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X410 IR Rework Station
www.pdr-smt.com/x410
BGA Rework Without The Complications
The PDR-X410 SMT/BGA rework system, using PDR�s patented Focused IR technology, has been
specifically designed to cope with the challenges of repairing today�s PCB assemblies.
The system is tool free, gas free, instantly/precisely controllable, clean, modular, upgradeable and
produces 100% yield BGA rework without any complications. It provides the extremely high levels
of profiling and process control necessary for the effective rework of even the most advanced
packages, including SMDs, BGAs, CSPs, Flipchips and is ready for 0201 and lead-free applications.
The IR-X410 comes with a good range of standard features allowing the operator to quickly and
safely rework all types of components without overheating the component, adjacents or the PCB.
It uses all the proven attributes of PDR�s Focused IR technology, first introduced in 1987 and now
used worldwide by over 3000 customers.
Advanced Features
� Focused IR Component Heating
PDR�s patented technology
� IR PCB Preheater
Large area 1200w system
� Precision Component Placement
Low Force Landing and Rotation
� Component Nest and Paste
Application Facility
Print Frame
� X/Y Table
Macro-Micro Movement and
Micrometer Adjustment
� Non-Contact IR Sensor
For Measuring Component Temperature
� PC Control Package
With PDR ThermoActive Software Suite
� Optional BGA/Micro-BGA
Alignment
CCTV/Prism Based System
X410 IR Rework Station
www.pdr-smt.com/x410
PDR Offices
Europe and Asia
PDR
Unit 3 Stanley Centre, Kelvin Way
Crawley, West Sussex, RH10 9SE
England
Sales
Phone: +44 1293 846 000
Fax: +44 1293 613 600
Email: [email protected]
North America
PDR America
6320 Belleau Wood Lane, Suite 3
Sacramento, CA 95822
USA
Sales
Phone: (916) 395 5595
Toll Free: (877) 700 6085
Fax: (916) 395 5597
Email: [email protected]
A full list of PDR distributors offering
professional sales and support can be
found at www.pdr-smt.com/contacts.
Major Advantages
� No nozzles, focus hoods or shieldsAny shape or size component covered
� Low cost of ownershipNearly zero follow-on costs
� Fully modular and upgradeableEasily configured to meet any requirements
� Precise, focused component heatingIR, with no effect on adjacent components
� Excellent control software and mechanicsWith non-contact, component temperature sensing
� Easy to set up and useClean, simple, 100% yield process
For full detailed features and specifications on the PDR IR-X410 visitwww.pdr-smt.com/x410
Simple BGA Rework Procedure
BGA rework poses the problem of accessing hidden
interconnects in a high density environment. Consequently, it
requires a system that is able to access the hidden joints
without affecting neighbouring components. A system that is
safe, gentle, adaptable and, above all, simple to operate.
The IR-X410 is such a system. It is so easy to operate that
technicians are able to instantly achieve excellent process
control for BGA/SMT rework without the complexities and
frustrations normally associated with �high end� rework
systems.
With the aid of excellent mechanics, optics and control,
operators can simply pick up the BGA from the nest, align it,
place it into fluxed pads and reflow with the system�s accurate
PC based, closed-loop component and PCB temperature
control.
BGA Alignment
Placement
Reflow
PDR ThermoActive Software
Authorised Distributor
Detailed Features and Specifications
� Advanced Focused IR Component HeatingLens Based Focused IR heating with adjustable image systemPDR lens attachments with IR image from 4 to 70mm diameterReworks all SMDs/ BGAs including 0201s + lead free applications
� Large Area IR PCB Preheater System
medium wave IR PCB preheating1200W (2 x 600W switchable)2 zones (inner - 120mm x 300mm area) and (inner+outer - 240mm x 300mm area)
� PDR Lens AttachmentsF150 (4 -18mm spotsize) optionalF200 (10 -28mm � ) optionalF400 (12 -35mm � ) optionalF700 (25 -70mm � ) standard
� Precision Component Placement SystemVacuum operated pick and place with precise macro-micro Z axis movementMicrometer control for soft component landing360º component rotationComponent nest and �print frame� facility for paste application
� Macro-Micro X/Y PCB TablePrecision micrometer (Micro) control+/- 10 microns (.0004�) movement in X/Y directionsMacro override facility in all directionsUp to 17� X 20� (420mm X 500mm) capacity with lockable XY axis
� Non-contact, IR Sensor for measuring component temperatureManually adjustable, K-type non-contact IR sensorRealtime monitoring of component temperature throughout process
� K-Type, contact probe for measuring PCB temperature
Manually attached, K-type thermocouple contact probeRealtime monitoring of PCB temperature throughout process
� PC Control Package with PDR ThermoActive V3 Software SuiteType 5, Digital controller with multi functional featuresMulti K-type thermocouple (x4) capacity for temp/time testingAdvanced, Windows 98/me/XP/NT ThermoActive V3 software suiteRealtime, closed loop component/PCB temperature controlDrag and drop profile settingTemperature profiling and data logging
� Optional - Prism based BGA/micro-BGA alignment system
Split beam prism system for simultaneous PCB/component viewingBGA, CSP and leadless component alignmentIntegral LED lighting system with illumination level controlFull colour 1/2� CCTV camera and 15� TFT/LCD Flatscreen colour monitorComputar zoom lens with up to X50 magnificationPrecise X/Y axis mounting system
Benchtop Requirements
Topheat power - 150 watts IRBackheater power - 600W or 1200 watts IRVoltage/frequency - 110/240 volts 50/60HzTypical components - CSPs, BGAs, micro-BGAs, QFPs, PLCCs, SOICs, small SMDs Bench area required - 1400mm x 600mmWeight - 65 Kg
PDR reserves the right to improve or change specifications without giving notice.
X410 Technical Specifications