Transcript
Page 1: Catalog Low voltage High output synchronous reluctance ...fr.staveb.ch/plaintext/.../catalog_synrm_9akk105671_07-2012_web.pdf · Low voltage High output synchronous reluctance motor

Low voltageHigh output synchronous reluctance motor and drive package for pump and fan applications

Catalog

Page 2: Catalog Low voltage High output synchronous reluctance ...fr.staveb.ch/plaintext/.../catalog_synrm_9akk105671_07-2012_web.pdf · Low voltage High output synchronous reluctance motor

2 High output synchronous reluctance motor and drive package EN 07-2012 | ABB Motors and Generators

We provide motors and generators, services and expertise to save energyand improve customers’ processes over the total lifecycle of our products, and beyond.

Page 3: Catalog Low voltage High output synchronous reluctance ...fr.staveb.ch/plaintext/.../catalog_synrm_9akk105671_07-2012_web.pdf · Low voltage High output synchronous reluctance motor

ABB Motors and Generators | High output synchronous reluctance motor and drive package EN 07-2012 3

High output synchronous reluctance motor and drive package for pump and fan applications - Sizes 160 to 315

ABB reserves the right to change the

design, technical specification and

dimensions without prior notice.

04 General information04 Package benefits 05 Motor and drive highlights06 High output synchronous reluctance motors08 Synchronous reluctance motor technology

10 Ordering information

11 Mounting options

14 Rating plates

15 Technical data

16 Variant codes

20 Mechanical design20 Stator21 Bearings24 Bearing selection26 Terminal box

33 Dimension drawings

39 Accessories39 Protective roof and tachometer40 Silencer41 Slide rails

43 Motor construction

44 Synchronous reluctance motors in brief

46 Total product offer

46 Visit our web site

Page 4: Catalog Low voltage High output synchronous reluctance ...fr.staveb.ch/plaintext/.../catalog_synrm_9akk105671_07-2012_web.pdf · Low voltage High output synchronous reluctance motor

4 High output synchronous reluctance motor and drive package EN 07-2012 | ABB Motors and Generators

Package benefits

High output synchronous reluctance motor and drive

packages offer performance comparable with permanent

magnet motors. The synchronous reluctance motors combine

conventional, proven stator technology with an innovative

rotor design. The industrial drive is loaded with purpose-

designed software, and the package as a whole is optimized

for pump and fan applications.

Cool motor cuts the cost of running

The synchronous reluctance rotor has neither magnets nor

windings. Rotor losses are virtually eliminated, resulting in very

cool running. This advantage is the basis for a design that

delivers high power density coupled with high efficiency. Other

benefits include high output, a very compact size, and low

energy consumption, especially in variable speed operation

with partial loads.

Traditional induction motor Losses High output SynRM motorTraditional induction motor

Superior reliability minimizes the cost of downtime

Bearing failure causes approximately 70 % of unplanned

motor outages. Bearing temperature in the synchronous

reluctance motor are low, which extends bearing lifetime and

service intervals for lower maintenance costs and improved

reliability. Even when a bearing eventually needs replacing,

there are no magnetic forces involved – unlike in a permanent

magnet motor – so changing bearing is as fast and easy as

with an induction motor.

General information

Page 5: Catalog Low voltage High output synchronous reluctance ...fr.staveb.ch/plaintext/.../catalog_synrm_9akk105671_07-2012_web.pdf · Low voltage High output synchronous reluctance motor

ABB Motors and Generators | High output synchronous reluctance motor and drive package EN 07-2012 5

Motor and drive highlights

Motor highlights

– Powerful yet highly compact to two frame sizes smaller

than a conventional motor.

– Can be customized like an induction motor: variant codes

and mechanical construction are based on the proven

M3BP cast iron Process performance motors. The same

easily available and replaceable parts are used.

– Straightforward design without magnets or rotor cage.

– Competitive when compared to both traditional and other

new technologies.

– Higher reliability through lower bearing temperatures.

– Higher efficiency than in conventional VSD-driven induction

motors.

ACS850 drive highlights

– Modular structure with a wide range of options means that

users need purchase only the features they require.

– Can run induction, permanent magnet and synchronous

reluctance motors, so can therefore be deployed on other

motors if needed.

– Compact and convinient memory module stores drive

settings and can be installed in a new drive by anyone on

the site.

– Slim design means the drive occupies the minimum cabinet

space.

– Drive setup simply involves entering the parameters from

the motor rating plate just as with an induction motor. No

encoders, position sensors or other feedback devices are

needed.

Page 6: Catalog Low voltage High output synchronous reluctance ...fr.staveb.ch/plaintext/.../catalog_synrm_9akk105671_07-2012_web.pdf · Low voltage High output synchronous reluctance motor

6 High output synchronous reluctance motor and drive package EN 07-2012 | ABB Motors and Generators

Same power – smaller motor

The High output synchronous reluctance motor is up to

two frame sizes smaller than an induction motor with the

same output. The size advantage increases with speed

so the benefit is greater for 3000 rpm than for 1500 rpm

applications. A light, compact motor results in cost-efficient

installations.

Same size – higher power

The size advantage of synchronous reluctance motors can

also be exploited to increase capacity without changes in the

motor installation. In other words, a high output synchronous

reluctance motor can deliver up to twice the output of

an induction motor of the same size. Again, this power

advantage is greater at higher speeds.

High output synchronous reluctance motors

97

96

95

94

93

92

91

90

89

10 100

Rated power (kW)

1500 r/min 3000 r/min97

96

95

94

93

92

91

90

89

10 100

Rated power (kW)

ABB

IE4

IE3

IE2

IE1

IE4

IE3

IE2

IE1

IE3 – compact design without compromising efficiency

High output synchronous reluctance motors in sizes 160 - 315

meet or exceed the efficiency levels of IE3 induction motors

when both types of motor are VSD-driven. The technical data

section of this catalog shows motor efficiency values with a

VSD supply. The efficiency values and IE class of induction

motors are usually determined with a sinusoidal supply.

Additional losses attributable to the VSD supply are typically

10 - 30 %, which means that about one IE class is lost in

motor efficiency when compared with a sinusoidal supply.

This must be noted when comparing the efficiency values of

different motor types. It should also be noted that the energy

savings gained by speed control are much greater than the

loss in motor efficiency.

Motor efficiency comparison.

How to estimate motor efficiency with VSD (non-sinusoidal)

supply based on direct-on-line supply efficiency level given in

induction motor catalogue.

Example: 45kW 3000rpm IE2 induction motor

IE2 efficiency level 92,9% with sinusoidal network supply.

Additional motor losses due to non-sinusoidal supply 20%

(typical average)

Typical effi ciency with VSD supply = 1 - (1-0,929) x 1,2 = 91,5%

ABB High output synchronous reluctance (HO SynRM) motor

efficiency with VSD supply: 94,6 %

Page 7: Catalog Low voltage High output synchronous reluctance ...fr.staveb.ch/plaintext/.../catalog_synrm_9akk105671_07-2012_web.pdf · Low voltage High output synchronous reluctance motor

ABB Motors and Generators | High output synchronous reluctance motor and drive package EN 07-2012 7

Continuous and short-term loadability

0

IC 411, self-cooling

20

Speed (%)

Torq

ue (%

)

40 60

50

100

150

80 100 120 140

Why are the motors packaged with drives

New technology motors are more challenging from the

control point of view than traditional induction motor and

drive packages. When selecting a new technology motor and

drive package, it is important to ensure that the package

is suitable for the application – the drive must have the

right control software for the specific application. Contact

ABB for information concerning available products and

supported applications. The performance of synchronous

reluctance motor is verified with ABB drives. Performance and

functionality with other drives can not be guaranteed.

Package selection

The technical data section lists matched motor and drive

packages for easy selection. The packages deliver the rated

power at any speed between nominal and maximum. Refer

to ABB for package selection at other speeds, or use the

DriveSize software.

Insulation protection

Synchronous reluctance motors have the same stator winding

insulation as other ABB low voltage motors. The insulation

is approved for a 500 V VSD supply. For voltages above 500

V, follow ABB’s instructions regarding the correct insulation

system and the output filters drive.

Bearing currents

Synchronous reluctance motors rated above 100 kW are

equipped with one insulated bearing as standard, which

together with the correct cabling is sufficient to secure

trouble-free operation up to 350 kW. Above 350 kW the

drive should be equipped with a common-mode filter as an

additional measure.

Cabling, grounding, and EMC

Synchronous reluctance motors are not equipped with EMC

filters as standard. The variant code to order EMC cable

glands is +704.

The use of a frequency converter sets higher demands on

the cabling and grounding of the drive system. In other than

exceptional circumstances, the motor must be cabled with

shielded symmetrical cables and cable glands providing

360-degree bonding (EMC glands). For motors up to 30

kW, asymmetrical cables can be used, but shielded cables

are always recommended, especially if there are sensitive

components in the driven application.

For motors from frame size 280 upwards, additional potential

equalization is needed between the motor frame and

machinery, unless the motor and the driven machine are

installed on a common steel base. When a steel base is used

for potential equalization, the high frequency conductivity of

the connection must be checked. For more information, see

the ABB manual “Grounding and cabling of the drive system”,

3AFY61201998 R0125 REV B.

To meet EMC requirements, special EMC cables must be

used in addition to the correct cable gland mounting, with

additional special earthling pieces. For more information, refer

to drive manuals.

Efficiency & MEPS

International Minimun Energy Performance Standards

(MEPS) for measuring the efficiency of VSD-only types of

motors – such as synchronous reluctance motors – are

currently still under development. As of June 2012 there are

no local MEPS efficiency requirements for VSD-only motors.

Such requirements are not expected to be published in the

foreseeable future, at least not during 2012 or 2013.

Service

Servicing synchronous reluctance motors is as straightforward

as with induction motors. The winding technology is identical

to induction motors. The rotor does not include any magnetic

materials, which means that the motor can be disassembled

and serviced using the same procedure as for conventional

induction motors.

Page 8: Catalog Low voltage High output synchronous reluctance ...fr.staveb.ch/plaintext/.../catalog_synrm_9akk105671_07-2012_web.pdf · Low voltage High output synchronous reluctance motor

8 High output synchronous reluctance motor and drive package EN 07-2012 | ABB Motors and Generators

Introduction

The synchronous reluctance motor is a three-phase electric

motor with a magnetically anisotropic rotor structure. In the

four-pole version, the rotor has four high – and four low –

permeance axes. High permeance means high magnetic

conductivity and higher inductance, while low permeance

means lower inductance.

Reluctance is the inverse of permeance and, is in practical

terms magnetic resistance; high reluctance results in low

inductance. The axes with high permeance can be referred to

as the direct or d-axe, while the axes with high reluctance can

be referred to as the quadrature or q-axe.

The figures below show cross-sectionals of a synchronous

reluctance motor. The different axes in the rotor are identified

in the figure on the right.

Synchronous reluctance motor technology

Cross-sectional illustration of a four-pole synchronous reluctance motor (left), and the definition of the magnetic d- and q-axes of its rotor (right).

Functional principle

When a magnetic field is produced in the air gap by applying

exciting currents to the stator windings, the rotor will strive to

align its most magnetically conductive axis, the d-axis, with

the applied field, in order to minimize the reluctance in the

magnetic circuit. In other words, torque is produced in the air

gap between the stator and rotor whenever the applied field

vector and the d-axis of the rotor are not aligned.

The magnitude of the vector field and the speed of its

rotation can be controlled by a frequency converter. The high

saliency of the rotor means that its angular position can be

simply detected by a sensorless control. Expensive absolute

encoders, resolvers and other rotational sensors are therefore

nor required.

