with fine stranded, annealed and tinned copper wire and meets AAR-598 and ASTM B33. Insulation is ethylene propylene rubber (EPR), resistsoils, alkalis and acids, and has excellent impact,abrasion and tear resistance.

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42

Wire &

Cable

Standard Battery Cable¬ PVC insulation resists abrasion, fuel, oil, acid

and salt

¬ Insulation is flame-retardant

¬ Meets or exceeds SAE J1127, SGT type, +221˚Fto-58°F(+105˚Cto-50°C),8gaugemeetsJ1128

¬ Rated 60V

¬ Meets AWG specifications

¬ Copper conductor for maximum conductivity

¬ Annealed stranded copper conductor

¬ Fine stranded, annealed BARE COPPER wire

¬ Maximum conductivity

¬ Oil, water, acid resistant (SGT) thermoplastic rubber compound

¬ Water resistant safety insulator/separator for additional protection against corrosion or cut through

¬ More flexible than standard battery cable

¬ Temperature rated -50°C to +105°C (221°F)

¬ Excellent low temperature flexibility

¬ High resistance to UV light and ozone exposure

¬ Voltage Rating: 600V

¬ Meets SAE J378C/J1127

¬ Meets UL 62 for SJE, SE, and SEO

¬ Applications: battery cable, jumpers, starter, ground, marine rating

864211/02/03/04/0

GrayGrayGrayGreenPinkBlackOrangePurpleYellow

200201200202200203200204200205200206200207200208200209

200101200102200103200104200105200106200107200108200109

Color-CodedStripeGauge Black Red

Fine Stranded Battery Cable

64211/02/0

201802201803201804201805201806201807

201702201703201704201705201706201707

Gauge Black Red

¬ Quick and easy identification of the cable gauge is provided

¬ Color code matches the cable to the connector

¬ The color stripe helps you measure the length of your cable

The Quick® Color Code System

Superior, High Performance Battery Cable for Auto/Truck, Marine, Industrial and Back-Up Power Applications

NEW

8 gauge 6 gauge 4 gauge 2 gauge 1 gauge 1/0 gauge 2/0 gauge 3/0 gauge 4/0 gauge 6/0 gauge

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See the videoon selecting the

correct cable gauge

UL® Marine Battery Cable

SGX Battery Cable

¬ Enhanced oil, fuel and acid resistance

¬ Highly abrasion-resistant

¬Rated600V,+221˚Fdry/+193˚Fwet(+105˚Cdry/+75˚Cwet)

¬ UL listed BC-5W2 boat cable

¬ Fine-stranded copper conductor, tin-plated, for maximum conductivity, flexibility and corrosion resistance

¬ Soft-annealed, bare copper conductor – more flexible

¬ Chemically cross-linked polyolefin (XLPO) insulation

¬ RoHS compliant

¬ Temperature rated -40°F to +257ºF (-40°C to +125°C)

¬ Available certifications: • SAE: J1654 • Ford: ESB-M1L85-A, ESF-M1L92-A • Chrysler: MS-5919 • Delphi: ESM-3024

864211/02/03/04/0

200601200602200603200604200605200606200607200608200609

200501200502200503200504200505200506200507200508200509

Gauge Black Red

6421/02/03/04/0

205202205203205204205206205207205208205209

205102205103205104205106205107205108205109

Gauge Black Red

TotalCircuitAmps

12V135710152024304050100150200

Wire Gauge for Length in Feet (Total circuit length)

3'18181818181816141210842

1/0

5'18181818181816141210842

1/0

7'18181818181816141210842

1/0

10'18181818181816141210842

1/0

15'18181818161414121010842

1/0

20'18181818161412121010842

1/0

25'1818181616121010108842

1/0

30'1818181614121010108842

1/0

40'1818161412121010106642

1/0

50'18181414121010866621

1/0

75'18141210108864421

2/04/0

100'1814121010866422

1/02/04/0

Determining Wire and Cable Gauge Size by Circuit Amps and Length

Metric Values are Expressed as a Range and Vary by Country

Metric and AWG Wire Size

mm2

AWG 12 10 8 6 4 2 1 1/0 2/0 3/0 4/0

3 5 8 13 19 32 40 50 62 81 103 126 132 159 189 272 394

250MCM

262MCM

313MCM

373MCM

535MCM

777MCM

¬ The size bullets shown will help you determine the gauge (size) of an unmarked starter cable

