Download pdf - 1 Structure & Spare Partsmega-servis.ru/download/Roland/files/FJ600-service-manual.pdffj-400 fj-500 fj-600 parts list -main parts-parts no. parts name 1 11879107 absorber tk-12 ***

4

1 Structure & Spare Parts

1

1 Structure & Spare Parts1-1 COVERS

1311

S7

S6

S6

S6

S6

S6

S6

S10

27

S3

23

12

22S

6S

6

S6

S6

S6

S6

S2

S5

1726

30

S8

1S

14

S8

1S

14

16

9

2

S6

7

S6

S6

S9

S13

S13

S132

8

8

15

14

29

10

19

20

24

25

S2

S6

S2

6

18

S6

S4

S1

S3

S3

S3

S3

S4

4

3

5

S12

S12

S11 21

S10

27

S7

31

31(F

J-60

0 on

ly)

32(F

J-60

0 on

ly)

FJ-

600

only

33

S15

S3


5

1

FJ-400FJ-500

FJ-600PARTS LIST -Main Parts-

Parts No. Parts Name1 11879107 ABSORBER TK-12 * * *

22095121 APRON,B FJ-400 *22095119 APRON,B FJ-500 * *22095118 APRON,F FJ-400 *22095117 APRON,F FJ-500 * *22095122 APRON,F UNDER FJ-400 *22095120 APRON,F UNDER FJ-500 *22095126 APRON,F UNDER FJ-600 *22025457 COVER,FRONT FJ-400 *22025456 COVER,FRONT FJ-500 *22025506 COVER,FRONT FJ-600 *

6 22025465 COVER,HINGE FJ-500 * * *22025458 COVER,I/C FJ-500 * *22025510 COVER,I/C2 FJ-500 * * *

8 22025462 COVER,INK SYSTEM FJ-500 * * *22025454 COVER,MEDIA FJ-400 *22025455 COVER,MEDIA FJ-500 *22025507 COVER,MEDIA FJ-600 *

10 22025466 COVER,PANEL FJ-500 * * *22025461 COVER,PLATE SIDE L FJ-500 * *22025511 COVER,PLATE SIDE L 2 FJ-500 * * *22025467 COVER,RAIL FJ-400 *22025460 COVER,RAIL FJ-500 *22025509 COVER,RAIL FJ-600 *

13 22025305 COVER,SIDE L FJ-500 * * *14 22025306 COVER,SIDE R FJ-500 * * *15 12239406 CUSHION,TM-96-6 * * *16 22225101 ESCUTCHEON FJ-500 * * *

21655197 HOLDER,PLATE COVER FJ-400 *21655196 HOLDER,PLATE COVER FJ-500 *21655201 HOLDER,PLATE COVER FJ-600 *

18 21645103 HOOK,INT SW FJ-500 * * *19 22495204 KEYTOP,DS-LD1H MWG * * *20 22495205 KEYTOP,DS-LX1H MWG * * *21 22535134 LABEL,CAUTION COVER FJ50 #LA14 * * *22 22535220 LABEL,CORPORATE LOGOTYPE #LA79 * * *23 22535265 LABEL,HI-FI JET PRO FJ-500 #LA219 * * *24 7521840080 LCD BOARD ASS'Y * * *25 7521840050 PANEL BOARD ASS'Y * * *

22055437 PLATE,COVER FJ-400 *22055436 PLATE,COVER FJ-500 *22055478 PLATE,COVER FJ-600 *

27 22295218 SHAFT,COVER FJ-500 * * *28 21475126 SHEET,INK SYSTEM FJ-500 * * *29 21475123 SHEET,PANEL FJ-500 * * *30 21425110 WASHER,COVER FJ-50 * * *32 22095125 APRON,F SHORT FJ-600 *32 22325429 SUPPORT,APRON B FJ-600 *33 22025508 COVER,TOP FJ-600 *

9

12

17

26

11

7

2

3

4

5

*(1)

*(2)

*(1)

*(2)

*(1) FJ-400 : Z**0195 and below, FJ-500 : Z**1358 and below

*(2) FJ-400 : Z**0199 and above, FJ-500 : Z**1359 and above

PARTS LIST -Supplemental Parts-Parts Name

S1 SCREW,BINDING HEAD 3 x 4 NiS2 SCREW,W-SEMS 3 x 6 BCS3 SCREW,W-SEMS 3 x 8 BCS4 SCREW,W-SEMS 3 x 8 SUSS5 SCREW,W-SEMS 3 x 10 BCS6 SCREW,W-SEMS 4 x 8 BCS7 SCREW,W-SEMS 4 x 10 BCS8 SCREW,HEXAGON SOCKET HEAD CAP 3 x 12 BCS9 SCREW,PLAPOINT(BLACK) 4 x 6S10 E-RING ETW-4S11 LABEL,CAMM-1 WARNING No.453S12 LABEL,CAUTION COVER CJ-70 No.684S13 CUSHION,MDX-500(cut when using) 10 x 1000 x 2MMS14 BUSH,ROLL 3 x 4