The sensorless control system keeps track of the rotor’s

angular position in relation to the stator and creates a

vector field with accurate magnitude and rotational speed in

accordance with the control reference signals dictated by the

load.

q

d

Since performance is dependent on information about the

position of the rotor, the motor always needs a frequency

converter – it will not operate properly direct-on-line. The

rotor runs in synchronism with the applied vector field,

striving to minimize reluctance in the magnetic circuit that is

present, and this functional principle has given its name to the

technology – synchronous reluctance.

Synchronous reluctance motors run smoothly due to the

sinusoidal air gap field distribution and operation with

sinusoidal current.

Page 9: Catalog Low voltage High output synchronous reluctance ...fr.staveb.ch/plaintext/.../catalog_synrm_9akk105671_07-2012_web.pdf · Low voltage High output synchronous reluctance motor

ABB Motors and Generators | High output synchronous reluctance motor and drive package EN 07-2012 9

Further considerations

Eliminating rotor joule losses in the synchronous reluctance

motor has led to compact construction, good efficiency levels

and cooler bearing temperatures. The main disadvantage of

this technology is that the motor’s power factor is generally

not as good as with induction motors.

Since there is always a frequency converter between the

motor and the grid, the lower power factor is not apparent

on the grid side and consequently does not have an impact

on the grid supply dimensioning. However, the lower power

factor may sometimes mean that a frequency converter with a

higher current rating is needed.

The stator and frame design are based on proven induction

motor technology, and the rotor consists of only iron and

air. The lack of windings and permanent magnets in the

rotor eliminates the potential faults associated with these

components, resulting in robust motor technology optimized

for industrial variable speed applications.

Rotor design

The rotor of a synchronous reluctance motor comprises

electric steel plates stacked together to form a rotor package.

Holes punched in the electric steel plates form flux barriers,

as illustrated in the figures on page page 8.

The torque produced by the motor is proportional to the

difference between the inductances on the d- and q-axes:

the greater this difference, the greater the torque production.

The synchronous reluctance motor is therefore designed

with magnetically conductive material, iron, in the d-axis and

magnetically insulating material, air, in the q-axis.

As the rotor has no windings and consequently no joule

losses, it runs considerably cooler and with better efficiency

than the rotor in an induction motor. The cool running of the

rotor also means lower bearing temperatures, which in turn

increase the reliability of the bearing system.

Page 10: Catalog Low voltage High output synchronous reluctance ...fr.staveb.ch/plaintext/.../catalog_synrm_9akk105671_07-2012_web.pdf · Low voltage High output synchronous reluctance motor

10 High output synchronous reluctance motor and drive package EN 07-2012 | ABB Motors and Generators

Ordering information

Positions 1 to 4

3GBL = Totally enclosed fan-cooled synchronous reluctance

motor with cast iron frame, sizes 160 - 315

Positions 5 and 6

IEC-frame

16 = 160

20 = 200

25 = 250

28 = 280

31 = 315

Position 7

Pole pairs

2 = 4 poles

Positions 8 to 10

Running number

Position 10

Running number

Position 11

- (dash)

Position 12

Mounting arrangement

A = Foot-mounted motor

B = Flange-mounted motor. Large flange with clearance

holes.

Use a variant code for ordering any other mounting arrangement.

Position 13

Voltage and frequency code

Position 14

Generation code

B = High output SynRM motor

Position 15

Variant codes

When placing an order, specify motor type, size, and product

code according to the following example.

Motor size / Explanation of the product code

A B C D, E, F, G A = Motor type

B = Motor size

C = Product code

D = Mounting arrangement code

E = Voltage and frequency code

F = Generation code

G = Variant codes

M3BL 160 MLA 3GBL 16 2 004 - A S B 4451 2 3 4 5 6 7 8 9 10 11 12 13 14 15

Page 11: Catalog Low voltage High output synchronous reluctance ...fr.staveb.ch/plaintext/.../catalog_synrm_9akk105671_07-2012_web.pdf · Low voltage High output synchronous reluctance motor

ABB Motors and Generators | High output synchronous reluctance motor and drive package EN 07-2012 11

Mounting options

Foot-mounted motor

Flange-mounted motor,

large flange

Flange-mounted motor,

small flange

Foot- and flange-mounted

motor with feet, large flange

Foot- and flange-mounted

motor with feet, small

flange

Foot-mounted motor, shaft

with free extensions

Code I/Code II

Product code pos. 12

J = foot/flange-

mounted, small

flange

*) Not stated in IEC 60034-7.

Note: If the motor is mounted shaft upwards, take measures to prevent

water or any other liquid from running down the shaft into the motor.

IM B3 IM V5 IM V6 IM B6 IM B7 IM B8

IM 1001 IM 1011 IM 1031 IM 1051 IM 1061 IM 1071

IM B5 IM V1 IM V3 *) *) *)

IM 3001 IM 3011 IM 3031 IM 3051 IM 3061 IM 3071

IM B14 IM V18 IM V19 *) *) *)

IM 3601 IM 3611 IM 3631 IM 3651 IM 3661 IM 3671

IM B34 IM V17

IM 2101 IM 2111 IM 2131 IM 2151 IM 2161 IM 2171

IM 1002 IM 1012 IM 1032 IM 1052 IM 1062 IM 1072

A = foot-mounted,

term.box top

R = foot-mounted,

term.box RHS

L = foot-mounted,

term.box LHS

B = flange mounted,

large flange

C = flange mounted,

small flange

H = foot/flange-

mounted, term.

box top

S = foot/flange-

mounted, term.

box RHS

T = foot/flange-

mounted, term.

box RHS

IM B35 IM V15 IM V36 *) *) *)

IM 2001 IM 2011 IM 2031 IM 2051 IM 2061 IM 2071

M0

00

00

7M

00

00

08

M0

00

00

9M

00

00

10

M0

00

01

1M

00

00

12

Page 12: Catalog Low voltage High output synchronous reluctance ...fr.staveb.ch/plaintext/.../catalog_synrm_9akk105671_07-2012_web.pdf · Low voltage High output synchronous reluctance motor

12 High output synchronous reluctance motor and drive package EN 07-2012 | ABB Motors and Generators

The motor’s main rating plate shows the motor’s performance

values at nominal speed. The lubrication plate specifies

regreasing amount, regreasing interval in hours - depending

on the mounting position and ambient temperature - and

types of lubricant recommended.

Rating plates

M0

00

28

7

M0

00

40

2

Motor sizes 160 to 250

Rating plate

Motor sizes 160 to 250

Lubrication plate

r/mintemp.AmbientMounting

The following or similar high performance grease can be used:

Amount of grease

Regreasing intervals in duty hoursBearings

Do not exceed the motor max. speed

r/min r/min r/min

See respective "Motor Manual"

40 g6316/C3 6316/C3VL0241

40 g1800 1500 1000 0-900

Hor

Vert

25402540

8000

400040002000

10500525052502630

14000700070003500

17000850085004250

Hor

Vert

EssoTotalKluber

Unirex N2 or N3Multis Complex S2 AKluberplex BEM41-132

ShellMobilFAG

Albida EMS2Mobilith SCH100Arcanol TEMP110

615745-1

Page 13: Catalog Low voltage High output synchronous reluctance ...fr.staveb.ch/plaintext/.../catalog_synrm_9akk105671_07-2012_web.pdf · Low voltage High output synchronous reluctance motor

ABB Motors and Generators | High output synchronous reluctance motor and drive package EN 07-2012 13

High output synchronous reluctance motors

Performance at nominal speed Performance at maximum speed

Suggestedfrequencyconverter type for no overload use

Speed Freq.Motor

efficiencyCurrent Torque Torque Output Speed Torque Torque Inertia Weight

Output nN

r/min

fel

Hz

Full load

100%

IN

A

TN

Nm

TOL

/

TN

P

kW

nmax

r/min

T2

Nm

TOL

/

T2

J

kgm2

m

kgkW Motor type Product code

3000 r/min 400 V network*)

33 M3BL 160 MLB 3GBL 162 001 -_SB 3000 100 93.5 76.7 105 1.5 33 3600 88 1.2 0.05789 130 ACS850-04-078A-5

40 M3BL 160 MLC 3GBL 162 002 -_SB 3000 100 93.9 92.5 127 1.5 40 3600 106 1.2 0.07022 157 ACS850-04-094A-5

45 M3BL 160 MLE 3GBL 162 003 -_SB 3000 100 94.6 103 143 1.5 45 3600 119 1.2 0.08637 174 ACS850-04-103A-5

62 M3BL 200 MLA 3GBL 202 001 -_SB 3000 100 95.1 144 197 1.5 62 3600 164 1.2 0.24247 279 ACS850-04-144A-5

72 M3BL 200 MLC 3GBL 202 002 -_SB 3000 100 95.4 166 229 1.5 72 3600 191 1.2 0.28718 304 ACS850-04-166A-5

97 M3BL 250 SMA 3GBL 252 001 -_SB 3000 100 95.2 224 309 1.5 97 3000 309 1.2 0.49911 396 ACS850-04-225A-5

112 M3BL 250 SMB 3GBL 252 007 -_SB 3000 100 95.3 259 357 1.5 112 3000 357 1.2 0.57534 428 ACS850-04-260A-5

125 M3BL 250 SMC 3GBL 252 002 -_SB 3000 100 95.5 288 398 1.5 125 3000 398 1.2 0.63250 454 ACS850-04-290A-5

2100 r/min 400 V network*)

25 M3BL 160 MLB 3GBL 162 007 -_SB 2100 70 92.3 58.8 114 1.5 25 2500 96 1.2 0.05789 130 ACS850-04-061A-5

31 M3BL 160 MLC 3GBL 162 008 -_SB 2100 70 93.0 72.4 141 1.5 31 2500 118 1.2 0.07022 157 ACS850-04-078A-5

39 M3BL 160 MLE 3GBL 162 009 -_SB 2100 70 93.7 90.4 177 1.5 39 2500 149 1.2 0.08637 174 ACS850-04-094A-5

44 M3BL 200 MLA 3GBL 202 005 -_SB 2100 70 93.8 102 200 1.5 44 2500 168 1.2 0.24247 279 ACS850-04-103A-5

62 M3BL 200 MLC 3GBL 202 006 -_SB 2100 70 94.0 143 282 1.5 62 2500 237 1.2 0.28718 304 ACS850-04-144A-5

88 M3BL 250 SMA 3GBL 252 005 -_SB 2100 70 95.0 201 400 1.5 88 2500 336 1.2 0.49911 396 ACS850-04-202A-5

98 M3BL 250 SMB 3GBL 252 008 -_SB 2100 70 95.2 224 446 1.5 98 2500 374 1.2 0.57534 428 ACS850-04-225A-5

115 M3BL 250 SMC 3GBL 252 006 -_SB 2100 70 95.5 258 523 1.5 115 2500 439 1.2 0.63250 454 ACS850-04-260A-5

124 M3BL 280 SMA 3GBL 282 215 -_DB 2100 70 95.2 259 564 1.4 124 2400 493 1.1 0.85741 604 ACS850-04-260A-5

134 M3BL 280 SMB 3GBL 282 225 -_DB 2100 70 95.5 279 609 1.5 134 2400 533 1.2 0.99990 639 ACS850-04-290A-5

160 M3BL 280 SMC 3GBL 282 235 -_DB 2100 70 95.8 329 728 1.5 160 2400 637 1.2 1.21364 697 ACS850-04-387A-5

1500 r/min 400 V network*)

