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7/28/2019 Cable Accessories Main Catalogue

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Cable Accessories

7/28/2019 Cable Accessories Main Catalogue

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Contents

15kV Parallel Branch Resin Cable Joint

Low Voltage Resin Cable Joint System

Polyurethane Resin Compound

Henley Compound & Cable Pulling Lubricant

Insulated Tools

Medium Voltage Heat Shrinkable Cable Joints& Terminations

Medium Voltage Cold Shrinkable Cable Joints& Terminations

Low Voltage Heat Shrinkable Cable Accessories

Cable Cleats

Electrical Insulating Tapes

Hot Pouring Compounds and Oils

Other Products

ALSTOM Australia Industrial Products is a leadingmanufacturer and supplier of medium voltage and

low voltage cable jointing systems and related cable

accessories products in Australia.

In cooperation with WT Henley of the UK, and a

number of leading suppliers world-wide including

Jointmaster/ELCON, Plymouth/Bishop and Ellis

Patents, ALSTOM Australia Industrial Products isable to satisfy customers over the past 40 years with

a wide range of reliable and competitive products

and services in jointing, sealing and installation

accessories.

3

4 – 7

8 – 9

10

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12 – 13

14

15

16 – 17

18 – 21

22

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Features:

s Mechanical ConnectorConductor Jointing is easy to achieve with the use of ourmechanical type connector. Manufactured from aluminium alloy,the connector has a removable bridge piece to aid in conductorinsertion, while final connection is through torque controlledshear bolts. All of our connectors are tested and conform to IEC61238 and BS4579 Standards showing our dedication toproduct safety and quality assurance.

s Connector HousingThe MIRP joint features a unique design whereby insulation

reinstatement and stress control are provided by a quick fitrubber housing. The incorporation of a semi-conducting layer aspart of the dual construction housing effectively and efficientlyaddresses and removes high concentrations of electrical stress atthe connector interface.

We guarantee maximum security of our insulating housings byconducting 100% factory pre-testing. No other materials orprocesses are needed to effect a safe and totally reliableinsulated system.

s Earth Fault and Screen ProtectionA punched aluminium earth cage, installed over the jointed cores

provides both earth fault continuity and effective earth screening.The completed joint has undergone extensive short circuit testingand readily meets the requirements of CENELEC - HD629.2, UKElectricity Council Recommendation - ERC 90, KemaSpecification - 52.

s Polyurethane Resin EncapsulationThis material has many unique design features and as with manyother WT Henley products, has been continually updated to meetthe needs of today’s cable designs and constructions. Thisproduct is totally compatible with all current cable types, isthermally stable, resistant to water ingress and possesses highimpact strength making available to the world-wide electricaldistribution industry, a fast, efficient, cost effective and provenmethod of joint encapsulation.

s Joint ShellThe vacuum formed styrene joint shell is designed to provide aprofiled moulding into which the resin encapsulant is poured.The shell is tailored to provide adequate resin coverage of internal components whilst minimising resin use.

s InstallationThis range of joints has been designed with ease of use in mind.Whilst jointing skills are necessary for those preparing and

jointing cables, we believe that with this quick and easy to installjoint, jointing productivity can be improved.

s Current End UsersEnergex, Integral Energy, EnergyAustralia & Aurora Energy.

Designed to accept a wide range of 3-core

and single core 11kV cables, the MouldedInsulation Resin Protected (MIRP) joint catersfor conductor sizes up to 400 sqmm.

From paper insulated to polymeric cable, thisinnovative MIRP joint is designed by WTHenley for straight through, parallel branch,stub tee, stop end and transition jointing.

HENLEY Resin Protected Parallel Branchand Straight Through Jointsup to 15kV

Please enquire at our branch office for proposing a joint to suit your cable specification

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This product range from ALSTOM results from over30 years experience in cable jointing. We continue

to explore new ideas in development of products to

improve work practices, safety and product

reliability.

ALSTOM low voltage resin cable joint types:

s Straight-through

s Mains Tee (or Parallel Branch)

s Service-Tee

have the following features:

s No Special Jointing Skills

Jointing is easy with a comprehensive instruction

leaflet provided with each joint.

s No Heat

Joints are filled with a two or three part low

temperature polyurethane compound mixed on

site in a container supplied.

s No Further Protection

The compound sets solid within a plastic mould

box and completely insulates, seals and protects

the joints. It will not subsequently soften.

s No Delay in Back Filling

Back filling can proceed at any time after the

joint is filled with compound, provided the joint is

supported and not disturbed.

s Type TestTo Engineering Recommendation C81/3.

Basic kit comprises a pair of strong plastic mould

boxes, sealing foam and clips, jointing instructions

and polyurethane resin compound.

A cross-reference chart is provided on page 7 for

selection of ALSTOM joint kits to suit cables up to

300sqmm 4 core.

Please enquire at our branch office for proposing ajoint to suit your cable specification

ALSTOM Low Voltage Resin Cable Jointsup to 1000VAC/1500VDC

Straight Through Joint

Mains Tee Joint

Service-Tee Joint

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These joints incorporate the fully tested and patentedALSTOM “Safe-T-Plus” ring connector which is

designed to permit jointing of service cables up to

two 35sqmm or one 50sqmm to a live 3 or 4 core

low voltage mains cable from 120 to 240 sqmm of

stranded copper or solid sector aluminium

conductors.

