36
WRAP AROUND OWNER’S MANUAL Contents 1. Introduction ............................................................................................................... 1 2. Installation ................................................................................................................ 1 3. Equipment Measurements .................................................................................................. 3 4. Equipment Installation (Single Frame) ....................................................................................... 20 5. Equipment Installation (Spyder Frame) ...................................................................................... 22 6. Adjustments and Testing ................................................................................................... 24 7. General Operation ........................................................................................................ 25 8. Preventive Maintenance ................................................................................................... 26 9. Parts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 Sonny’s Enterprises, Inc. 5605 Hiatus Road Tamarac, FL 33321 18v1

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Page 1: WRAP AROUND OWNER’S MANUALgo.sonnysdirect.com/...127/...wrap_around_brushes.pdf · Wrap Around Washer - SF Wrap Series SonnysDirect.com This document is confidential and proprietary

WRAP AROUND OWNER’S MANUAL

Contents1. Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12. Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13. Equipment Measurements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34. Equipment Installation (Single Frame) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 205. Equipment Installation (Spyder Frame) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 226. Adjustments and Testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 247. General Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 258. Preventive Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 269. Parts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

Sonny’s Enterprises, Inc. 5605 Hiatus Road Tamarac, FL 33321

18v1

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This document is confidential and proprietary to SONNY’S and cannot be used, SonnysDirect.com disclosed or duplicated without prior written consent. Content, prices and availability subject to change without noticeWrap Around-RevB ii Rev. 1.0

Lifetime WarrantyEquipment manufactured by SONNY’S ENTERPRISES, INC. is warranted to be free from defect in material and workmanship. Welded metal framework and other non-moving, non-wearable fabricated metal components manufactured by SONNY’S are warranted for the life of the equipment to the original purchaser. Fabricated metal wearable surface and moving components manufactured by SONNY’S are warranted for a period of one (1) year to the original purchaser of the equipment.

All components assembled to SONNY’S equipment that are manufactured by others are warranted by the appropriate manufacturer and subject to that manufacturer’s limited warranty. Contact SONNY’S for the specific information on other component manufacturer’s warranty terms. All new cloth shipped with new SONNY’S equip-ment is warranted for a period of one (1) year or 80,000, whichever occurs first.

This warranty is not assignable or transferable. The warranty period begins the first day following installation or 30 days from the original invoice date, whichever occurs first. The Seller’s liability shall be limited to repair or replacement of materials found to be defective within the warranty period. In the event of repair or replacement this limited warranty is noncumulative. The Purchaser must supply the Seller with immediate written notice when any defects are found. The Seller shall have the option of requiring the return of defective material to establish the Purchaser’s claim. Neither labor nor transportation charges are included in this warranty. Transportation damage claims are to be submitted to the carrier of the damaged materials.

This warranty is based upon the Purchaser’s reasonable care and maintenance of the warranted equipment. It does not apply to any equipment which has been subject to misuse, including neglect, accident or exposure to harsh chemicals or chemicals that react violently with: water, organic acids (e.g. acetic acid), inorganic acids (e.g. hydro-fluoric acid), oxidizing agents (e.g. peroxides), and metals (e.g. aluminum). Chemicals corrosive to: aluminum alloys, carbon steel, and other metals. Nor does it apply to any equipment which has been repaired or altered by anyone not so authorized by SONNY’S. Further, the equipment must be properly installed with proper accuracy of all specified plumbing, electrical, and mechanical requirements. This warranty does not apply to normal wear and tear or routine maintenance components.

EXCEPT AS EXPRESSLY STATED HEREIN, SONNY’S SHALL NOT BE LIABLE FOR DAMAGES OF ANY KIND IN CONNECTION WITH THE PUR-CHASE, MAINTENANCE, OR USE OF THIS EQUIPMENT INCLUDING LOSS OF PROFITS AND ALL CLAIMS FOR CONSEQUENTIAL DAMAGES. THE LIMITED WARRANTY EXPRESSED HEREIN IS IN LIEU OF ALL OTHER WARRANTIES EXPRESSED OR IMPLIED. SONNY’S NEITHER ASSUMES NOR AUTHORIZES ANY PERSON TO ASSUME FOR IT ANY OTHER OBLIGATION OR LIABILITY IN CONNECTION HEREWITH.

Customer ServiceVoice Fax Email

Installation or Operation Issues: 800-327-8723 800-495-4049 [email protected]

Parts and Supplies: 800-327-8723 954-720-9292 [email protected]

Sales Inquiries: 800-327-8723 800-495-4049 [email protected]

You can also visit the web at www.SonnysDirect.com. Sonny’s Enterprises Inc.5605 Hiatus RoadTamarac, FL 33321

© SONNY’S The CarWash Factory

This document is confidential and proprietary to SONNY’S and cannot be used, disclosed or duplicated with-out prior written consent. Content, prices and availability subject to change without notice.

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Owner's Manual Wrap Around Washer - SF Wrap Series

SonnysDirect.com This document is confidential and proprietary to SONNY’S and cannot be used, disclosed or duplicated without prior written consent. Content, prices and availability subject to change without noticeRev. 1.0 iii Wrap Around-RevB

Safety InformationThe equipment described in this manual is powered by potentially lethal electrical voltages. It is vitally important to follow all safety precautions described in this manual. Failure to follow these precautions can result in injury or possibly death. The following paragraphs describe the safety information contained in the manual.