¬ Measure the bare conductor only, not the insulation

¬ Actual diameters will vary depending on specific wire stranding

Cable Gauge4/03/02/01/0124

250MCM

300MCM

350MCM

400MCM

500MCM

750MCM

68

For High Temperature ApplicationsNEW

125°CRATED

44

Wire &

Cable

QuickFlex™ Welding Cable

¬ Abrasion salt and chemical-resistant insulation

¬Temperaturerated+221˚F(+105˚C),good flame resistance

¬ Rated 600V

¬ Fine-stranded copper conductor for maximum conductivity and flexibility

UL® QuickFlex™ Tinned Welding Cable ¬ Abrasion, salt and chemical-resistant

insulation

¬Temperaturerated+257˚F(+125˚C),excellent flame resistance

¬ Rated 600V

¬ Meets UL3284 and CSA CL1254 specifications

¬ Meets AWG specifications

¬ Fine-stranded copper conductor, tin-plated, for maximum conductivity, flexibility and corrosion resistance

TinnedCopper

64211/02/03/04/0250MCM

202202202203202204202205202206202207202208202209

202102202103202104202105202106202107202108202109202110

Gauge Black Red

64211/02/03/04/0

203102203103203104203105203106203107203108203109

Gauge Black

QuickFlex™ Welding Cable What is the Difference Between QuickFlex™ and Battery Cable?

¬ QuickFlex™ cable is made with very fine copper wire and insulated with synthetic rubber. It’s more flexible than battery cable, especially in cold temperatures; QuickFlex™ cable is easier to route in tight spaces

¬ Sold in 10', 25', 50', 100', 250' and 500' lengths

¬ 100% copper cable for maximum conductivity

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Machine Tool Wire (MTW)¬ Fine stranded, annealed, bare copper wire

¬ Maximum conductivity and flexibility

¬ PVC (polyvinylchloride) insulation, tough, moisture and chemical resistant (acid, diesel fuel, oil)

¬ VW-1 rated, flame retardant

¬ Temperature range: UL and CSA 105°C – 600V 90°C MTW

¬ Applications: recommended for wiring in uninterruptable power supplies, machine tools, appliances, transformers, switchboard panels, controls, electronic circuits and meters; can be used as battery cable, motor lead and power hook-up cable

¬ Industry approvals: • 6 - 4 AWG: UL 1232/1283/1346/10269 • 2 - 4/0 AWG: 1232/1284/1338/10269 • 250-500MCM: 1284/1339/10269 • 1/0 AWG – 350 MCM CT rated • 6 AWG – 4/0 is rated SAE J1127 Type SGT • 8 - 4/0 BC-5W2 rated

DLO RHH/RHW Cable¬ Fine stranded, annealed tinned copper wire in

accordance with AAR-598 and ASTM B33

¬ Maximum conductivity, flexibility and corrosion resistance

¬ EPR (Ethylene Propylene Rubber) insulation, highly resistant to oils, alkalis and acids

¬ CPE (Chlorinated Polyethylene) jacket

¬ Excellent impact, abrasion and tear resistance

¬ VW-1 rated, flame retardant

¬ UL sun resistant

¬ 90°C wet/dry continuous exposure

¬ Suitable for -40°C applications

¬ 600V and 2000 Volt rated

¬ Industry Approvals: ICEA S-95-685/NEMA WC 70; UL 44 Type RHH/RHW-2 C(UL) RW90, MSHA – rated flame retardant; CSA RW90 @ 1,000 Volts

¬ REACH compliant; approved for CT use (1/0 and larger)

¬ NEC suitable as flexible wiring in open air trays, trays (1/0) or conduit

¬ Applications: telecom power supply systems, mining, industrial and earth moving equipment, motor leads, diesel electric locomotive, where flexible power leads must be installed in conduit or raceways

2/03/04/0262MCM313MCM373MCM535MCM777MCM

208107208108208109208110208111208112208113208114

0.560.670.831.081.221.482.023.05

Gauge Part No.Lbs./Feet

0.090.090.090.100.100.100.120.12

0.680.750.780.920.971.071.241.38

Insulation

Nomimal

O.D.

864211/02/03/04/0250MCM350MCM500MCM

203301203302203303203304203305203306203307203308203309203311203312203313

0.070.120.170.260.330.410.510.640.790.911.511.97

Gauge Part No.Lbs./Feet

0.040.060.060.060.080.080.080.080.080.090.100.11

0.250.320.380.440.510.560.620.680.760.830.951.12

Insulation

Nomimal

O.D.