The “Safe-T-Plus” ring connector is manufactured by

ALSTOM Australia and has the following design

features:

s Complete safety as no insulation is removed

from the live mains cable until the service

connections are completed.

s Reliability is designed into the electrical

connections by using torque controlled socket

headed screws.

s Fully Tested to BS4579 Part 3.

s Installation instruction included.

s Special insulated wrench tested to ESI 26-3

available.

s Complete jointing kit includes the ring connector,

plastic mould box and polyurethane resin

compound.

Please enquire at our branch office for proposing ajoint to suit your cable specification

ALSTOM Low Voltage Service-Tee Resin Joints

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MOULD CABLE INTERNAL DIAMETER OVERALL COMPOUNDBOXES ENTRY LENGTH AT CENTRE LENGTH REQUIRED(mm) (mm) (mm) (mm) (litres)

3601 5-26 180 40 230 Incl.

3602 11-32 200 44 270 Incl.

3603 21-38 270 57 310 Incl.

3604 26-50 330 68 400 Incl.

3605 38-68 510 106 560 Incl.

3650 30-75 385 145 420 4.0

3670 40-75 580 145 686 8.0

TWST18-18 20-60 720 140 780 10.0

TWST30-30 20-73 870 155 930 15.0

3606 32/32 325 100 356 2.0

3641 50/40 230 150 290 3.0

3651 55/35 320 145 410 4.0

3671 75/75 580 145 686 8.0

3672 75/75 600 170 680 10.0

3673 70/35 430 150 530 8.0WS30 65/23 540 180 600 12.0

WB18-18 57/57 550 180 610 12.0

WB30-30 65/65 760 210 820 24.0

TWB18-18 60/60 870 170 910 15.0

TWB30-30 73/73 970 200 1010 25.0

3789-040 100/100 1350 225 1460 42.0

3789-046 100/100 1350 260 1460 60.0

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ALSTOM Plastic Mould Boxes for Resin FilledCable Joints

An extensive range of plastic mould boxes is availableto suit a wide variety of resin filled joint typesincluding straight through and parallel branch forcables up to 300 sqmm.

Here are a few product examples:

Please enquire at our branch office for proposing ajoint to suit your cable specification

Mains Teeor ParallelBranch

StraightThrough

JOINTTYPE

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Cables & ALSTOM Jointing Kits Cross-Reference Chart

MAIN

CABLE

(sqmm)

1

1.5

2.5

4

6

10

16

25

35

50

70

95

120

150

185

240300

400

500

630

800

1000

Equivalent Kits

Straight Through ALSTOM 3601 3602 3603 3601 3602 3603 3604 3605 3670

3M 82A1 82A2 82A3 91A11 91A12 91A13 91A14 91A15 91A16

CABAC GTZA0 GTZA3 - GTA1 GTA3 GTA4 GTA5 GTA6 GTA7

Mains Tee ALSTOM 3606 3641 3651 3671 3672 3673

3M 92C1 - - - - -

CABAC GTAV3 - - - - -

STRAIGHT

THROUGH

3601

3601

3601

3601

3601

3601

3601

3601

3601

3601

3602

3602

3602

3602

3603

36033603

3603

3604

3604

3604

3605

MAINS

TEE

3606

3606

3606

3606

3606

3606

3606

3606

36063651-080

3651-080

3651-080

3651-080

3671-060

3671-060

STRAIGHT

THROUGH

3601

3601

3601

3601

3601

3601

3602

3602

3603

3604

3604

3605

3605

3605

3605

3670-0603670-060

MAINS

TEE

3606

3606

3606

3606

3651-080

3651-080

3651-080

3651-080

3651-080

3671-0603671-060

STRAIGHT

THROUGH

3601

3601

3601

3601

3601

3601

3602

3603

3603

3604

3604

3605

3605

3605

3605

3670-0603670-060

MAINS

TEE

3606

3606

3606

3606

3606

3651-080

3651-080

3651-080

3671-060

3671-060

3672

STRAIGHT

THROUGH

3601

3601

3601

3601

3601

3602

3603

3603

3604

3604

3604

3605

3605

3605

3670-060

3670-0603670-060

MAINS

TEE

3606

3606

3606

3606

3606

3651-080

3651-080

3671-060

3671-060

3671-060

3672

3672

SINGLE CORE TWO CORE THREE CORE FOUR CORE

Please enquire at our branch office for proposing ajoint to suit your cable specification

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HENLEY Polyurethane Resin Compound

This polyurethane compound has been specificallydeveloped for filling cable joint boxes and

terminations, and is environmental friendly.

It is also suitable for many applications where water-

tightness and mechanical protection are required.

The compound is suitable for use with paper or

polymeric cables up to 1000 volts. It also provides

secondary insulation and mechanical protection to

medium voltage cable joints up to 22kV provided it is

not subject to significant electrical stress.

s Tough but resilient when set – provides electrical

insulation and mechanical protection.

s Sets within an hour and does not go through a

‘cheesy’ phase (when a slight disturbance can

cause cracking).

s Content includes two-part high quality resin and

hardener which are supplied and mixed in aclosed foil bag. Can be further mixed with sand in

a plastic bucket.