S15 SCREW,HEXAGON SOCKET HEAD CAPWITH FLANGE

4 x 12 Cr

6


1

1-2 FRAME43

S15S

15 15

14

4018

25

S1

S8

465

S2

30

2S

22S

12

S12

S12 4

S2

S25

S24

3134

42S

11

S13

6

29

35

45

16S

5

28 16

9

33

1717

22

S5

S5

S18

S18

S9

S12

S12

S12

S22

S25

4

S21

S13

8

418

3

S5

44

S5 21

19

S23

20

724

23

S20

7

S7

S20

S16

46

S8

S16

13

12

43

S10

S11

47S

5S

5

1 S12

S17

S11

39

38S

26

S19 S6

11

S4

S19

32

S6

27

S27

S26

S19

S19

S26

S26

S4

1126

37S21

51

S14

5049

S14

5148

52

53S

15S

28

10

6

S1

S1

S1

S11

S11

S11

S11

S11

S11

S11

S11

S1

S11

S11

S10

S3

32

S29

5455

S30

FJ-

600

only

56

56

Revised

Revised


7

1

PARTS LIST -Main Parts-Parts No. Parts Name

22805400 ASS'Y,G-ROLLER FJ-400 *22805399 ASS'Y,G-ROLLER FJ-500 *22805405 ASS'Y,G-ROLLER FJ-600 *11899132AS ASS'Y,L-BEARING SSR15XW2U+1720LYF *11899133AS ASS'Y,L-BEARING SSR15XW2U+1960LYF-(A) *11899136AS ASS'Y,L-BEARING SSR15XW2U+2260LYF *

3 22355725 BASE,CAM PINCH FJ-500 * * *4 22355726 BASE,RAIL FJ-500 * * *5 22355722 BASE,SHAFT SQUARE FJ-500 * * *

22005130 BED 2 FJ-400 *22005129 BED 2 FJ-500 *22005128 BED FJ-600 *

7 12159573 BUSH,80F-0603 * * *8 12159563 BUSH,80F-1006 * * *9 21775101 CAM,SHAFT P-ROLLER CJ-500 * * *

12039532 COVER,TKP0180-2B R50-58 *12029478 COVER,TKP0180-2B R50-65 *12029512 COVER,TKP0180-2B R50-72 *

11 21715104 FAN,SCIROCCO 109BF24HA2-10 * * *22115802 FRAME,MIDDLE L FJ-500 * *22115850 FRAME,MIDDLE L 2 FJ-500 * * *

13 22115808 FRAME,MIDDLE R FJ-500 * * *22115809 FRAME,SIDE L FJ-500 * *22115851 FRAME,SIDE L 2 FJ-500 * * *

15 21685119 GEAR,S300S10 * * *16 22135559 GUIDE,TUBE 8 FJ-500 * * *17 7521840090 HOLDER FOR CARRIAGE FPC * * *18 21655131 HOLDER,LINEAR SCALE CJ-70 * * *19 22485104 KNOB FJ-50 * * *20 22145444 LEVER,CAM PINCH FJ-500 * * *21 15229705 PHOTO INTERRUPTER GP1A71A1 * * *22 22055445 PLATE,CABLE FJ-500 * * *23 22055455 PLATE,CAM PINCH FJ-500 * * *24 22055454 PLATE,LEVER FJ-500 * * *25 22055316 PLATE,LINEAR SCALE CJ-70 * * *

22055452 PLATE,SHUTTER L FJ-500 * *22055476 PLATE,SHUTTER L FJ-600 *22055446 PLATE,SHUTTER R FJ-500 * *22055477 PLATE,SHUTTER R FJ-600 *

28 22055453 PLATE,TUBE GUIDE FJ-500 * * *22185420 RAIL,CABLE FJ-400 *22185417 RAIL,CABLE FJ-500 *22185421 RAIL,CABLE FJ-600 *22185419 RAIL,GUIDE FJ-400 *22185416 RAIL,GUIDE FJ-500 *22185422 RAIL,GUIDE FJ-600 *22185418 RAIL,LINEAR SCALE FJ-400 *22185415 RAIL,LINEAR SCALE FJ-500 *22185425 RAIL,LINEAR SCALE FJ-600 *

32 15229505 SENSOR INTERRUPTER GP2A25 * * *22295228 SHAFT,SQUARE 2 FJ-400 *22295227 SHAFT,SQUARE 2 FJ-500 *22295225 SHAFT,SQUARE FJ-600 *22665261 SHEET,LINEAR SCALE FJ-400 *22665260 SHEET,LINEAR SCALE FJ-500 *22665263 SHEET,LINEAR SCALE FJ-600 *21475122 SHEET,PAPER FEED FJ-500 * *21475131 SHEET,PAPER FEED FJ-600 *