NEW

NEW

46

Wire &

Cable

Primary Wire¬ 100% copper wire for maximum conductivity

¬ Constructed from finely stranded copper and coated with a flexible PVC insulation

¬ Extensive stock, quick shipping

¬ Available in 100' spools

¬ Other colors available

GPT GeneralPurpose

¬ For use at 50 volts or less

¬ Meets or exceeds SAE J1128

¬ PVC insulation resists abrasion, fuel, oil, acid and salt

¬ Insulationrated-40˚Fto+176˚F (-40˚Cto+80˚C)

¬ Fine-stranded copper conductor for maximum conductivity and flexibility

222018161412108

230002230102230202230302230402230502230602230702

230005230105230205230305230405230505230605230705

230006230106230206230306230406230506230606230706

230000230100230200230300230400230500230600230700

230001230101230201230301230401230501230601230701

230003230103230203230303230403230503230603

230004230104230204230304230404230504230604

230009230109230209230309230409230509230609230709

Gauge Black Brown OrangeRed Green BlueYellow White

SXL Cross-Linked Polyethylene¬ Designed for harsh, hot environments

¬ For use at 50 volts or less

¬ Best resistance to abrasion, fuel, oil, acid and salt

¬ Insulation rated -60˚Fto+257˚F (-51˚Cto+125˚C)

¬ Meets or exceeds SAE J1128

¬ Fine-stranded copper conductor for maximum conductivity and flexibility

1816141210

231202231302231402231502231602

231205231305231405231505231605

231206231306231406231506231606

231210231310231410231510231610

231200231300231400231500231600

231201231301231401231501231601

231203231303231403231503231603

231204231304231404231504231604

231209231309231409231509231609

Gauge Black Brown OrangeRed Green Blue GrayYellow White

TEW Wire¬ Suitable for wet or dry applications

¬ Rated 600v

¬ Insulation rated +221°F (+105°C)

¬ UL and CSA 1015 listed

¬ Fine-stranded copper conductor for maximum conductivity and flexibility

18161412

236202236302236402236502

236205236305236405236505

236206236306236406236506

236200236300236400236500

236201236301236401236501

236203236303236403236503

236204236304236404236504

236209236309236409236509

Gauge Black Brown OrangeRed Green BlueYellow White

UL® Marine Primary Wire¬ Rated 600V

¬ Meets DOT and Coast Guard specifications

¬ UL 1426 listed

¬ Fine-stranded copper conductor, tinned, for maximum conductivity, flexibility and corrosion resistance

¬ Rated at 105°C (221°F) "dry" 75°C (167°F) "wet"

16141210

251302251402251502251602

251305251405251505251605

251306251406251506251606

251300251400251500251600

251301251401251501251601

251303251403251503251603

251304251404251504251604

251309251409251509251609

Gauge Black Brown OrangeRed Green BlueYellow White

CALL US ABOUT OTHER COLORS AVAILABLE

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Multi-Conductor Flat Jacketed¬ For auto, truck, agriculture, construction

and light marine applications

¬ Also known as Brake Cable

¬Temperaturerated+221˚F(+105˚C)¬ For use at 50 volts or less

¬ Heavy duty flat PVC gray outer jacket is abrasion-resistant and protects against moisture, oil, acid and salt

¬ Meets or exceeds SAE J1128

¬ Fine-stranded copper conductor for maximum conductivity and flexibility

2 Conductor

16/214/212/210/28/2

233101233102233103233104233105

Gauge Part No. Colors

BlackWhite

BlackWhite

BlackWhite

4 Conductor

16/414/412/410/4

233301233302233303233304

Gauge Part No. Colors

Green BlackWhite Red

Green BlackWhite Red

3 Conductor

16/314/312/310/3

233201233202233203233204

Gauge Part No. Colors

Green BlackWhite

Green BlackWhite

(White, Black)

(White, Green, Black)

(Black, White, Green, Red)

(White, Black)

(White, Green, Black)

(Black, White, Green, Red)

Flat Jacketed2 Conductor

Flat Jacketed3 Conductor

Flat Jacketed4 Conductor

(Brown, Green, Yellow)

(Black, Red)

(Brown, Green, White, Yellow)

Parallel Bonded2 Conductor

Parallel Bonded3 Conductor

Parallel Bonded4 Conductor

Parallel Bonded¬ Designed for RVs, boat and utility trailers

¬ Easily separated conductors are user friendly

¬ For use at 50 volts or less

¬ PVC insulation is abrasion-resistant and protects against moisture, oil, acid and salt

¬ Insulationrated+176˚F(+80˚C)¬ Meets or exceeds SAE J1128

¬ Fine-stranded copper conductor for maximum conductivity and flexibility 4 Conductor