2-PART (litres) 0.6L 1.5L 2.0L 4.6L

3-PART (litres) 4.0L 5.0L 6.0L 7.5L

s Mixing instruction included.

s Back filling is possible immediately after pouring, if

the joint is supported and not disturbed.

s Suitable for continuous cable operating

temperatures up to 90°C.

s Shelf life 24 months from manufacturing.

s Stores between 10°C - 40°C.

This compound is available in the following pack sizes

(subject to change without notice):

Please enquire at our branch office for further information

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HENLEY Polyurethane Resin Compound

PropertiesThe resin is a blend of complex polyols with selectedadditives formulated to give a stable productspecifically suited to the requirements of a cablejointing compound.

Pot life is controlled to give adequate time for mixingand pouring; setting takes place with a gradualincrease in viscosity to give a rubber-like solid withinabout an hour. Hardness gradually increases forapproximately the next twenty-four hours.

TEST METHOD RESULT

Type Filled Polyol

Appearance White milky liquid

Brookfield Viscosity 6,200 cPs @ 20°C

Relative Density BS2782 Method 620A 1.33 @ 25°C

Flash Point >200°C

Type Poly aromatic di-isocyanate

Appearance Dark brown liquid

Brookfield Viscosity 200–300 cPs @ 20°C

Relative Density BS2782 Method 620A 1.24 @ 25°C

Flash Point >200°C

Primary (pre-dispersed in resin) Ground Calcite

Secondary Washed, dried silica sand

Brookfield Viscosity 17,500 cPs @ 20°C

Pot Life 20 mins @ 20°C

Gel Time BS2782 Method 835C 26 mins @ 20°C

Exotherm BS6910 Pt. 1 1988 35°C rise from 25°C

Volume Change on Curing < 2% @ 25°C

Volume Resistivity BS903 Pt. C2 3 x 1011Ω cm @ 20°C

Dielectric Strength BS903 Pt. C4 15kV/mm @ 20°C

Thermal Conductivity 0.6W/mK

Coefficient of Thermal Expansion DIN VDE 0291 Pt. 2 6 x 10-4 cm3/cm3/°C

Relative Density BS2782 Method 620A 1.52 @ 25°C

Continuous Operating Temperature 90°C

Tensile Strength BS2782 Method 320 2.2 Mpa

Elongation at Break BS2782 Method 320 25%

Hardness Shore D, BS2782 Method 365B 50

Imapct Strength Charpy, BS2782 Method 359 17kJ/m2

Resin

Base

Hardener

Filler

Mixed

Compound

Cured

Compound

Please enquire at our branch office for further information

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HENLEY CompoundA general purpose non-hardening,water resistant mastic void filler.

This compound is especially suitablefor electrical installation work withrubber or polyethylene cableswhere it may be necessary toprotect parts from moisture.

s Filling of conduit or joint boxesand the sealing of other fittingsin damp situations.

s Sound deadening of metalplates.

s Sealing the ends of plasticcables, e.g. the ends of aerialfeeders for radios andtelevisions.

s Forming low pressure gasketsbetween mating faces.

s Sealing wiring looms atbulkheads.

s

Remains plastic indefinitely, willnot set or harden with age.

Cable PullingLubricant

Designed for use on all cable sheath

materials including lead, plastic, rubberand neoprene. Formulated with anexceptionally slippery base which clingsto all types of cable sheaths. Will notcorrode copper or aluminium. Longshelf life.

s Highly conformable - easilyshaped around irregular

surfaces.

s Non-hazardous.

s Will not harm rubber, polythene,copper, aluminium, lead, steeland many other solid materialsused in and around cables.

s Can be easily removed whennecessary without the need forsolvents.

Available in 2 colours, green and yellow.

* To Ministry of Defence Specification 0474/910,Admiralty Reference 9216.

PART NO. COLOUR PACKING SIZE

53653-01 Green 1.0kg

53653-05 Yellow* 0.5kg

PART NO. DIMENSIONS

329-001 1.0 litre

329-002 5.0 litre

Please enquire at our branchoffice for further information

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Ref No.

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

Part No.

53485-17

53485-15

EP110-300IC

EP110-42C

INRCH-38

INADT-40

INADT-50

INADT-13

INADT-17

53485-36

51761-20

JTN/3

JTN/2

IN-CORINGKNIFE

IN-HACKINGKNIFE

57821-10

IS64

Product Description

Link Extractor Tools – Female Thread

Link Extractor Tools – Male Thread

3-core 185 bare to 300 bare Cable Core Twister

4-core 185 insulated to 240 insulated Cable Core Twister

Reversible Ratchet 3/8” sq. Drive

4mm A/F Allen Adaptor 3/8” sq. Drive

5mm A/F Allen Adaptor 3/8” sq. Drive

13mm Socket Adaptor 3/8” sq. Drive

17mm Socket Adaptor 3/8” sq. Drive

3mm A/F Wrench

4mm A/F T-Wrench

Maxiwedge

Midiwedge

Coring Knife

Hacking Knife

5mm A/F Wrench3mm A/F Screw Driver

11

Insulated ToolsA wide range of insulated tools is available for use inthe installation of cable terminations, joints, ring

connectors and other cable accessories.