36 21475124 SHEET,RAIL CABLE FJ-500 * *21475130 SHEET,RAIL CABLE FJ-600 *

37 22125428 SHUTTER,FJ-500 * * *38 22165196 SPACER,BED LOWER FJ-500 * * *39 22165197 SPACER,BED UPPER FJ-500 * * *40 22175122 SPRING,BACK UP PNC-960 * * *41 22035161 STAND,LEVER FJ-500 * * *42 22715258 STAY,RAIL CABLE FJ-500 * * *

12

14

26

1

2

6

10

27

29

34

35

31

30

33


S1 SCREW,W-SEMS 3x6 BCS2 SCREW,W-SEMS 3x8 BCS3 SCREW,W-SEMS 3x12 BCS4 SCREW,W-SEMS 3x40 BCS5 SCREW,W-SEMS 4x8 BCS6 SCREW,HEXAGON SOCKET HEAD CAP 3x6 BC

SCREW,HEXAGON SOCKET HEAD CAP 3x8 BCW/SPRING WASHER PRECOATING LOCK AGENT

S8 SCREW,HEXAGON SOCKET HEAD CAP 3x12 BCSCREW,HEXAGON SOCKET HEAD CAP 3x12 BCWITH PLAIN WASHERSCREW,HEXAGON SOCKET HEAD CAP 4x6 CrWITH FLANGESCREW,HEXAGON SOCKET HEAD CAP 4x12 CrWITH PLAIN WASHER

S12 SCREW,HEXAGON SOCKET HEAD CAP 4x15 BCS13 SCREW,HEXAGON SOCKET HEAD CAP 4x20 BCS14 SCREW,PAN HEAD WITH PLAIN WASHER 3x4 CrS15 SCREW,SOCKET SET WP 3x8 BCS16 NUT,SQUARE M3BCS17 NUT,HEXAGON M4BCS18 LIVET,NYLON P2655BS19 WIRE SADDLE LWS-0711ZS20 E-RING ETW-4S21 E-RING ETW-7S22 PIPE,POLY 4x8x10S23 RENY PH BIND 4x8 S24 TAPE REFLECTION FNS50(cut when using)S25 SPRING PIN 2.5x8 SUSS26 SCREW,BINDING HEAD P-TIGHT 3x6 BCS27 SCREW,BINDING HEAD P-TIGHT 3x8 BCS28 SCREW,SOCKET SET WP 3x3 BCS29 WIRE SADDLE LWS-1211Z

S7

S10

S11

S9

*(1) FJ-400 : Z**0195 and below, FJ-500 : Z**1358 and below

*(2) FJ-400 : Z**0199 and above, FJ-500 : Z**1359 and above

*(1)

*(2)

*(1)

*(2)

FJ-400FJ-500

FJ-600

Parts No. Parts Name43 22715242 STAY,RAIL FJ-500 * * *44 22715251 STAY,SENSOR PINCH FJ-500 * * *45 22715250 STAY,TUBE FJ-500 * * *46 22135365 STOPPER,SHAFT SQUARE CX-24 * * *

22325425 SUPPORT,FRAME FJ-500 * *22325430 SUPPORT,FRAME FJ-600 *

48 22165129 GRX-400 AL SPACER 216-129 * * *49 22175870 R-BEARING JIS 6800ZZ(B7) * * *50 22115106 GRX-400A BEARING HOUSING A * * *51 22165165 GRX-450 COLLAR * *

22075119 SET,G-ROLLER FJ-400 *22075118 SET,G-ROLLER FJ-500 *22075121 SET,G-ROLLER FJ-600 *22295230 SHAFT,FEED 2 FJ-400 *22295229 SHAFT,FEED 2 FJ-500 *22295223 SHAFT,FEED FJ-600 *

54 11879122 ABSOBER,K-16 *55 11509111 ROLLER,STAY CABLE FJ-600 *56 22135602 GUIDE, CABLE FJ-500 * * *

47

52

53

Revised

8


1

1-3 CARRIAGES

12

18

S10

5152

5

S20

S20

39

S1

5152

5

S20

S20

3937

37

S1

46

46S

1

47

33 S2

S11

38S

240

4729

9

42

49

4

7

S9

S14

6S

5S

1545

S6

S8

10

S1

2227

34

S13

30

S1

21

48S

16

41

43

S1

44

11

S1

46

32S

7

11

S1

1S

4

16

162

S4

S4

50

S1

S17

26

36

31

S1

S3

13

15

S1

25S12

12

1313

13

S17

S12

24

S12

2414

14S18

53

17

23

20

19

19

20

8 3

1928

S2

S18

S19

35


9

1

FJ-400FJ-500


Parts No. Parts Name1 21905157 ADAPTER,CARRIAGE L FJ-500 * * *2 21905156 ADAPTER,CARRIAGE R FJ-500 * * *3 11909133 ADAPTER,SCREW 2FAI FJ-50 * * *4 22805292 ASS'Y,CLAMP BLADE CM-500 * * *5 22805394 ASS'Y,HEAD INKJET FJ-500 * * *6 22805291 ASS'Y,HOLDER BLADE CM-500 * * *7 22805396 ASS'Y,PLATE CAM SLIDE * * *