18/416/414/4

232200232201232202

Gauge Part No. Colors

Brown YellowGreen White

Brown YellowGreen White

3 Conductor

16/314/3

232101232102

Gauge Part No. Colors

Brown YellowGreen

2 Conductor

16/214/2

232001233002

Gauge Part No. Colors

Black Red

Jacketed Marine Wire¬ Fine-stranded copper conductor, tinned,

for maximum conductivity, flexibility and corrosion resistance

¬ Rated 600V

¬ Meets DOT specifications

¬ UL 1426 listed

2 Conductor

16/214/220/210/2

253101253102253103253104

Gauge Part No. Colors

Black White

3 Conductor

16/314/320/310/3

253201253202253203253204

Gauge Part No. Colors

Green BlackWhite

48

Wire &

Cable

TC Cable¬ 600V, UL and CSA certified for indoor

or outdoor use

¬Temperaturerange-57˚Fto+194˚F (-55˚Cto+90˚C)

¬ Small-diameter neoprene flexible TC type cable

¬ Arctic-grade neoprene, flame-retardant jacket, resistant to oil abrasion, sunlight, acids and alkalines

¬ Jute or nylon fillers with mylar binder to reduce friction

¬ Fine-stranded copper conductor for maximum conductivity and flexibility

SEOW 6 Conductor

TC 3 Conductor

TC 5 Conductor

TC 8 Conductor

Control Cable¬ For aerial and work platforms, forklift

trucks and other maintenance equipment

¬ Flexible insulation for easy routing and long, reliable life

SEOW Cable¬ 600V, UL and CSA certified for indoor

or outdoor use

¬ TPE jacketed

¬Temperaturerange-40˚Fto+226˚F (-40˚Cto+105˚C)

¬ Polypropylene filler with paper wrap

¬ Fine-stranded copper conductor for maximum conductivity and flexibility

Trailer CableMulti-Conductor

Trailer Cable 4 Conductor

Trailer Cable 6 Conductor

Trailer Cable 7 Conductor

Trailer Cable - 7 Conductor(ABS - Green Jacket)

¬ For truck, bus, farm construction and commercial applications

¬ For use at 60V or less

¬ Fine-stranded copper conductor for maximum conductivity and flexibility

¬ Heavy duty PVC outer jacket protects against abrasion and resists moisture, oil and salt damage

¬ Meets or exceeds SAE J1128 and ATA specifications

¬ Flexible for easy routing, rated -67°F to 176°F (-55°C to 80°C)

¬ Color-coded conductors for easy circuit identification

¬ Junction block available

234101234102

234201234202

16/414/4

16/614/6

Gauge/Conductor

Gauge/Conductor

Part No.

Part No.

Colors

Colors

WhiteBlackRedBrown

4 Conductor

6 Conductor

Green WhiteBlackRed Yellow Brown

12/4,10/2,8/1 234401

Gauge/ Conductor Part No. Colors

7 Conductor ABS Green Jacket

White

Black

RedYellow

BlueGreenBrown

CALL US FOROTHER OPTIONSON PORTABLE CORDAND CONTROL CABLE

6 Conductor

18 220109

Gauge Part No. Colors

WhiteBlackOrangeGreen

RedBlue

3 Conductor

5 Conductor

8 Conductor

18

18

18

220103

220104

220106

Gauge

Gauge

Gauge

Part No.

Part No.

Part No.

Colors

Colors

Colors

YellowBlue

BlueBlack Red

Black

Black

OrangeRed

2-Red 2-BlueOrange Yellow Brown

234301234302

234303

234304

14/714/6,12/1(white)14/4,12/1(blue)10/2,(white,black)12/6,10/1(white)

Gauge/ Conductor Part No. Colors

7 Conductor

White

Black

RedYellow

BlueGreenBrown

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TrunkKit

Continuous Loop and Trunk Kits¬Rated50V,temperaturerated+176˚F(+80˚C)

¬ Color-coded flat wire terminates with one male and one female molded connector at each end

¬ Continuous loop can be cut where needed

¬ Choice of 2, 3 or 4 pole styles

¬ Fine-stranded copper conductor for maxi-mum conductivity and flexibility

Complete Trunk Kit¬ Complete 4 pole trailer trunk kit

¬ Includes 3 inline splices, 3 butt splices and 2 ring terminals – nothing else required

¬ 60" continuous loop can be cut where needed

Continuous Loop Assemblies

12"–4polem/f24"–4polem/f60"–4polem/ftrunkkit23'–4polem/f48"–4polefemale25'–5/wire–4polewishbone12"–2poleM/F24"–2poleM/F12"–3poleM/FProtectivecapfor4polemale

235101235105235110235104235210235250235301235310235401235901

Description Part No.