For further information, please enquire at our branch

12

13

15 14

2

5

6

1110

34

1

9

8

7

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Medium Voltage Heat Shrinkable Cable Terminationsup to 36kV

from Jointmaster/ELCON

These termination kits are suitable for use on singleand three core polymeric cables ranging from16sqmm to 1000sqmm.

Each kit comes complete with full installationinstructions. The terminations are designed to minimisethe tail length, and are supplied with solderless earthkits.

These terminations are suitable for use on ABC cablesand in all environment including high contamination.

This product range has been fully tested to therequirements of VDE 0278, CENELEC HD629.1S1,and IEC 60502.Parts 1-4.

A range of accessories such as Right Angle andStraight Anti-Track Bushing Insulating Boots are alsoavailable to compliment these heat shrinkableterminations.

Terminations for PILC cables are available on request.

Please enquire at our branch office for proposing atermination to suit your cable specification

PolymericCable

TerminationRange

11kV

22kV

33kV

IndoorSingle Core Three Core

Size Range

(mm2)

16 ~ 50

70 ~ 150

185 ~ 300

400 ~ 630

800 ~ 1000

25 ~ 50

70 ~ 150

185 ~ 300

400 ~ 630

800 ~ 1000

35 ~ 50

70 ~ 150

185 ~ 300

400 ~ 630

Standard Tail

Length (mm)

350

350

350

350

350

450

450

450

450

450

560

560

560

560

Size Range(mm2)

16 ~ 35

50 ~ 95

120 ~ 185

240 ~ 300

25 ~ 50

70 ~ 150

185 ~ 300

35 ~ 50

70 ~ 95

120 ~ 185

240 ~ 300

Standard Tail

Length (mm)

450

450

450

450

650

650

650

800

800

800

800

Single Core Three Core

Size Range(mm2)

16 ~ 50

70 ~ 150

185 ~ 300

400 ~ 630

800 ~ 1000

25 ~ 50

70 ~ 150

185 ~ 300

400 ~ 630

800 ~ 1000

35 ~ 50

70 ~ 150

185 ~ 300

400 ~ 630

Standard Tail

Length (mm)

350

350

350

350

350

450

450

450

450

450

560

560

560

560

Anti-track Rain

Shed per Phase

2

2

2

2

2

3

3

3

3

3

4

4

4

4

Size Range(mm2)

16 ~ 35

50 ~ 95

120 ~ 185

240 ~ 300

25 ~ 50

70 ~ 150

185 ~ 300

35 ~ 50

70 ~ 95

120 ~ 185

240 ~ 300

Standard Tail

Length (mm)

650

650

650

650

800

800

800

1,000

1,000

1,000

1,000

Anti-track Rain

Shed per Phase

2

2

2

2

3

3

3

4

4

4

4

Outdoor

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Medium Voltage Heat Shrinkable Cable Jointsup to 36kV

from Jointmaster/ELCON

These jointing kits have been designed to encompasseasy installation, requiring minimal skills, by utilizingleading edge dual extrusion thick wall heat shrinktechnology.

The kits cater for polymeric straight joints andpolymeric to PILC transition joints, and can be used onsingle and three core cables ranging from 16sqmm to630sqmm.

Each kit comes complete with full installation

instructions. All joints are supplied complete with asolderless earth system comprising of constant forcesprings, tinned copper earth braids, copper meshtape, galvanised wire mesh tape and worm driveclamps.

This product range has been fully tested to therequirements of VDE 0278, CENELEC HD629.1S1and IEC 60502. Parts 1-4.

Single Core Three Core

Size Range Size Range(mm2) (mm2)

16 ~ 35 16 ~ 35

50 ~ 70 50 ~ 70

95 ~ 240 95 ~ 240

300 ~ 500 ~ 300

~ 630 -

25 ~ 35 25 ~ 3550 ~ 240 50 ~ 240

~ 300 ~ 300

400 ~ 630 -

25 ~ 95 25 ~ 95

120 ~ 300 120 ~ 240

400 ~ 630 ~ 300

Polymeric to PILC Transition Joints

The transition joint kits are designed for use on single and three core PILC (belted or screened) to polymericcables up to 36kV. These transition joints utilise unique dual wall insulating/semi-conductive and stress controlthick wall heat shrink tubings to eliminate the craft sensitive taping procedures.

Please enquire at our branch office for proposing ajoint to suit your cable specification

Polymeric

Cable

Joint

Range

11kV

22kV

33kV

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These kits are designed for indoor and outdoor

applications to permit terminations of single or three

core polymeric cables up to 24kV.

Key Featues:

s A long tail length (up to 450mm) in one silicone

cold shrinkable tube - eliminates the necessity to

overlap numerous tubes.

s Separate cold shrinkable rain sheds - for ease of installation.

s Separate cold shrinkable high permittivity stress

contol tube.

s No torches or heat required, easy, fast and safe

installation.

s Independently tested to CENELEC

HD628.S1:1996 & HD629.1S1:1996 Standards.