Symbols Used in This Manual

DANGER The DANGER symbol indicates a hazardous situation which, if not avoided, could result in severe injury or death.

Caution The CAUTION symbol indicates a hazardous situation which, if not avoided, could result in minor injury or damage to the equipment.

note The Note symbol indicates an important step or tip that leads to best results, but is not safety or damage related.

General Safety Precautions L All employees must be thoroughly trained in safe operation and standard maintenance practices. All employ-ees must review this entire manual monthly.

L Do not enter the wash tunnel when the equipment is operating. Death or dismemberment may occur.

L Do not wear loose fitting clothing or jewelry around moving equipment. Do not allow any part of your body or other objects (including ladders, hoses or tools) to come in contact with moving equipment. Entangle-ment may result causing death or dismemberment.

L Do not leave a ladder or any other items such as wash down hoses or tools in the wash tunnel while equip-ment is running. Vehicle damage and injury, including death, can occur.

L Always exercise caution when walking (never run) through the wash tunnel as there may be slippery condi-tions. Be careful so you do not bump into or trip over equipment.

L Only those employees specifically instructed and trained by the location management are permitted to enter the wash tunnel to perform inspections or maintenance. At least two qualified maintenance people must be present when performing equipment repairs or preventive maintenance.

L Do not perform any maintenance or work on equipment unless you first perform Lock-Out Safety Precau-tions. All electrically powered equipment must have manually operated disconnects capable of being locked in the “OFF” position. Equipment that has been “locked out” for any reason must be restarted only by the person who performed the “lock out” operation.

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This document is confidential and proprietary to SONNY’S and cannot be used, SonnysDirect.com disclosed or duplicated without prior written consent. Content, prices and availability subject to change without noticeWrap Around-RevB iv Rev. 1.0

General Safety Precautions - Cont. L When working on any equipment that is higher than your shoulders, always use a fiberglass ladder that is in good condition.

L Do not attempt to repair or adjust any pressurized liquid or pneumatic part, hose, pipe or fitting while that equipment is in operation.

L Electrical connections and repairs must be performed by a Licensed Electrician Only.

L Emergency “STOP” buttons must be well marked and their location and proper use reviewed with all per-sonnel. Any activated “STOP” button must be reset only by the person who activated it. Clear the wash tunnel of any people, ladders, hoses, tools and other loose items before restarting the equipment. An audible device must sound to warn people that the equipment is starting.

L Do not operate any piece of equipment that requires safety covers with those covers removed or improperly installed. Do not operate any piece of equipment if any component of that piece is suspected to be defective or malfunctioning.

L Store all cleaning and washing solutions and oils in a well-ventilated area. Clean up fluid spills immediately to prevent hazardous safety conditions. Be certain to follow all safety procedures on SDS Sheets for each chemical product used.

L All hydraulic and electric systems in the wash tunnel equipped with a torque relief or overload should be checked and set at the minimum amount that will allow for proper functionality under normal washing conditions.

L No unauthorized people should ever be permitted in the wash tunnel or near the equipment at any time.

Caution When a piece of equipment must be in operation during inspection or maintenance, one qualified technician must stay at the power disconnect switch while another qualified technician performs the inspection or maintenance.

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Owner's Manual Wrap Around Washer - SF Wrap Series

SonnysDirect.com This document is confidential and proprietary to SONNY’S and cannot be used, disclosed or duplicated without prior written consent. Content, prices and availability subject to change without noticeRev. 1.0 1 Wrap Around-RevB

1. Introduction1.1 GeneralThis Manual contains information that is vital to the successful installation, operation and maintenance of your SONNY’S vehicle washing equipment. Please read, and understand, the full contents of this manual before installation and operation of the equipment. Keep this booklet in a location where it may be used for ongoing reference.

THANK YOU FOR YOUR CONFIDENCE IN SONNY’S!!!1.2 Product Specifications

� Aluminum or stainless steel frame and legs � Double roller bearings � New 6” Uni-Hubs and spindle � 45 degree flex coupling standard � Stainless steel brush hangers � Hydraulic brush drive motors use 4GPM @ 800PSI � Electric drive available � Shock absorber control � Pneumatic retract controls standard � Vehicle contour brush tracking � 134 inches of tunnel length required (Straight Frame) � 152 inches of tunnel length required (Jog Frame) � 158 inches of tunnel width required � 117 inches of unobstructed tunnel height required � 1/2 inch city water connection.

2. Installation2.1 Utilities Requirements

Caution Utilities interconnection and the materials required for interconnection to Sonny’s equipment are the responsibility of the customer! Perform all trades work to all applicable local and national codes!

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This document is confidential and proprietary to SONNY’S and cannot be used, SonnysDirect.com disclosed or duplicated without prior written consent. Content, prices and availability subject to change without noticeWrap Around-RevB 2 Rev. 1.0

note Although building codes have been considered in developing all drawings, verification of site-specific conditions and compliance with federal, state and local building codes is the exclusive responsibility of the customer and/or architect and engineer.