(White & Black)

(White, Green, Black)

(White & Black)

(White, Green, Black)

SJOOW Cord

Portable Cord 2 Conductor

Portable Cord 3 Conductor

¬ Make up your own boost-er cables, for heavy duty clamps

¬ Can be used with SB type connectors for plug in convenience

¬ Abrasion-resistant for years of dependable ser-vice

¬ Insulation stays flexible in cold weather

¬ Bonded cable resists tangling

¬ Color-coded for polarity identification

¬ Temperature rated to -40˚F(-40˚C)

¬ Rated 50V

¬ Fine-stranded copper conductor for maximum conductivity and flexibility

¬ Use with portable cord

¬ Three conductor

¬ 15 amp, 125 volt

Booster Cable – Twin Conductor

Plugs –Male andFemale

Portable Cord & Booster Cable

SJO Cord

(White & Black)

(White, Green, Black)

(White & Black)

(White, Green, Black)

(White & Black)

(White, Green, Black)

(White & Black)

(White, Green, Black)

SJO 3 Conductor

SJO 2 Conductor

2 Conductor

2 Conductor

3 Conductor

3 Conductor

16/214/212/2

18/2

16/3

16/314/312/3

270103270104270107

220102

220101

270101270102270105

Gauge

Gauge

Gauge

Gauge

Part No.

Part No.

Part No.

Part No.

Colors

Colors

Colors

Colors

Green BlackWhite

Green BlackWhite

BlackWhite

BlackWhite

¬ General purpose power supply cord for repair of drills, power tools, battery chargers and other electrical equipment

¬ Flexible synthetic rubber outer jacket is oil, weather and sunlight-resistant

¬ Inner conductors are also oil-resistant

¬Temperaturerange-40˚Fto+194˚F(-40˚Cto+90˚C)

¬ 300V, UL and CSA certified for indoor or outdoor use

¬ Fine-stranded copper conductor for maximum conductivity and flexibility

¬ Flexible synthetic rubber outer jacket is moisture, oil and weather resistant

¬Temperaturerange-40˚Fto+194˚F(-40˚Cto+90˚C)

¬ 300V, UL and CSA certified for indoor or outdoor use

6421

1/0

204102204103204104204105204106

Gauge Part No. Colors

Black

BlackBlack

Black

Orange

Red

Black withred tracerBlack

Yellow

Gray

507201507211

Description Part No.ThreeprongfemaleplugThreeprongmaleplug

50

Wire &

Cable

QuickLink®

2/0 Cables and Jumpers

¬ Made for truck, farm, construction and similar equipment

¬ 2/0 gauge fine-stranded copper conductor for maximum conductivity and flexibility

¬ Meets or exceeds SAE and OEM specifications

¬ Premium quality synthetic rubber insulated welding cable enables easy routing and cold weather flexibility

¬ Connection sealed with MagnaTube™ heat-shrink

Cast lug

2/0 gauge QuickFlexcopper welding cable, maximum flexibility

Polarity specific clamps for exact fit on battery post

Color-coded heat-shrink,red and black forpolarity identification

QuickFlex copper welding cable for maximum flexibility

Anti-rotational cast lug

For Stud BatteriesBattery to Ground or StarterLug to Lug

For Post BatteriesBattery to Ground or StarterClamp to Lug – 3/8" Hole

10"15"20"25"30"35"40"45"

7910N7915N7920N7925N7930N7935N7940N7945N

7910P7915P7920P7925P7930P7935P7940P7945P

Length

10"15"20"25"30"35"40"45"

7910F7915F7920F7925F7930F7935F7940F7945F

7910H7915H7920H7925H7930H7935H7940H7945H

Length 3/8" – 3/8"(10 mm – 10 mm)

3/8" – 1/2"(10 mm – 13 mm)

Measure desired cable length

Side-to-sideEnd-to-end

Series

End-to-end Side-to-side

Center-to-center

ParallelNegative

QuickLinks® Between Batteries

8-1/2"17"

7625N7630N

7626P7631P

Center to Center Negative Positive

Positive

Cables for Commercial and Industrial Equipment

¬ For side-by-side layouts, use short QuickLinks

¬ For end-to-end layouts, use longer QuickLinks

¬ Use Power Cables to connect batteries to starter or ground

Typical 12V Battery Layouts, Parallel and Series

7"8-1/2"7"8-1/2"

612612

24"36"48"

24"36"48"

4422

222

1/01/01/0

205301205303205311205313

205401205403205405

205411205413205415

205302205304205312205314

205402205404205406

205412205414205416

Center-to-CenterBattery Volts

Center-to-Center

Center-to-Center

Gauge

Gauge

Gauge

Negative

Negative

Negative

Positive

Positive

Positive

QuickLinks Between Batteries

Input/Output Power Cables

¬ Engineered for commercial and industrial equipment

¬ UL/CSA components should be used when equipment is used inside a building, meeting safety, insurance and government regulations

¬ Ideal for 6 or 12-volt batteries such as, GC2, Group 24, Group 27, etc.