Medium Voltage Cold Shrinkable Cable Terminationsup to 24kV

from Jointmaster/ELCON

Medium Voltage ColdShrinkable Cable Jointsup to 24kV

Cold shrinkable medium voltage cable joint for single

core polymeric cables, made up of a 3-layer coldshrinkable tube for stress control relief, insulation and

semi-conductive purposes, and a cold shrinkable

outer protective tube.

Please enquire at our branch office for proposing a

joint/termination to suit your cable specification

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A wide range of heat shrinkable cable accessories isavailable for use on Low Voltage cables:

LV Heat Shrinkable Cable Joint Kits

These joint kits are suitable for use on 2 to 4 core cables

up to 3.3kV. The range of joints covers cable sizes from

1.5mm2 to 300mm2. Kits are also available for paper

cable and for transitions from paper to PVC cable. All

tubing used is coated internally with hot meltable

adhesive to ensure good environmental sealing.

LV Heat Shrinkable CableTermination Kits

These termination kits are suitable for use on 3 and 4

core power cables up to 3.3kV for both indoor and

outdoor applications. All material used in the termination

are UV stabilized for long term performance.

Heat Shrink Tubing

Available in medium wall and thick

wall, these heat shrinkable tubing are

excellent for sealing and insulating

cables, joints and cable sheath repairs.The tubing is designed to withstand

severe mechanical, submersible and

direct buried installation requirements.

These are available with or without

hot meltable internal sealant.

Cable Breakouts (Boots)

Three leg and four leg heat

shrinkable cable breakouts

(boots) provide a positive

environmental seal to the crutchof 3 and 4 core polymeric and

PILC cables up to 3.3kV. The breakouts are coated

internally with a layer of hot meltable adhesive. Semi-

conductive material breakouts are also available.

Cable End Sealing Caps

These thick wall heat shrinkable end caps are highly

resistant to the effects of weathering, and are supplied

coated with an internal hot meltable adhesive.

15

Low Voltage Heat Shrinkable Cable Accessoriesfrom Jointmaster/ELCON

TYPE TESTING

Test Results

Initial Insulation Resistance >50M

Initial Voltage Withstand 4kV 1 min. No breakdown

Impact Test No cracks or damageInsulation Resistance after Impact Test >50M

Load Cycling Test 100 cycles @ 85oC No Breakdown

AC Voltage Withstand 4kV 15 min. No Breakdown

Insulation Resistance Immersed >50M

Medium Wall

Tubing Size A EXP B REC C REC

MS 12/03 12 3 2.0

MS 19/06 19 6 2.2

MS 30/08 30 8 2.2

MS 40/12 40 12 2.2

MS 50/16 50 16 2.2MS 63/19 63 19 2.5

MS 75/22 75 22 3.0

MS 95/30 95 30 3.5

MS 115/34 115 34 3.5

MS 140/42 140 42 3.5

EXP = Expanded (as supplied)REC = After free recoverySuffix ‘A’ = With sealant

Standard length = 1200mm

Thick Wall

Tubing Size A EXP B REC C REC

FS 13/04 13 4 2.5

FS 19/06 19 6 2.5

FS 33/08 33 8 3.0

FS 45/12 45 12 4.2

FS 51/16 51 16 4.2

FS 68/22 68 22 4.2

FS 85/25 85 25 4.2

FS 105/30 105 30 4.2

FS 130/36 130 36 4.5

FS 165/50 166 50 4.5

FS 185/50 185 50 4.5

Please enquire at our branch office for proposing aproduct to suit your cable specification

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16

Stainless Steel Cable Cleatsfrom Ellis Patents

“Emperor” Cable CleatsIt is versatile in design and application, suitable forlow, medium and high voltage single and multi-corecables. It can accommodate an extensive range of cable diameters in trefoil and single cable formation.

A range-taking version of the “Emperor” is alsoavailable for where exact cable diameters are notknown, or where cable tolerances affect the givencable diameter.

Key Features:

s Type 316 stainless steel frame offers ultimateprotection against the harshest corrosiveconditions

s The frame base offers a dual fixing option of 2x10mm or 1 x 12mm fixing

s Integral liner and base pad in a flame retardant,LSF zero halogen polymeric material which, in theevent of fire, emits low smoke and fumes

s The liner also provides protection for the cable andcushions the cables during short- circuit conditions,helping to avoid cable damage

The “Emperor” cleat’s compact design means that the“Emperor” takes up a minimum amount of space oncable ladder rung or any suitable cable managementsystem. It is quick and easy to install, which can leadto significant savings on installation costs.

Testing and Certification:

The “Emperor” cleat is certified to withstand ‘Short-Time and Peak Withstand Test Current’ of up to 72kARMS (154kA peak) at 0.3 second, and 81kA RMS(166kA peak) at 0.1 second. Such results make the“Emperor” one of the strongest cleats on the market.

“Vulcan” Cable CleatsIt is extremely versatile with its slim light frame,offering easy installation where space is limited. It canaccommodate cables in 1, 3 or 4 formation up to120mm in outside diameter.

Similar to the “Emperor” cleat, it is constructed of Type316 stainless steel with an inner liner of LSF zerohalogen polymeric material.

The “Vulcan” cleat has been tested and certified towithstand ‘Short-Time and Peak Withstand TestCurrent’ of up to 43kA RMS (93.6kA peak) at0.1 second.