17 M3BL 160 MLB 3GBL 162 004 -_SB 1500 50 91.2 42.6 108 1.5 17 1800 90 1.2 0.05789 130 ACS850-04-044A-5

20 M3BL 160 MLC 3GBL 162 005 -_SB 1500 50 92.0 49.2 127 1.5 20 1800 106 1.2 0.07022 157 ACS850-04-050A-5

25 M3BL 160 MLE 3GBL 162 006 -_SB 1500 50 92.8 58.5 159 1.5 25 1800 133 1.2 0.08637 174 ACS850-04-061A-5

33 M3BL 200 MLA 3GBL 202 003 -_SB 1500 50 93.2 76.9 210 1.5 33 1800 175 1.2 0.24247 279 ACS850-04-078A-5

40 M3BL 200 MLC 3GBL 202 004 -_SB 1500 50 93.5 92.9 255 1.5 40 1800 212 1.2 0.28718 304 ACS850-04-094A-5

71 M3BL 250 SMA 3GBL 252 003 -_SB 1500 50 94.3 166 452 1.5 71 1800 377 1.2 0.49911 396 ACS850-04-166A-5

86 M3BL 250 SMB 3GBL 252 009 -_SB 1500 50 94.6 200 547 1.5 86 1800 456 1.2 0.57534 428 ACS850-04-202A-5

97 M3BL 250 SMC 3GBL 252 004 -_SB 1500 50 95.0 225 618 1.5 97 1800 515 1.2 0.63250 454 ACS850-04-225A-5

103 M3BL 280 SMA 3GBL 282 213 -_DB 1500 50 94.8 221 656 1.4 103 1800 546 1.1 0.85741 604 ACS850-04-225A-5

118 M3BL 280 SMB 3GBL 282 223 -_DB 1500 50 95.3 246 758 1.3 118 1800 626 1.1 0.99990 639 ACS850-04-260A-5

134 M3BL 280 SMC 3GBL 282 233 -_DB 1500 50 95.6 279 853 1.5 134 1800 711 1.2 1.21364 697 ACS850-04-290A-5

155 M3BL 315 SMA 3GBL 312 213 -_DB 1500 50 95.7 321 987 1.3 155 1800 822 1.1 1.64183 873 ACS850-04-387A-5

180 M3BL 315 SMB 3GBL 312 223 -_DB 1500 50 96.0 374 1146 1.4 180 1800 955 1.1 1.86867 925 ACS850-04-387A-5

205 M3BL 315 SMC 3GBL 312 233 -_DB 1500 50 96.1 423 1305 1.3 205 1800 1088 1.1 2.03880 965 ACS850-04-430A-5

250 M3BL 315 MLA 3GBL 312 413 -_DB 1500 50 96.4 516 1592 1.4 250 1800 1326 1.1 2.45071 1116 ACS850-04-521A-5

275 M3BL 315 MLB 3GBL 312 423 -_DB 1500 50 96.5 573 1751 1.5 275 1800 1459 1.2 2.67755 1169 ACS850-04-602A-5

315 M3BL 315 LKA 3GBL 312 813 -_DB 1500 50 96.4 659 2005 1.5 315 1800 1671 1.2 3.03536 1357 ACS850-04-693A-5

350 M3BL 315 LKC 3GBL 312 833 -_DB 1500 50 96.5 712 2228 1.5 350 1800 1857 1.2 3.77259 1533 ACS850-04-720A-5

*) Consult ABB for package availability in other network voltages.

For further information, see catalog “ABB machinery drives, ACS850”, code: 3AUA0000041481 EN

This table presents technical performance data for the currently available high output motor and drive packages. Variant codes

and construction details are based on the M3BP motor.

IP 55 - IC 411 - Insulation class F, temperature rise class F

Is / I

N = Starting current

Tl / T

N = Locked rotor torque

Tb / T

N = Breakdown torque

Technical data

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14 High output synchronous reluctance motor and drive package EN 07-2012 | ABB Motors and Generators

Frame size

Code / Variant 160 200 250 280 315

Administration

530 2-year extension on standard warranty R R R P P

531 Sea freight packing NA NA NA P P

532 Packing of motor in vertical mounting position NA NA NA P P

Balancing

423 Balanced without key P P P P P

424 Full-key balancing P P P P P

Bearings and lubrication

036 Transport lock for bearings P P P P P

037 Roller bearing at D-end P P P P P

039 Cold resistant grease NA NA NA P P

040 Heat resistant grease NA NA NA P P

041 Bearings regreasable via grease nipples P P S S S

043 SPM compatible nipples for vibration measurement P P S S S

057 2RS bearings at both ends P P P NA NA

058 Angular contact bearing at D-end, shaft force away from bearing P P P P P

059 Angular contact bearing at N-end, shaft force towards bearing P P P P P

060 Angular contact bearing at D-end, shaft force towards bearing NA NA NA P P

061 Angular contact bearing at N-end, shaft force away from bearing NA NA NA P P

107 Pt100 2-wire in bearings P P P P P

128 Double PT100, 2-wire in bearings NA NA NA P P

129 Double PT100, 3-wire in bearings NA NA NA P P

130 Pt100 3-wire in bearings NA NA NA P P

194 2Z bearings greased for life at both ends S S P NA NA

420 Bearing mounted PTC thermistors NA NA NA P P

433 Outlet grease collector NA NA NA P P

506 Nipples for vibration measurement: SKF Marlin Quick Connect stud CMSS-2600-3 NA NA NA P P

654 Provision for vibration sensors (M8x1) NA NA NA P P

796 Grease nipples JIS B 1575 PT 1/8 Type A P P P P P

797 Stainless steel SPM nipples P P P P P

798 Stainless steel grease nipples P P P P P

799 Grease nipples flat type DIN 3404, thread M10x1 NA NA NA P P

800 Grease nipples JIS B 1575 PT 1/8" pin type NA NA NA P P

Branch standard designs

178 Stainless steel / acid proof bolts P P P P P

204 Jacking bolts for foot mounted motors NA NA NA P P

209 Non-standard voltage or frequency (special winding) P P P P P

419 Textile industry design P P P P P

Cooling system

68 Light-alloy metal fan P P P P P

206 Steel fan NA NA NA P P

791 Stainless steel fan cover NA NA NA P P

793 Fan for reduced noise level (2-p fan) R R R NA NA

794 Fan for reduced noise level (4-p fan) R R R NA NA

Coupling

35 Assembly of customer supplied coupling-half NA NA NA P P

Documentation

141 Binding dimension drawing P P P P P

S = Included as standard

P = New manufacture only

M = On modifi cation of a stocked motor; or on new manufacture, the number per order may be limited

R = On request

NA = Not applicable

Note: Some variants cannot be used together.

Variant codes

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ABB Motors and Generators | High output synchronous reluctance motor and drive package EN 07-2012 15

Frame size

Code / Variant 160 200 250 280 315

Drain holes

65 Existing drain holes fully plugged P P P P P

448 Drain holes with metal plugs NA NA NA P P

Earthing bolt

67 External earthing bolt S S S S S

Hazardous environments

Heating elements

450 Heating element, 100-120V P P P P P

451 Heating element, 200-240V P P P P P

Insulation system

405 Special winding insulation for frequency converter supply P P P P P

Mounting arrangements

009 IM 2001 foot/flange mounted, IEC flange, from IM 1001 (B35 from B3) P P P P P

066 Modified for specified mounting position differing from IM B3 (1001), IM B5 (3001), B14 (3601),

IM B35 (2001) & IM B34 (2101)

P P P P P

305 Additional lifting lugs P P P P P

Noise reduction

055 Noise reduction cover for foot mounted motor NA NA NA P P

Painting

105 Paint thickness report NA NA NA P P

114 Special paint color, standard grade P P P P P

115 Painting system C4M acc. to ISO 12944-5: 2007 R R R P P

168 Primer paint only NA NA NA P P

179 Special paint specification R R R NA NA

754 Painting system C5M acc. to ISO 12944-5:2007 R R R P P

755 Aluminum metalizing and painting accorcing to NORSOK M501 revision 5, Method 2A NA NA NA P P

Protection

005 Protective metal roof, vertical motor, shaft down P P P P P

072 Radial seal at D-end P P P P P

073 Sealed against oil at D-end P P P P P

158 Degree of protection IP65 P P P P P

211 Weather protected, IP xx W P P P NA NA

401 Protective roof, horizontal motor NA NA NA P P

403 Degree of protection IP56 P P P P P

404 Degree of protection IP56, without fan and fan cover P P P R R

434 Degree of protection IP56, open deck NA NA NA P P

783 Labyrinth sealing at D-end NA NA NA P P

784 Gamma seal at D-end P P S NA NA

Rating & instruction plates

002 Restamping voltage, frequency and output, continuous duty P P P P P

004 Additional text on std rating plate (max 12 digits on free text line) P P P P P

098 Stainless rating plate S S S NA NA

126 Tag plate NA NA NA P P

135 Mounting of additional identification plate, stainless P P P P P

139 Additional identification plate delivered loose P P P P P

159 Additional plate with text "Made in ...." NA NA NA P P

160 Additional rating plate affixed P P P P P

161 Additional rating plate delivered loose P P P P P

163 Frequency converter rating plate. Rating data according to quotation. P P P P P

Shaft & rotor

069 Two shaft extensions acc. catalog dimensions (EA or N) P P P P P

070 One or two special shaft extensions, standard shaft material R R R P P

131 Motor delivered with half key (key not exceeding shaft diameter) P P P NA NA

S = Included as standard

P = New manufacture only

M = On modifi cation of a stocked motor; or on new manufacture, the number per order may be limited

R = On request

NA = Not applicable

Note: Some variants cannot be used together.

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16 High output synchronous reluctance motor and drive package EN 07-2012 | ABB Motors and Generators