Thick copper lug, best conductor, tin-plated for durability and maximum conductivity

UL QuickFlex copper cable for maximum flexibilityrated257˚F(125˚C)

Heavy wall heat-shrink tubing with meltable liner, seals out corrosion

Color-coded: Red = positive, Black = negative

3/8" stud hole in both ends

Center-to-centerdimensions

Measure desired cable length

Center-to-center

Side-to-SideEnd-to-End

Parallel

Series

End-to-End Side-to-Side

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9606 Top Post

9222U 3/8" Stud Lug

9220P Top Post (positive)

9510 Side

9511U Side Terminal

9603 Dual

Quick® Replacement Ends

¬ Restore your original starting power

¬ Convenient for field service work near battery not under engine

¬ Ideal for mobile repair vans, tow trucks and other service vehicles

¬ Cuts inventory by reducing stock of slow moving longer cables, permits proper fitting repair parts to be available anytime

¬ Copper conductor for maximum conductivity

9609 OEM (Negative)

See the video onusing Quick

Replacement Ends.

Automotive Tie Bolt Style

8,6or48,6or48,6or48,6or48,6or4

Toppost,auxiliaryleadSideterminal,auxiliaryleadToppost,auxiliarylead,dualToppost,lead-free,positiveToppost,lead-free,negative

960695109603

9609P9609N

Gauge Style Part No.

HD Compression Style

2&12/02/02/0

Sideterminal,universalToppost,positiveToppost,negative3/8"studlug,universal

9511U9220P9220N9222U

Gauge Style Part No.

1. Strip battery cable and place into coupler

2. Tighten coupler with wrench

3. Snap protective boot over coupler

52

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Cable

Battery Jumpers

¬ Exceeds SAE specifications

¬ Ideal for Group 27, Group 31 batteries and similar batteries

¬ Most efficient way to connect two or three paralleled batteries for delivery of maximum starting power at same voltage

¬ Fine-stranded copper conductor for maximum conductivity and flexibility

QuickHarnesses®

Factory seal between cable and clamp reduces corrosion

Power take off post or studmakes retro-fit quick and simple

Wire-tinned before casting to ensurebond between copper and lead

2/0 gauge PVC-insulated copper cable

Steel reinforcing ring cast inside clamps for extra strength

Fastenersincluded

Top Post-to-Power Take Off Post

Stud-to-Power Take Off Post

Stud-to-Power Take Off Stud

Lead Straight Jumpers

Three Battery Stud-to-Power Take Off Post

Three Battery Top Post-to-Power Take Off Post

Three Battery Stud-to-Power Take Off Stud

6-13/16"6-13/16"7-3/8"7-3/8"14"14"

6-13/16"6-13/16"7-3/8"7-3/8"14"14"

6-13/16"6-13/16"7-3/8"7-3/8"14"14"

13-5/8"13-5/8"14-3/4"14-3/4"

13-5/8"13-5/8"14-3/4"14-3/4"

13-5/8"13-5/8"14-3/4"14-3/4"

775177527753775477557756

765176527653765476557656

785178527853785478557856

7601760276037604

7701770277037704

7801780278037804

Center-to-Center

Center-to-Center

Center-to-Center

Center-to-Center

Center-to-Center

Center-to-Center

Polarity

Polarity

Polarity

Polarity

Polarity

Polarity

Part No.

Part No.

Part No.

Part No.

Part No.

Part No.