WaterThe Customer’s Plumber is to provide and install a 3/4 inch city water line @60PSI (nominal) to the solenoid valve on the chemical distribution system for the Wrap.

Electrical � The Customer’s Electrician is to provide and install single phase power from the Customer’s remote

push-button station through the tunnel equipment controller to the supplied air solenoid valve for retract of both wraparound brushes upon selective signal (see Figure #5 in Dimensions Section).The Customer’s Electrician is to provide materials and install single phase power from the Customer’s equipment program-mer (equipment start-stop system) to the actuation controls for each electric motor on the air dryer.

� The Customer’s Electrician is to provide materials and install 208VAC or 230VAC or 460VAC, 3-phase, 60Hz power to the electric motor on the hydraulic power pack or VFD panel from a properly sized three pole circuit breaker and motor starter with three thermal overloads.

Compressed Air � The Customer’s Plumber is to provide and install a 3/8 inch compressed air line (1.5CFM @ 100PSI) from

the Air Compressor to the supplied Air Distribution Manifold for Retract functions. � The Customer’s Plumber is to provide and install a 3/8 inch compressed air line (1.5CFM @ 100PSI) from

the Air Compressor to the supplied Air-Driven Pump Station for Foamer Chemical Application functions.

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Owner's Manual Wrap Around Washer - SF Wrap Series

SonnysDirect.com This document is confidential and proprietary to SONNY’S and cannot be used, disclosed or duplicated without prior written consent. Content, prices and availability subject to change without noticeRev. 1.0 3 Wrap Around-RevB

3. Equipment Measurements

Figure 1. Free Standing Wraps - Sheet 1

Centerline is measured 27 inches from the inside passenger guide rail towards the pit wall.

There should be a five inch gap from the pit wall to the centerline.

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This document is confidential and proprietary to SONNY’S and cannot be used, SonnysDirect.com disclosed or duplicated without prior written consent. Content, prices and availability subject to change without noticeWrap Around-RevB 4 Rev. 1.0

Figure 1. Free Standing Wraps - Sheet 2

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Owner's Manual Wrap Around Washer - SF Wrap Series

SonnysDirect.com This document is confidential and proprietary to SONNY’S and cannot be used, disclosed or duplicated without prior written consent. Content, prices and availability subject to change without noticeRev. 1.0 5 Wrap Around-RevB

Figure 2. Wrap Spyder with 901 Front to Back Mitter

Centerline is measured 27 inches from the inside passenger guide rail towards the pit wall.

There should be a five inch gap from the pit wall to the centerline.

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This document is confidential and proprietary to SONNY’S and cannot be used, SonnysDirect.com disclosed or duplicated without prior written consent. Content, prices and availability subject to change without noticeWrap Around-RevB 6 Rev. 1.0

Figure 3.

110”

139”

Straight Wraps Spyder with 901 Front to Back Mitter

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Owner's Manual Wrap Around Washer - SF Wrap Series

SonnysDirect.com This document is confidential and proprietary to SONNY’S and cannot be used, disclosed or duplicated without prior written consent. Content, prices and availability subject to change without noticeRev. 1.0 7 Wrap Around-RevB

Figure 4. Double Jog Exit Spyder with 901 Front to Back Mitter

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This document is confidential and proprietary to SONNY’S and cannot be used, SonnysDirect.com disclosed or duplicated without prior written consent. Content, prices and availability subject to change without noticeWrap Around-RevB 8 Rev. 1.0

Figure 5. Double Jog Wrap Spyder Frame with 901 Mitter

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Owner's Manual Wrap Around Washer - SF Wrap Series

SonnysDirect.com This document is confidential and proprietary to SONNY’S and cannot be used, disclosed or duplicated without prior written consent. Content, prices and availability subject to change without noticeRev. 1.0 9 Wrap Around-RevB

Figure 6. Entrance Wrap With Front to Back Mitter Dimensions

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This document is confidential and proprietary to SONNY’S and cannot be used, SonnysDirect.com disclosed or duplicated without prior written consent. Content, prices and availability subject to change without noticeWrap Around-RevB 10 Rev. 1.0

Figure 7. Exit Wraps with Front to Back Mitter

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Owner's Manual Wrap Around Washer - SF Wrap Series

SonnysDirect.com This document is confidential and proprietary to SONNY’S and cannot be used, disclosed or duplicated without prior written consent. Content, prices and availability subject to change without noticeRev. 1.0 11 Wrap Around-RevB

Figure 8. Spyder Wrap with DCW Top Brush (Sheet 1)

Centerline is measured 27 inches from the inside passenger guide rail towards the pit wall.

There should be a five inch gap from the pit wall to the centerline.