Frame size

Code / Variant 160 200 250 280 315

164 Shaft extension with closed key-way S S S P P

165 Shaft extension with open key-way P P P S S

410 Stainless steel shaft (standard or non-standard design) R R R P P

Standards and regulations

Stator winding temperature sensors

120 KTY 84-130 (1 per phase) in stator winding R R R P P

121 Bimetal detectors, break type (NCC), (3 in series), 130 ºC, in stator winding P P P P P

122 Bimetal detectors, break type (NCC), (3 in series), 150 ºC, in stator winding P P P P P

123 Bimetal detectors, break type (NCC), (3 in series), 170 ºC, in stator winding P P P P P

124 Bimetal detectors, break type (NCC), (3 in series), 140 ºC, in stator winding P P P P P

125 Bimetal detectors, break type (NCC), (2x3 in series), 150 ºC, in stator winding P P P P P

127 Bimetal detectors, break type (NCC), (3 in series, 130 ºC & 3 in series, 150 ºC), in stator winding P P P P P

435 PTC - thermistors (3 in series), 130 ºC, in stator winding P P P P P

436 PTC - thermistors (3 in series), 150 ºC, in stator winding S S S S S

437 PTC - thermistors (3 in series), 170 ºC, in stator winding P P P P P

438 PTC - thermistors (3 in series), 190 ºC, in stator winding NA NA NA P P

439 PTC - thermistors (2x3 in series), 150 ºC, in stator winding P P P P P

441 PTC - thermistors (3 in series, 130 ºC & 3 in series, 150 ºC), in stator winding P P P P P

442 PTC - thermistors (3 in series, 150 ºC & 3 in series, 170 ºC), in stator winding P P P P P

445 Pt-100 2-wire in stator winding, 1 per phase P P P P P

446 Pt-100 2-wire in stator winding, 2 per phase P P P P P

502 Pt-100 3-wire in stator winding, 1 per phase NA NA NA P P

503 Pt-100 3-wire in stator winding, 2 per phase NA NA NA P P

511 PTC thermistors (2 x 3 in series), 130 ºC, in stator winding NA NA NA P P

Terminal box

015 Motor supplied in D connection NA NA NA NA NA

017 Motor supplied in Y connection NA NA NA NA NA

019 Larger than standard terminal box NA NA NA P P

020 Detached terminal box NA NA NA P P

021 Terminal box LHS (seen from D-end) P P P P P

022 Cable entry LHS (seen from D-end) P P P P P

157 Terminal box degree of protection IP65 P P P P P

180 Terminal box RHS (seen from D-end) P P P P P

230 Standard metal cable glands P P P S S

231 Standard cable glands with clamping device NA NA NA P P

277 Cable sealing end unit, size small for C-opening NA NA NA P NA

278 Cable sealing end unit, size medium for D-opening NA NA NA NA P

279 Cable sealing end unit, size large for D-opening NA NA NA NA P

292 Adapter C-C NA NA NA P NA

293 Adapter D-D NA NA NA NA P

294 Adapter E-D NA NA NA NA P

295 Adapter E-2D NA NA NA NA P

380 Separate terminal box for temperature detectors, std. material NA NA NA P P

400 4 x 90 degr turnable terminal box S S S S S

402 Terminal box adapted for Al cables NA NA NA S S

409 Large terminal box with two terminal blocks NA NA NA P P

413 Extended cable connection, no terminal box NA NA NA P P

418 Separate terminal box for auxiliaries, standard material P P P P P

447 Top mounted separate terminal box for monitoring equipment NA NA NA P P

466 Terminal box at N-end NA NA NA P P

467 Lower than standard terminal box and rubber extended cable. Cable length 2 m. P P P NA NA

468 Cable entry from D-end R R R P P

469 Cable entry from N-end P P P P P

S = Included as standard

P = New manufacture only

M = On modifi cation of a stocked motor; or on new manufacture, the number per order may be limited

R = On request

NA = Not applicable

Note: Some variants cannot be used together.

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ABB Motors and Generators | High output synchronous reluctance motor and drive package EN 07-2012 17

Frame size

Code / Variant 160 200 250 280 315

567 Separate terminal box material: cast iron P P P P P

568 Separate terminal box for heating elements, std. material NA NA NA P P

569 Separate terminal box for brakes NA NA NA P P

729 Aluminum non-drilled flange for cable glands P P P P P

730 Prepared for NPT cable glands NA NA NA P P

731 Two standard metal cable glands P P P S S

740 Prepared for PG cable glands P P P NA NA

742 Protective cover for accessory terminal block in main terminal box NA NA NA P P

743 Painted non-drilled flange in steel for cable glands P P P P P

744 Stainless steel non-drilled flange for cable glands NA NA NA P P

745 Painted steel flange equipped with nickle plated brass cable glands NA NA NA P P

746 Stainless steel cable flange equipped with standard nickle plated brass cable glands NA NA NA P P

Testing

149 Test according to separate test specification R R R R R

760 Vibration level test P P P P P

761 Vibration spectrum test for one motor from specific delivery batch NA NA NA P P

762 Noise level test for one motor from specific delivery batch P P P P P

763 Noise spectrum test for one motor from specific delivery batch NA NA NA P P

764 Test for one motor from specific delivery batch with ABB frequency converter available at

ABB test field. ABB standard test procedure.

NA NA NA P P

Variable speed drives

62 Tachogenerator NA NA NA P P

182 Mounting of non-listed pulse tacho NA NA NA P P

470 Prepared for hollow shaft pulse tacho (L&L equivalent) P P P P P

472 1024 pulse tacho (L&L 861007455-1024) P P P P P

473 2048 pulse tacho (L&L 861007455-2048) P P P P P

479 Mounting of other type of pulse tacho with shaft extension, tacho not included R R R P P

570 Prepared for hollow shaft pulse tacho (L&L 503) P P P NA NA

572 1024 pulse tacho (L&L 503) P P P NA NA

573 2048 pulse tacho (L&L 503) P P P NA NA

582 1024 Pulse tacho, GHK912-GBR-1024, BEI IDEACOD NA NA NA P P

583 2048 Pulse tacho, GHK912-GBR-2048, BEI IDEACOD NA NA NA P P

658 Special tacho mounted, price category 1 NA NA NA P P

659 Special tacho mounted, price category 2 NA NA NA P P

660 Special tacho mounted, price category 3 NA NA NA P P

701 Insulated bearing at N-end P P P/S S S

704 EMC cable gland P P P P P

S = Included as standard

P = New manufacture only

M = On modifi cation of a stocked motor; or on new manufacture, the number per order may be limited

R = On request

NA = Not applicable

Note: Some variants cannot be used together.

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18 High output synchronous reluctance motor and drive package EN 07-2012 | ABB Motors and Generators

Stator

The motor frame is made of cast iron and includes feet,

bearing housing, and terminal box. Integrated cast feet allow

very rigid mounting and thus minimal vibration.

Motor sizes 160-315. As standard with drain holes and closable plugs.

Mechanical design

M0

00

17

8

closed

open

open

Motors can be supplied for foot mounting, flange mounting,

and combinations of these.

Drain holes

Motors that will be operated in very humid or wet

environments, and especially under intermittent duty, should

be provided with drain holes. The appropriate IM designation,

such as IM 3031, is based on the method of motor mounting.

Motor sizes 160 to 315 are fitted with drain holes and

closable plugs. The plugs are open on delivery. When

mounting the motors, ensure that the drain holes face

downwards.

In case of vertical mounting, the upper plug must be

hammered home completely. In very dusty environ ments, both

plugs should be hammered home.

When mounting differs from foot-mounted IM B3

arrangement, please use variant code 066 when ordering.

(See variant code 065 under Drain holes and variant code 066

under Mounting arrangements in the Variant codes section.)

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ABB Motors and Generators | High output synchronous reluctance motor and drive package EN 07-2012 19

Synchronous reluctance motors are normally fitted with

single-row deep-groove ball bearings, as shown in the table

below.

If the bearing at the D-end is replaced with a roller bearing

(NU- or NJ-), higher radial forces can be handled. Roller

bearings are suitable for belt-drive applications.

Bearings

When there are high axial forces, angular-contact ball bearings

should be used. This option is available on request. When

ordering a motor with an angular-contact ball bearing, specify

also the method of mounting and the direction and magnitude

of axial force. See Variant codes for special bearings.

Axially-locked bearings

All motors are equipped as standard with an axially-locked

bearing at the D-end.

Transport locking

Motors with roller bearings or an angular-contact ball bearing

are fitted with a transport lock before dispatch to prevent

damage to bearings during transport. A warning sign is

attached to motors larger than 250 when transport locking is

used.

Locking may also be fitted in other cases if severe transport

conditions are expected.

Standard motor with deep-groove ball bearings Motor with roller bearings, variant code 037

Motor nN

Deep-groove ball bearings

size r/min D-end N-end

160 1500 - 3000 6309-2Z/C3 6209-2Z/C3

200 1500 - 3000 6312-2Z/C3 6210-2Z/C3

250 1500 - 3000 6315/C3 6213/C3*

280 1500 - 2100 6316/C3 6316/C3*

315 1500 6319/C3 6316/C3*

Motor nN

Roller bearings

size r/min D-end

160 1500 - 3000 NU 309 ECP

200 1500 - 3000 NU 312 ECP

250 1500 - 3000 NU 315 ECP

280 1500 - 2100 NU 316/C3

315 1500 NU 319/C3

*Insulated bearing at N-end as standard in motors > 100 kW.

Bearing seals

These tables present the standard and alternative sizes and

types of seals per motor size.

Standard design

Motor nN

Axial seal

size r/min D-end N-end

160 1500 - 3000 V-45A V-45A

200 1500 - 3000 V-60A V-50A

250 1500 - 3000 RB75 V-65A

Motor nN

Standard design

size r/min D-end N-end

280 1500-2100 Axial seal VS80 Axial seal VS80

315 SM, ML 1500 Axial seal VS95 Axial seal VS80

315 LK 1500 Labyrinth seal Axial seal VS80

Alternative design, D-end

Radial seal (DIN 3760)

Variant code 072

45x62x8

60x80x8

75x95x10

Alternative designs in motor sizes 280 – 315

Motor nN

Alternative design 1

size r/min D-end N-end

280 1500 - 2100 Labyrinth seal Labyrinth seal

315 SM, ML 1500 Labyrinth seal Labyrinth seal

315 LK 1500 (Labyrinth seal) Labyrinth seal

Alternative design 2

D-end N-end

Radial seal 80x110x10 Radial seal 80x110x10

Radial seal 95x125x10 Radial seal 80x110x10

(Labyrinth seal) Radial seal 80x110x10

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20 High output synchronous reluctance motor and drive package EN 07-2012 | ABB Motors and Generators

Lubrication

On delivery, motors are prelubricated with high-quality

grease. For the recommended grease, see Manual for low

voltage motors and synchronous reluctance motor and drive

package- specific extra pages delivered together with the

motor, or for motor sizes 160 – 315, see the lubrication plate

on the motor.

Motors with bearings greased for life

Motors with frame size 160 – 200 are equipped with bearings

greased for life, a standard for smaller frame sizes. Bearings

are lubricated with high-quality, high-temperature grease.

Bearing types are stated on the rating plate.

The approximate lifetime of bearings in four-pole motors

is about 40 0000 duty hours. Lifetime is subject to the

application and its load conditions.

Lubrication intervals

ABB follows the L1 principle in defining lubrication intervals.

According to this principle, 99 % of motors will make the

interval time. The synchronous reluctance motor sizes 250 to

315 have regreasable bearings as the standard solution.

The lubrication intervals can also be calculated according to

the L10 principle, which usually gives twice as long interval

times. L10 values are available from ABB at request.

Motors with relubrication nipples

In frame sizes 280 – 315, the bearing system allows the use

of a valve disc to ease lubrication. Motors are lubricated while

running.

The grease outlet opening has closing valves at both ends.

These should be opened before greasing and closed 1 – 2

hours after regreasing. This ensures that the construction is

tight and bearings remain dust- and dirt-free.

A grease-collection method can be used as an option.

The following tables show lubrication intervals according to

the L1 principle for various nominal speeds in 25 °C ambient

temperature. These values apply to horizontally mounted

motors (B3) with 80 °C bearing temperature and high-quality

grease containing lithium-complex soap and mineral or PAO-oil.

Lubrication intervals

Lubrication intervals in duty hours for ball bearings Lubrication intervals in duty hours for roller bearings

Amount of

Frame grease, Interval h at Interval h at Interval h at

size g/bearing 3000 r/min 2100 r/min 1500 r/min

Ball bearings

160 greased for life

200 greased for life

250 60 4000 8000 11500

280 40 - 6300 9600

315 55 - - 7600

Amount of

Frame grease, Interval h at Interval h at Interval h at

size g/bearing 3000 r/min 2100 r/min 1500 r/min

Roller bearings

160 25 6000 8500 10500

200 40 4000 6500 8500

250 60 2000 4000 5500

280 40 - 3100 5250

315 55 - - 3800

Bearing life

The nominal life L10h of a bearing is defined according to ISO

281 as the number of operating hours achieved or exceeded

by 90 % of identical bearings in a large test series under

specified conditions. 50 % of bearings achieve at least five

times this lifetime.