1112/02/02/0

8"10"12"8"10"12"

750275047506750175037505

Gauge Length Lead

Negative

Negative

Negative

Negative

Negative

Negative

Negative

Negative

Negative

Negative

Negative

Negative

Negative

Negative

Negative

Positive

Positive

Positive

Positive

Positive

Positive

Positive

Positive

Positive

Positive

Positive

Positive

Positive

Positive

Positive

for Parallel Connection of 2 or 3 Batteries

¬ Designed for series connection of two batteries to achieve additive voltage

¬ Premium quality synthetic rubber insulated copper welding cable enables easy routing and cold weather flexibility

¬ Lead clamp permits square head bolt facing in or out for neat appearance and easier access

Lead

Copper

Offset Jumpers

1111

2/02/02/02/0

8"12"18"24"8"12"18"24"

77807781778277837786778777887789

75807581758275837586758775887589

Gauge Length Lead Copper

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¬ Meets or exceeds SAE specifications, ideal for OEM replacement

¬ Copper conductor for maximum conductivity

¬ Tinning of copper wire before casting ensures durable bond between wire and connector

¬ Antimonial lead connectors resist corrosion, die cast process seals copper wire from acid fumes and corrosive salts

¬ All have a standard 3/8" stud hole

Universal polarity top post connector fits negative or positive postCables for Automotive

Light Duty Trucks, Vans and RV's

Cables with Lead Wires

Side terminal bolt included

All cables terminatewith 3/8" stud hole

10"12"15"20"24"27"30"34"

10"15"20"25"30"

20"25"30"35"40"

20"25"30"35"40"

10"12"15"20"24"27"30"34"

10"15"20"25"30"

70107012701570207024702770307034

74107415742074257430

80108012801580208024802780308034

84108415842084258430

–7112711571207124712771307134

75107515752075257530

73207325733073357340

83208325833083358340

–8112811581208124812781308134

85108515852085258530

37"42"48"52"58"65"72"78"

35"40"45"50"60"

45"50"55"60"65"

45"50"55"60"65"

37"42"48"52"58"65"72"78"

35"40"45"50"55"

70377042704870527058706570727078

74357440744574507460

80378042804880528058806580728078

84358440844584508455

71377142714871527158716571727178

7535754075457550

73457350735573607365

83458350835583608365

81378142814881528158816581728178

85358540854585508555

Length

Length

Length Length

Length

Length

4 Gauge

4 Gauge

4 Gauge

4 Gauge

4 Gauge

4 Gauge

4 Gauge

4 Gauge

1 Gauge

1 Gauge

4 Gauge 4 Gauge

1 Gauge

1 Gauge

1 Gauge

1 Gauge

4 Gauge 4 Gauge

1 Gauge

1 Gauge

Length

Length

Length Length

Length

Length

Top Post Cables – Black

Switch to Starter Cables – Black

Side Terminal Cables with Lead Wire – Black Side Terminal Cables with Lead Wire – Red

Top Post Cables – Red

Switch to Starter Cables – Red

¬ 4 gauge, black, top post

¬ Has 12 gauge auxiliary lead with butt connector

Top Post-to-Side Terminal Cables

¬ Fits Ford trucks with dual batteries

¬ Exceeds SAE electrical standards

¬ 2114 fits all Powerstroke engines

¬ Copper conductor for maximum conductivity

Ford® Truck Positive Cable

24"34"37"42"48"52"65"72"

730224730234730237730242730248730252730265730272

Length Part No.¬ Converts top post to

side terminal

¬ 4 gauge cable is 7"

¬ Polarity specific, sold in pairs

Length

22"36"39.5"

211421152116

62.5"66.5"56"

52.5"56.5"52"

2/02/02/0

A B CGauge Part No.

Topposttosideterminalconversion 5505Description Part No.

NEW

54

Wire &

Cable

Best Cable Series – 4 Gauge

Better Cable Series – 6 Gauge

Cable Sets

¬ These quality cables are 100% copper wire with copper, tin plated MAX Lug connectors and heat-shrink protection

¬ Designed for extended use and maximum performance, these cables are ideal for custom cart builders, high perfor-mance and specialty carts

¬ These cables are quality OEM replacements featuring 100% copper wire for dependable operation

¬ Zinc plated thimble end resists corrosion

¬ High volume service shops don't have to compromise – these cables combine affordability and better materials to give you reliable long term performance

¬ Now Quick Cable offers pre-packaged sets of replacement cables for popular makes and models of golf carts, both gas and electric

¬ Easy to order and convenient for resale or your service department

¬ All cables are black, 6 gauge 100% copper with zinc plated thimble connectors

UPGRADEDPERFORMANCE

FOR ALLGOLF CART

APPLICATIONS

AVAILABLE1 EACH,

BAGS OF 25OR BAGS OF

100

Golf Cart Cables

205700205702205704205708205712205719205724

205830 205831 205832 205833 205834 205835 205836 205837 205838 205839 205840

7"9"12"14"16"21"26"