22805404 ASS'Y,TUBING 2 2500MM FJ-400 *22805403 ASS'Y,TUBING 2 2700MM FJ-500 *21435108 ASS'Y,TUBING 3000MM FJ-600 *

9 22355397 BASE,CARRIAGE FJ-500 * * *10 22355656 BASE,CUTTER CM-500 * * *11 23505695 CABLE-ASSY HEAD-GND FJ-500 * * *12 23505700 CABLE-ASSY HEAD-U/D-SENS FJ-500 * * *13 23475164 CABLE-CARD 21P1 280L BBRHIGHVHBP * * *

23475167 CABLE-CARD 28P 2410L BB HIGH-V * *23475168 CABLE-CARD 28P 2670L BB HIGH-V *

15 7521840010 CARRIAGE BOARD ASS'Y * * *16 11769106 CLAMP,CLAMP-B * * *17 12399312 CORE SSC-45-12-F * * *18 22025505 COVER,CARRIAGE 2 FJ-500 * * *19 11959109 DAMPER,INK 2FAI * * *20 11959115 DAMPER,INK BK 2FAI * * *21 22115799 FRAME,CARRIAGE FJ-500 * * *22 22115798 FRAME,CUTTER FJ-500 * * *23 22135559 GUIDE,TUBE 8 FJ-500 * * *

21655192 HOLDER,CABLE FJ-400 *21655193 HOLDER,CABLE FJ-500 *21655200 HOLDER,CABLE FJ-600 *

25 7521840090 HOLDER FOR CARIAGE FPC * * *26 21655195 HOLDER,CARRIAGE FJ-500 * * *27 21655198 HOLDER,CUTTER FJ-500 * * *28 11659149 HOLDER,RING O 2FAI FJ-50 * * *29 12149442 LEVER,HEAD R FJ-500 * * *30 22145445 LEVER,LOCK FJ-500 * * *31 7521840020 LINEAR ENCODER BOARD ASS'Y * * *32 21345104 LOCK FJ-50 * * *33 7521840030 PAPER SIDE SENSOR BOARD ASS'Y * * *34 15229705 PHOTO INTERRUPTER GP1A71A1 * * *35 22055449 PLATE,DAMPER FJ-500 * * *36 22055451 PLATE,ENC SENS FJ-500 * * *37 22055438 PLATE,HEAD GND FJ-500 * * *38 22055439 PLATE,HEAD L FJ-500 * * *39 12059434 PLATE,HEAD LOCK FJ-500 * * *40 22055440 PLATE,HEAD R FJ-500 * * *41 11519107 RING,O P4 * * *42 21495115 SCREW,BLADE SET CM-500 * * *43 22295215 SHAFT,CARRIAGE FJ-500 * * *44 22155567 SPACER M3X5 * * *45 22175154 SPRING,BLADE UP CM-500 * * *46 22175158 SPRING,CARRIAGE FJ-50 * * *47 12179174 SPRING,HEAD LOCK FJ-500 * * *48 22175161 SPRING,LEVER FJ-50 * * *49 22175155 SPRING,SCREW CM-500 * * *50 22715246 STAY,HEAD FJ-500 * * *51 22325423 SUPPORT,DAMPER L FJ-500 * * *52 22325424 SUPPORT,DAMPER R FJ-500 * * *

12039532 COVER,TKP0180-2B R50-58 *12029478 COVER,TKP0180-2B R50-65 *12029512 COVER,TKP0180-2B R50-72 *

8

14

24

53


S1 SCREW,W-SEMS 3x6 BCS2 SCREW,W-SEMS 3x8 BCS3 SCREW,HEXAGON SOCKET HEAD CAP 2.6x4 BC

SCREW,HEXAGON SOCKET HEAD CAP 4x6 CrWITH FLANGE

S5 SCREW,FLAT HEAD 3x6 BCS6 SCREW,TRUSS HEAD 2x6 BCS7 SCREW,OVAL HEAD 3x8 BCS8 SCREW,BINDING HEAD 3x6 BCS9 SCREW,BINDING HEAD 3x10S10 SCREW,BINDING HEAD P-TIGHT 3x8 BCS11 SCREW,PLASTIC HEAD N-1 3x10 WHS12 LIVET,NYLON P2655BS13 E-RING ETW-3S14 BUSH,ROLL 3x5S15 BUSH,ROLL 2x4S16 SCREW,W-SEMS(small) 3x6 BCS17 WIRE SADDLE LWS-0711ZS18 SCREW,W-SEMS 4x8 BCS19 WASHER,EXTERNAL TOOTHED LOCK M4 CrS20 SCREW,BINDING HEAD P-TIGHT 3x10 BC