The calculated bearing life L10h for power transmission by

means of coupling (horizontal machine):

Motor sizes 280 to 315 ≥ 200,000 hours

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ABB Motors and Generators | High output synchronous reluctance motor and drive package EN 07-2012 21

Grease lifetime

Motors greased for life are delivered with bearing grease

intended for normal temperatures in dry or humid

environments. The normal ambient temperature is 40 °C

and in some cases even higher. Refer to the table below to

see how temperature affects grease lifetime. Only sizes 160

and 200 are delivered with permanently lubricated, shielded

bearings as standard.

As option, grease nipples for regreasing can be provided.

See variant code 041.

The grease lifetime L10, applicable to permanently lubricated

bearings is defined as the number of operating hours after

which 90 % of bearings are still adequately lubricated. 50

% of the bearings achieve twice the lifetime L10. However,

40 000 hours should be regarded as the definitive maximum

lifetime after which bearings should be replaced.

Grease lifetime L10 in deep groove ball bearings of type 2Z, horizontally mounted motors in continuous duty

Motor Speed Ambient temperature and grease lifetime

size r/min 25 °C 40 °C 50 °C 60 °C 70 °C 80 °C

160 3000 40 000 40 000 40 000 26 000 14 000 8 000

160 2100 40 000 40 000 40 000 38 000 21 000 11 000

160 1500 40 000 40 000 40 000 40 000 40 000 37 000

250 3000 27 000 27 000 27 000 24 000 14 000 8 000

250 2100 40 000 40 000 40 000 32 000 18 000 10 000

250 1500 40 000 40 000 40 000 40 000 40 000 30 000

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22 High output synchronous reluctance motor and drive package EN 07-2012 | ABB Motors and Generators

Pulley diameter

When the desired bearing life has been determined, the

minimum permissible pulley diameter can be calculated with

FR as follows:

D = 1.9 · 107 · K · P

n · FR

Where:

D = pulley diameter, mm

P = power requirement, kW

n = motor speed, r/min

K = belt tension factor, dependent on belt type and duty

type. A common factor for V-belts is 2.5.

FR = permissible radial force

Permissible loading on the shaft

The following table shows permissible radial forces on the

shaft in Newtons, assuming zero axial force, a 25 °C ambient

temperature, and normal conditions at 50 Hz. The values are

given for a calculated bearing life of 20,000 and 40,000 hours

per motor size.

These calculated values further assume mounting position

IM B3 (foot-mounted), with force directed sideways. In some

cases, the strength of the shaft affects permissible forces. At

60 Hz the values must be reduced by 10 %.

Permissible loads of simultaneous radial and axial forces can

be supplied on request.

If the radial force is applied between points X0 and X

max, the

permissible force FR can be calculated with the following

formula:

FR = F

X0 - (F

X0 - FX

max)

E = length of the shaft extension in the standard version.

Permissible radial forces, motor sizes 160 – 315

M0

00

02

1

XE

Length of Ball bearings Roller bearings

shaft

Motor Speed extension 20,000 hours 40,000 hours 20,000 hours 40,000 hours

size r/min E (mm) FX0 (N) FXmax (N) FX0 (N) FXmax (N) FX0 (N) FXmax (N) FX0 (N) FXmax (N)

160 3000 110 5 050 3 900 4 350 3 350 6 700 4 300 5 700 4 300

160 2100 110 5 300 4 100 4 550 3 500 7 200 4 300 6 100 4 300

160 1500 110 5 400 4 300 4 600 3 700 7 550 4 300 6 400 4 300

200 3000 110 8 300 6 900 7 200 1) 6 000 1) 10 700 8 900 9 200 7 650

200 2100 110 8 700 7 250 7 500 6 250 11 400 9 550 9 800 8 150

200 1500 110 8 900 7 400 7 600 6 350 12 000 9 550 10 150 8 500

250 3000 140 7 700 6 250 6 500 5 250 17 100 10 900 14 900 10 900

250 2100 140 8 050 6 550 6 800 5 500 18 400 13 800 15 800 13 800

250 1500 140 8 700 7 000 7 300 5 900 19 800 13 800 17 000 13 800

280 2100 140 7 450 6 250 5 750 4 800 21 600 9 700 17 400 9 700

280 1500 140 9 200 7 800 7 300 6 200 25 100 9 200 20 300 9 200

315 1500 170 11 400 9 400 9 000 7 450 32 500 9 600 26 600 9 6001) The maximum lifetime of the grease is 27 000 h, see page page 21

Bearing selection - Applications with radial forces

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ABB Motors and Generators | High output synchronous reluctance motor and drive package EN 07-2012 23

Applications with axial forces

The following tables present permissible axial forces on the

shaft in Newtons, assuming zero radial force, a 25 °C ambient

temperature, and normal conditions at 50 Hz. The values are

given for a calculated bearing life of 20,000 and 40,000 hours

per motor size.

Mounting arrangement IM B3

20,000 hours 40,000 hours

3000 r/min 2100 r/min 1500 r/min 3000 r/min 2100 r/min 1500 r/min

Motor FAD

FAZ

FAD

FAZ

FAD

FAZ

FAD

FAZ

FAD

FAZ

FAD

FAZ

size N N N N N N N N N N N N

160 4 950 4 350 5 200 4 600 5 450 4 650 4 200 3 600 4 400 3 850 4 600 3 800

200 5 000 7 050 5 000 7 450 5 000 7 550 5 000 1) 5 800 1) 5 000 6 150 5 000 6 200

250 6 000 5 300 6 000 5 850 6 000 6 300 5 800 4 200 6 000 4 650 6 000 4 900

280 - - 9 100 3 650 10 050 4 600 - - 7 500 2 050 8 200 2 750

315 SM_ - - - - 12 100 5 550 - - - - 9 900 3 300

315 ML_ - - - - 10 500 4 900 - - - - 10 500 2 700

315 LK_ - - - - 13 650 3 850 - - - - 11 500 1 650

Mounting arrangement IM V1

20,000 hours 40,000 hours

3000 r/min 2100 r/min 1500 r/min 3000 r/min 2100 r/min 1500 r/min

Motor FAD

FAZ

FAD

FAZ

FAD

FAZ

FAD

FAZ

FAD

FAZ

FAD

FAZ

size N N N N N N N N N N N N

160 4 650 4 650 4 900 4 900 5 000 5 000 3 850 3 850 4 100 4 100 4 200 4 200

200 5 000 7 350 5 000 7 800 5 000 8 050 5 000 1) 6 150 1) 5 000 6 500 5 000 6 700

250 6 000 6 050 6 000 6 400 6 000 7 100 4 900 4 900 5 200 5 200 5 800 5 800

280 - - 6 950 4 950 8 000 6 000 - - 5 400 3 400 6 100 4 150

315 SM_ - - - - 9 400 7 400 - - - - 7 150 5 150

315 ML_ - - - - 9 250 7 250 - - - - 7 050 5 050

315 LK_ - - - - 9 000 7 050 - - - - 6 900 4 900

M0

00

02

2

FAD

FAZ

FAZ

ê

éF

AD M0

00

02

3

Permissible loads of simultaneous radial and axial forces can

be supplied on request.

For axial force FAD

, it is assumed that the D-bearing is locked

with a locking ring.

Permissible axial forces, motor sizes 160 – 315

1) The maximum lifetime of the grease is 27 000 h, see page page 21

1) The maximum lifetime of the grease is 27 000 h, see page page 21

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24 High output synchronous reluctance motor and drive package EN 07-2012 | ABB Motors and Generators

Terminal boxes are mounted on top of the motor at D-end as

standard. The terminal box can also be mounted on the left or

right side (see Ordering information).

The terminal boxes for motor sizes 160 to 315 can be turned

4*90º. For motor sizes 90 to 132 this is not standard, but can

be ordered with a variant code.

The degree of protection for the standard terminal box is

IP 55. Motor sizes 160 to 350 come with connection flanges

with tapped cable entries, and can be provided with cable

glands as an option. In motor sizes 280 to 315 the terminal

box is normally equipped with flanges with cable glands

or cable sealing end units. The standard flange material is

siluminum.

Terminal boxStandard terminal box

If no cable type is not specified in the order, it is assumed to

be a PVC-insulated non-armored cable, and its termination

parts are determined as shown in the table below.

To ensure the delivery of desired terminations for the motor,

please state the cable type, quantity, size and outer diameter

when ordering. Non-standard design of terminal boxes, such

as size or degree of protection, is available as option.

Terminations are suitable for Cu- and Al-cables (Al-cables on

request for motor sizes 160 to 250). Cables are connected to

terminals by cable lugs, which are not included in the delivery.

See Variant codes for available options.

Cable Single

sealing core

45 ° end Cable cross- Terminal Terminal

Terminal Terminal adapter unit outer section bolt bolt

Motor Speed box box (variant Threaded Cable (variant diameter mm2/ size size

size r/min type opening code holes gland code) mm phase 3 x 6 x

160 1500 - 3000 160 2xM63x1.5 - 2xØ34 - 45 1x70 M10

200 1500 - 3000 260 2xM63x1.5 - 2xØ34 - 45 1x95 M10

250 1500 - 3000 350 B 2xM63x1.5 2xØ34 - 45 1x150 M12

280 1500 - 2100 210 C - 2xM63x1.5 2xM63x1.5 - 2xØ32 - 49 2x150 M12

315 SM, ML 1500 370 D - 2xM63x1.5 2xM63x1.5 - 2xØ32 - 49 2x240 M12

315 LKA 1500 750 E E-D (294) - - Medium (278) 2xØ48 - 60 4x240 M12

315 LKC 1500 750 E E-D (294) - - Medium (278) 2xØ48 - 60 4x240 M12

Auxiliary cable entries

160 - 250 1500 - 3000 1xM16x1.5 Ø5 - 9

280 - 315 1500 - 2100 2xM20x1.5 Ø8 - 14

Earthing on frame Earthing in main terminal box

160 - 200 clamp M6

250 clamp M8

280 - 315 M10 2xM10

Standard delivery if no other information is provided.

Note: For other network voltages and/or side-mounted motors, contact your ABB sales office.

Page 25: Catalog Low voltage High output synchronous reluctance ...fr.staveb.ch/plaintext/.../catalog_synrm_9akk105671_07-2012_web.pdf · Low voltage High output synchronous reluctance motor

ABB Motors and Generators | High output synchronous reluctance motor and drive package EN 07-2012 25

Fig 3. Terminal board for motor sizes 160 - 250,

connection flanges with tapped cable entries.

Fig 4. Terminal board for motor sizes 280 - 315.

Fig 1. Terminal box for motor sizes 160 - 250,

connection flanges with tapped cable entries.

Fig 2. Terminal box for motor sizes 280 - 315

with connection flange and cable glands.

M0

00

42

3

M0

00

42

7

M0

00

42

2

M0

00

42

6

Examples of terminal boxes and connection parts

The pictures below show terminal boxes and their connection parts for various motor sizes.

Page 26: Catalog Low voltage High output synchronous reluctance ...fr.staveb.ch/plaintext/.../catalog_synrm_9akk105671_07-2012_web.pdf · Low voltage High output synchronous reluctance motor

26 High output synchronous reluctance motor and drive package EN 07-2012 | ABB Motors and Generators

Optional adapters

There is a broad selection of cable termination accessories for

the termination of one or several cables. The most common

ones are presented below, for other options please contact

ABB.

How to order

– Check first that the terminal box can allow mounting of the

cable and cable cores (see previous page).

– If very large cables are used, it may be necessary to use

a larger terminal box than standard. Select the right cable

gland(s) or cable sealing end unit(s) depending on the outer

diameter of the cable(s)

– Select the appropriate adapter, flange, cable glands, or

cable sealing end unit.

– Note that turning the terminal box to a non-standard

position may limit the use of some adapters.