3

41

221

3

5

5

21

14

24

23

5

Part No. Length EZ GoRXV

EZ Go Med/TXT

EZ Go X444/Marathon

Club CarPrecedent

Club Car DS 48V Electric 95+

YamahaDrive

YamahaG22

YamahaG19

YamahaG2/G8/G9

36V Elec 85-94

Club CarDS 36V

Electric 81+

YamahaG14/G16

36V Elec 94+

205750205752205754205758205762205769205774

Part No. Description7"coppercablewith5/16"holeMAXlug&heat-shrink9"coppercablewith5/16"holeMAXlug&heat-shrink12"coppercablewith5/16"holeMAXlug&heat-shrink14"coppercablewith5/16"holeMAXlug&heat-shrink16"coppercablewith5/16"holeMAXlug&heat-shrink21"coppercablewith5/16"holeMAXlug&heat-shrink26"coppercablewith5/16"holeMAXlug&heat-shrink

205700205702205704205708205712205719205724

Part No. Description7"coppercablewith5/16"hole,zincplatedthimble9"coppercablewith5/16"hole,zincplatedthimble12"coppercablewith5/16"hole,zincplatedthimble14"coppercablewith5/16"hole,zincplatedthimble16"coppercablewith5/16"hole,zincplatedthimble21"coppercablewith5/16"hole,zincplatedthimble26"coppercablewith5/16"hole,zincplatedthimble

Create a drawing. View andprint, request quote, save toyour project list.

Log onto quickfigurator.comand register.

Test Drive ourQuickFigurator atquickfigurator.com

Create Accurate Drawings and Materials List for Any Custom Cable Project• Get a quick quote• Accurate parts breakdown• Less rework, returns

• Small, medium, large quantities• Short leadtimes• ISO 9001-2008 registered quality

• SAE, UL, and CSA components• RoHS compliant components• AWG and metric specifications

• Complete engineering assistance• PPAP, FMEA and pull tests available• ID tags and kitting available

Drawing

12.00 inches

Battery CableBill of Materials - Component List

Left Heat Shrink 3/4” XHD Heat Shrink Red

Right Heat Shrink 3/4” XHD Heat Shrink Red

Left Connector 2/0 HD Lug (4820F)

Right Connector 2/0 HD Lug (4820F)Battery Cable 2/0 Black Welding cable (8220)

Project Name: New Battery Cable

Part Number:

Request a Sample

BR32411003

Print Copy DeleteConnector Cable Type BatteryWeldingUL WeldingMarine

Cable

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¬ Fine-stranded copper conductor for maximum conductivity and flexibility

¬ Corrosion-resistant tin-plating ensures years of dependable service

Pre-Made Lengths

Bulk Rolls

Braided Ground Straps

Custom Ground Strap Assemblies Also Available

More Sizes, More Styles

¬ Available as 3/8" and 1/2" lug-to-lug as well as straight clamp-to-lug styles

¬ Packed in poly bags or retail packaging – bulk quantities also available

¬ Can custom build to your requirements

¬ Can also die cast lead connectors on 6 gauge and 1 gauge

¬ Compatible with Quick® Connectors and other terminals

¬ Military spec (AA59569) braided strap available on request

¬ Fine-stranded copper conductor for maximum conductivity and flexibility

Custom ground straps to your specs Contact Quick Cable for more information, quotations and lead times.

Measure desired cable length

Center-to-center

This chart is a guide to help you determine the gauge of a braid-ed ground strap. Lay your strap against these profiles. Care should be taken since braided straps of the same gauge can vary in width and thickness.

14Braided ground strap chart

1064

Make custom ground straps online at www.quickfigurator.com

141064211/02/03/04/0

1/4"5/8"3/4"7/8"7/8"1"1-3/8"1-1/8"1-1/4"1-1/4"

1/32"1/32"3/64"1/16"3/32"1/8"1/8"17/64"19/64"13/32"

207114207001207206207103207102207105207110207120207130207140

Gauge Width Thickness Part No.

4442224444

9"13"24"9"13"24"9"13"18"24"

Straightclamp-to-lugStraightclamp-to-lugStraightclamp-to-lugStraightclamp-to-lugStraightclamp-to-lugStraightclamp-to-lugLug-to-lugLug-to-lugLug-to-lugLug-to-lug

7001700370057101710371057401740374047405

––––––

79017903

–7905

Gauge Length 3/8" Hole 1/2" HoleDescription

CALL FORINFORMATION AND QUOTES ON GROUND STRAP ASSEMBLIES.

Lug-to-lug,6 to 1 ga.

Lug-to-lug,14 to 10 ga.

Lug-to-lug,1/0 to 4/0 ga.

Clamp-to-lug