“Vulcan” offers the installer a compact cost effectivemultiple cable cleat manufactured in the highestquality material.

“Emperor” cable cleats used for mounting 11kV,630mm2 single core cables at Wayatinah PowerStation, TasmaniaFor further information, please enquire at our branch

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“Elite” Range-Taking Cable CleatsThese are suitable for all types of installation includingsingle or bundled cables, pipes and conduits,mounting onto wall, cable tray etc.

Key Features:

s Unique patented design

s Large range taking

s Fully releasable strap allowing ease of re-installation

s Provided with gripper type ribs to prevent cableslip on vertical runs

s Available in black polypropylene and LSFpolymeric material. The latter material is flameretardant to V0 and in the event of a fire, does notgive off toxic fumes or dense smoke

s Cleats manufactured in polypropylene willwithstand temperatures between -40°C and +85°Cwhilst LSF material will withstand temperaturesbetween -40°C and 150°C

Plastic Cable Cleatsfrom Ellis Patents

Easy to Install:

s Mount the cleat using a 6mm fixing screw or boltand offer up the cable or pipe.

s Push the strap through the aperture to tighten.Once the cleat is sufficiently tight, lock the strapinto position by pressing one side at a timebetween the sprung latches.

s To release the cleat, use a screwdriver todisengage the strap from the latches. Press thestrap towards the mounting surface and push torelease the ratchet. Once the cable is removed thecleat can be unfixed and re-installed.

For further information, please enquire at our branch

ALSTOM Minimum Maximum Fixing Avg. Kg at Pack

Part No. Cable Dia Cable Dia. Hole Fracture Qty.

EP15-3BP 23mm 37mm 6.0mm 112 50

EP15-4BP 34mm 52mm 6.0mm 137 25

Other Plastic Products

Snap-on Saddle Clip Two Way Fixing Cleat Two Way Cleat & Spacer One Hole Cable Clamp

Single Fixing Cleat Two Way Pole Cleat ABC Wall Cleat Universal Cleat

Note: Material used in above is Black Polypropylene

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High Voltage Tapes

Plymouth W963 Plysafe EPR

High Voltage

Insulating Tape with Liner

A 30 mil EPR based, self

amalgamating high voltage tape for

insulating and jacketing splices

through 69kV. W963 Plysafe

amalgamates quickly yielding a void

free electrically stable build-up and is

ideal for water proofing.

Plymouth 3 Bi-Seal High

Voltage Insulating Tape

with Liner

A 20 mil polyethylene and ethylene

propylene rubber based tapepossessing superior electrical,

chemical, mechanical and thermal

properties. Fuses quickly yielding a

void free, electrically stable build-up.

For insulating and jacketing of splices

on power cable from 600V through

69kV and for building stress cones

and jacketing of terminations on

power cable from 600V through

35kV.

Plymouth 17 Plyshield EPR

Shielding Tape

A 30 mil EPR based, self-amalgamating semi-conducting tapefor shielding high voltage splices andterminations. Use for rebuildingstrand shield and insulation shields onhigh voltage splices and for shieldingall types of connectors.

Plymouth 20 Plysil Silicone

Rubber Tape

A 20 mil triangular cross-section, self-amalgamating silicone rubber usedfor jacketing high voltage terminationsin solid dielectric cable through 69kV.20 Plysil is track and erosion resistant

and can be used as primary insulationfor high temperature (180oC)applications.

Plymouth PIB Medium VoltageTape with Black LinerA 20 mil self-amalgamating,polyisobutylene based mediumvoltage tape that maintains a tightinsulation build-up for void freeelectrical stability, and permanent

resistance to moisture penetration. Forinsulating and jacketing of splices onpower cables from 600 Volts through46kV. Plymouth PIB has excellentstretch capabilities that allow fasttaping speeds, and is compatible withall excluded dielectrical cableinsulations.

Carbon Crepe Paper StressControl TapeVacuum dried and oil impregnatedcarbon loaded crepe paper for use incable jointing applications forreinstatement and continuation of screens in paper insulated powercables for the purpose of stresscontrol.

PART NO. DIMENSIONS

2117 19mm x 9m2132 25mm x 9m2134 38mm x 9m2145 51mm x 9m

PART NO. DIMENSIONS

8051 19mm x 9m

8052 25mm x 9m8053 38mm x 9m8054 51mm x 9m

PART NO. DIMENSIONS

2104 19mm x 4.6m

PART NO. DIMENSIONS3455 25mm x 9.1m

PART NO. DIMENSIONS53484-14 25mm x 3m

PART NO. DIMENSIONS

2038 19mm x 10m

2039 25mm x 10m

Comparison Table

ALSTOM W963 3 17 20 PIB

3M 23 N/A 13 70 N/A

Electrical Insulating Tape

For further information, please enquire at our branch

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Electrical Insulating Tape

Low Voltage PVC Electrical Tapes

Plymouth Premium 111Black Vinyl PlasticElectrical Tape

A 7 mil all-weather, premiumgrade pressure sensitive vinyl tapewhich gives excellent performanceover a wide range of temperatures. Cold and weatherresistant, flame retardant,Premium 111 can be used asprimary insulation for splices at

not more than 600 volts. Use asprotective outer jacket over splicesand all low temperatureapplications.