Page 16: WRAP AROUND OWNER’S MANUALgo.sonnysdirect.com/...127/...wrap_around_brushes.pdf · Wrap Around Washer - SF Wrap Series SonnysDirect.com This document is confidential and proprietary

This document is confidential and proprietary to SONNY’S and cannot be used, SonnysDirect.com disclosed or duplicated without prior written consent. Content, prices and availability subject to change without noticeWrap Around-RevB 12 Rev. 1.0

Figure 8. Spyder Wrap with DCW Top Brush (Sheet 2)

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Owner's Manual Wrap Around Washer - SF Wrap Series

SonnysDirect.com This document is confidential and proprietary to SONNY’S and cannot be used, disclosed or duplicated without prior written consent. Content, prices and availability subject to change without noticeRev. 1.0 13 Wrap Around-RevB

Figure 8. Spyder Wrap with DCW Top Brush (Sheet 3)

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This document is confidential and proprietary to SONNY’S and cannot be used, SonnysDirect.com disclosed or duplicated without prior written consent. Content, prices and availability subject to change without noticeWrap Around-RevB 14 Rev. 1.0

Figure 9. Low Headroom Spyder Wraps 901 FxB Mitter (Sheet 1)

Centerline is measured 27 inches from the inside passenger guide rail towards the pit wall.

There should be a five inch gap from the pit wall to the centerline.

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Owner's Manual Wrap Around Washer - SF Wrap Series

SonnysDirect.com This document is confidential and proprietary to SONNY’S and cannot be used, disclosed or duplicated without prior written consent. Content, prices and availability subject to change without noticeRev. 1.0 15 Wrap Around-RevB

Figure 9. Low Headroom Spyder Wraps 901 FxB Mitter (Sheet 2)

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This document is confidential and proprietary to SONNY’S and cannot be used, SonnysDirect.com disclosed or duplicated without prior written consent. Content, prices and availability subject to change without noticeWrap Around-RevB 16 Rev. 1.0

Figure 9. Low Headroom Spyder Wraps 901 FxB Mitter (Sheet 3)

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Owner's Manual Wrap Around Washer - SF Wrap Series

SonnysDirect.com This document is confidential and proprietary to SONNY’S and cannot be used, disclosed or duplicated without prior written consent. Content, prices and availability subject to change without noticeRev. 1.0 17 Wrap Around-RevB

Figure 9. Low Headroom Spyder Wraps 901 FxB Mitter (Sheet 4)

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This document is confidential and proprietary to SONNY’S and cannot be used, SonnysDirect.com disclosed or duplicated without prior written consent. Content, prices and availability subject to change without noticeWrap Around-RevB 18 Rev. 1.0

Figure 10.

8 Position Material 12 Position Material

16 Position Material 28 Position Material

Standard Insert Patterns For A 28 Slot Hub

Note: New unihub has no spiders which will add an additional four slots to the hub 32 slots instead of 28.

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Owner's Manual Wrap Around Washer - SF Wrap Series

SonnysDirect.com This document is confidential and proprietary to SONNY’S and cannot be used, disclosed or duplicated without prior written consent. Content, prices and availability subject to change without noticeRev. 1.0 19 Wrap Around-RevB

Figure 11.

COMPRESSED AIRSUPPLY

AIRCYLINDER

PROGRAMMABLE EXTEND INTERCONNECTION DIAGRAMTYPICAL FOR EACH CYLINDER

AIRREGULATOR

AIRREGULATOR

3 (N.O.) 2 (N.C.)

15 4

EXH.EXH. IN

Cylinder Air Connection

NOTE: Ports 5 and 4 should be plugged with a plastic nozzle or a metering valve to restrict the exhaust flow from the mac valve. Controlling the air flow from the exhaust will allow the arms to extend and retract smoother.

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Figure 12.

CONTROL VOLTAGE

N.O. CONTACT INCOMPUTER RELAY #1

N.C. CONTACT INCOMPUTER RELAY #2

N.O. AUXILIARYCONTACT ON

CONVEYOR MAGSTARTER

TERM. “AUTO”IN MCC

TERM. ININ MCC

TERM. ININ MCC WRAP EXTEND

SOLENOIDS

WRAP MAG STARTERCOILS

W

NH

SOL1

SOL2

Controller Connection Guide

4. Equipment Installation (Single Frame)4.1 RequirementsTime requirement listed assumes no problems are encountered.

Tools ConsumablesSafety Glasses Anti-seize compound1/2” Drive Ratchet Set Marine grease

Standard Combo WrenchesElectric Impact Wrench

Permanent Marker WorkforceTape Measure Three (3) persons4' Level

C Clamps

Pry Bar

1" Hammer Drill TimeSledge Hammer 1.50 to 3.00 hours

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Owner's Manual Wrap Around Washer - SF Wrap Series

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4.2 Installation 1. Determine where the frame for the wrap is to be installed. Ensure the bottom gussets and feet of the frame

face the same direction the brush hanger arms will face, normally the exit of the tunnel (see Figures #1 through #3 in the Dimensions Section and the tunnel layout drawings for your location).

2. Sweep any debris from where the frame will stand.

3. Check all hardware and place a small amount of Anti-Seize Compound on each bolt.

4. Place the Sonny’s lift-a-ma-jig onto the frame of the Wrap and bolt into place. Bring the forklift into the lift-a-ma-jig.

5. Bring the frame into the building as close to its final position as is practical. Lift the frame into place.

6. Check that the Passenger Side Brush hanger arm is longer than the Driver Side, if not the frame is not positioned correctly.

7. Level and square the frame with the centerline of the equipment. (see Figure #1 in the Dimensions Section and the tunnel layout drawings for your location).

