Transcript

© by SchmitterGroup AG

SchmitterGroup AGAm Bahnhof 3D-97289 Thüngen

Phone: +49 9360 59-0Fax: +49 9360 59-26

E-Mail: [email protected]

Internet: www.schmittergroup.de

President & CEO: Alexander Lenert

Chairman of Board: Norbert Hettstedt

Register court: Amtsgericht Würzburg, No.: HR 7516

CompanyPresentation

18.05.2010

2 © by SchmitterGroup AG

Core competence: Expert in pipe-processing

The SchmitterGroup AG

� More than 50 years experience in automotive industry as a tier one and tier two.

� Present in Passenger Cars, Heavy Duty and Non Road applications

� Chassis: Steering racks, Steering columns, Oil feed pipework for steering racks.

� Powertrain: Fuel-Rails, Fuel pipes (Gazoline and Diesel) Piston cooling jets, Oil-, Water- and EGR-Pipework.

� Process know how:

� Welded and seamless pipes covering all steel specification (carbon, stainless and high performance steel)

� Diameter ranking from 3mm x 0,4mm up to 60mm x 3mm

� Pipe shaping (Swaging, stamping, „Thick-thin“-drawing, bending), weld, braze, assembly incl. functional check.

� Simultaneous Engineering, Research & Development, technical customer support.

� Strong innovation force (patented technologies, innovation awards)

We are a competent and flexible partner with high system-knowledge and provide

comprehensive support to our customers (R&D, Design, Manufacturing technology)

3 © by SchmitterGroup AG

History

1947 1956 1965 1975 2000 2001

2003 2005 2006 2008 2009

2009

Zhongding Group, China Foundation of

takes over 96% of WeifuSchmitterPowertrain

SchmitterGroup AG‘s shares Components Wuxi, China

SchmitterGroup AG

SchmitterAutoTubeSteel,

Ningguo, China

20092009

Zhongding Group, China Zhongding Group, China Foundation ofFoundation of

takes over 96% oftakes over 96% of WeifuSchmitterPowertrainWeifuSchmitterPowertrain

SchmitterGroup AGSchmitterGroup AG‘‘s sharess shares Components Wuxi, ChinaComponents Wuxi, China

SchmitterGroup AGSchmitterGroup AG

SchmitterAutoTubeSteelSchmitterAutoTubeSteel,,

Ningguo, ChinaNingguo, China

2006

Foundation of

SchmitterAustria GmbH

Innsbruck, Austria

20062006

Foundation of Foundation of

SchmitterAustria GmbHSchmitterAustria GmbH

Innsbruck, AustriaInnsbruck, Austria

2001

Schmitter GmbH turns

into Schmitter AG.

20012001

Schmitter GmbH turns Schmitter GmbH turns

into Schmitter AG.into Schmitter AG.

1975

Start

of production of piston

cooling jets and oil feed

pipes for steering racks.

19751975

StartStart

of production of piston of production of piston

cooling jets and oil feed cooling jets and oil feed

pipes for steering racks.pipes for steering racks.

1956

Start

of Production of Fuel

pipes.

19561956

Start Start

of Production of Fuel of Production of Fuel

pipes.pipes.

1947

Foundation by Josef

Schmitter

19471947

Foundation by Josef Foundation by Josef

SchmitterSchmitter

1965

Foundation of

Thüngen facility,

Germany

19651965

Foundation of Foundation of

ThThüüngen facility, ngen facility,

GermanyGermany

2000

Foundation of

SchmitterChassis GmbH

in Drenstein, Germany.

20002000

Foundation of Foundation of

SchmitterChassis GmbH SchmitterChassis GmbH

in in DrensteinDrenstein, Germany. , Germany.

2003

Foundation

SchmitterAuto-

motiveAsia,

Malaysia

20032003

Foundation Foundation

SchmitterAutoSchmitterAuto--

motiveAsiamotiveAsia,,

MalaysiaMalaysia

2005

Foundation of

sales office in

Ningguo, China

20052005

Foundation of Foundation of

sales office in sales office in

Ningguo, ChinaNingguo, China

2008

Foundation of

sales offices in

Tokio, Japan

and Györ,

Hungary

20082008

Foundation of Foundation of

sales offices in sales offices in

TokioTokio, Japan , Japan

and Gyand Gyöör, r,

HungaryHungary

4 © by SchmitterGroup AG

Organisation

40%

25%

100% Jason Automotive

Führung durch SGAG

Zhongding Goup 87,4% Jason Automotive GmbH 8,3% = 95,8% Rest (BayBG, Sonstige) 4,2%

15%

75%

SchmitterGroup AGCEO

A. Lenert

SchmitterGroup AG CFO M. Wonnemann

COO M Schmidt

SchmitterGroup AGThüngenT. Neidert

SchmitterChassis GmbHDrensteinfurt

M. Schmidt

SchmitterAustria GmbHInnsbruckM. Scholz

SchmitterAutomotiveAsia Malaysia

M. Göge, A. Lenert

WeifuSchmitterPowertrainComponents

Wuxi, China

(Joint Venture)

SchmitterAutoTubeSteelNingguo, China

(Joint Venture)Finance & Controlling

HR

Procurement

KA/Project management

Production u.

Technology

Quality-Management

IT

Simultaneous Engineering

Shareholder

SchmitterGroup AG Joint Venture

100%

AufsichtsratN. Hettstedt, J. Xia, D. Xia,

T. Keuthen, R. Nowak,

5 © by SchmitterGroup AG

Partnership with Zhongding

� The successful cooperation between Zhongding and Schmitter begun in 2005.