Ordering example

Motor 250 kW, 1500 rpm, 400 V 50 Hz

Cables 2 pieces, outer diameter 58 mm,

single core cross section 185 mm2

clamping device needed,

cables coming from below

Needed one terminal box for anticondensation heaters and

another for temperature detectors, material must be cast iron.

Motor M3BL 315 MLA, 1500 rpm, B3

Adapter D-D - variant code 293

Cable sealing end unit Variant code 278

Clamping Variant code 231

Auxiliaries Variant codes 380, 567, 568

One size larger terminal box can be selected if larger single cross section is needed

Max single cross section Variant code 019 larger Size of opening with Max single cross section

Standard terminal box Size of opening per phase mm2 terminal box than standard Variant code 019 per phase mm2

210 C 2x240 370 D 2x300

370 D 2x300 750 E 4x500

750 E 4x500 1200 E 4x500

Main terminal box and maximum single core cross section

Only one size larger terminal box can be selected.

Check also the capacity of the cable entry to make sure

that the cables fit.

M0

00

44

3

Terminal box alternatives

Main terminal box Adapters Cable sealing end units,

flange and glands

Page 27: Catalog Low voltage High output synchronous reluctance ...fr.staveb.ch/plaintext/.../catalog_synrm_9akk105671_07-2012_web.pdf · Low voltage High output synchronous reluctance motor

ABB Motors and Generators | High output synchronous reluctance motor and drive package EN 07-2012 27

Optional adapters

To allow easy termination of cables entering the terminal box

from above or below, an angle adapter is recommended.

Adapter Variant code

Opening towards

terminal box

Flange or opening for

cable sealing end unit Material Notes

292 C C Steel

293 D D Steel

294 E D Steel Included in std delivery

with type 750

terminal box

295 E 2 pcs D Steel Included in std delivery

with type 1200

terminal box

296 E 3 pcs D Steel Only possible on

terminal box 1200

444 E 2 pcs E Steel Only possible on

terminal box 1200

Flange, maximum size of glands, and material

Flanges are delivered blind or drilled and tapped to

accomodate glands to suit the cable diameter and number of

glands needed. Standard flange material is siluminum, painted

mild steel or stainless steel are available as options.

Size

Examples of maximum size and

number of glands, metric

C 2xM90 3xM50 7xM32

D 4xM90 4xM63 7xM50

E 6xM90 7xM63 9xM50

Related variant codes

729 Aluminum non-drilled flange for cable glands

730 Prepared for NPT cable glands

743 Painted non-drilled flange in steel for cable glands

744 Stainless steel non-drilled flange for cable glands

745 Painted steel flange equipped with brass cable

glands

746 Stainless steel cable flange equipped with

standard brass cable glands

M0

00

43

0

M0

00

43

1M

00

04

32

M0

00

43

4M

00

04

33

M0

00

43

5

These can also be used to allow the mounting of several

cable sealing end units or gland plates.

Page 28: Catalog Low voltage High output synchronous reluctance ...fr.staveb.ch/plaintext/.../catalog_synrm_9akk105671_07-2012_web.pdf · Low voltage High output synchronous reluctance motor

28 High output synchronous reluctance motor and drive package EN 07-2012 | ABB Motors and Generators

Cable glands and cable sealing end units

Cable glands

The table below shows the selection of cable gland types and

the possible cable outer diameter for each size. Armoured and

NTP cable glands are available as options.

Outer diameter, mm

Variant code 745;

Painted steel fl ange equipped with

brass cable glands

Variant code 231;

Standard cable glands with clamping

device

Variant code 704;

EMC cable gland

Cable gland type

Motor sizes

160 - 250

Motor sizes

280 - 315

Motor sizes

160 - 250

Motor sizes

280 - 315

Motor sizes

160 - 250

Motor sizes

280 - 315

M20 8 - 14 8 - 14 8 - 14 8 - 14 8 - 14 8 - 14

M25 10 - 16 10 - 16 10 - 16 10 - 16 10 - 16 10 - 16

M32 14 - 21 14 - 21 14 - 21 14 - 21 14 - 21 14 - 21

M40 18 - 27 18 - 27 18 - 27 18 - 27 18 - 27 18 - 27

M50 26 - 35 26 - 35 26 - 35 26 - 35 26 - 35 26 - 35

M63 32 - 49 32 - 49 32 - 49 32 - 49 32 - 49 32 - 49

M75 NA 46 - 60 NA NA NA NA

M90 NA 55 - 70 NA NA NA NA

Cable sealing end unit

As an alternative to flanges and cable glands, cable sealing

end-units can be used. These allow more space for spreading

the cores for easy termination.

Cable sealing end units have rubber-sealed entries for one or

two main cables. In addition there are two plugged M20 holes

for auxillary cables.

Variant code

Opening towards

terminal box

Cable outer

diameter mm

Cable entry auxiliary

cable

Accessories

Variant code 704;

EMC cable gland

Variant code 231;

Standard cable gland

with clamping device

277 C 1 or 2 pcs

48-60 mm *)

2 pcs plugged M20

holes

Optional Optional

278 D 1 or 2 pcs

48-60 mm *)

2 pcs plugged M20

holes

Optional Optional

279 D 1 or 2 pcs

60-80 mm *)

2 pcs plugged M20

holes

Optional Optional

M0

00

43

6M

00

04

37

M0

00

43

8

M0

00

43

7

*) The cable seal inside the cable sealing end unit can be used so that it is suitable for cable diameters 40-52 mm.

Page 29: Catalog Low voltage High output synchronous reluctance ...fr.staveb.ch/plaintext/.../catalog_synrm_9akk105671_07-2012_web.pdf · Low voltage High output synchronous reluctance motor

ABB Motors and Generators | High output synchronous reluctance motor and drive package EN 07-2012 29

Auxiliary terminal box

It is possible to equip the motors from frame size 160

upwards with one or several auxiliary terminal boxes for

connection of auxiliaries like heaters or temperature detectors.

The standard auxiliary terminal box is made of aluminum and

equipped with M20 glands for entry of the connection cables.

As an option cast iron box is also available.

Connection terminals are of a spring-loaded type for quick

and easy connection. These are suitable for up to 2,5 mm2

wires. Auxiliary terminal boxes are equipped with an earthing

terminal. The first auxiliary terminal box is as standard located

a RHS at D-end.

Related variant codes:

380 Separate terminal box for temperature detectors,

standard material

418 Separate terminal box for auxiliaries, standard

material

567 Separate terminal box material: cast iron

568 Separate terminal box for heating elements,

standard material

569 Separate terminal box for brake

Aluminum auxiliary terminal box,

small (80 x 125 mm, max 12 strips).

Earthing size M4

Aluminum auxiliary terminal box,

large (80 x 250 mm, max 30 strips)

Earthing M4

Cast iron auxiliary terminal box

(211 x 188 mm, max 30 strips)

Earthing M6

Standard cable entry size M20. The number of entries depends on the terminal box type and the number of selected auxiliaries.M

00

04

40

M0

00

43

9

M0

00

44

1

Page 30: Catalog Low voltage High output synchronous reluctance ...fr.staveb.ch/plaintext/.../catalog_synrm_9akk105671_07-2012_web.pdf · Low voltage High output synchronous reluctance motor

30 High output synchronous reluctance motor and drive package EN 07-2012 | ABB Motors and Generators

Terminal box dimensions

Dimensions for terminal box inlets

M0

00

08

8

Inlet c d e f g

B 71 M8 194 62 193

C 62 M8 193 62 193

D 100 M10 300 80 292

E 115 M12 370 100 360

Frame dimensions,

motor sizes 160 – 250

Frame dimensions, motor sizes 280 – 315

Top- and side-mounted terminal boxes

M0

00

40

7

M0

00

20

5

M0

00

20

6

Motor size A1 B1 H1

160 - 315: box type

160 257 257 145

260 257 257 136

350 300 311 150

280 - 315: box type

210 416 306 177

370 451 347 200

750, top-mounted 686 413 219

750, side-mounted 525 413 219

Page 31: Catalog Low voltage High output synchronous reluctance ...fr.staveb.ch/plaintext/.../catalog_synrm_9akk105671_07-2012_web.pdf · Low voltage High output synchronous reluctance motor

ABB Motors and Generators | High output synchronous reluctance motor and drive package EN 07-2012 31

Foot-mounted: IM B3 (IM 1001), IM B6 (IM 1051), IM B7 (IM 1061), IM B8 (IM 1071), IM V5 (IM 1011), IM V6 (IM 1031)

Motor Speed

size r/min A AA AB AC AD AE B B’ BA BB C CA CA’ CB D DA DB DC E EA EG EH

160 1) 1500 - 3000 254 67 310 338 300 257 210 254 69 294 108 172 128 20 42 32 M16 M12 110 80 36 28

160 2) 1500 - 3000 254 67 310 338 300 257 210 254 69 294 108 269 225 20 42 32 M16 M12 110 80 36 28

200 1500 - 3000 318 69 378 413 314 257 267 305 80 345 133 314 276 20 55 45 M20 M16 110 110 42 36

250 3000 406 92 480 508 376 300 311 349 69 392 168 281 243 23 60 55 M20 M20 140 110 42 42

250 1500 - 2100 406 92 480 508 376 300 311 349 69 392 168 281 243 23 65 55 M20 M20 140 110 42 42

Motor Speed

size r/min F FA G GA GB GC H HA HD HE K L LC UB1 UB2 VA VB VC VD VE

160 1) 1500 - 3000 12 10 37 45 27 35 160 23 460 227 14.5 584 671.5 M63 M16 49 257 81 177 129

160 2) 1500 - 3000 12 10 37 45 27 35 160 23 460 227 14.5 681 768.5 M63 M16 49 257 81 177 129

200 1500 - 3000 16 14 49 59 39.5 48.5 200 23 514 241 18.5 821 934 M63 M16 82 257 81 177 129

250 3000 18 16 53 64 49 59 250 23 626 297 24.0 884 1010 M63 M16 48 311 111 201 156

250 1500 - 2100 18 16 58 69 49 59 250 23 626 297 24.0 884 1010 M63 M16 48 311 111 201 156

Tolerances:

A, B ISO js14

C, CA ± 0,8

D, DA ISO k6 < Ø 50 mm

ISO m6 < Ø 50 mm

F, FA ISO h9

H +0 -0,5

M3BL:1) MLB2) MLC and MLE

The table above shows the main dimensions in millimeters.

For detailed drawings, visit our web pages at www.abb.com/

motors&generators, or contact ABB.

M0

00

40

4

Motor sizes 160 - 250

Dimension drawings

Page 32: Catalog Low voltage High output synchronous reluctance ...fr.staveb.ch/plaintext/.../catalog_synrm_9akk105671_07-2012_web.pdf · Low voltage High output synchronous reluctance motor

32 High output synchronous reluctance motor and drive package EN 07-2012 | ABB Motors and Generators

Flange-mounted: IM B5 (IM 3001), V1 (IM 3011), V3 (IM 3031) and IM B14 (IM 3601), V18 (IM 3611), V19 (IM 3631)

Motor Speed

size r/min AC AE D DA DB DC E EA EG EH F FA G GA GB GC HB HE

160 1) 1500 - 3000 338 257 42 32 M16 M12 110 80 36 28 12 10 37 45 27 35 300 227

160 2) 1500 - 3000 338 257 42 32 M16 M12 110 80 36 28 12 10 37 45 27 35 300 227

200 1500 - 3000 413 257 55 45 M20 M16 110 110 42 36 16 14 49 59 39.5 48.5 314 241

250 3000 508 300 60 55 M20 M20 140 110 42 42 18 16 53 64 49 59 376 297

250 1500 - 2100 508 300 65 55 M20 M20 140 110 42 42 18 16 58 69 49 59 376 297

Motor Speed

size r/min L LA LB LC M N P S T UB1 UB2 VA VB VC VD VE HB HE

160 1) 1500 - 3000 584 20 474 671.5 300 250 350 19 5 M63 M16 49 257 81 177 129

160 2) 1500 - 3000 681 20 571 768.5 300 250 350 19 5 M63 M16 49 257 81 177 129

200 1500 - 3000 821 20 711 934 350 300 400 19 5 M63 M16 82 257 81 177 129

250 3000 884 24 744 1010 500 450 550 19 5 M63 M16 48 311 111 201 156

250 1500 - 2100 884 24 744 1010 500 450 550 19 5 M63 M16 48 311 111 201 156

M3BL:1) MLB2) MLC and MLE

The table above shows the main dimensions in millimeters.