S4

10


1

S5

20 S19 28

S8

291

S7

S15

22S

10S

1

S18

S3

S10

16

S17

213

12

S15

S14

19S

2

153

S12

29

S15

22

S15

S2

30

S7

1

S13

4

1011

S175

S10

16

S10

S2

S6

8

S624

S1

17

6

S16

33

S11

32S

2

31 21

S5

S4 1

4

726 2

5

2723

18

S9

34 35

34

S6

S2

S2

S21

S20

S20

S21

36

36

1-4 DRIVE UNIT


11

1

FJ-400FJ-500


Parts No. Parts Name1 12359113 ABSORBER TK-2320 * * *2 22805398 ASS'Y,FEED MOTOR FJ-500 * * *3 22805397 ASS'Y,FRONT COVER SW * * *4 22805395 ASS'Y,HEAD COVER SW * * *5 22805344 ASS'Y,MOTOR SCAN CJ-500 * * *6 22805209 ASS'Y,PULLEY HD48.46S16 CJ-70 * * *7 11869103 BALL,4MM * * *

22355723 BASE,MOTOR FJ-500 * *22355733 BASE,MOTOR FJ-600 *

10 23505691 CABLE-ASSY C-ENCODER FJ-500 * * *11 23505690 CABLE-ASSY C-POWER FJ-500 * * *

23505699 CABLE-ASSY G-ENCODER FJ-400 *23505693 CABLE-ASSY G-ENCODER FJ-500 *23505468 CABLE-ASSY G-ENCODER FJ-600 *23505698 CABLE-ASSY G-POWER FJ-400 *23505692 CABLE-ASSY G-POWER FJ-500 *23505467 CABLE-ASSY G-POWER FJ-600 *

14 21365103 CASE,LOCK CJ-70 * * *15 22025459 COVER,INT SW FJ-500 * * *16 21995109 FLANGE,MOTOR FJ-50 * * *17 21685116 GEAR,H235S20(B8) * * *18 21345107 LOCK,STAY FJ-500 * * *19 12399102 MAGNET CATCH TL-105 * * *20 12179723 PULLEY UD3354(B3.5C5.6) * * *21 15229506 SENSOR INTERRUPTER,GP1A05A5 * * *22 22295221 SHAFT,COVER MEDIA FJ-500 * * *23 22295117 SHAFT,LOCK CJ-70 * * *

22295118 SHAFT,PULLEY CJ-70 * *22295224 SHAFT,PULLEY FJ-600 *

25 22185101 SLIDER,LOCK CJ-70 * * *26 22175134 SPRING,A CJ-70 * * *27 22175160 SPRING,LOCK FJ-50 * * *28 22035162 STAND,PULLEY FJ-500 * * *29 22715252 STAY,COVER FJ-500 * * *30 22715243 STAY,COVER MEDIA FJ-500 * * *

22715244 STAY,SENSOR CARRIAGE FJ-500 * *22715266 STAY,SENSOR CARRIAGE FJ-600 *

32 22715249 STAY,SHAFT PULLEY FJ-500 * * *21945131 WIRE,FJ-400 *21945130 WIRE,FJ-500 *21945134 WIRE,FJ-600 *

34 22175815 R-BEARING JIS 688ZZ(B5 FL) * * *21975117 PULLEY,HD48.46S16(B31C36.5) * *21975139 PULLEY,HD48.46S16(B31C39.5) *

36 12399334 FILTER(E),TFC-16-8-13 * * *

31

33

35

8

12

13

24


S1 SCREW,W-SEMS 3x12 BCS2 SCREW,W-SEMS 4x8 BCS3 SCREW,W-SEMS 4x10 BCS4 SCREW,HEXAGON SOCKET HEAD CAP 3x6 BCS5 SCREW,HEXAGON SOCKET HEAD CAP 4x10 BC

SCREW,HEXAGON SOCKET HEAD CAP 4x12 CrWITH PLAIN WASHER

S7 SCREW,HEXAGON SOCKET HEAD CAP 4x15 BCS8 SCREW,HEXAGON SOCKET HEAD CAP 4x20 BC

SCREW,HEXAGON SOCKET HEAD CAP 3x6 CrWITH FLANGESCREW,HEXAGON SOCKET HEAD CAP 3x8 CrWITH FLANGESCREW,HEXAGON SOCKET HEAD CAP 4x6 CrWITH FLANGE