� In December 2009 Zhongding Group, acting as a strategic investor, took over 96% of the shares of SchmitterGroup.

� An unique concentration of competence covering both steel and rubber applications with global reach was born.

10.520 Mitarbeiter, Umsatz 380 Mio. US$

� Rubber applications for the automotive industry.

� Rubber hose, rubber formed parts andcompound rubber-steel connectors

� Rubber gaskets and O-Rings

6 © by SchmitterGroup AG

Po

wert

rain

( Engine)

Ch

assis

(Steering &

Transm

ission)

Water-, Oil- and EGR-pipes

Fuel Rail Fuel pipes (Diesel)

Piston Cooling Jets

Propeller shaftSteering columnsOil feed pipes for steering racks

Gear box oil feed

Housing of steering racks

Steel / Rubber pipework

Product portfolio

Fuel pipes(Petrol)

Studs

7 © by SchmitterGroup AG

Key Account Management

Simultaneous Engineering

Project Management

Customer base

8 © by SchmitterGroup AG

Schmitter Manufacturing locations

Thüngen (HQ), Germany

Drensteinfurt, Germany

Innsbruck, Austria

Penang, Malaysia

Wuxi, China (JV)

Ningguo, China (JV)

Schmitter Sales Offices:

Göteborg, Sweden

Györ, Hungary

Tokyo, Japan

Zhongding USA

Detroit (Warehouse)

South Carolina (Warehouse)

Global reach

SchmitterChassis GmbH

Drensteinfurt (DE)SchmitterGroup AG (HQ)

Thüngen (DE)

SchmitterAustria GmbH

Innsbruck (A)

SchmitterAutoSteelTubeNingguo (China)

WeifuSchmitterPowertrainComponents Wuxi (China)

SchmitterAutomotiveAsiaPenang (Malaysia)

Lead

-Pla

nt

Glo

bal-

Pla

nt

9 © by SchmitterGroup AG

Shaping /Swaging

Machining Welding Brazing AssemblyBending

Manufacturing technologies

Functional check

Processes

Manufacturing and Engineering competence

Lea

d-

Plant

Enginee

ring

competen

ce

Assembly

(WIG-/CMT-welding, H2-brazing)

Machine and Equipment

Forming (Swaging, bending))

„Thick-Thin“ Drawing

technology

MAG-/CMT-weldingCD-Swelding

SchmitterAustria SchmitterChassisSchmitterGroup AG

(Thüngen)

10 © by SchmitterGroup AG

Schmitter

Austria

Fuel-RailsFuel pipes

(Gazoline, Diesel)

Water-,

Oil-, EGR-pipe

and Studs

Pipework for

steering racks

Steering racks

and columns

Thick Thin

(Prop-shaft and

shock abs.

housings))

Piston Cooling

Jets

Gearbox

pipework

Fluid-

Pipes

(Metal/Rubber)

Schmitter

Thüngen

Shaping / Swaging

Machining

Welding

Brazing

Assembly

Bending

Competence / Product-Matrix

Schmitter

Chassis

Schmitter

Malaysia

SchmitterAutoSteelTube

(China)

WSPC

(China)

Lead

-Pla

nt

Glo

bal-

Pla

nt

2011

2010

Functional check

11 © by SchmitterGroup AG

� Ultrasonic detection of gas bubbles(Fraunhofer IBMT and Maceas)

� Optical weld-quality monitoring (Fraunhofer IFF)

� Tube development for common rail pipework(Salzgitter Mannesmann Precision)

� FEM-Simulation (University Innsbruck)

Development competence in collaboration with academic institutions and industrial partners.

12 © by SchmitterGroup AG

� Concept and advantages:

� Starting with a standard pipe, a new pipe with variable thickness is drawn.

� Generates new opportunities for light weight design.

� Integration of additional features enabling reduction or substitution of machined components.

� Optimization of strength profile within the pipe.

� Applications

� Propeller shaft.

� Housing of shock absorbers..

� Housing and shafts for steering systems.

Innovation – „Thick-thin“ drawing technology

13 © by SchmitterGroup AG

Inn0vation – burr-free nozzle of piston cooling jets.

� Concept and advantages

� Thanks to further development of rotary swaging process, Schmitter achives to generate a step within the nozzle tip of the piston cooling jet. This feature enables to ensure a burr and rework free edge.

� The shape of the jet (angle and dispersion) as well as the mass flow are optimized.

� No incremental costs.

� High design flexibility: this feature is implemented in every concept of piston colling jet.

14 © by SchmitterGroup AG

� Concept and advantages

� Forming process at the pipe ends with identical design and functional characteristics as machined parts.

� Full integration in existing processes.

� Reduction of design and manufacturing complexity.

� Weight reduction at constant performance.

� Applications

� Fuel pipes.

� Oil feed pipes for steering components.

� Connector studs for pumps, filters and fuel rails.

Innovation – Substitution of machined parts via swaging.

15 © by SchmitterGroup AG

� Concept and advantages

� Complex assembly of steering racks (featuring casting parts) is replaced by a weld-tube assembly.

� All oil feed pipes are integrated into the system.

� Every bearing housing and shoulders for seals as well as every modification in cross section or thickness are processed with „Thick-Thin“ technology.

� Weight reduction and cost optimization of the steering system thanks to increased product strength.

� German Steel Innovation Award in 2006

Innovation – Full Steel Housing for steering racks


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