Plymouth Premium 85CW Black Vinyl PlasticElectrical Tape

Same as Premium 111, but 8.5mil to provide heavier thicknessfor added mechanical andelectrical protection.

Pipewrap Tape

A 10mil corrosion protection,pressure sensitive vinyl tape givinga complete environmental,mechanical and electricalprotection for all types of pipewrapping applications. UV,bacterial and fungus resistant,4611 can be used for bothoverhead and direct burialapplications.

Plymouth Premium 37 Colour Coding VinylPlastic Electrical Tape

A 7 mil all-weather, premium grade pressure sensitive vinyltape that is available in six colours. Use Premium 37 for quickidentification of electrical circuits, containers and conduitsystems, as well as primary insulation for splices at not morethan 600 volts.

PART NO. DIMENSIONS8801 19mm x 20m

PART NO. DIMENSIONS4611 48mm x 30m

PART NO. DIMENSIONS4243 19mm x 20m4311 50mm x 20m

Comparison Table

ALSTOM 111 85 37

3M 33+ 88 35

PART NO. COLOUR PACKING SIZE

8751 Red 19mm x 20m

8752 White 19mm x 20m

8753 Blue 19mm x 20m

8754 Yellow 19mm x 20m

8756 Green 19mm x 20m

8761 Green/Yellow 19mm x 20m

For further information, please enquire at our branch

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20

Insulating Mastics

Plymouth 10 PlysealInsulating MasticA self-amalgamating, insulatingmastic for insulating and sealing alltypes of overhead and direct buriedelectrical connections up to 600 volts.10 Plyseal has superior adhesion tometals, cable insulations and jacketswith no adverse effect on polymericconducting shields. For water sealingduct work, cable ends and all types of splices.

Plymouth 4000 Plyseal-V VinylReinforced Insulating MasticA vinyl-backed insulating mastic forinsulating and sealing all types of overhead and direct buried electricalconnections up to 1,000 volts. Vinylbacking adds mechanical strengthand is UV resistant.

Plymouth Vinyl Mastic (VM)TapesA self-fusing mastic compound with anall-weather, premium vinyl backingthat can be used for insulating andwater sealing electrical connectionsthrough 600V. Small roll sizes can be

stretched and moulded aroundirregular shapes, even in tightlocations. Provides excellent electricalproperties, superior adhesion andmoisture and chemical resistance.Vinyl backing adds UV protection.Use for insulating overhead and directburies low voltage connections, motorlead connections, and cable andconduit repair.

Plymouth Rubber Mastic (RM)Tapes

A self-bonding mastic tape consistingof an ethylene propylene rubber (EPR)backing, bonded to a tacky,temperature stable, electrical grademastic. Use for insulating andmoisture sealing splices andterminations on solid dielectric cable.Can be wrapped, stretched ormoulded around irregular shapes forinsulation build-up, water sealing and

surface protection. Provides excellentproperties, superior adhesion,moisture and chemical resistance.

Plymouth 125 ElectricalFiller Tape

A 125 mil self-amalgamating lowvoltage insulating compounddesigned for quick, void-freeinsulation build-up. 125 can beeasily moulded by hand toconform to irregular shapes andcan be used as primary insulationfor splices through 5kV inconjunction with other insulatingtapes. 125 is ideal for covering split

bolts, padding busbar edges andconnections, and provides anexcellent moisture seal.

Electrical Insulating Tape

PART NO. DIMENSIONS

2617 19mm x 6m

2618 38mm x 6m2609 100mm x 3m

PART NO. DIMENSIONS2626 95mm x 3m

PART NO. DIMENSIONS

2620 101mm x 3m Roll

2622 101mm x 165mm Pad

PART NO. DIMENSIONS

2625 51mm x 3m2619 38mm x 3m

PART NO. DIMENSIONS

2074 38mm x 1.5m

Comparison Table

ALSTOM 10 4000 VM RM 125

3M 2229 2200-2210 2210 2228 Scotchfill

For further information, please enquire at our branch

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Plymouth 77 PlyglasPressure Sensitive Glass

Cloth Tape

A 7 mil woven glass fabric tapewith a thermosetting rubber basedpressure sensitive adhesive usedfor insulating and protecting hightemperature (130°C) connections,such as motor leads andtransformer windings. 77 Plyglashas high tensile strength for splice

reinforcement and providesexcellent tear and abrasionresistance. Use 77 Plyglas to binddown 53 Plyarc Arc &Fireproofing Tape.

Henley HV Grey Mastic Tapes

A special, cross-linked, grey butyltape suitable for continuousoperation between -40°C to+130°C. The sealant is a soft,tacky, pliable material with theability to ‘wet out’ to a widevariety of rubbers, plastics andmetals. It can be used as a filler to

smooth out sharp or suddentransitions or configurations inhigh voltage stress areas withinelectric cables. Tape sealant willprovide a moisture-proof sealwhen used with heatshrink tubing.Dielectric Strength is 10kV/mm on1.6mm thickness. Elongation is350-400%.