S12 SCREW,BINDING HEAD 2.3x8 BCS13 SCREW,BINDING HEAD 2.3x10 BCS14 SCREW,BINDING HEAD 3x4 BCS15 E-RING ETW-4S16 E-RING ETW-6S17 CABLE TYE,INSULOCK T-18LS18 ABSOBER K17S19 WASHER,PLAIN 4x8x0.8 CrS20 BUSH NB-19S21 CABLE TYE,INSULOCK T-18S

S6

S9

S10

S11

12


1

1-5 CHASSIS

S1

11

S1

S1

S1

1

S1

4

8

S4S5

S5

S4

S4

9

5 36

7

7

S1

S12

9

912

10

S1

S1

S3

S3

S3

S6

S113

14

15

FJ-400FJ-500


Parts No. Parts Name1 22805353 ASS'Y,NETWORK BOARD FJ-500 * * *

2 15009101 BATTERY CR2032 * * *

3 23505702 CABLE-ASSY INKTANK-SENS FJ-500 * * *

4 23505703 CABLE-ASSY NETWORK FJ-500 * * *

5 23505685 CABLE-ASSY SENSOR FJ-500 * *

23505466 CABLE-ASSY SENSOR FJ-600 *

6 23475162 CABLE-CARD 20P1 700L BB * * *

7 23475167 CABLE-CARD 28P 2410L BB HIGH-V * * *

8 22815139 CHASSIS,FJ-500 * * *

9 12399334 FILTER(E),TFC-16-8-13 * * *

7521830000 MAIN BOARD ASS'Y FJ-500 * *

7550530000 MAIN BOARD ASS'Y FJ-600 *

11 22055442 PLATE,CHASSIS FJ-500 * * *

12 23505704 CABLE-ASSY POWER FJ-500 * * *

13 22805397 ASS'Y,FRONT COVER SW FJ-500 * * *

14 22805395 ASS'Y,HEAD COVER SW FJ-500 * * *

15 23505689 CABLE-ASSY PUMP JUNCTION FJ-500 * * *

10


S1 SCREW,W-SEMS 3 x 6 BC

S3 SPACER,PUSH PS-4-01

S4 WIRE SADDLE LWS-1211Z

S5 BUSH,SQUARE SB-4025

S6 CABLE TYE,PUSH MOUNT RT30SS FS


13

1

1-6 PINCH ROLLER6

1

5

S1

S2

2

3 4

S3

S3

FJ-600 only3

8

7

FJ-400FJ-500


Parts No. Parts Name1 22115801 FRAME,PINCH FJ-500 * * *2 22145443 LEVER,PINCH FJ-500 * *3 21505108 ROLLER,PINCH FJ-50 * * *4 22295173 SHAFT,PINCH 18 FJ-50 * *

22175209 SPRING,PINCH 750 FJ-500 * *22175197 SPRING,PINCH 600 FJ-600 *

6 22715260 STAY,PINCH SPRING 2 FJ-500 * * *7 22145447 LEVER,PINCH FJ-600 *6 22295226 SHAFT,PINCH 25 FJ-600 *

5


S1 SCREW,W-SEMS 3 x 8 BCS2 PIN,PARALLEL 3 x 30S3 E-RING ETW-2

14


1

S6

15

S5

16

S3

11

11

11

11

S3

S3

S36

9

S2

S74

1 4S7

3

S2

S4

S4S2

14

12

8

7

12

S4

S4S2

5

S1

13

S7 4

4

2

S710

S2

S2S2

14

S8

1-7 STAY ROLL

FJ-400FJ-500

FJ-600PARTS LIST -Supplemental Parts-

Parts NameS1 SCREW,W-SEMS 3 x 6 BCS2 SCREW,W-SEMS 4 x 8 BCS3 SCREW,HEXAGON SOCKET HEAD CAP 3 x 6 BC

SCREW,HEXAGON SOCKET HEAD CAP 6 x 8 BCWITH FLANGE

S5 SCREW,FLAT HEAD P-TIGHT 3 x 10 BCS6 SCREW,PLAPOINT(WHITE) 4 x 8S7 E-RING ETW-12S8 LABEL,REPACKEGE #LA16

S4


22145214 ARM,BUSH L FJ-500 * *

22145215 ARM,BUSH L 2 FJ-500 * * *2 22145213 ARM,BUSH R FJ-500 * * *3 22805230 ASS'Y,SCREW TUC-60/70 * * *4 12159550 BUSH,LFF-1410 * * *5 11959116 DAMPER,ROTARY TM-252-1.5-RR * * *6 21655194 HOLDER,SLIDER FJ-500 * * *