For detailed drawings, visit our web pages at www.abb.com/

motors&generators, or contact ABB.

Tolerances:

D, DA ISO k6 < Ø 50 mm

ISO m6 < Ø 50 mm

F, FA ISO h9

N ISO j6

Motor sizes 160 - 250

M0

00

40

5

Page 33: Catalog Low voltage High output synchronous reluctance ...fr.staveb.ch/plaintext/.../catalog_synrm_9akk105671_07-2012_web.pdf · Low voltage High output synchronous reluctance motor

ABB Motors and Generators | High output synchronous reluctance motor and drive package EN 07-2012 33

Foot- and flange-mounted: IM B35 (IM 2001), IMV15 (IM 2011), IM V36 (IM 2031)

Motor Speed

size r/min A AA AB AC AD AE B B’ BA BB C CA CA’ CB D DA DB DC E EA EG EH F FA G

160 1) 1500 - 3000 254 67 310 338 300 257 210 254 69 294 108 172 128 20 42 32 M16 M12 110 80 36 28 12 10 37

160 2) 1500 - 3000 254 67 310 338 300 257 210 254 69 294 108 269 225 20 42 32 M16 M12 110 80 36 28 12 10 37

200 1500 - 3000 318 69 378 413 314 257 267 305 80 345 133 314 276 20 55 45 M20 M16 110 110 42 36 16 14 49

250 3000 406 92 480 508 376 300 311 349 69 392 168 281 243 23 60 55 M20 M20 140 110 42 42 18 16 53

250 1500 - 2100 406 92 480 508 376 300 311 349 69 392 168 281 243 23 65 55 M20 M20 140 110 42 42 18 16 58

Motor Speed

size r/min GA GB GC H HA HD HE K L LA LB LC M N P S T UB1 UB2 VA VB VC VD VE

160 1) 1500 - 3000 45 27 35 160 23 460 227 14.5 584 20 474 671.5 300 250 350 19 5 M63 M16 49 257 81 177 129

160 2) 1500 - 3000 45 27 35 160 23 460 227 14.5 681 20 571 768.5 300 250 350 19 5 M63 M16 49 257 81 177 129

200 1500 - 3000 59 39.5 48.5 200 23 514 241 18.5 821 20 711 934 350 300 400 19 5 M63 M16 82 257 81 177 129

250 3000 64 49 59 250 23 626 297 24.0 884 24 744 1010 500 450 550 19 5 M63 M16 48 311 111 201 156

250 1500 - 2100 69 49 59 250 23 626 297 24.0 884 24 744 1010 500 450 550 19 5 M63 M16 48 311 111 201 156

Tolerances:

A, B ISO js14

C, CA ± 0,8

D, DA ISO k6 < Ø 50 mm

ISO m6 < Ø 50 mm

F, FA ISO h9

H +0 -0,5

N ISO j6

M3BL:1) MLB2) MLC and MLE

The table above shows the main dimensions in millimeters.

For detailed drawings, visit our web pages at www.abb.com/

motors&generators, or contact ABB.

Motor sizes 160 - 250

M0

00

40

6

Page 34: Catalog Low voltage High output synchronous reluctance ...fr.staveb.ch/plaintext/.../catalog_synrm_9akk105671_07-2012_web.pdf · Low voltage High output synchronous reluctance motor

34 High output synchronous reluctance motor and drive package EN 07-2012 | ABB Motors and Generators

M0

00

30

1

Foot-mounted: IM B3 (IM 1001), IM B6 (IM 1051), IM B7 (IM 1061), IM B8 (IM 1071), IM V5 (IM 1011), IM V6 (IM 1031)

Motor Speed

size r/min A AA AB AC AD1) AD2) B B’ B’’ BA BB C CA CA’ CA ‘’ D DA DB DC E EA EG EH

280 SM_ 1500 - 2100 457 84 530 577 481 - 368 419 - 147 506 190 400 349 - 75 65 M20 M20 140 140 40 40

315 SM_ 1500 508 100 590 654 545 - 406 457 - 180 558 216 420 369 - 80 75 M20 M20 170 140 40 40

315 ML_ 1500 508 100 590 654 545 - 457 508 - 212 669 216 480 429 - 90 75 M24 M20 170 140 48 40

315 LK_ 1500 508 100 590 654 562 576 508 560 710 336 851 216 635 583 433 90 75 M24 M20 170 140 48 40

Motor Speed F FA G GA GB GC GD GF H HA HC HD1) HD2) HT K L LC LD LD O

size r/min top-m. top-m. top-m. side-m.

280 SM_ 1500 - 2100 20 18 67.5 79.5 58 69 12 11 280 31 564 762 - 337.524 1088 1238 336 539 100

315 SM_ 1500 22 20 71 85 67.5 79.5 14 12 315 40 638 852 880 375 28 1204 1352 386 615 115

315 ML_ 1500 25 20 81 95 67.5 79.5 14 12 315 40 638 852 880 375 28 1315 1463 386 670 115

315 LK_ 1500 25 20 81 95 67.5 79.5 14 12 315 40 638 852 880 359 28 1521 1669 386 751 115

1) Terminal box 3702) Terminal box 750

Tolerances:

A, B ± 0,8

C, CA ± 0,8

D ISO k6 < Ø 50 mm

ISO m6 < Ø 50 mm

F ISO h9

H +0 -0,5

N ISO j6

The table above shows the main dimensions in millimeters.

For detailed drawings, visit our web pages at www.abb.com/

motors&generators, or contact ABB.

Motor sizes 280 - 315

Page 35: Catalog Low voltage High output synchronous reluctance ...fr.staveb.ch/plaintext/.../catalog_synrm_9akk105671_07-2012_web.pdf · Low voltage High output synchronous reluctance motor

ABB Motors and Generators | High output synchronous reluctance motor and drive package EN 07-2012 35

M0

00

30

2

Flange-mounted: IM B5 (IM 3001), V1 (IM 3011), V3 (IM 3031) and IM B14 (IM 3601), V18 (IM 3611), V19 (IM 3631)

Motor Speed

size r/min AC D DA DB DC E EA EG EH F FA G GA GB GC GD GF

280 SM_ 1500 - 2100 577 75 65 M20 M20 140 140 40 40 20 18 67.5 79.5 58 69 12 11

315 SM_ 1500 645 80 75 M20 M20 170 140 40 40 22 20 71 85 67.5 79.5 14 12

315 ML_ 1500 645 90 75 M24 M20 170 140 48 40 25 20 81 95 67.5 79.5 14 12

315 LK_ 1500 645 90 75 M24 M20 170 140 48 40 25 20 81 95 67.5 79.5 14 12

Motor Speed

size r/min HB1) HB2) L LA LB LC LD M N O P S T

280 SM_ 1500 - 2100 482 - 1088 23 948 1238 336 500 450 100 550 18 5

315 SM_ 1500 537 565 1204 25 1034 1352 386 600 550 115 660 23 6

315 ML_ 1500 537 565 1315 25 1145 1463 386 600 550 115 660 23 6

315 LK_ 1500 537 565 1521 25 1306 1669 386 600 550 115 660 23 6

Tolerances:

D, DA ISO m6

F, FA ISO h9

N ISO j6 (280 SM_)

ISO js6 (315_)

1) Terminal box 3702) Terminal box 750

The table above shows the main dimensions in millimeters.

For detailed drawings, visit our web pages at www.abb.com/

motors&generators, or contact ABB.

Motor sizes 280 - 315

Page 36: Catalog Low voltage High output synchronous reluctance ...fr.staveb.ch/plaintext/.../catalog_synrm_9akk105671_07-2012_web.pdf · Low voltage High output synchronous reluctance motor

36 High output synchronous reluctance motor and drive package EN 07-2012 | ABB Motors and Generators

Foot- and flange-mounted: IM B35 (IM 2001), IMV15 (IM 2011), IM V36 (IM 2031)

Motor Speed

size r/min A AA AB AC AD1) AD2) B B ‘ B’’ BA BB C CA CA ‘ CA’’ D DA DB DC E EA EG EH F FA G

280 SM_ 1500 - 2100 457 84 530 577 481 - 368 419 - 147 506 190 400 349 - 75 65 M20 M20 140 140 40 40 20 18 67.5

315 SM_ 1500 508 100 590 654 545 - 406 457 - 180 558 216 420 369 - 80 75 M20 M20 170 140 40 40 22 20 71

315 ML_ 1500 508 100 590 654 545 - 457 508 - 212 669 216 480 429 - 90 75 M24 M20 170 140 48 40 25 20 81

315 LK_ 1500 508 100 590 654 562 576 508 560 710 336 851 216 635 583 433 90 75 M24 M20 170 140 48 40 25 20 81

Motor Speed GA GB GC GD GF H HA HC HD1) HD2) HT K L LA LC LD LD M N P S T O

size r/min top-m. top-m. top-m. side-m.

280 SM_ 1500 - 2100 79.5 58 69 12 11 280 31 564 762 - 337.5 24 1088 23 1238 336 539 500 450 550 18 5 100

315 SM_ 1500 85 67.5 79.5 14 12 315 40 638 852 880 375 28 1204 25 1352 386 615 600 550 660 23 6 115

315 ML_ 1500 95 67.5 79.5 14 12 315 40 638 852 880 375 28 1315 25 1463 386 670 600 550 660 23 6 115

315 LK_ 1500 95 67.5 79.5 14 12 315 40 638 852 880 359 28 1521 25 1669 386 751 600 550 660 23 6 115

1) Terminal box 3702) Terminal box 750

Tolerances:

A, B ± 0,8

D ISO m6

F ISO h9

H + 0 -1,0

N ISO j6 (280 SM_)

ISO js6 (315_)

C ± 0,8

The table above shows the main dimensions in millimeters.

For detailed drawings, visit our web pages at www.abb.com/

motors&generators, or contact ABB.

M0

00

30

3

Motor sizes 280 - 315

Page 37: Catalog Low voltage High output synchronous reluctance ...fr.staveb.ch/plaintext/.../catalog_synrm_9akk105671_07-2012_web.pdf · Low voltage High output synchronous reluctance motor

ABB Motors and Generators | High output synchronous reluctance motor and drive package EN 07-2012 37

Accessories

Protective roof and tachometer

Separate cooling

with tacho: 183 and 189;

without tacho: 474, 476, 477, 574,

576, and 577 M

00

00

57

M0

00

05

8

M0

00

05

9

Protective roof

Variant code 005

Tachometer

Variant codes

472, 473, 572, and 573

Page 38: Catalog Low voltage High output synchronous reluctance ...fr.staveb.ch/plaintext/.../catalog_synrm_9akk105671_07-2012_web.pdf · Low voltage High output synchronous reluctance motor

38 High output synchronous reluctance motor and drive package EN 07-2012 | ABB Motors and Generators

Silencer for motor sizes 280 - 315

Both foot-mounted and flange-mounted motors can be fitted

with a silencer to reduce noise level by about 5 – 6 dB(A). The

silencer is painted blue and made of 2 mm steel sheet. The

sound absorbing material is 40 mm thick polyurethane foam.