Note: Before lagging the frame into position have a second person double check all measurements against your tunnel equipment layout drawings to ensure all measurements were performed correctly.8. Place an Anchor Bolt in each corner. Tighten all hardware.

9. Check that the shock absorbers on each Brush Hanger do not “bottom out” in their fully extended po-sition. If this occurs move the shock mounting position to a different hole on the mounting bracket to prevent a fully extended condition.

10. Move each brush hanger from the center of the wash tunnel so that it is parallel to vehicle travel. With each brush hanger in this position check that the hanger is level. Up or down adjustment of the brush hanger can be achieved by placing shim material under the brush hanger pillow block bearings.

11. Double check that the bottom pillow block bearing for each brush hanger is EXACTLY below the top pillow block bearing. This is necessary to provide light brush pressure against the side of the vehicle.

12. Mount the Brush Head, Shaft and Core assembly to each Hanger Arm. Connect the pre-plumbed hydrau-lic lines.

Note: The SONNY’S supplied BLACK high pressure hose on the wraparound unit is for the hydraulic PRESSURE connection. The SONNY’S supplied ORANGE or RED high pressure hose on the wraparound unit is for the hydraulic RETURN connection.13. Run and connect the 1/2 inch PRESSURE line from the Hydraulic Power Pack to the 1/2 inch male pipe

thread fitting on the BLACK high pressure hose on the leg of the Wrap Around Washer.

14. Run and connect the 1/2 inch RETURN line to the Hydraulic Power Pack to the 1/2 inch male pipe thread fitting on the ORANGE or RED high pressure hose on the leg of the Wrap Around Washer.

15. Run and connect the chemical lines from the Chemical Distribution Manifold to the chemical line on the Wrap frame for the application nozzles.

16. Rotation of the Brushes is with vehicle travel. As viewed from the top of each Brush the DRIVER side turns COUNTERCLOCKWISE and the PASSENGER side turns CLOCKWISE. Rotation speed of each Brush should be according to the Operating Speeds Chart in the Adjustments and Testing Section.

17. Run and connect the air lines from the Air Distribution Manifold to the air cylinder for each retract.

18. Install cloth on the Brush Cores according to the type of material being used. (See “Insert Patterns” in the Dimensions Section).

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5. Equipment Installation (Spyder Frame)Tools Consumables

Safety Glasses Anti-seize compound1/2” Drive Ratchet Set Marine grease

Standard Combo WrenchesElectric Impact Wrench

Permanent Marker WorkforceTape Measure Three (3) persons4' Level

C Clamps

Pry Bar

1" Hammer Drill TimeSledge Hammer 1.50 to 3.00 hours

1. Determine where the Spyder is to be installed (see Figures #1 thru #3 in the Dimensions Section and the tunnel layout drawings for your location).

2. Sweep any debris from where the Spyder will stand.

3. Check all hardware and place a small amount of Anti-Seize Compound on each bolt.

4. Place the Sonny’s lift-a-ma-jig onto the passenger’s side of the Entrance end of the Spyder on the Frame of the Mitter and bolt into place. Bring the forklift into the lift-a-ma-jig.

Note: Place the Mitter legs as closely as possible to their final placement. 5. Bring the Mitter into the building as close to its final position as is practical. Lift the Mitter into place.

6. Place the Driver’s and Passenger’s side sections into position and bolt to the top. Do not over tighten—snug only. Note the Driver’s Side Section has a bolt for a stop on the tire brush frame.

7. Back the Mitter out and unclamp the Lift-a-ma-jig.

8. Clamp the Exit End Wrap to the forklift, using the Lift-a-ma-jig. Bring the Exit End Wrap into the exit end of the building.

Note: Use a long pry bar to adjust location prior to adding the wraps into place.9. Place the Wrap into the Mitter frame. Bolt the frame into place. Do not over tighten—snug only.

10. Clamp the Entrance End Wrap to the forklift using a 2 x 4 to offset the slope of the floor. Bring the En-trance End Wrap into the entrance end of the building.

11. Place the Wrap into the Mitter frame. Bolt the frame into place. Do not over tighten—snug only.

12. Level and square the frame with the centerline of the equipment (see Figure #1 in the Dimensions Section and the tunnel layout drawings for your location).

Note: Before lagging the frame into position have a second person double check all measurements against your tunnel equipment layout drawings to ensure all measurements were performed correctly.

Note: Before lagging the Mitter legs in place, loosen the tire brush support bracket this will allow you to move it later. 13. Place an Anchor Bolt in each corner. Tighten all hardware.

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14. Move each Brush Hanger from the center of the wash tunnel so that it is parallel to vehicle travel. With each Brush Hanger in this position, check that the hanger is level. Up or down adjustment of the Brush Hanger can be achieved by placing shim material under the Brush Hanger Pillow Block Bearings.

15. Double check that the bottom Pillow Block Bearing for each Brush Hanger is EXACTLY below the top Pillow Block Bearing. This is necessary to provide light brush pressure against the side of the vehicle.

16. Check that the shock absorbers on each Brush Hanger do not “bottom out” in their fully extended po-sition. If this occurs move the shock mounting position to a different hole on the mounting bracket to prevent a fully extended condition.