22185413 RAIL,GUIDE MEDIA FJ-400 *

22185414 RAIL,GUIDE MEDIA FJ-500 *

22185423 RAIL,GUIDE MEDIA FJ-600 *22185412 RAIL,ROLL FJ-400 *22185411 RAIL,ROLL FJ-500 *22185424 RAIL,ROLL FJ-600 *

9 22295220 SHAFT,ROLL L FJ-500 * * *10 22295219 SHAFT,ROLL R FJ-500 * * *11 22185103 SLIDER,1 TUC-60/70 * * *

22715247 STAY,GUIDE MEDIA FJ-500 * *22715267 STAY,GUIDE MEDIA 2 FJ-500 * * *

13 22715248 STAY,OIL DAMPER FJ-500 * * *14 22715241 STAY,RAIL ROLL FJ-500 * * *15 22135346 STOPPER,CAM CM-500 * * *16 22135388 STOPPER,HEAD FJ-500 * * *

1

7

8

12


15

1

1-8 PUMP SYSTEM15 S1

4

1

S1

S1

S115 4

1

5

S1

S1

S2

14

11

3S1

12

S63

S2

S5

S4

S113

S5 S2

S4

5

S1

S1

2

S5

S1

S1S1

S1S1

S3

S3

S3

S3

9

7

8

6

10

S7

S7

9

7

8

6

S7

S7

10

S8S8

FJ-400FJ-500


Parts No. Parts Name1 12809371AS ASS'Y,INK SYSTEM FJ-500 * * *

2 22355724 BASE,CAP FJ-500 * * *

3 12159577 BUSH,80F-1012 * * *

4 21755106 CLEANER,CARRIAGE FJ-500 * * *5 22025452 COVER,CABLE FJ-500 * * *

6 22115800 FRAME,PUMP MOTOR FJ-500 * * *

7 11689132 GEAR,26.25 FJ-500 * * *

8 11689133 GEAR,COMBI 14.4-24 FJ-500 * * *9 11689131 GEAR,COMBI 20-38.4 FJ-500 * * *10 12439188 MOTOR,ASF FJ-500 NO.2029016 * * *11 21545144 PAD,TUBE FJ-500 * * *12 22055467 PLATE,CONNECT TUBE FJ-500 * * *13 7521840040 PUMP JUNCTION BOARD ASS'Y * * *14 22035159 STAND,CAP FJ-500 * * *15 11379105 WIPER,HEAD ASP FJ-50 * * *


S1 SCREW,W-SEMS 3x6 BCSCREW,HEXAGON SOCKET HEAD CAP 4x12 CrWITH PLAIN WASHER

S3 E-RING ETW-3S4 CABLE TYE,PUSH MOUNT RT30SS FSS5 WIRE SADDLE LWS-0711ZS6 TUBE ID12 OD16 L=330MMS7 SCREW,W-SEMS(small) 3x6 BCS8 CABLE TYE,INSULOCK T-18R

S2

16


1

1-9 INK SYSTEMS5

S1

3

7

S5S2

13

S2

S1

S2S2

S15 1

6

41016

12

12

17

S3

11

2

14

S1

8

9

15

8

S4

FJ-400FJ-500

FJ-600


1 11909133 ADAPTER,SCREW 2FAI FJ-50 * * *7521850000 ASS'Y,CAP BOTTLE FJ-500 * *7521851000 ASS'Y,CAP BOTTLE 2 FJ-500 * * *

3 23505702 CABLE-ASSY INKTANK-SENS FJ-500 * * *4 12029300 COVER,HOLDER I/C FJ-50 * * *5 11659152 HOLDER,INK CARTRIDGE FJ-50 * * *6 11659149 HOLDER,RING O 2FAI FJ-50 * * *7 7521840060 INK TANK SENS BOARD ASS'Y * * *8 22535252 LABEL,SET INK BK FJ-500 #LA142 * * *9 22535253 LABEL,SET INK OR FJ-500 #LA143 * * *10 22055364 PLATE,HOLDER I/C FJ-50 * * *11 22055468 PLATE,INK CATCH TANK FJ-500 * * *12 22055435 PLATE,INK FJ-500 * * *13 22055448 PLATE,INK JOINT FJ-500 * * *14 22055447 PLATE,INK STAND FJ-500 * * *15 22055450 PLATE,INK STOPPER FJ-500 * * *16 22175167 SPRING,CARTRIDGE FJ-50 * * *17 22035142 STAND,INK CARTRIDGE4 FJ-500 * * *

2


S1 SCREW,W-SEMS 3 x 6 BCS2 SCREW,W-SEMS 3 x 15 BCS3 SCREW,SEMS 3 x 8 SUSS4 SCREW,PLAPOIONT(BLACK) 3 x 6S5 SCREW,BINDING HEAD S-TIGHT 3 x 6 Cr