Motor Weight

size AV LV LVT DV O 1) S 2) kg

280 SM_ 681 1010 1090 616 50 762 38

315 SM_ 760 1094 1191 697 60 852 47

315 ML_ 760 1205 1302 697 60 852 51

315 LK_ 760 1411 1508 697 60 852 581) Clearance for motor cooling2) Clearance for removal of silencer

Note: The dimensions are only valid for standard foot-

mounted motors.

On the rim there is a rubber strip for sealing on the floor. The

silencer fits loosely over the motor.

The variant code for ordering a silencer is 055.

M0

00

30

9

Page 39: Catalog Low voltage High output synchronous reluctance ...fr.staveb.ch/plaintext/.../catalog_synrm_9akk105671_07-2012_web.pdf · Low voltage High output synchronous reluctance motor

ABB Motors and Generators | High output synchronous reluctance motor and drive package EN 07-2012 39

M

O

E

G

A

B

N

D

C

L

F

H

1

2 4

3 5Xmax.

Ymax.

Motor Article no. Weight/

size Type 3GZV103001- A B C D E F G H L M N O Xmax Ymax rail kg

160 TT180/12 -14 75 42 700 630 57 17 26 M12 120 M12 50 - 520 580 12.0

200 TT225/16 -15 82 50 864 800 68 17 27 M16 140 M16 65 17 670 740 20.4

250 TT280/20 -16 116 70 1072 1000 90 20 27 M18 150 M20 80 20 870 940 43.0

Slide railsSlide rails for motor sizes 160 - 250

A set of slide rails includes two complete rails with screws

for mounting the motor on the rails. Screws for mounting

the rails on the foundation are not included. Slide rails have

unmachined lower surfaces and should, before tightening

down, be supported in a suitable manner.

Slide rails can be ordered with article numbers shown in the

table.

M0

00

06

3

Page 40: Catalog Low voltage High output synchronous reluctance ...fr.staveb.ch/plaintext/.../catalog_synrm_9akk105671_07-2012_web.pdf · Low voltage High output synchronous reluctance motor

40 High output synchronous reluctance motor and drive package EN 07-2012 | ABB Motors and Generators

Motor Bolts Horizontal Weight

size Article no. l1 l2 l3 a h b1 b2 c d e1 e2 e3 e4 to feet bolts kg/2 pc

280 3GZF334730-55 800 600 900 16 75 100 120 35 28 100 100 200 165 M20x90 M24x300 50

315 3GZF334730-56 1000 720 1100 16 80 120 140 40 28 140 140 240 190 M24x100 M24x300 80

Slide rails for motor sizes 280 - 315

A set of slide rails includes two complete rails with screws

for mounting the motor on the rails. Screws for mounting

the rails on the foundation are not included. Slide rails have

unmachined lower surfaces and should be supported in a

suitable manner before tightening down.

Slide rails can be ordered with article numbers shown in the

table.

Note: The drawings are suggestive and do not give all details.

b2

b1

e4

c

l1

l3l2(e2)

hgd

c

e3e1

a

Page 41: Catalog Low voltage High output synchronous reluctance ...fr.staveb.ch/plaintext/.../catalog_synrm_9akk105671_07-2012_web.pdf · Low voltage High output synchronous reluctance motor

ABB Motors and Generators | High output synchronous reluctance motor and drive package EN 07-2012 41

Motor construction

Exploded view, frame size 160

1 Stator frame

2 End shield, D-end

3 Screws for end shield, N-end

4 End shield, N-end

5 Screws for end shield, D-end

6 Rotor with shaft

7 Key, D-end

8 Terminal box

9 Terminal board

10 Screws for terminal box cover

11 Seal, D-end

12 Bearing, D-end

13 Inner bearing cover, D-end

14 Screws for bearing cover

15 Seal, N-end

16 Wave spring

17 Bearing, N-end

18 Fan

19 Fan cover

20 Screws for fan cover

21 Rating plate

Page 42: Catalog Low voltage High output synchronous reluctance ...fr.staveb.ch/plaintext/.../catalog_synrm_9akk105671_07-2012_web.pdf · Low voltage High output synchronous reluctance motor

42 High output synchronous reluctance motor and drive package EN 07-2012 | ABB Motors and Generators

High output synchronous reluctance motors in brief

Motor size 160 200 250 280 315

Stator Material Cast iron, at least EN-GJL-200

Paint color shade Blue, Munsell 8B 4.5/3.25 /NCS 4822 B05G

Corrosion class C3 medium according to ISO/EN 12944-5

Bearing end shields Material Cast iron, at least EN-GJL-200

Paint color shade Blue, Munsell 8B 4.5/3.25 /NCS 4822 B05G

Corrosion class C3 medium according to ISO/EN 12944-5

Bearings D-end 6309-2Z/C3 6312-2Z/C3 6315/C3 6316/C3 6319/C3

N-end 6209-2Z/C3 6210-2Z/C3 6213/C3* 6316/C3* 6316/C3*

*Insulated bearing at N-end as standard in motors > 100 kW.

Axially-locked bearings Inner bearing cover As standard, locked at D-end

Bearing seals Axial seal as standard, radial seal on request V-ring or labyrinth seal as standard

See the Bearing seals page for options

Lubrication Permanently lubricated shielded bearings,

wide temperature-range grease

Regreasable

bearings,

regreasing nipples

M6x1

Regreasable bearings,

regreasing nipples M10x1

Measuring nipples SPM as standard

Rating plate Material Stainless steel, SS-EN 10088, 0.5 mm

Terminal box Frame material Cast iron EN-GJL-200 Cast iron, at least EN-GJL-250

Cover material Cast iron EN-GJL-200 Cast iron, at least EN-GJL-250

Cover screw material Zinc electroplated and chromated grade 8.8 steel

Connections Cable entries 2xM63x1.5, 1xM16x1.5** 2xM63x1.5, 2xM20x1.5**

Terminals 6 terminals*** 3 terminals*** 6 terminals***

Cable glands Cable entries integrated in terminal box Cable flanges as

standard, cable

glands as option

Cable glands as standard

Fan Material Glass-fiber-reinforced polypropylene

Fan cover Material Hot-dip-galvanized steel

Paint color shade Blue, Munsell 8B 4.5/3.25 /NCS 4822 B05G

Corrosion class C3 medium according to ISO/EN 12944-5

Stator winding Material Copper

Insulation Class F

Winding protection 3 PTC thermistors as standard, 150 °C 3 PTC thermistors as standard, 155 °C

Balancing method Half-key balancing as standard

Keyway Closed keyway Open keyway

Heating elements On request 25 W 50 W 50 W 60 W 2x65 W

Drain holes Standard, open on delivery

Enclosure IP 55, higher protection on request

Cooling method IC 411

** For detailed information on connections, see Terminal box alternatives section.

*** Terminals for connection with cable lugs (lugs not included in the delivery).

Page 43: Catalog Low voltage High output synchronous reluctance ...fr.staveb.ch/plaintext/.../catalog_synrm_9akk105671_07-2012_web.pdf · Low voltage High output synchronous reluctance motor

ABB Motors and Generators | High output synchronous reluctance motor and drive package EN 07-2012 43

Total offer of motors, generators and mechanical power transmission products with a complete portfolio of services

ABB is the leading manufacturer of low, medium and high voltage motors and generators, mechanical power transmission products with an offering of a complete portfolio of services. Our in-depth knowledge of virtually every type of industrial processing ensures we always specify the best solution for your needs.

Low and high voltage

IEC induction motors

– Process performance motors

– General performance motors

– High voltage cast iron motors

– Induction modular motors

– Slip-ring modular motors

– Synchronous reluctance motors

Low and medium voltage

NEMA motors

– Steel frame open drip proof (ODP)

motors

– Weather protected, water cooled,

fan ventilated

– Cast iron frame (TEFC)

– Air to air cooled (TEAAC) motors

Motors and generators for

explosive atmospheres

– IEC and NEMA motors and

generators, for all protection types

Synchronous motors

Synchronous generators

– Synchronous generators for

diesel and gas engines

– Synchronous generators for

steam and gas turbines

Wind power generators

Generators for small hydro

Other motors and generators

– Brake motors

– DC motors and generators

– Gear motors

– Marine motors and generators

– Single phase motors

– Motors for high ambient temperatures

– Permanent magnet motors and

generators

– High speed motors

– Smoke extraction motors

– Wash down motors

– Water cooled motors

– Generator sets

– Roller table motors

– Servo motors

– Traction motors

Life cycle services

– Installation and commissioning

– Service contracts

– Preventive maintenance

– Spare parts

– Diagnosis

– Repair and refurbishment

– Site survey and overhaul

– Replacement motors and generators

– Technical support and consulting

– Trainings

Mechanical power transmission

components, bearings, gears

Page 44: Catalog Low voltage High output synchronous reluctance ...fr.staveb.ch/plaintext/.../catalog_synrm_9akk105671_07-2012_web.pdf · Low voltage High output synchronous reluctance motor

44 High output synchronous reluctance motor and drive package EN 07-2012 | ABB Motors and Generators

Visit our web site

www.abb.com/motors&generators

Motors and Generators

> IEC Low Voltage AC Motors

> Cost of Ownership

> High Voltage Induction Motors

> Motors and Generators for

Explosive Atmospheres

> Wind Power Generators

> Synchronous Generators

> Synchronous Motors

> Synchronous Reluctance Motor

and Drive Packages

>> High output motor and

AC850 drive package

> Traction motors and generators

> Service

> Servomotors

> IEC DC Motors

Page 45: Catalog Low voltage High output synchronous reluctance ...fr.staveb.ch/plaintext/.../catalog_synrm_9akk105671_07-2012_web.pdf · Low voltage High output synchronous reluctance motor

ABB Motors and Generators | High output synchronous reluctance motor and drive package EN 07-2012 45

Notes

Page 46: Catalog Low voltage High output synchronous reluctance ...fr.staveb.ch/plaintext/.../catalog_synrm_9akk105671_07-2012_web.pdf · Low voltage High output synchronous reluctance motor

46 High output synchronous reluctance motor and drive package EN 07-2012 | ABB Motors and Generators

Notes

Page 47: Catalog Low voltage High output synchronous reluctance ...fr.staveb.ch/plaintext/.../catalog_synrm_9akk105671_07-2012_web.pdf · Low voltage High output synchronous reluctance motor
Page 48: Catalog Low voltage High output synchronous reluctance ...fr.staveb.ch/plaintext/.../catalog_synrm_9akk105671_07-2012_web.pdf · Low voltage High output synchronous reluctance motor

9A

KK

10

56

71

EN

07

-20

12

Contact us

www.abb.com/motors&generators We reserve the right to make technical changes

or modify the contents of thisdocument without

prior notice. Withregard to purchase orders, the

agreedparticulars shall prevail. ABB Ltd doesnot

accept any responsibility whatsoeverfor potential

errors or possible lack ofinformation in this

document.

We reserve all rights in this documentand in the

subject matter and illustrationscontained herein.

Any reproduction,disclosure to third parties or

utilizationof its contents - in whole or in parts -

isforbidden without prior written consentof ABB

Ltd.

© Copyright 2012 ABB. All rights reserved.


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