17. Mount the Brush Head, Shaft and Core assembly to each Hanger Arm. Connect the pre-plumbed hydrau-lic lines.

18. For the Entrance, Exit End Wraps run and connect a 1/2 inch PRESSURE line from the Hydraulic Power Pack to the 1/2 inch male pipe thread fitting on the BLACK high pressure hose on the leg of the Wrap-around Brush.

19. For the Entrance, Exit End Wraps run and connect the 1/2 inch RETURN line to the Hydraulic Power Pack to the 1/2 inch male pipe thread fitting on the ORANGE or RED high pressure hose on the leg of the Wraparound Brush.

20. Run and connect the chemical lines from the Chemical Distribution Manifold to the chemical line on the Wrap frame for the application nozzles.

21. Rotation of the Brushes is with vehicle travel. As viewed from the top of each Brush the DRIVER side turns COUNTERCLOCKWISE and the PASSENGER side turns CLOCKWISE. Rotation speed of each Brush should be according to the Operating Speeds Chart in the Adjustments and Testing Section.

22. Run and connect the air lines from the Air Distribution Manifold to the air cylinder for each retract.

23. Install cloth on the Brush Cores according to the type of material being used.

Figure 13. Restrict-O-Flex Coupler Mounting

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6. Adjustments and Testing6.1 Mechanical Adjustment of the Hanger Arms1. Install the unit so that the legs are plumbed, the hanger arms are level when at the rest position and the

mounting bearings are positioned perpendicular to floor (No pitch).

2. The rest position will vary with operator preference and region. If front license plates are present the brushes should be open slightly to clear the plate, approximately one inch between when spinning. If there are no front plates then when spinning the tips of the cloth should be penetrating about one inch.

3. The two brushes should return to the rest position (middle of the tunnel) with no air pressure and no pitch to the bearings.

6.2 Speed and Torque AdjustmentHydraulic1. The speed of the brush can be adjusted on the flow control for the power pack.

2. To increase the speed move the handle on the flow control closer to the number 10.

3. To decrease the speed move the handle on the flow control closer to the number 1.

4. The torque must be set prior to operation and should be set between 600 and 900 PSI. For information on how to set the torque please refer to the Hydraulic Power Pack Manual.

Electric1. The speed of the brush can be adjusted on the Variable Frequency Drive (VFD).

2. To increase the speed adjust the Hertz on the VFD to a higher number.

3. To decrease the speed adjust the Hertz on the VFD to a lower number.

4. The Overload on the Motor Starter protector(s) must be set at the lowest level to allow for operation. Ad-just the amps in accordance with motor(s) name plate.

Table 1. Operating Speeds ChartChain Speed (CPH) Brush Speed (RPM) Air Pressure Pass (PSI) Air Pressure Drive (PSI)

50-70 70-75 0 070-80 80-85 0-5 0-580-90 85-90 5-15 5-1090-125 90-95 15-25 10-15

Two Solenoid valves, one for each retract, are recommended for 80 or more cars per hour.

To adjust the operation of the brushes without air pressure you may adjust the position of the pillow block bearings.

1. TO INCREASE THE PRESSURE ON THE SIDE AND BACK OF THE VEHICLE: Adjust the bot-tom pillow block bearing away from the center of the tunnel. Move in 1/8 inch increments at a time.

2. TO DECREASE THE PRESSURE ON THE SIDE AND BACK OF THE VEHICLE: Adjust the bot-tom pillow block bearing towards the center of the tunnel. Move in 1/8 inch increments at a time.

Cloth penetration should be about three to four inches on the flat surface of the car. Each of the brushes should cover about two thirds of the back of the vehicle, overlapping in the center.

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7. General Operation7.1 Wrap Around Washer OperationWith the brushes rotating (with the direction of vehicle travel and at proper RPM) the vehicle front bumper contacts the driver side brush first and then the passenger side brush. The brushes move evenly across the front of the vehicle, each washing one half of the front, and gear around the front fenders to maintain steady contact while cleaning the sides of the vehicle.

As the rear of the vehicle approaches the brushes they individually gear themselves around the rear fenders so that each brush washes one half of the vehicle rear vertical surfaces. As the vehicle departs the wraparound brush area the brushes are fully extended toward the center of the wash tunnel ready to accept another vehicle for washing.NOTE: Proper cloth penetration on flat vehicle surfaces should be 3 to 4 inches. As the wraparounds gear around corners, such as fenders, cloth penetration may be greater, but not deeper than half the distance to the aluminum brush core.

7.2 Wrap Retract OperationWhen selected by the Operator’s remote Programmer push button station the wraparound brushes will retract from the center of the wash tunnel toward the tunnel outer walls. This can be done individually if one solenoid is used for each arm.

This is accomplished, when the push button is pressed, by completing an electrical circuit through the equip-ment Programmer to pass single phase power at the preset pulse count of the Programmer to the retract air solenoid valve. The air solenoid valve now opens and allows compressed air to pass through to the rod end port of each air cylinder causing the brush hangers to retract.

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8. Preventive MaintenanceCaution

FOR THE FIRST MONTH OF OPERATION CHECK ALL FITTINGS FOR TIGHTNESS EACH WEEK. PERFORM THIS INSPECTION TO THE SCHEDULE SHOWN BELOW AFTER THE FIRST MONTH OF OPERATION.