17

1

1-10 BASE FRAME

2 5

10

S8

S2

20

8 13

129

1517

16

S9

S9

S5

18

4S2

S2

S7

11

6

191

21

7

S4

S3

S6

S6S1

14

FJ-400FJ-500


Parts No. Parts Name1 13429746 AC INLET SUP-J3G-E+FILTER * * *

22355721 BASE,AL FJ-400 *22355720 BASE,AL FJ-500 *22355731 BASE,AL FJ-600 *

4 22355727 BASE,FILTER CJ-500 * * *5 23505688 CABLE-ASSY FAN JUNCTION FJ-500 * * *6 23505462 CABLE-ASSY JUNBI A FJ-50 * * *7 23505463 CABLE-ASSY JUNBI B FJ-50 * * *8 23505701 CABLE-ASSY JUNBIWIRE D FJ-500 * * *9 23505704 CABLE-ASSY POWER FJ-500 * * *10 7521840070 FAN JUNCTION BOARD ASS'Y * * *11 22275113 FILTER,CJ-500 * * *12 12399334 FILTER(E),TFC-16-8-13 * * *13 12399343 FILTER(E),TR-25-15-12 * * *

22115810 FRAME,SIDE R FJ-500 * *22115852 FRAME,SIDE R 2 FJ-500 *

15 22535257 LABEL,CAUTION VOLTAGE #LA167 * * *16 22505244 LABEL,FLASH-LIGHTING NO.E-582 * * *17 22505122 LABEL,WARNING FUSE REPLACE#347 * * *18 21575109 NUT,BOSS H14MM S3MM N3MM * * *19 13129170 POWER SW AJ7201B * * *20 22425107U0 POWER UNIT SWITCHING FJ-50 * * *21 23505899 WIRE,C GRX-410 * * *

2

14


SCREW,HEXAGON SOCKET HEAD 4 x 12 CrCAP WITH PLAIN WASHERSCREW,HEXAGON SOCKET HEAD 3 x 6 CrCAP WITH FLANGE

S3 SCREW,W-SEMS 4 x 10 BCS4 SCREW,OVAL HEAD 3 x 8 BCS5 CABLE TYE,PUSH MOUNT RT30SS FSS6 CABLE TYE,INSULOCK T-18SS7 SPACER,PUSH PS-4-01S8 PCB SPACER PCB-8LS9 PCB SPACER PCB-8S

S1

S2

ContentsRevision Record1 Structure & Spare Parts1-1 COVERS1-2 FRAME1-3 CARRIAGE1-4 DRIVE UNIT1-5 CHASSIS1-6 PINCH ROLLER1-7 STAY ROLL1-8 PUMP SYSTEM1-9 INK SYSTEM1-10 BASE FRAME1-11 ACCESSORIES & STAND1-12 TU-550/650

2 Electrical Section2-1 WIRING MAP2-2 MAIN BOARD2-3 OTHER CIRCUIT BOARD

3 Replacement of Main Parts3-1 HEAD_REPLACEMENT3-2 CLEANING WIPER _ REPLACEMENT3-3 CAPPING UNIT _ REPLACEMENT3-4 MAIN BOARD _ REPLACEMENT3-5 BATTERY _ REPLACEMENT3-6 ENCODER SCALE _ REPLACEMENT3-7 CARRIAGE WIRE _ REPLACEMENT3-8 CARRIAGE MOTOR _ REPLACEMENT

4 Adjustment4-1 Special Tools4-2 SERVICE MODE4-3 HOW TO UPGRADE FIRMWARE4-4 HEAD RANK SETTING4-5 HEAD ALIGNMENT4-6 CAPPING POSITION ADJUSTMENT4-7 FLUSHING POSITION ADJUSTMENT4-8 PAPER SIDE SENSOR ADJUSTMENT4-9 LIMIT POSITION & CUT DOWN POSITION INITIALIZE4-10 LINEAR ENCODER SETUP4-11 MOTOR BALANCE ADJUSTMENT4-12 HEAD CARRIAGE HEIGHT ADJUSTMENT4-13 CALIBRATION (FEEDING DIRECTION)4-14 CARRIAGE WIRE TENSION ADJUSTMENT4-15 NETWORK BOARD INITIALIZE

5 Supplemental Information5-1 OPERATIONAL SEQUENCE5-2 SENSOR MAP

6 Troubleshooting6-1 WHITE FINE LINES / SCRATCHY PRINTING / MISSING DOT6-2 PRINTS UNEXPECTED LINE6-3 IT DOESN'T PRINT AT ALL6-4 INK STAIN ON MEDIA6-5 SHIFTING IN PRINTING6-6 MOTOR ERROR

7 Service Activities7-1 INSTALLATION CHECK LIST7-2 MAINTENANCE CHECK LIST7-3 SPECIFICATIONSList of ICC Profiles for the FJ-500/400