Plymouth 100 ASTMFriction Tape

A high quality cotton fabriccoated on both sides with a blackrubber adhesive compound whichprovides good adhesion to alltypes of surfaces. A 15 milgeneral purpose mechanical tapeprovides protection againstabrasion and penetration of cable, splices and wire.

Henley VarnishedTerylene Tape

A woven, sourced and heat setpolyester yellow coloured tapewhich has excellent electrical andthermal properties. To be used on

phase barrier, conductorwrapping on machines, dry typetransformer, interlayer coilinsulation, and coil and papercable wrapping.

Henley Electrical StressControl Mastic

A plyable self-amalgamating tapefor electrical stress control, voidand gap filling for MV powercable accessory applications.High permittivity and low losstangent gives the mastic excellentstress controlling properties.

This mastic is highly resistant to

impregnating compounds such asM.I.N.D. and Rosin Oil which arecommonly used in paper insulatedcables. It contains a highmolecular weight plasticiser whichis non-extractable and thereforegives excellent compatibility withpolymeric insulated cables.

Applications

Used to control electrical stressesat the end of the outer screen in

joints and terminations forpolymeric cables.

Used to seal and control thestresses at the crutch of 3 corepaper insulated cables in joints.

Can also be used to controlstresses at other locations in jointsand terminations and to fill voidsand gaps.

Electrical Insulating Tape

Special Purpose Tapes

PART NO. DIMENSIONS

8AE4203-001 25mm x 3mm x 0.45m(in a 2-roll pack)

8AE4203-002 25mm x 3mm x 7.6m

PART NO. DIMENSIONS1002 19mm x 18m

PART NO. DIMENSIONS

3451 13mm x 20m

3456 19mm x 20m

Comparison Table

ALSTOM 77 1002

3M 27 1755

PART NO. DIMENSIONS

53433-04 19mm x 23m

PART NO. DIMENSIONS

52404-61 25mm x 1.5m

For further information, please enquire at our branch

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Bitumen CompoundPart No: 53511-27 Temperate Grade (10kg)

53511-38 Tropical Grade (10kg)The Temperate Grade insulating compound is used at normaltemperature for secondary filling cast-iron joint boxes up to 12.7/22kV,lead joint boxes or sleeves for paper insulated cable up to 1,000V andLV disconnecting boxes, etc. It adheres well to cast iron, is non-hygroscopic and has high dielectric strength and insulation resistance.Complies with BS1858, 1973 Class II.

The Tropical Grade insulating compound is similar to the above but foruse in higher ambient temperature or tropical conditions. Complies with

BS1858, 1973 Class III.

Bituminous CompoundPart No: 57016 (8kg)A stiff setting bitumastic compound having excellent insulating andpenetrating properties. Specifically developed for use in lead sleeves of 6.35/11kV ‘Separator’ type joints. Complies with BS1858, 1973Class II.

33kV Insulating CompoundPart No: 53514-16 (24kg)An insulating oil/rosin compound having exceptional electricalproperties. For use in joint sealing ends and terminal boxes (12.7/22kVand 19/33kV) and for cable boxes attached to switchgear, transformersand reactors for 19/33kV paper insulated cables.

Basting CompoundPart No: 53514-13 (4kg)An insulating oil for impregnating jointing materials and tapesassociated with all paper insulated cables up to and including 33/66kV(including low stress) and for basting purposes.

Hot Pouring Compounds and Oils

For further information, please enquire at our branch

Characteristics

RECOMMENDED TEMPERATURES °C

PART NO. COLOUR CONSISTENCY SPECIFIC MAX MAX MIN FOR SOFTENING CONTRACTIONGRAVITY POURING HEATING TOPPING UP POINT %

53511-27 Black Fairly Hard 1.05 160 193 135 66 7.1

53511-38 Black Fairly Hard 1.04 171 216 171 85 8.5

57016 Black Fairly Soft 0.98 165 175 140 68 8.7

53514-16 Dark Green Treacle 0.97 104 127 60 - 6.0

53514-13 Dark Amber Thick Oil 0.92 100 150 - - -

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Henley Polymeric Insulators for Rail Applications 660V DC, 1500V DC &

25kV AC

Features:

s Ideal for use onlow voltage(up to 500V)ABC system

s Suitable for pole topmounting withhook stick operation

s Fully Insulated enclosure

s Uses DIN Size 2 fuses (up to 400A fuse/630A link)

s Available in single and three pole arrangements

s To IEC 60947-3:1999

s Load fuse indicator

s Blown fuse indicator

s Options available such as:– single incoming and double outgoing

– insulation piercing terminal

Features and Benefits over Glass orPorcelain Installations:

s Single piece lightweight construction

s Compact size (environmentally unobtrusive)

s Superb impact performance

s Homogeneity of material

s Direct replacement

s Excellent pollution resistance

s Unique cladding material with 25 years servicehistory

s Choice of end fittings from ball & socket, tongueand clevis, open hoop and “pigtail”

For further information, please enquire at our branch

Other Products Available

Henley Low Voltage Pole Top Fuse-Switch Disconnectors

Henley Polymeric Tension, Post (EPDM)and Pin (HDPE) Insulators up to 36kV

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INDUSTRIAL PRODUCTS

N ti l C t S t C t


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