Caution Overgreasing your bearings will cause the seals to break. If grease is coming out from the top of the bearings, the seals are shot and you will need to replace your bearings soon.

Frequency Check/ActionDaily Check all hydraulic, air and chemical lines and fittings for leaks. Repair, or replace, as needed.

Check both brush units for proper operation and retract operation, listening for any unusual noises from the equipment.Inspect brush cloth for cuts, grease, or oil. Clean or replace any cloth panels if any of these con-ditions are found.Check for proper chemical solution delivery.

Weekly Grease the brush shaft four bolt flange bearings. Do not allow grease to come in contact with brush cloth.Apply lithium grease to the cylinder rod. Work the rod in and out of the cylinder and wipe any excess grease of the rod.

Monthly Inspecting all hardware and fittings for tightness.Grease the brush hanger pillow block bearings. Do not allow grease to come in contact with brush cloth.Inspect soap solution spray nozzles for wear. Replace as necessary.Inspect the shocks by removing the air lines off the air cylinder and manually retracting the brush. The two brushes should return to the rest position (middle of the tunnel) with no air pressure and no pitch to the bearings. Thoroughly clean the equipment and framework.

Semi- Annually

Carefully inspect brush equipment cloth for wear and damage. Replace as necessary.

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9. Parts

Figure 14. Wrap Flex Coupler Parts Breakdown PS/DS HydraulicItem No. Qty. Part Number Description

1 8 10002957 Washer Flat USS 1/2in 50NWUSS2 1 10003530 Collar 2pc Clamp 1-3/8" I.D. w/Set Screw3 4 10004512 Nut, Hex Nylon-Lock 3/8-16 SS 37CNNES4 4 10004704 Nut Hex Nylon-Lock 1/2-13" SS 50CNNES5 4 10005648 Bolt, Hex 3/8-16 x 1-1/4 SS 37C125HCSS6 1 10007792 Coupler Wrap 45° Restric-O-Flex DS6 1 10007791 Coupler Wrap 45° Restric-O-Flex PS7 4 10011099 Bolt, Hex 1/2-13 x 6 SS 50C600HCSS8 1 20000327 Box, Wrap SS 13 1/4in Assembly9 1 20004529 Coupler Bracket for Restric-O-Flex

10 1 40011178 Char-Lynn Hyd Motor 11.4 Cl 3587 MF1209R11 1 20014230 Spindle, Wrap Hydraulic BN12 1 20001868 Torque Channel w/knobs Wrap Around

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Figure 15. Flender Assembly Parts BreakdownItem No. Qty. Part Number Description

1 4 10001078 Plug 28-204 Hex Head Brass 1/2in MPT2 16 10002957 Washer Flat USS 1/2in 50NWUSS3 2 10003648 Collar 2pc Clamp 1in ID SS4 1 10007791 Coupler Wrap 45° Restric-O-Flex PS5 1 10007792 Coupler Wrap 45° Restric-O-Flex DS6 2 10011743 Flender Style TT Gearbox 16:1 Ratio 1HP7 2 20004506 Housing for Flender Gearbox/Motor8 2 20004529 Coupler Bracket for Restric-O-Flex9 2 20010826 Spindle, Wrap Electric Flender BBN

10 8 10002789 Washer, Split Lock 5/16in 31NLOCS SS11 2 10001444 Key Stock 5/16" x 2.50" L Stl 31R250RKS012 8 10005648 Bolt, Hex 3/8-16 x 1-1/4 SS 37C125HCSS13 8 10004512 Nut, Hex Nylon-Lock 3/8-16 SS 37CNNES14 8 10011099 Bolt, Hex 1/2-13 x 6 SS 50C600HCSS15 8 10004704 Nut Hex Nylon-Lock 1/2-13" SS 50CNNES16 8

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Owner's Manual Wrap Around Washer - SF Wrap Series

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Figure 16. Jog Wrap Header Parts Breakdown

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Item No. Part Number Description1 1 10000468 Coupler 429-005-Blk PVC40 1/2in Slp2 4 10000982 Union Tube 2403-8 1/2in Male JIC3 1 10001515 Elbow 6500-8 F JIC 1/2in x 1/2in M JIC4 3 10001557 Bulkhead 2700-8 Union Male JIC 1/2in5 16 10001826 Washer, Flat SAE 5/8in 62NWSA0Z Zn6 1 10001991 Bulkhead 2701-8 Elbow Male JIC 1/2in7 4 10002063 Elbow 2504-8 45° 1/2in Male JIC8 16 10002209 Nut, Hex Finish 3/8-16 Zc 37CNFH0Z9 6 10002437 HZ, Cush-A-Clamp 200050 1/2in NomPipe SS

10 10 10002557 HZ, Cush-A-Clamp 100050 1/2in OD Tube SS11 8 10002766 Nut, Hex Nylon-Lock 5/8-11 Zc 62CNNE0Z12 8 10003154 Swage Fitting, Brass 1/2in F JIC Swivel13 2 10003431 Rubber Stop 3in Dia O.D. x 2.25in Lgth14 8 10004416 Bolt, Hex 5/8-11 x 3 Zc 62C300HCS5Z15 1 10005285 Shock, Lite Touch Wrap PS White16 1 10005290 Shock, Lite Touch Wrap DS Red17 4 10005504 Bridge Pin .092 Stainless 22-0518 4 10006423 Bridge Pin .120 Stainless 22-07119 2 10006650 Threaded Rod 1/2-13 x 6in Stl Zn20 4 10007439 Bearing 2-Bolt Pillow Block 2in Timken21 4 10007440 Clevis Pin 1/2in x 3-1/4in Stainless Stl22 2 10011238 Bolt, Hex 7/16-14 x 2.50 Zc 43C250HCS8Y23 2 10011239 Bolt, Hex 7/16-14 x 1.75 Zn 43C175HCS8Y24 4 10011240 Washer, Flat SAE 7/16in Zn 43NWSA8Y Gr825 4 10011241 Washer, Split Lock 7/16in Zn 43NLOC8Y26 4 10012551 Clevis Pin 3/8in x 3-1/2in SS 37N350PCLS27 2 20002242 Tubing, Bent Hyd 304SS 1/2in x 49in DS28 2 20002322 Tubing, Bent Hyd 304SS 1/2" x 70-1/2" PS29 4 20004509 Spacer, Wrap Cylinder 1 1/4 OD x 19/32in30 4 20004511 Spacer, Wrap Cylinder 1 1/4 OD x 1in31 2 20006684 Wrap Soft Stop 4" Assembly32 1 20011932 Sleeve Spacer, Retract Buff N Dry33 1 20015908 Wrap, FF Jog Wide Base Weldment34 1 20015912 Wrap, Arm Double Jog Restricto DS35 1 20015913 Wrap, Arm Double Jog Restricto PS36 8 10006316 Bolt, Hex 3/8-16 x 2 SS 37C200HCSS37 1 10000736 Pipe, PVC SCH80 1/2in X 10ft Blue38 1 10000736 Pipe, PVC SCH80 1/2in X 10ft Blue39 2 10006949 Cylinder, A350-2 2in Bore x 8in Stk SMC

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Figure 17. Entrance Wrap Header Parts Breakdown

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Item No. Part Number Description1 1 10000468 Coupler 429-005-Blk PVC40 1/2in Slp2 6 10000982 Union Tube 2403-8 1/2in Male JIC3 1 10001515 Elbow 6500-8 F JIC 1/2in x 1/2in M JIC4 3 10001557 Bulkhead 2700-8 Union Male JIC 1/2in5 16 10001826 Washer, Flat SAE 5/8in 62NWSA0Z Zn6 1 10001991 Bulkhead 2701-8 Elbow Male JIC 1/2in7 4 10002063 Elbow 2504-8 45° 1/2in Male JIC8 16 10002209 Nut, Hex Finish 3/8-16 Zc 37CNFH0Z9 6 10002437 HZ, Cush-A-Clamp 200050 1/2in NomPipe SS

10 10 10002557 HZ, Cush-A-Clamp 100050 1/2in OD Tube SS11 8 10002766 Nut, Hex Nylon-Lock 5/8-11 Zc 62CNNE0Z12 2 10003431 Rubber Stop 3in Dia O.D. x 2.25in Lgth13 8 10004416 Bolt, Hex 5/8-11 x 3 Zc 62C300HCS5Z14 1 10005285 Shock, Lite Touch Wrap PS White15 1 10005290 Shock, Lite Touch Wrap DS Red16 2 10005503 Tubing, 1/2in SS Hyd x 42in Length17 8 10005504 Bridge Pin .092 Stainless 22-0518 2 10005691 Tubing, 1/2in SS Hyd x 64in Length19 2 10006650 Threaded Rod 1/2-13 x 6in Stl Zn20 4 10007439 Bearing 2-Bolt Pillow Block 2in Timken21 4 10007440 Clevis Pin 1/2in x 3-1/4in Stainless Stl22 2 10011238 Bolt, Hex 7/16-14 x 2.50 Zc 43C250HCS8Y23 2 10011239 Bolt, Hex 7/16-14 x 1.75 Zn 43C175HCS8Y24 4 10011240 Washer, Flat SAE 7/16in Zn 43NWSA8Y Gr825 4 10011241 Washer, Split Lock 7/16in Zn 43NLOC8Y26 4 10012551 Clevis Pin 3/8in x 3-1/2in SS 37N350PCLS27 4 20004509 Spacer, Wrap Cylinder 1 1/4 OD x 19/32in28 4 20004511 Spacer, Wrap Cylinder 1 1/4 OD x 1in29 2 20006684 Wrap Soft Stop 4" Assembly30 1 20011932 Sleeve Spacer, Retract Buff N Dry31 1 20015909 Please Call32 1 20015915 Please Call33 1 20015916 Please Call34 8 10006316 Bolt, Hex 3/8-16 x 2 SS 37C200HCSS35 1 10000736 Pipe, PVC SCH80 1/2in X 10ft Blue36 1 10000736 Pipe, PVC SCH80 1/2in X 10ft Blue37 2 10006949 Cylinder, A350-2 2in Bore x 8in Stk SMC